LVM.qxd 05.7.8 5:20 PM Page 1 CAT.ES70-30 A Diaphragm Type Direct Acting 2/3 Port Solenoid Valve for Chemicals Wetted part material Body and plate Choice of PFA or PEEK Diaphragm Choice of EPDM, FK M or Note) Service life: 10 million cycles or more Based on SMC test conditions. Series LVM10 / 100 (2 port) (3 port) Note) Kalrez® is a registered trademark of DuPont Dow Elastomers. LVM.qxd 05.7.8 5:20 PM Page 2 Meeting the most advanced needs of process control Diaphragm Type Direct Acting 2/3 Port Solenoid Valve for Valve chamber volume of Body designed for smooth flow with minimal internal dead volume and superior elimination of residual liquid. 20 µl or less Dead volume — LVM11: 11 µl or less LVM1쏔R, LVM11쏔: 20 µl or less ∗ The dead volume enclosed by the body and the diaphragm Valve width ( 23 port port ): 13 mm Valve width 9.5 mm (LVM090), 20 mm (LVM200) are also available. Series LVM090 Series LVM200 Valve width: 9.5 mm Valve width: 20 mm Specifications Series Max. operating pressure Orifice diameter Flow characteristics (Cv factor) LVM090 LVM100 LVM200 0.2 MPa 0.25 MPa 0.3 MPa 1.1 mm 1.4 mm 2 mm 0.018 0.03 0.065 ∗ LVM090 and 200 are rocker type 2/3 port valves. For detailed dimensions, specifications, and delivery, please contact SMC. Lightweight: 30 g /34 g (LVM11) C A (LVM1쏔R/LVM11쏔) Weight savings by adopting resin as a standard Power consumption: B 1 w /1.5 w (LVM11) LVM11 (LVM1쏔R/LVM11쏔) Applications: Various analytical and inspection equipment Analytical instruments for blood, urine, immune system, etc. Features 1 LVM.qxd 05.7.8 5:21 PM Page 3 Variations Body ported type Chemicals Series LVM10/100 2-M5 x 0.8 Series Valve type LVM11 N.C. Port Cv Orifice diameter factor 2 port 1.5 mm 0.04 Bracket (Optional) Tubing type Manual (Optional) Series Valve type LVM11R N.C. LVM12R N.O. Port 2 port Cv Orifice diameter factor 1.4 mm 0.03 LVM112 Universal 3 port Bracket (Optional) Tubing Base mounted type (Without sub-plate) Series Valve type LVM13R N.C. LVM14R N.O. LVM16R N.C. Port 2 port Cv Orifice diameter factor 1.4 mm 0.03 LVM115 Universal 3 port O-ring C Base mounted type (With sub-plate) A B PAT.PEND LVM1쏔쏔 Series Valve type LVM13R N.C. LVM14R N.O. LVM16R N.C. Port 2 port Orifice Cv diameter factor 1.4 mm 0.03 LVM115 Universal 3 port (Rocker type) A B C Dead volume Body and plate material: PEEK Diaphragm material: EPDM, FKM or Kalrez® Bracket (Optional) Features 2 LVM.qxd 05.7.8 5:21 PM Page 4 Diaphragm Type Direct Acting 2/3 Port Solenoid Valve for Chemicals Series LVM10/100 How to Order Series Number Symbol of ports 11 Valve type N.C. OUT Connection Wetted part material M5 thread IN Symbol Plate PEEK PEEK PEEK A B C 11R 2 N.C. IN (Symbol 1) OUT (Symbol 2) Diaphragm EPDM FKM Kalrez® Option Nil 12R N.O. IN (Symbol 3) OUT (Symbol 2) 1 2 3 Tubing type Nil Bracket Manual override Bracket, Manual override ∗ LVM11: Only option 1 is available 112 3 Universal 1 3 2 Body Ported Type Base Mouned Type LVM 11 LVM 13R 5 A 5 A 2 Series Number Symbol of ports 13R Option Valve type N.C. Nil IN (Symbol 1) OUT (Symbol 2) IN (Symbol 3) OUT (Symbol 2) IN (Symbol 1) OUT (Symbol 3) 1 2 3 Coil voltage 5 6 Nil Bracket Manual override Bracket, Manual override ∗ Bracket can not be attached to the model without a sub-plate. 24 VDC 12 VDC Sub-plate material/Port size 14R 2 N.O. Nil 2 2U Wetted part material 16R 115 1 N.C. 3 Universal 1 3 2 Symbol A B C E F G Plate PEEK PEEK PEEK PFA PFA PFA Diaphragm EPDM FKM Kalrez® EPDM FKM Kalrez® Without sub-plate PFA M6 PFA 1/4-28 UNF LVM.qxd 05.7.8 5:21 PM Page 5 Diaphragm Type Direct Acting 2/3 Port Solenoid Valve for Chemicals Series LVM10/100 Specifications Body ported type Body ported type (Tubing type) Base mounted type Model Valve construction Number of ports Diaphragm type direct operated poppet Diaphragm type direct operated poppet (Rocker type) 2 Universal N.C. N.O. 3 N.C. 2 Universal 3 Air, Water, Pure water, Diluent, Cleaning solvent Orifice diameter Flow characteristics (Cv factor) 0 to 0.25 MPa –75 KPa to 0.25 MPa 1.5 mm 1.4 mm 0.04 0.03 10 ms or less Response time Zero leakage, either external or internal (at hydraulic pressure) Leakage Proof pressure Note 2) 0.38 MPa 0 to 50°C Ambient temperature 0 to 50°C (with no condenssation) Fluid temperature Note 3) Volume of valve chamber 11 µl Note 4) 20 µl Free Mounting orientation IP40 or equivalent Enclosure 30 g Weight 34 g (Without sub-plate), 42 g (With sub-plate) 12, 24 VDC Rated voltage Body ported type (Tubing type) N.O. N.C. 2 Note 1) Operating pressure range Body ported type LVM11R LVM12R LVM112 LVM13R LVM14R LVM16R LVM115 N.C. Valve type Fluid LVM11 Note 5) Allowable voltage fluctuation ±10% of rated voltage Type of coil insulation Class B 2.5 W at inrush, 1 W Power consumption at holding (with builtin power saving circuit) Note 6) Coil switching noise 1.5 W 50 dB Note 1) Select an appropriate material for the wetted part when fluid such as a cleaning solvent is used. Also, be sure to confirm the fluid compatibility in advance. Note 2) Indicates the pressure which does not generate breakage, cracks or external leakage after a one-minute airtight test. Note 3) Indicates the volume of clearance inside the valve chamber after the volume of the diaphragm is subracted. Note 4) Since the body (orifice shape) is designed to eliminate residual liquid, mounting in a vertical direction with the coil at the top is recommended. When residual liquid is not considered, any mounting style is available. Note 5) When the response speed is regarded as important, prevent negative fluctuation of the voltage by adequate regulation. Note 6) The value is based on SMC’s measurement conditions. The noise level will vary with conditions. Base mounted type (Without sub-plate) Base mounted type (With sub-plate) 2 LVM.qxd 05.7.8 5:21 PM Page 6 Series LVM10/100 Construction/Body Ported Type LVM11 !0 o i Part list/LVM11 No. Description Material 1 Body t 2 Diaphragm assembly EPDM/FKM/Kalrez® 3 Spacer r 4 Armature assembly 5 Coil assembly 6 Sleeve PEEK PBT Stainless steel/POM — y u w e 7 Return spring 8 Board assembly !1 9 Casing PBT 10 Plug NBR 11 O-ring NBR q LVM11R Iron Stainless steel — LVM12R !2 !2 !0 !1 !1 y y t t !0 u i u i o !3 o !3 r r w w e q e q LVM112 !2 !0 !1 Part list/LVM11R, 12R, 112 No. y t Material Plate 2 Diaphragm assembly EPDM/FKM/Kalrez® 3 Body 4 Slide bush assembly POM/Stainless steel Stainless steel/PBT PEEK PBT u i 5 Armature assembly 6 Coil assembly o !3 7 Sleeve 8 Spacer 9 Return spring 10 Board assembly 11 Casing PBT 12 Plug NBR 13 O-ring NBR r w q 3 Description 1 e — Iron PBT Stainless steel — LVM.qxd 05.7.8 5:21 PM Page 7 Diaphragm Type Direct Acting 2/3 Port Solenoid Valve for Chemicals Series LVM10/100 Construction/Base Mounted Type LVM13R !2 LVM14R !0 !2 LVM16R !2 !0 !1 !1 !1 y y y t t t !0 u i u i u i o !3 o !3 o !3 w q r r r e w e w e !4 q !4 q !4 LVM115 Part list/LVM13R, 14R, 16R, 115 !2 !0 !1 y t u No. Description Material 1 Plate 2 Diaphragm assembly 3 Body 4 Slide bush assembly POM/Stainless steel 5 Armature assembly Stainless steel/PBT 6 Coil assembly 7 Sleeve 8 Spacer 9 Return spring 10 Board assembly Casing PBT 12 Plug NBR PEEK/PFA EPDM/FKM/Kalrez® PBT — Iron o i !3 w r e 11 13 O-ring NBR q !4 14 O-ring EPDM/FKM/Kalrez® PBT Stainless steel — 4 LVM.qxd 05.7.8 5:21 PM Page 8 Series LVM10/100 Dimensions/Body Pored Type LVM11-쏔쏔-쏔 (N.C.) (2 xR 9 3.2 ≈300 2 x ø3.2 Mounting hole 52.5 UL1007 AWG22 (Lead wire length) 19 25.4 ) M5 x 0.8 IN port 16 13 2 5 5 M5 x 0.8 OUT port ∗ The broken lines indicate the bracket type. LVM11R-쏔쏔-쏔 (N.C.) LVM12R-쏔쏔-쏔 (N.O.) LVM112 -쏔쏔-쏔 (Universal) (8.25) 1 2 3 N.C. N.O. 5.5 16 UL1007 AWG22 ≈300 (Lead wire length) 13 1.8 2 x ø2.8 4.5 16.5 57 For LVM12R 2 x ø2.8 12.5 4.5 16.5 2.6 9.5 1 2 3 N.C. N.O. 5.5 3 5.5 9.1 7 1 2 3 N.C. N.O. 14.6 2 x ø2.7 Mounting hole 5.1 Push type Manual override 3 x ø2.8 4.5 4.5 16.5 For LVM112 ∗ The broken lines indicate the bracket type. 5 05.7.8 5:21 PM Page 9 Diaphragm Type Direct Acting 2/3 Port Solenoid Valve for Chemicals Series LVM10/100 Dimensions/Base Mounted Type ≈300 (Lead wire length) 16 13 <13.5> UL1007 AWG22 20.5 16.5 2 x ø2.2 Mounting hole 8.5 (18.5) (6.5) LVM13R-쏔쏔-쏔 (N.C.) LVM14R-쏔쏔-쏔 (N.O.) LVM16R-쏔쏔-쏔 (N.C.) LVM115-쏔쏔-쏔 (Universal) 24.5 For LVM14R 20.5 8.5 2x 2x ø2. 4 4.5 4.5 4.5 24.5 LVM13R-쏔쏔쏔-쏔 (N.C.) LVM14R-쏔쏔쏔-쏔 (N.O.) LVM16R-쏔쏔쏔-쏔 (N.C.) LVM115-쏔쏔쏔-쏔 (Universal) 3x ø2. 4 4.5 4.5 24.5 24.5 For LVM16R For LVM115 ø2. 4 1 2 3 N.C. N.O. 11 ≈300 (Lead wire length) 27 36 16 13 UL1007 AWG22 Plug 5 IN port For LVM14R 1 2 3 N.C. N.O. 11 (16) 21 12 (16) 19 24.5 2 x ø3.5 Mounting hole 16.5 <18.5> 2 x ø2.2 Mounting hole 8.5 <18.5> 20.5 (6.5) 16.5 2 x ø2.2 Mounting hole 8.5 16.5 <18.5> (6.5) 20.5 2 x ø2.2 Mounting hole ∗ Dimensions in parentheses indicate when wetted material “E, F, G”. (6.5) x . ø2 7 9.5 4 2 1 2 3 N.C. N.O. 3 4.5 57.5 Push type Manual override IN port 73.5 Push type Manual override 10 OUT port For LVM16R (16) IN port 5 2 (COM) port (LVM115) Plug (LVM16R) Plug (16) 6 6 1 2 3 N.C. N.O. 11 3 x M6 x 1,1/4-28UNF OUT port (LVM13R,14R) 11 11 25.5 1 2 3 N.C. N.O. (2) 1 (N.C) port 10 3 (N.O) port 13 LVM.qxd For LVM115 2 x M3 Thread length 5 For direct mounting ∗ The broken lines indicate the bracket type. 6 LVM.qxd 05.7.8 5:21 PM Page 10 Series LVM10/100 Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by labels of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices. Caution : Operator error could result in injury or equipment damage. Warning : Operator error could result in serious injury or loss of life. Danger : In extreme conditions, there is a possible result of serious injury or loss of life. Note 1) ISO 4414: Pneumatic fluid power --General rules relating to systems Note 2) JIS B 8370 : Pneumatic system axiom. Warning 1. The compatibility of equipment is the responsibility of the person who designs the system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific system must be based on specifications or after analysis and/or tests to meet your specific requirements. The expected performance and safety assurance will be the responsibility of the person who has determined the compatibility of the system. This person should continuously review the suitability of all items specified. Referring to the latest catalog information with a view to giving due consideration to any possibility of equipment failure when configuring a system. 2. Only trained personnel should operate machinery and equipment. Assembly, handling or maintenance of machinery and equipment should be performed by trained and experienced operators. 3. Do not service machinery/equipment or attempt to remove components until safety is confirmed. 4. To promote safe operation, be sure to observe company standards and legal regulations, etc. Refer to ISO4414, JIS B 8370 (pneumatic system axiom), labor health and safety laws and other safety regulations. Back page 1 LVM.qxd 05.7.8 5:21 PM Page 11 Series LVM10/100 Specific Product Precautions 1 Be sure to read this before handling. Contact SMC when it is used in conditions other than the specifications. Piping Design & Selection Caution Warning 1. Confirm the specifications. Do not use this product in applications which may adversely affect human life (e.g. medical equipment connected to the human body for drip infusion). Give careful consideration to the operating conditions such as the application, fluid and environment, and use within the operating ranges specified in this catalog. 1. Preparation before piping 2. 2. Fluid Be sure to confirm the compatibility between the component material and the fluid. 3. Maintenance space The installation should allow sufficient space for maintenance activities. 4. Fluid pressure range Fluid pressure should be within the allowable pressure range. 5. Ambient environment 3. Always tighten threads with the proper tightening torque. Screw the fitting into the solenoid valve and tighten by referring to the tightening torque below. Models: LVM11, 13R, 14R, 16R, 115 Use within the allowable ambient temperature range. Be sure that the fluid used does not touch the external surface of the product. 6. Countermeasures against static electricity Tightening Torque for Piping Take measures to prevent static electricity since some fluids can cause static electricity. Thread size Proper tightening torque N폷m Base mounted type It is not usable for an application such as holding the pressure (including vacuum) inside of a pressure vessel because air leakage is entailed in a valve. M6 or 1/4-28UNF 1.5 to 2 0.15 to 0.2 1.5 to 2 Note) At base mounted ∗) Reference M5, M6, 1/4-28UNF thread type fitting: After tightening by hand, tighten approximately 1/8 turn with a tightening tool. The valves presented in this catalog are not designed for safety applications such as an emergency shutoff valve. If the valves are used in this type of system, other reliable safety assurance measures should also be adopted. Wiring 9. Extended periods of continuous energization Warning Without sub-plate LVM13R,14R,16R With sub-plate 115 8. Cannot be used as an emergency shutoff valve, etc. Mounting M5 M2 Note) Body ported type LVM11 7. Pressure (including vacuum) holding Continuous energization of a solenoid valve for a long period of time may deteriorate the performance or the life of the solenoid valve due to an increase in temperature caused by heat generated by the coil and it may adversely affect the peripheral equipment. To avoid this, take measures to release the heat (installation of a fan, etc.) so that the temperature on the surface of the solenoid valve is 70°C or less, when the solenoid valve is energized for a long period of time or when the total energizing hours per day exceeds the de-energizing hours. In addition, when a solenoid valve is mounted inside of a control panel, take measures to release the heat so that the temperature is within the temperature specification range. Special care should be taken when more than 3 manifold valve stations are simultaneously energized for a long period of time because this produces a large increase in temperature. Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe. When tubing is directly connected to the solenoid valve, insert the tubing straight into the nipple for a complete fit. The reference tubing bore size is ø2.5 or less. Exercise care in selecting the tubing so that the outer diameter of the tubing after being connected does not exceed ø4.5. The holding force varies by the tubing material. Be sure to confirm the holding force of each material before operation. After connecting the tubing, care should be taken not to put excessive force (tensile force, compression, bending, etc.) on the tubing. Applying an external force of greater than 20 N to the nipple may cause leakage. Models: LVM11R,12R,112 Caution 1. Use electrical circuits which do not generate chattering in their contacts. 2. Use voltage which is within ±10% of the rated voltage. 3. 4. 5. However, when the response time is important, control the voltage to avoid variation on the minus side. Apply the correct voltage. Applying incorrect voltage may cause a malfunction or a burned coil. Connect the wires so that an external force of greater than 10 N is not applied to the lead wire. Otherwise the coil will burn. Only the LVM 11 model has polarity due to its power saving circuit. Red (+), Black (–) Black Red 1. If air leakage increases or equipment does not operate properly, 2. stop operation. After mounting is completed, confirm that it has been done correctly by performing a suitable function test. Since the body (orifice shape) is designed to eliminate residual liquid, mounting in a vertical direction with the coil at the top is recommended. When residual liquid is not considered, any mounting position is possible. Lead wire color Back page 2 LVM.qxd 05.7.8 5:21 PM Page 12 Series LVM10/100 Specific Product Precautions 2 Be sure to read this before handling. Contact SMC when it is used in conditions other than the specifications. Fluid Properties Maintenance Warning Warning Liquid (chemicals) 1. Removing the product Component crystallizes or clots depending on its nature. Leakage will occur when a crystallized or clotted component is caught between the sealing parts. Take measures to clean such component if necessary. 2. Water Install a filter strainer of about 100 mesh on the inlet side of the piping. Air Compressed air filtered with a filter with filtration rating of 5 µm or less, which is mounted on the inlet side of the piping, should be used. Shut off the fluid supply and release the fluid pressure in the system. Shut off the power supply. Remove the product. Before operating, remove residual chemicals and completely replace it with deionized water, air, etc. 3. Do not disassemble the product. Products which have been disassembled cannot be guaranteed. If disassembly is necessary, contact SMC. Operating Environment Warning 1. Do not use in explosive atmospheres. 2. Do not use in locations subject to excessive vibration or impact. 3. Impact resistance of this solenoid valve is 150 m/s2. Vibration resistance of this solenoid valve is 30 m/S2. Do not use in locations where radiated heat will be received from nearby heat sources. 1-16-4 Shimbashi, Minato-ku, Tokyo 105-8659 JAPAN Tel: 03-3502-2740 Fax: 03-3508-2480 URL http://www.smcworld.com © 2005 SMC Corporation All Rights Reserved Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. D-DN 1st printing JU printing JU 120DN Printed in Japan. This catalog is printed on recycled paper with concern for the global environment.
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