MODEL: DB500-X
DESIGNED FOR QUICK & EASY DIE CHANGES WITH INSERTABLE 3- PIECE DIE SETS
CORD STOCK O.D. RANGE: .070"-.500" INCHES ( 2.5 mm - 12.7 mm)
MINIMUM RING I.D. SIZE: 4" (101 mm) (ZONE A)
ANALOG TEMPERATURE CONTROL MODULE WITH LIGHTED ON/OFF POWER SWITCH
VOLTAGE: 115 VAC, 600 HZ, 500 WATTS
UPPER AND LOWER DIE HEATING CARTRIDGES WITH "J"-TYPE THERMOCOUPLE PERMANENTLY POSITIONED
IN THE TEMPERATURE CONTROL MODULE (DB500-X)
3 STEP
2-minute Die Change!
1
Secure Top Left Die with 2 Cap Screws
2
Secure Top Right Die with 2 Cap Screws
Secure Bottom Die with 2 Cap Screws
3
1-2-3...DONE
DB500-X INTERCHANGEABLE DIE SET DESIGN
DB500-X Die Sets feature a 3-piece design:
TOP LEFT DIE
TOP RIGHT DIE
BOTTOM DIE
ALL DIE SET DESIGNS TAKE INTO CONSIDERATION STANDARD CORD STOCK TOLERANCES AND ARE
DESIGNED TO "CONTAIN" THE CORD STOCK AS OPPOSED TO "COMPRESSING" THE CORD STOCK.
ALL DIE CAVITIES ARE MACHINED TOWARD THE LOWER DIAMETER OF THE CORD STOCK TOLERANCE RANGE.
WHEN ORDERING DIE-SETS PLEASE BE SURE TO SPECIFY THE O-RING CORD SIZES THAT WOULD BE BONDED.
SPECIAL CORD STOCK PROFILES REQUIRE THAT CROSS SECTION DRAWINGS BE SUPPLIED BY THE CUSTOMER
INTERCHANGEABLE DIE SET DESIGN (continued)
A MINIMUM WALL THICKNESS OF 1/8" IS MAINTAINED BETWEEN DIE CAVITIES, DIE EDGES AND SCREW HOLES
THE DIE SET DESIGN LAYOUT HAS 3 AVAILABLE ZONES WITH DEFINED "SWEET SPOTS" FOR CAVITY LOCATIONS
DIE WIDTHS
EACH ORANGE ZONE SHOWN ABOVE IS A
PREDETERMINED .125 WALL THICKNESS AREA.
EACH GRAY ZONE SHOWN ABOVE REPRESENTS SCREW
HOLE CLEARANCE AREAS
Die Sets are designed with a stepped pattern to allow for smaller O-RING Inside Diameters
ZONE A is 1.00" (25.4 mm) wide (W1). Accommodates 4.0" (101.6 mm) minimum I.D. rings.
CORD STOCK
ZONE B is 1.50" (38.1mm) wide (W2). Accommodates 5.0" (127 mm) minimum I.D. rings.
MIN I.D
ZONE C is 2.00' (50.8 mm) wide (W3). Accommodates 6.0"(152.4 mm) minimum I.D. rings.
DB500-X DIE SETS
ALL DB500-X DIE SETS MEASURE 1.0" (25.4 mm) X 3.500" (88.9 mm)
ALL DB500-X DIE SETS ARE PROVIDED WITH PROPER MOUNTING HOLES TO ALLOW FOR QUICK DIE CHANGE
RUBBER SEAL FABRICATORS STANDARD DB500-X DIE SETS:
DB500X-1
DB500X-2
Accommodates (6) Popular AS568 Cord INCH Sizes: ZONE
A: .103 & .139 DIA
ZONE B: .210, .275, & .312 DIA
ZONE C: .375 DIA
Accommodates (6) Popular AS568 Cord INCH Sizes: ZONE
A: .070 & 103 DIA
ZONE B: .139, .210, & .275 DIA
ZONE C: .312 DIA
DB500X-3
DB500X-4
Accommodates (6) Popular AS568 Cord METRIC Sizes:
ZONE A: 2.4 mm & 3.0 mm DIA
ZONE B: 3.5 mm, 4.0 mm & 5 mm DIA
ZONE C: 5.7 mm DIA
DESIGN YOUR OWN !
USE THE CALCULATION INFORMATION FOUND ON THE
NEXT TWO PAGES TO PICK Y0UR OWN QUALIFIED
CUSTOM HOLES SIZES OR SEND US A DRAWING OF YOUR
SPECIAL PROFILE SHAPES.
A
B
C
DB500X-5
BLANK -MACHINE YOUR OWN CORD SIZES
(3) Piece Die Set with no cavities (Top Left, Top Right and
Bottom Die) complete with mounting holes and 3-tier
machined profile. (see sketch image on right)
RUBBER SEAL FABRICATORS CUSTOM DB500-X DIE SET OPTIONS:
RSF CAN PROVIDE DIE SETS TO YOUR REQUESTED CORD SIZES PROVIDED THE FOLLOWING CONDITIONS FOR EACH ZONE ARE MET:
INSTANT
= INSTANT QUALIFYING CONDITION (see chart next page)
INSTANT QUALIFYING CONDITIONS require no further calculation. If the desired cord sizes fall within the specified diameter
range; the number of indicated holes in the corresponding column are automatically allowed.
CALCULATE
= CALCULATED QUALIFYING CONDITION (see chart next page)
CALCULATED QUALIFYING CONDITIONS require that the desired cord sizes fall within the ZONE AREA while maintaining a 1/8"
gap between each hole cavity. The resultant value in the calculation must be less than or equal to the ZONE AREA. The
formula for calculating this by number of cavities in a zone is:
2 HOLE CAVITIES IN THE ZONE:
DIA 1
DIA 2
.125
ZONE AREAS
A= .435 MAX
B= 1.075 MAX
C= .585 MAX
RESULTANT
3 HOLE CAVITIES IN THE ZONE:
DIA 1
DIA 2
DIA 3
.250
RESULTANT
4 HOLE CAVITIES IN THE ZONE (ZONE B ONLY):
DIA 1
DIA 2
DIA 3
5 HOLE CAVITIES IN THE ZONE:
DIA 4
.375
RESULTANT
(ZONE B ONLY) DIA 1 + DIA 2+ DIA 3+ DIA 4 + DIA 5 +.500=RESULTANT
ZONE A
# OF HOLES
DIAMETERS
.070-.435
1
A
2
INSTANT
.070-.157
INSTANT
.070-.213
CALCULATE
ZONE B
# OF HOLES
DIAMETERS
.070-.500
1
2
3
INSTANT
CALCULATE
CALCULATE
.070-.475
4
5
INSTANT
.070-.275
B
INSTANT
.070-.175
INSTANT
.070-.400
CALCULATE
.070-.115
INSTANT
.070-.175
CALCULATE
ZONE C
# OF HOLES
DIAMETERS
.070-.500
1
2
3
INSTANT
.070-.231
INSTANT
.070-.363
CALCULATE
C
.070-.112
INSTANT
.070-.238
CALCULATE
OPTIMUM BONDING RESULTS ARE ACHIEVED BY COMBINING THE PROPER CORD
STOCK, MATCHING ADHESIVE AND RECOMMENDED HEAT CYCLE.
IF YOU WOULD LIKE TO GET A PRICE QUOTATION FOR YOUR SPECIFIC BONDING
REQUIREMENTS PLEASE PRINT & COMPLETE THE FOLLOWING INFORMATION:
Name:
Company:
FAX THIS PAGE TO :
203.790.9909
Phone:
OR SEND AN EMAIL WITH THIS INFO
TO:
[email protected]
Fax:
Email:
PLEASE SPECIFY NOMINAL CORD SIZES REQUIRED:
CORD STOCK DIAMETER 1
CORD STOCK DIAMETER 2
CORD STOCK DIAMETER 3
CORD STOCK DIAMETER 4
CORD STOCK DIAMETER 5
CORD STOCK DIAMETER 6
CORD STOCK DIAMETER 7
CORD STOCK DIAMETER 8
CORD STOCK DIAMETER 9
CORD STOCK DIAMETER 10
PLEASE SPECIFY CORD MATERIAL TYPE: (circle all that apply)
BUNA- N
VITON
WOULD YOU LIKE US TO ALSO QUOTE THE REQUIRED CORD STOCK?:
SILICONE
YES
ETHYLENE-PROPYLENE
NO
NEOPRENE
FEET:
Providing all the information above will allow us to get back to you with recommended number of dies and adhesives
*ADJUSTABLE HOLDING PRESSURE
As with the EB-500 Model, the DB 500-X features
adjustable toggle clamps that allow users to control the
pressure of the clamping force on the cord stock. This
allows the cord stock to be "contained " rather than
"compressed", thereby eliminating score marks which can
lead to leak paths on finished product.
*NO DIE QUENCHING
The toggle clamps lift the upper dies away from the
cord stock allowing the user to quickly remove
finished O-Rings. The unit is instantly ready to bond
another O-Ring without the need for additional unit
cooling time or die quenching.
DB-X Die Holding Module
*FULLY ASSEMBLED MODULE
As with the Model DB-500 (photo on right), the DB500-X
Die Holding Module is shipped fully assembled to the
Temperature Control Module with upper toggle clamps,
two cartridge heaters (500 W total) and a "J" type
thermocouple. This eliminates the need to push/pull
these wires in and out during die changes.
Model DB-500
FAX INQUIRIES TO : 203.790.9909
OR SEND AN EMAIL WITH THE APPROPRIATE INFO TO : [email protected]
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