Motorhome Conversion to suit a range of 4x4 Cab Chassis

Motorhome Conversion to suit
a range of 4x4 Cab Chassis
TRAVELLING THE COUNTRY OR THE GLOBE...
ATW’s Global Warrior Off-Road Motorhome Conversion has
been developed predominantly to suit either the Isuzu NPS 300
or Fuso FG Canter series 4x4 trucks*. The result is an extremely
well appointed motorhome with true off-road capabilities
that can support either a couple or even a large family for
extended and remote expedition-style touring.
*Note: Conversions to suit alternative chassis
are currently under development.
Outer shell
ATW’s Global Warrior has been specifically designed so as to fit neatly behind an Isuzu NPS or Fuso FG cab
chassis without significantly adding to the original height or width. With the overall dimensions not that
different to a conventional 4wd wagon with a roofrack, it gives these vehicles the opportunity to fit down
tight bush tracks that would normally put a stop to typical 4wd motorhomes with fixed roof heights
or those on much heavier chassis.
The camper module itself has been made to the maximum allowable length that can fit on one of these
chassis with a standard wheelbase. The distinctive truncated rear shape adds approximately 500mm
of length to the internal living space. Most camper modules are shortened up to allow for fitting
of spare wheels behind the camper. The Global Warrior has the spare wheels fitted under the truncation.
This provides the largest possible living quarters available on these chassis without detracting from
offroad and aerodynamic performance.
150mm
600mm
2040mm
Head
Height
from
Floor
300mm
4700mm
2130mm
INTERNAL FLOOR PLAN
The Global Warrior internal floor plan has been designed to maximise the available space for living and
storage, with innovative layouts for sleeping, toilet and shower areas. The comment that is made the most
upon seeing the Global Warrior in the flesh is: “There is a lot more room inside than I thought...” The front
dinette table drops to convert the lounge area to a double bed. There is also an option of fitting a large single
bed above the dinette. This option includes gas struts to enable easy lifting of the bed so that it may be stored
against the ceiling when not in use. Rear queen-size bed also fitted with gas struts so as to enable easy
access to extra large storage under. Entry stepwell converts to shower. Drain is concealed below the lower
step. Entry to the camper module is not hindered if the toilet is occupied.
LOUNGE
COOKTOP
FRIDGE/
FREEZER
SINK
MAIN BED
TABLE
HATCH FOR BATTERY ACCESS
TOILET
LOUNGE
ENTRY
SHELVING
& STORAGE
OPTIONAL
BED ABOVE
WITH STORAGE UNDER BED
Illustration depicts how
the stairwell converts
easily to a shower stall.
INTERNAL AND EXTERNAL STORAGE
A dedicated recovery locker that can hold a stack of 4 recovery ramps, shovels, straps etc. and a full
width rear locker that can be accessed from either side of the truck or from inside the living quarters.
Internally, there is a massive storage area under the rear bed that can be accessed easily with the aid
of gas struts. A full height pantry cupboard opposite the sink. All galley drawers utilise soft-close slides
and mechanical latches.
C
B
A
A.FRONT STORAGE LOCKER x 2 = 940mm wide x 335mm high x 510mm deep
B.RECOVERY GEAR LOCKER
Top section 540mm wide x 920mm high x 120mm deep
Bottom section 540mm wide x 370mm high x 450mm deep
C
A
G
H
F
D1
C. REAR STORAGE LOCKER = 580mm wide x 520mm high x 2010mm deep
D2
D. UNDERBED STORAGE = D1 650mm wide x 1000mm long x 260mm deep
D2 650mm wide x 1000mm long x 145mm deep
D3 650mm wide x 1000mm long x 260mm deep
E. CUPBOARD STORAGE = 450mm wide x 470mm long x 1200mm deep
F. UNDER SINK STORAGE DRAWERS = 540mm wide x 350mm long x 580mm deep
G. UNDER COOKTOP STORAGE DRAWERS = 540mm wide x 350mm long x 580mm deep
E
D3
Global Warrior’s standard features and comforts:
Marine Construction
Sprung Body Mounting System
•All external and structural panels are formed with
Infused Vinylester technology which is arguably
the most advanced and durable composite
building system available today.
•Originally designed by ATW for use on
commercial eco-tour buses used in extreme
off-road conditions. Proven and tested over
millions of kilometres.
•Compared to common steel and aluminium
panelling and even common moulded
fibreglass panels, this is the ultimate finish
for a true expedition vehicle exposed to harsh
environments.
•Allows for articulation between chassis and
body to protect against structural damage
commonly found with typical mounting
methods in offroad situations.
•Infused Vinylester panels have more than
twice the flexural strength of typical hand-laid
polyester/fibreglass panels... they are incredibly
tough by comparison.
•Considerably higher strength to weight ratio
than typical fibreglass panels… simply lighter
and stronger.
•High resistance to damage from high heat,
chemicals, oils, etc.
•Conventional gelcoat surface results in more
durable finish than paint but can still be
repaired easily using ordinary marine fibreglass
techniques.
•Reduces overall body height and Center
of Gravity (CoG).
• Maintenance free.
•Greatly simplifies body removal should
that ever be required.
Global Warrior’s standard features and comforts:
Unique Truncated Rear Body Shape
Automated Roof-Lift System
•Typical 4x4 motorhome bodies are cut short to
allow for the fitting of spare wheels on the rear
wall or bumper. Truncated shape offers an extra
500mm of length in the camper floor plan and
still meets ADR Rear Axle / 60% Overhang laws.
•Greatly reduced wind drag and improved fuel
consumption. Allows the roof to retract down to
the height of the truck cabin thereby reducing
wind drag, greatly improving fuel consumption.
•Dual spare wheels are securely mounted on a
cradle and protected in recessed wells in the
body at a 45 degree angle under the truncation.
•Reduced possibility of damage from low hanging
branches when travelling offroad.
•Aids if the vehicle is required to be shipped
in a sea container for international travel.
• Allows for maximum departure angles.
•Extremely rigid roof structure without the need
for scissor-style bracing or gas struts.
Camper Body and Truck Cabin
Passthrough.
•Boats or other sporting equipment can still
be loaded on the roof.
•A rubber bellows style connection between
cab and camper.
•High-quality IP-66 rated Linak actuators
give ultra reliable operation.
• Quickly unclips to allow truck cab to tilt.
•Side skirts offer virtually 360 degree views
through using maximum amount of windows.
• Well sealed to prevent dust or water ingress.
• Flexible to cater for body articulation.
•Allows for easy access from front cabin
into rear camper body.
•Provides good views forward from rear camper
dinette seating position.
•Large roll down flaps allow the maximum
possible ventilation in humid weather.
•Side skirts are heavy duty Ripstop PVC
similar to curtain-sided semi trailers.
• Heavy wet weather and UV protection.
•Optional padded insulation for extreme
cold climates.
Global Warrior’s standard features and comforts:
Versatile Sleeping
Marine Refrigeration
•True queen-size bed at 2050 mm x 1550 mm
located across the rear.
•Stainless Steel Drawer-style marine fridge
with DC compressor.
•Queen bed lifts up via gas struts to access
an extra large storage bay.
•2 Drawer fridge format is far more efficient
than typical fridges which dump all cold air
out whenever the door is opened.
•4 person dinette across front converts
to a double bed if required.
•Optional single bed that can be fitted above the
dinette with gas struts to enable the bed to lift
up out of the way during normal daytime hours.
Marine Cooking
• 2 Burner Alcohol (Methylated Spirits) Stove.
• Common fuel supply.
• Very simple, ultra reliable and easy to clean.
•Optional diesel cooktop that draws fuel directly
from the fuel tank.
•Both stoves eliminate the need for gas
installation and therefore the certified gas
ventilation is eliminated along with the chance
of dust ingress and other dangers.
•Stainless construction with heavy-duty
drawer slides.
• Simply the toughest fridge available in it’s class.
Global Warrior’s standard features and comforts:
Marine Electrical System
•Designed / installed by marine electricians
using the latest technology and components.
•Reset-able circuit breakers on all circuits
thereby eliminating all fuses.
•Optional high output alternators developed
for the mining industry are available.
•Optional 240 VAC Mains power and inverter/
charging systems are available.
Marine Plumbing
•All battery management and charging
information is conveniently displayed on 2.8cm
LCD display along with main water, drinking
water, black water and grey water tank levels.
•All plumbing designed and installed using
marine components.
•Ample “house” power storage with 2 x 210 Ah
AGM batteries.
•Variable–speed pump caters for constant water
delivery to all outlets, no more cold patches
when someone turns another tap on.
•Charging through a Dual Sense Voltage
Sensitive Relay (DVSR).
•DVSR allows normal charging of house batteries
from the truck alternator.
•DVSR also allows charging of truck batteries
through the solar array.
•An Emergency Parallel Switch allows for the
DVSR to be manually over-ridden should the
truck ever need to be jump-started quickly
from the house battery bank.
•Solar array of 3 x Kyocera 140 watt panels.
Extremely heavy duty and the panel of choice
in the Australian offroad caravan industry.
• Optional solar panels can be added.
•“System 15” push-fit fittings, piping and
saddles ensure trouble free operation.
• All tanks are moulded PVC, not welded.
• All tanks are digitally monitored.
•180 litre main water storage tank with
moulded baffles.
•20 litre Sigmar hot water storage tank. Draws
heat from the heating system also with optional
240 VAC back up booster and thermostatic
safety valve.
•Optional 85 litre water tank provides a separate
drinking water supply allowing the main supply
to be topped up wherever without the chance
of contaminating the drinking water. A simple
marine footpump provides silent and reliable
operation.
Global Warrior’s standard features and comforts:
Marine Toilet System
Hydronic Heating
•Deluxe macerator toilet with porcelain bowl
and minimal water flush.
•Webasto Thermo Top E Hydronic system heats
a 20L Sigmar hot water tank and other options.
•Waste is macerated and pumped out of bowl
to black water tank.
•Mounted completely externally so as to not
promote dust ingress into living space.
•Second macerator pumps out from either
waste tank.
•Optional Silencio space heating. This is a very
efficient fan heater that draws heat from the
hydronic system.
•60 litre black water tank from toilet. Compare
that to a typical 16 or 18 litre cassette.
•10m “layflat” hose & reel for waste pump out.
•60 litre grey water tank from galley sink, shower
and vanity sink.
15,000LB Runva Winch
•Optional connection to the truck engine allows
separate hot water heating and also heating
of the engine if travelling in extreme sub
zero temperatures.
Dedicated Recovery Locker
• Recessed into the rear bumper.
•This is a tall external locker suitable for
the storage of recovery equipment.
•Large size winch can be used in general
recovery situations especially where you may
not want to get into further trouble.
•Fitted to the right hand side of the Global
Warrior module.
• Can also be used for trailer or boat retrieval.
•It is the prime lifting device for the dual spare
wheel cradle.
•Optional 15,000lb can be fitted into
an ATW Winch Bullbar.
•It will securely hold a stack of 4 x recovery
ramps, a general recovery gear bag, long
handle shovel, axe, etc.
•Includes a hot and cold hand shower
that can also be used to wash down
equipment after use.
Global Warrior’s standard INCLUSIONS:
Standard Specs – Isuzu NPS 300
•Fitting of body to chassis utilising atw
mounting system.
•Front cabin pass-through connection
to camper module.
•Pop-top roof with auto-electric level
lifting system.
• Queen-size rear bed with storage under.
• 4 person dinette converts to double bed.
• Dinette table mounted on Lagun arm.
•Rear bumper with dual spare wheel cradle
incorporating 15000 lb winch for wheel
lifting and vehicle recovery.
• Manual folding entry step.
• 2 manual awnings.
• Fire extinguisher.
Standard electrical inclusions
•Solar charging system with 3 x 140 Watt panels.
• 2 x 210Ah agm batteries.
•2.8” colour lcd monitor for water
tank & DC power.
• Circuit breaker distribution panel.
•DVSR dual batteries with emergency parallel.
• ADR led lighting on module.
•
•
•
•
•
•
•
7 x led internal lights.
3 x led external lights.
4 x led bin storage lights.
1 x usb power socket next to bed.
1 x dc power socket in front lhs locker.
1 x dc power socket in front rhs locker.
140L drawer fridge/freezer.
Standard Plumbing inclusions
• 185L general water tank.
•20L heat exchange hot water tank
• 60L black water & 60L grey water.
• Adjustable safety temperature valve.
•Diesel Webasto Thermo Top E
with s/s header tank.
• Variable speed water pump (general).
• Smart gulley pump (grey).
•Macerator pump-out system.
with lay-flat hose reel.
• Deluxe macerator toilet.
• Vanity basin with flickmixer /shower combo.
• Hot & cold external shower.
• Smev S/S sink with glass top.
• Orico 2 burner alcohol marine stove.
Global Warrior’s standard features and comforts:
Benefits of Isuzu NPS 300 or Fuso FGB 71
4x4 cab chassis:
•Available in either 2 / 3 seat Single cab or 7 seat
Crewcab configuration
•High payload with a maximum gross vehicle
mass of 6500kg.
•Large towing capability with a gross combined
mass of 10,000kg.
•Fuel-efficient turbo diesel with 5 speed manual
gearbox / dual range transfer case.
•Cab-over design with excellent forward vision
and approach angles.
•Tilt-cab for easy maintenance and engine bay
access.
•Short wheelbase with relation to the large area
available for camper body.
• Excellent performance both on and offroad.
•Extensive dealer networks and after sales
support.
•Wide range of aftermarket options and
accessories.
Great Payload
•When mated to either a Isuzu NPS or FUSO FG,
a Global Warrior motorhome will typically retain
over 1250kg of payload. This allows for enough
fuel, water, food and ancillary equipment for
even the most extreme adventure... and still be
well within the safe and legal load rating (GVM)
of the chassis.
Note: Conversions to suit alternative chassis are under
development but we are currently only offering the Global
Warrior conversion for single and dual-cab versions of
the Isuzu NPS 300 and Fuso FG Canter. Whilst other 4x4
chassis may be possible, the NPS and FG models are in our
opinion, the best value and most capable trucks in their
class. With both chassis offering an enormous 4.7 metres
of length behind the cab for mounting a camper body and
both having a Gross Vehicle Mass (GVM) of 6.5 ton, they are
well suited to carrying large amounts fuel, water and other
equipment typically hauled by expedition-style vehicles. Both
these chassis are sold through dealer networks with strong
representation throughout Australia (and internationally) and
importantly, they have been proven in extreme commercial
applications over a very long period. They are the weapon of
choice for many eco-tour operators and mineral exploration
companies where remote and extended outback travel is called
for making them our first preference as a platform for our
Global Warrior motorhome conversion.
OpTIONAL EXTRAS AVAILABLE
Electrical system upgrade includes:
• 240 VAC electrical upgrade
• Hot water backup connection
• 60 AMP charger / 1600 Watt inverter
• Auto inverter / mains power changeover
• Double GPO at rear bed
• Mains / Generator power inlet
• Full RCD protection
• Double GPO at dinette (can be accessed from in the truck cabin)
• Double GPO at galley bench
• Electrical Safety Certificate
• Double GPO in rear bin
• H
otwater upgrade to include engine pre-heat. Requires connection to the engine cooling system.
Allows the engine to heat hot water when travelling so the Webasto is not run unless the vehicle
is stationary for more than 24 hours. Also allow for engine pre-heat in sub-zero conditions.
Warning: While an Engine Pre-heat option could be required for extreme cold climates, connection
into the engine’s cooling circuit may void Isuzu and Mitsubishi Factory Warranty.
• C
abin and Bathroom heating. Includes ducted heat to the main cabin and to the toilet so that area
can be used as a drying room. 2 very efficient computer fan heaters run through a heater core
in the Webasto system.
• Curtain track for rear bed.
• Curtain track for optional front bed.
• E xtra bed above dinette. Fitted with gas struts to enable easy lifting out of the way when not in use.
LED light under for extra lighting of dinette table. 1650mm L x 1000mm W.
Separate drinking water system includes:
• Extra 90 L water tank
• Manual foot pump
• S/S Fawcett
• Digital water tank level sender.
• P
added insulated sides for the pop-top roof. Sides are double thickness with sandwiched 3mm foam
padding as added insulation. Recommended for extreme cold weather.
• Solar upgrade. Up to 3 additional 140 Watt Kyocera panels available.
• Diesel cooktop upgrade which includes a Webasto cooktop and exhaust system.
• Seatbelts – set of 4 seatbelts at dinette.
• Annex kit for Fiamma awninga.
ATW’s Accessory Range
Recommended for all Global Warrior Conversions based on Isuzu NPS and Fuso FG Series trucks
and will ultimately transform any of these basic 4x4 trucks into a formidable off-road performer.
ATW Single Wheel Conversion
• Same rim does both front and rear locations.
•Front and rear wheels are aligned. This means
that the rear wheels run in the compressed wheel
tracks created by the front wheels which greatly
improves traction and performance in sand and
soft terrain.
•Eliminates the danger and tyre sidewall damage
when rocks are caught between the original dual
rear wheels.
•Valves on both sides of the rims allow for
easier inflation of tyres.
•Steel tubeless rims are rated to 6000kg each and
provide extreme resistance to impact damage.
• Recalibrated speedometer
•DOTARS Certified to meet ADR 35 braking
standards and legally converts vehicle for
registration in all states and territories
of Australia.
Single Wheel Kits include:
•Incorporates large 36” diameter tyres which raise
gearing by 8%. This improves fuel consumption,
engine life and highway performance. Adds
50mm of height over standard wheels.
•ATW Speedo Recalibration Unit fitted.
•Larger rolling diameter and deeper tread blocks
also mean that the tyres give much longer life.
•5 x ATW rims for front, rear and spare –
American D.O.T. Standards approved. Tested
to International ISO standard. Rated at 6000kg
each. Each fitted with Double inflation valves.
Offset allows equal front and rear track.
•Higher load rated (2900kg) tyres provide the
optimum puncture resistance and protection
from sidewall and tread ply damage.
•A true mud and snow pattern offers improved
traction on a wide variety of road surfaces
and of road conditions.
•ATW Secondary Brake Vacuum tank fitted.
•Brake Proportioning value alterations.
•5 x Toyo M608Z 285/R70/19.5” Mud ‘n‘ Snow
Tyres rated at 2900kg each.
•Complete set of ATW rear wheel nuts.
ATW’s Accessory Range
ATW Parabolic Suspension
• Increased articulation for performance offroad.
ATW Auto Torque Bias Differential
for front axle
•Reduced friction in the spring pack allows
for easier and more rapid axle which greatly
improves ride quality and comfort.
•Direct replacement for original front
differential centre
•Aeon–style bump-stops give a cushioning effect
at the limit of suspension travel.
•Shifts torque progressively and seamlessly
to the wheel that has the most traction.
•Heavy duty shock adjustable absorbers provide
optimum compression and rebound control.
•Does not effect steering or create steering
snatch as would a typical diff lock.
•Fits into standard chassis mounting points
eliminating further fabrication and can still utilize
original suspension bushes.
• Permanently engaged when 4wd is selected.
•This is a complete suspension package that was
designed specifically for these chassis used
in both normal on road and extreme offroad
applications.
• Comes with a lifetime warranty on the diff centre.
Parabolic Suspension Kits include:
• Front and rear ATW parabolic spring packs.
• Front and rear Aeon-style bump stops.
• Front and rear heavy duty shock absorbers
• All new u-bolts
• Front and rear wheel alignment
• Requires no special lubrication.
•Requires no special operational training
or modifications.
•Commonly used in military and motor sport
applications globally.
ATW’s Accessory Range
ADDITIONAL SPARE TYRE ASSEMBLY
Designed to fit in the Global Warrior double spare wheel cradle.
1 x ATW Super Single 19.5” x 8.25” rim with double inflation valves.
1 x Toyo 285/70R/19.5” M608Z M+S tubeless tyre load rated to 2900 kg.
FRONT STEP MODIFICATION
If the front Isuzu cab step is to be retained, refabricating is required so as to allow extra
clearance for the ATW Single Wheel Conversion and to allow the cab to tilt freely. The
supporting frame is remanufactured and the actual step treadplate is reduced in size.
Re-powdercoated in safety yellow or black.
ATW FLARED GUARDS TO SUIT ISUZU SINGLE CAB
Recommended for all trucks fitted with ATW Single Wheel Conversion. Approximately
50mm wider than the original Isuzu guard and reduces stones and mud being thrown
onto bodywork. All fibreglass construction.
WHEEL NUT INDICATORS
Loose wheel nuts can be quickly identified when indicator arrows point out of alignment.
Includes fitting bright yellow wheel nut indicators to all 24 wheel nuts.
ATW TOW PIN Bullbar
Includes removable heavy duty centre tow pin. Bar hinges down to allow tilting of Isuzu cab.
Crossbar and 2 x spotlight mounting tabs are designed to take the Narva Extreme Spotlights
with extra large diameter ring frames and 3 bolt mounting system.
Available in matte, polished or powder coated finishes.
ATW Winch compatible Bullbar
Incorporates standard winch cradle and includes 2 x recovery points under winch location.
Bar hinges down to allow tilting of Isuzu cab. Crossbar and 2 x spotlight mounting tabs are
designed to take the Narva Extreme Spotlights with extra large diameter ring frames and 3 bolt
mounting system.
Available in matte, polished or powder coated finishes.
ATW WINCH
Includes:
15,000lb 24VDC Runva winch to suit ATW winch compatible bullbar.
Plug-in remote control
30m x dyneema rope
Battery power isloator with removable key
Fairlead Hawse
NARVA XTREME SPOTLIGHTS
Compatible with ATW Winch Bullbar and ATW Tow-Pin Bullbar. Extremely heavy
duty 3 bolt mounting system. Very easy to adjust. Includes tough clear lens covers.
Wired to high beam and dash switch. Available with satin black ring frame and HID inserts.
Available in either both pencil beam or a combination of pencil and broadbeam.
Reversing Camera
Up to 4 reverse cameras are able to be connected to the current Isuzu multi-media units
and can be supplied from Isuzu as an option with the purchase of the truck. Typical
locations are to have one mounted high on the rear of the camper body looking rearwards
and a second camera mounted low looking down at the tow point. Price is for mounting
the camera and running cable through Global Warrior body down to chassis if required.
Does not include camera(s), other parts, cabling and connection to head unit.
Fire extinguisher upgrade
Includes Chubb 2.5 kg dry powder type extinguisher mounted behind front seats.
RAISED BREATHER kit
For front and rear differentials, transfer case, gearbox and
seperate raised breathers for 2 x fuel tanks.
UHF Radio
UHF Radio fitted to dash or overhead roof console (if fitted).
Includes supply and installation of 24/12 DC to DC converter
and dedicated power feed from battery.
GME TX4500 - 5W, 80 channel, full featured DIN mount UHF transceiver.
UHF Aerial
1.2 Metre (With heavy duty spring loaded base).
Includes fitting of spring base to bullbar and cable run. Spring base
can also accept alternative GME antennas with higher or lower gain.
Does not include custom mounting if a different location is required.
Canvas Seat Covers
Light grey canvas or charcoal sheepskin seat covers fitted.
Isuzu front set canvas (bucket & 3/4 bench)
DUNE WHIP FLAG
3.5m 2 piece, fibreglass whip. High visibility flag with reflective cross.
Quick detachable base mounts to bullbar. Stores in its own bag @ 1.8m long.
Highly recommended safety feature when cresting sand dunes & desert crossings.
SAFETY TRIANGLE KIT
To be set to indicate an emergency parking situation.
Collapsible and stored in a plastic case.
Includes:
3 x red reflective triangles
Red plastic carry case.
Supplied loose.
Radiator splash guard
Acts to protect radiator and intercooler from splashing mud, grass and debris.
Extra Fuel Tank
Includes OEM Isuzu tank, brackets, sender, fuel cap.
PLUS all plumbing and wiring of dual tank system, 2nd filter and water trap
assembly, change over switch in dash, change over pick up and return fuel valves,
harness and fuel lines.
140 Litre Capacity to suit crew cab.
100 Litre Capacity to suit single cab.
AIRCRAFT-STYLE TRACKING
2 x 2.0m lengths in rear transverse locker and
4 x 0.15m lengths in recovery equipment locker.
2 x 4.4m lengths on roof
clip-in tie-down rings
To suit Aircraft-style tracking.
dakar-style bar work
Incorporating roof rack, LED light bar tabs and antenna tabs.
notes
44 Central Park DriveYandina QLD 4561
P: +617 5446 8666 F: +617 5446 8766
Toll Free: 1800 468 590
www.allterrainwarriors.com.au