Solid State Ionics 148 (2002) 405 – 416 www.elsevier.com/locate/ssi A short review of failure mechanisms of lithium metal and lithiated graphite anodes in liquid electrolyte solutions Doron Aurbach *, Ella Zinigrad, Yaron Cohen, Hanan Teller Department of Chemistry, Bar-Ilan University, Ramat Gan 52900, Israel Abstract Li electrodes in any relevant electrolyte solution (i.e., polar aprotic) are covered by surface films of a very complicated structure. It was found that even in cases where the surface films formed on lithium contain elastomers, or where the lithium metal reactivity is reduced by doping with elements such as N, As, Al, Mg, Ca, etc., it is impossible to achieve sufficient passivation with lithium electrodes and liquid solutions. Passivation is considerably worsened when Li electrodes are operated at high rates (especially at high charging, Li deposition rates). Thus, there is no way that rechargeable Li batteries can compete with Li-ion batteries in any application that requires high charging rates (e.g., in powering portable electronic devices). The electrochemical behavior of lithiated graphite electrodes also depends on passivation phenomena. The surface films formed on lithiated graphite are similar to those formed on Li metal in the same solutions. The volume changes of graphite electrodes during Li insertion – deinsertion are small enough to enable their reasonable passivation in a variety of electrolyte solutions. A critical factor that determines the stability of graphite electrodes is their morphology. It was found that the shape of graphite particles plays a key role in their application as active mass in anodes for Li-ion batteries. D 2002 Elsevier Science B.V. All rights reserved. Keywords: Lithium; Liquid electrolyte solutions; Li-ion batteries 1. Introduction The beginning of the third millennium marks over 30 years of intensive R&D of rechargeable Li (metal) batteries, and about 15 years of very successful R&D of Li-ion batteries. In spite of the intensive efforts to develop and commercialize rechargeable batteries with lithium metal anodes and liquid electrolyte solutions (i.e., for improved low temperature performance, high rates, and cheap production), except for * Corresponding author. Tel.: +972-3-5318317; fax: +972-35351250. E-mail address: [email protected] (D. Aurbach). two or three short-term ventures (e.g., Li – MoS2 batteries from MOLI Canada [1] and Li– MnO2 from Tadiran Israel [2]), these batteries have never become a commercial reality. In contrast, shorter-term efforts to develop Li-ion batteries (i.e., based on the ‘rocking chair’ concept [3]) proved very successful. In recent years, rechargeable Li-ion batteries have conquered the market and powered many types of portable electronic and optoelectronic devices throughout the world. In their current common version, Li-ion batteries are comprised of graphitic anodes, LiCoO2 cathodes, and liquid electrolyte solutions based on LiPF6 as the electrolyte in a mixture of alkyl carbonate solvents. These include ethylene carbonate (EC) as a necessary component, and dialkyl carbonates from the 0167-2738/02/$ - see front matter D 2002 Elsevier Science B.V. All rights reserved. PII: S 0 1 6 7 - 2 7 3 8 ( 0 2 ) 0 0 0 8 0 - 2 406 D. Aurbach et al. / Solid State Ionics 148 (2002) 405–416 following list: dimethyl, diethyl, ethyl – methyl carbonates (DMC, DEC, and EMC), etc. [4]. Both graphite and LiCoO2 are layered compounds that intercalate reversibly with lithium in processes which are mainly phase transitions between stages of different degrees of lithiation. While LiCoO2 electrodes insert lithium reversibly in any polar aprotic Li salt solution of sufficient anodic stability, the process of Li insertion of graphitic carbon, as well as the stability of graphite electrodes in Li salt solutions, is highly dependent on the composition of the electrolyte solution [5]. Hence, in both cases of Li metal-based or Li-ion rechargeable batteries, their successful operation depends primarily on the performance/stability/reversibility of the anode side (i.e., Li metal or graphite electrodes, respectively). Both Li metal and graphite electrodes in a large variety of non-aqueous Li salt solutions have an important common feature—in the same solutions, they are covered by very similar surface films, which in fact control their electrochemical behavior. Lithium reacts spontaneously with all atmospheric gases except noble gases, all polar aprotic solvents, and most of the commonly used salt anions (e.g., ClO 4 , AsF 6 , PF 6 , BF 4 , CH 3 CO 3 , and (CH 3 SO2)2N ) to form Li salts, most of which are usually insoluble in the mother precursor solution [6]. These film formation processes passivate the active metal and protect it from corrosion when the surface films become sufficiently thick to block electron transfer. Due to the special properties of the lithium ion (e.g., its small size) and the nature of its ionic bonds with other atoms, most of the Li salts precipitated as thin films conduct electricity under an electric field. This is due to the fact that Li-ions are mobile in thin films of Li salts and can thus easily migrate. This is known as the solid electrolyte interphase (SEI) model for Li electrodes [7]. It is generally known that Li deposition in many electrolyte solutions is highly dendritic, and this makes these systems (electrode-solutions) unsuitable for secondary batteries [8]. Another highly important aspect regarding practical batteries is that of safety issues. As already explained in detail, many lithiumsolution systems undergo a thermal runaway [9]. Hence, poorly designed rechargeable Li batteries can explode easily under abuse conditions such as short circuit and overcharge, when they are punctured or crushed or when they are exposed to high temperatures. In recent years, we have developed rechargeable batteries with internal safety mechanisms that prevent explosion of the batteries in the event of short circuit, overcharge, and heating up to 150 jC [10]. Over the past 15 years, we have intensively explored the behavior of Li electrodes in a large variety of solutions [11 –13], using a variety of in situ methods, including FTIR spectroscopy [14], AFM [15], EQCM [16], and EIS [17]. Together with Tadiran [10,18 – 20], we then explored completed, practical, and rechargeable AA Li –LixMnO2 batteries. These studies included a rigorous postmortem analysis of cycled batteries [20]. These studies provide us with a broad view of the intrinsic limitation of rechargeable Li battery systems with liquid electrolyte solutions, and of possible useful future directions for R&D of practical rechargeable Li battery systems. Similar to lithium, graphite electrodes polarized to low potentials in non-aqueous solutions, containing Li salts, reduce solution species to insoluble salts, and hence, become covered by surface films of a chemical structure, similar to that of surface films formed on lithium in the same solutions [21]. For lithiated graphite, the major failure mechanism is cointercalation of solvent molecules that are pushed together with Liions between the graphene planes. In the absence of passivation, cointercalation of solvent molecules together with Li-ions simply exfoliates the graphite and decomposes it to a dust of graphene sheets [22]. Hence, a key factor that determines the stability of graphite electrodes in Li insertion processes is to what extent protective surface films are formed rapidly enough before cointercalation can take place [23] (i.e., these processes are definitely competitive). During the past 10 years, we have extensively studied the behavior of graphite electrodes in a large variety of electrolyte solutions [24 –26]. Recently, these studies have also included postmortem analysis of practical Li-ion batteries [27]. This paper aims at reviewing our very recent conclusions on the factors that limit the use of Li metal anodes in rechargeable battery systems, and what are the possible practical directions in R&D of new rechargeable Li (metal) batteries. In addition, this paper reviews our conclusions regarding capacityfading mechanisms of graphite electrodes in Li-ion batteries. D. Aurbach et al. / Solid State Ionics 148 (2002) 405–416 2. Experimental The experimental aspects of our studies of Li electrodes in non-aqueous solutions using FTIR spectroscopy, EQCM, AFM, EIS, SEM, EDAX, and standard electrochemical techniques are described in Refs. [28 – 33], respectively. The study of completed battery systems and the use of postmortem analysis is described in Refs. [2,10,19,20]. The experimental aspects of our studies of graphite electrodes are described in Refs. [23 – 26,35]. These include descriptions of electrode preparation and their study by standard electrochemical techniques, EIS, FTIR spectroscopy, and XPS. In situ analysis of graphite electrodes by in situ AFM is described in Ref. [36], and postmortem analysis of practical Li-ion batteries is described in Ref. [27]. 3. Results and discussion 3.1. Li (metal) battery systems Scheme 1 presents, as an example, a list of surface reactions of lithium in a single electrolyte solution: ECDMC/LiPF6 [35]. Both solvents react to form several products, both ROCO2Li and ROLi species, as well as species with LiUC bonds. Further reduction of ROCO2Li, as well as secondary reactions to these species with trace H2O, leads to the formation of surface Li2CO3. The salt anion (PF 6 ) and its related contaminants, HF and PF5, also react with lithium, and hence, contribute to the complicated surface chemistry of lithium. In addition to this variety of surface reactions that form a mosaic of insoluble surface species, the sequence of the surface reactions further complicates the structure of the surface films formed on lithium [37]. Consequently, the surface films formed on lithium have a multilayer structure [17,37] (also confirmed by depth profiling and XPS [38]), and are laterally non-uniform, as confirmed by in situ AFM [39]. Imaging of Li electrodes by AFM (see Scheme 1) clearly reflects the non-uniform morphology of the surface films on Li electrodes (in the nanometer scale), dictated by the complicated Li surface chemistry and the chemical non-uniformity of the surface films thus formed. In fact, a similar complicated picture of the surface chemistry of lithium in non-aqueous solutions was 407 found for almost every system studied, including ethers, esters, other alkyl carbonate solutions, and different salts, including LiClO4, LiAsF6, LiN(SO2CF3)2, LiBF4, and LiC(SO2CF3)3 (each of the anions of these salts is reactive with lithium) [11 – 13]. This lateral and vertical non-uniformity of the surface films induces a highly non-uniform current distribution of Li deposition –dissolution, which was probed by in situ AFM imaging [15,39]. The typical surface phenomena that relate to the non-uniform Li deposition – dissolution processes as observed by imaging with AFM [39] are schematically presented in Fig. 1. Because the surface films formed on lithium in most of the relevant and commonly used electrolyte solutions are comprised of Li salts, their cohesion and flexibility is very limited. Hence, as seen in Fig. 1, these surface films cannot properly accommodate the morphological changes of the Li metal upon Li deposition and dissolution (due to the non-uniformity of these processes). The surface films formed on lithium can be easily cracked, and the passivation is broken during both Li deposition and dissolution. This leads to dendrite formation and to a massive loss of both lithium and solution species due to the surface reactions and the ‘repair’ of the surface films (on an increasing Li surface area). This situation is, of course, intolerable for rechargeable battery systems, and indeed, most of the commonly used nonaqueous solvents and Li salts are useless for secondary Li batteries. However, it should be noted that when pressure is applied to the Li electrodes in solutions (e.g., by packing Li batteries with external physical pressure, so that the separator between the Li anode and the cathode pressurizes the Li surface), phenomena such as dendritic Li deposition are largely avoided [40,41]. In many Li battery systems, such as cylindrical cells of a jelly-rolled configuration, the application of uniform pressure on the Li anode is not possible and therefore, application of pressure is definitely not the solution to the problems addressed above. In order to obtain sufficiently good passivation of Li electrodes, despite the unavoidable phenomena of non-uniform electrochemical behavior, the surface films on lithium must be flexible, thus containing elastomers in addition to ionic species. Indeed, we found one electrolyte solution in which the passivation of lithium is excellent, and hence, Li deposition occurs in flat, flake-like morphology. This solution includes 1– 3 dioxolane 408 D. Aurbach et al. / Solid State Ionics 148 (2002) 405–416 Scheme 1. A list of surface reactions on lithium surfaces in the electrolyte solution EC-DMC/LiPF6 [1 – 13,35] and a relevant AFM image of the Li surface in this solution. D. Aurbach et al. / Solid State Ionics 148 (2002) 405–416 Fig. 1. A description of the morphology and failure mechanisms of lithium electrodes during Li deposition and Li dissolution and relevant AFM images describing selected phenomena: the beginning of dendrite formation and non-uniform Li dissolution accompanied by breakdown and repair of the surface films. (Li electrodes in an EC-DMC/LiPF6 solution.) 409 410 D. Aurbach et al. / Solid State Ionics 148 (2002) 405–416 (DN) as the solvent, LiAsF6 as the salt, and tributylamine (TBA) as a basic stabilizer (to prevent immediate polymerization of the DN, which is an acetal, in the presence of trace Lewis acids that come with the salt, e.g., AsF5 and AsF3). DN is reduced on lithium to different alkoxy species. ROLi and AsF 6 is reduced to LiF and LixAsFy species, which may also include As0 and Li3As. The arsenic species on the Li surface modifies its reactivity [10]. DN reduction, and/or the presence of ROLi species on the surface, leads to anionic partial polymerization of DN to form species of the LiO(CH2CH2OCH2O)n Li type. These species are elastomers, and probably provide the surface films formed on Li in these electrolyte solutions, with the necessary flexibility needed to maintain sufficient passivation during Li deposition – dissolution processes. Indeed, Li cycling efficiency in the DN/LiAsF6/ TBA electrolyte solutions is close to 100%, as confirmed by both standard electrochemical measurements [34] and EQCM [29]. Based on these solutions, we commercialized AA rechargeable Li (metal) batteries with LixMnO2 (0.3 < x < 1), 3-V cathode [2]. The use of DN/LiAsF6/TBA provided an additional important bonus, namely, internal safety mechanisms that shut down the battery in abuse cases such as short circuit, overcharge, and overheating (see Ref. [10]). We then discovered a serious drawback to these batteries: while they could be discharged at high rates (C/1 – 3 h), and could deliver hundreds of full DOD (cathode limited) discharge– charge cycles, their charging rate had to be very slow (C/10 – 12 h). Otherwise, the number of cycles available was very small. Our extensive studies of this battery system, which included postmortem analysis of dead batteries [20], is summarized in Fig. 2. This figure shows the effect of charging rate, translated to the current density of Li deposition in the batteries, on the available charge–discharge cycles and on the morphology of the lithium anodes (see the attached SEM micrographs), and the dependence of the average grain size of lithium deposits on the current density of Li deposition. It should be noted that the discharge rate in all of these experiments was C/3 h, corresponding to 250 mA per AA battery, and 1.25 mA/cm2 of Li dissolution. The life span of the batteries ended for a single reason only: the solution reacted with lithium and disappeared. In fact, both electrodes from dead cells could be operated in fresh solutions. Of significance is the fact that as the current density of Li deposition increases, the grain size of the Li deposits decreases. However, this decrease levels off at some high current density, and the low number of cycles available for the batteries at a high charging rate levels off accordingly. Hence, from these results we concluded that although Li deposition in this system is not dendritic, the passivation of the lithium deposits can never be hermetic. High current densities lead to Li deposition in small average grain size. Moreover, the average grain size of the Li deposit is smaller, and the number of grains simultaneously growing on the electrode surface is higher as the current density increases [42]. As a result, the overall available surface area for Lisolution reactions increases as well. Therefore, high charge rates cause enhanced surface reactions of solution species. Since the amount of solution in practical batteries is relatively small (mostly contained in the pores of the separator and in the composite cathode), the solution simply disappears rapidly if the surface reactions are too intense. These findings clearly demonstrate a critical limitation of secondary Li batteries with liquid electrolyte solutions: their charging rates have to be very slow, overnight or so, and hence, these batteries will never be able to compete with Li-ion batteries, whose energy density is nearly the same and can be charged at C rates (i.e., the total capacity is recovered during less than 1 h of charging). In an attempt to modify the morphology of Li deposition at fast rates, and to reduce the reactivity of the Li surface towards Li anode solution species, we followed reports on Li– Li3N solid solutions as excellent anodes for Li batteries [43], and produced Li anodes containing different amounts of Li3N (3 – 11%). We also tried using Li foils containing 3– 6% aluminum, since it was found that Li – Al alloys are much less reactive towards solution species than Li metal [44]. Another modification that we tried was to dope the Li surfaces by Ca and Mg using Ca(ClO4)2 or Mg(ClO4)2 additives in solution (Li surface reduces both Ca2+ and Mg2+ ions, thus forming Li– Ca and Li –Mg surface alloys). We also tried to modify the solution reactivity by the use of derivatives of 1– 3 dioxolane, such as 1 –3 dioxolane (the 6-member ring acetal), and methyl and dimethyl derivatives of 1– 3 dioxolane. It was logical to assume that both the 6- D. Aurbach et al. / Solid State Ionics 148 (2002) 405–416 Fig. 2. Typical behavior of Li electrodes in DN/LiAsF6/TBA solutions in Li – LixMnO2 AA batteries at different charging rates. The number of available charge – discharge cycles of Li – LixMnO2 AA batteries discharged at C/3 h and the average size of Li deposits are plotted as a function of charging rates. Typical SEM micrographs of Li deposits at high and low charging rates are also presented. (Practical Li anodes from cycled Li – LixMnO2 AA batteries.) 411 412 D. Aurbach et al. / Solid State Ionics 148 (2002) 405–416 member acetal (1 – 4 DN) and methyl substituted 1 –3 dioxolanes should be less reactive towards lithium than 1 –3 dioxolane, but would still have a similar surface chemistry: the surface films on Li in these solvents should also contain elastomers, because these modified solvents are also acetals that can easily undergo different routes of polymerization. None of the above modifications, neither doping the Li surfaces nor changing the solvent, improved the performance of Li electrodes or of AA secondary batteries containing these modifications, at fast charging rates. In fact, it was found that the best performance of AA secondary batteries in terms of cycle life at any rate was obtained when the anode was pure lithium and the solvent was 1– 3 dioxolane (which is, as discussed above, insufficient for practical use since the competing Li-ion system appeared on the market). We therefore conclude that for most applications, secondary Li metal batteries with liquid electrolyte solutions are no longer practical. Further recent work by Zaghib et al. [45] may provide a promising direction for the practical use of Li metal-based batteries. Li metal is highly stable at elevated temperatures with polymeric electrolytes based on polyethylene oxide (PEO). At temperatures above 60 jC, quite reasonable conductivities ( c 10 3 s/cm) can be obtained with PEO-based electrodes, especially with their branched derivatives [46]. As the temperature of operation increases, the lithium metal softens, and this has a very positive influence on dendrite-free lithium deposition. Consequently, Li batteries comprised of Li metal, PEO-based electrolytes, and cathodes such as Li x V 2 O 5 or Li x FePO 4 ( c 3 and 3.5-V systems, respectively) can be cycled many hundreds of times at elevated temperatures, showing excellent capacity retention and stability. This performance opens the way for applications such as electrical vehicles (as part of a hybrid system), use in space, load leveling, etc., where operation at high temperatures is tolerable. The use of Li metalbased battery systems may then be advantageous in terms of cost and high energy density. 3.2. Graphite electrodes for Li-ion batteries We studied a matrix of several types of graphitic carbons and a variety of electrolyte solutions, including ethers (THF and glymes), esters (butyrolactone and methyl formate), and alkyl carbonates (EC, PC, DMC, DEC, EMC with salts such as LiAsF6, LiPF6, LiBF4, LiN(SO2CF3)2, and LiC(SO2CF3)3). Fig. 3 shows schematically three types of morphologies of the graphite particles that we used: 1. 2. 3. synthetic or natural graphite flakes; spheric graphite particles, the so-called mesocarbon microbeads (MCMB); graphite fibers. The graphite flakes are characterized by relatively wide x –y dimensions (2 –50 Am) in parallel to the basal planes [22 – 27], and a much smaller z dimension, Fig. 3. A schematic presentation of the morphology of three types of graphite particles: synthetic graphite flakes, mesocarbon microbeads (MCMB), and graphitic carbon fibers. D. Aurbach et al. / Solid State Ionics 148 (2002) 405–416 perpendicular to the basal planes (along the edge planes of the flakes, the flakes may be even less than 1 Am thick). Very important is the fact that the surface of the edge planes (i.e., the facets perpendicular to the basal planes) is much higher than the geometric surface area. It contains many entries, as illustrated in Fig. 3. In contrast, the surface area of both the MCMB and the graphite fibers is smoother. In contrast to the parallel order of the basal planes in the graphite flakes, there is some significant, unavoidable degree of turbostatic disorder in the spherical and fibrous graphite particles. We found a pronounced difference in the behavior of graphite electrodes comprised of graphite flakes compared with that of electrodes comprised of MCMB or fibers. This difference could be clearly probed, using solutions containing propylene carbonate as a major component. Both MCMB or graphite fiber electrodes can intercalate highly reversibly with lithium in PC solutions, while electrodes comprised of graphite flakes do not behave reversibly in PC solutions. Pronounced surface reactions are recorded in the latter case, which lead to deactivation of the electrodes. We explored intensively the behavior of graphite electrodes in PC solutions and found that they are deactivated not because the graphite particles are destroyed by surface processes (e.g., exfoliation of the graphene planes), but rather, because the graphite particles become electrically isolated from the current collector due to surface reactions and precipitation of relatively thick surface films [26]. It is both important and interesting to note that such a deactivation of graphite electrodes does not occur with MCMB or fibers, or when the major solvent is EC. EC is very similar in its chemical structure to PC, except for the extra methyl group of the latter compound. Moreover, both solvents undergo very similar reduction paths on both Li and Li carbon surfaces: PC þ 2e þ 2Liþ ! CH3 CHðOCO2 LiÞCH2 ðOCO2 LiÞ # þCH3 CH ¼ CH2 z ð1Þ EC þ 2e þ 2Liþ ! CH2 ðOCO2 LiÞCH2 OCO2 Li # þCH2 ¼ CH2 z: ð2Þ 413 We explain these results as follows: most of the alkyl carbonate solvents, as well as salt anions such as AsF 6 , PF6 , and N(SO2CF3)2 , are reduced on graphite surfaces in the presence of Li-ions at potentials below 1.5 V (the major reduction processes usually occur around 1 V), and continue gradually as the potential is lowered. Reduction of the cyclic alkyl carbonates also forms gases (see Eqs. (1) and (2)). In addition, in parallel to the surface film formation, Li intercalation, as well as cointercalation of solvent molecules, can occur at potentials below 1 V (e.g., formation of dilute stage 1, LixC6, x < 0.25) [5]. Cointercalation of solvent molecules leads to exfoliation of graphite [5], while gas formation between graphene planes and the build-up of pressure within the particles can quite easily crack and split them. The question is, what happens more quickly: cointercalation or build-up of internal pressure within the particles due to surface reactions, or fast precipitation of surface films that protect the particles from internal destructive processes. EC is highly reactive towards lithium, and its reduction products, which contain two Li –carbonate groups, precipitate quickly and form cohesive, highly passivating surface films. PC is similarly reduced on the graphite surfaces, but the extra methyl group of its reduction products interferes badly with the formation of sufficiently cohesive surface films. Thus, the surface film formation in PC solutions cannot compete successfully enough with the possible destructive processes addressed above. Hence, the surface area of the graphite particles increases during the PC reduction processes by some exfoliation and cracking of the particles due to a build-up of internal pressure (CH3CH = CH2 gas formation as a coproduct of the ROCO2Li species). The cracking of graphite particles is the most critical destructive process in these systems, because it allows further surface reactions on the cracked particles, which leads to their complete electrical isolation from the current collector, due to the complete coverage by passivating surface films. However, the importance of the scenario described above, depends primarily on the morphology of the graphite particles, especially on the shape of the edge planes (the facets perpendicular to the basal planes). In the case of MCMB or fibers, the edge planes are relatively smooth, and thereby, a build-up of pressure due to gas formation inside the particles is largely avoided. The turbostatic disorder in these particles further helps 414 D. Aurbach et al. / Solid State Ionics 148 (2002) 405–416 to prevent easy cracking and exfoliation, because the graphene planes are better bound together. In the case of the flakes, the edge planes are very rough and have many entries in which gas bubbles can be formed, trapped between the graphite mass and solid surface species which are continuously formed at the low potentials. In addition to the above-described deterioration mechanisms of flaky graphite electrodes, we identified destructive mechanisms in which the graphite particles are completely exfoliated, due to solvent cointercalation with the Li-ions. This usually happens with ethers [13]. Polarization of graphite electrodes in Li salt solutions of ethers such as THF, 2Me –THF, and polyethers of the glyme family lead to an exfoliation of graphite particles at potentials below 0.2 V (Li/ Li+ ) [13,26]. Exfoliation of graphite electrodes at Li insertion potentials ( > 300 mV vs. Li/Li+ ) also occurs in Li salt solutions of esters such as g-butyrolactone and methyl formate [25]. As mentioned above, highly reversible behavior of composite graphite electrodes is obtained in LiClO4, LiAsF6, LiPF6, and LiN(SO2 CF3)2 solutions in mixtures of EC and linear alkyl carbonate solvents from the DMC, EMC, DEC, etc., list, due to formation of highly passivating and stable surface films when EC is a major component of the electrolyte solution [13,35]. However, upon prolonged cycling of practical Li battery systems, their capacity gradually fades, due to an increase of the electrode’s impedance, especially that of the carbon anodes. Recent studies of composite graphite electrodes by in situ AFM [36] clearly showed that Li insertion– deinsertion into composite graphite electrodes leads to periodic volume changes in the graphite particles. While the basic morphology of the graphite particles and the surface films that cover them are very stable upon repeated charge–discharge cycling in EC-based solutions (DMC, DEC, or EMC as co-solvents, LiAs F6, or LiPF6 electrolytes), the particles expand during Li insertion and contract during Li deinsertion, as could be imaged in situ by AFM [36]. Hence, we assume that the surface films usually formed on graphite electrodes may not be able to fully accommodate the volume changes of the graphite particles due to intercalation with lithium. Therefore, there are continuous, small scale reactions between solution species, which percolate through the surface films with the highly reactive lithiated graph- ite. These reactions form insoluble surface species that gradually thicken the surface films and lead to the observed gradual increase of the impedance of graphite electrodes upon prolonged Li insertion– deinsertion cycling. 4. Conclusion Lithium electrodes fail in rechargeable Li battery systems upon fast charging because at high rates of Li deposition, small Li grains are formed and the number of simultaneously growing gains on the electrode surface is higher. The passivation of lithium metal by surface films in any polar aprotic non-aqueous electrolyte solution can never be hermetic. Thus, there are unavoidable reactions between the active metal and solution species, which intensify as the deposited Li grains become smaller (i.e., high average surface area of the active metal). Hence, in practical secondary Li batteries charged at rates that are too fast, the cycle life obtained is very limited, because the entire electrolyte solution of the battery may react with the lithium anode. In the case of graphite anodes in Li-ion batteries, we can define three cases. (1) A capacity-fading mechanism due to exfoliation of the graphite particles because of cointercalation of solvent molecules together with Li-ions. This failure mechanism is relevant to ethereal solutions of Li salts. (2) A capacity-fading mechanism in which the active mass retains its basic structure. However, graphite particles are electrically isolated from the current collector due to coverage by surface films (reaction products of the reduction of solution species in the presence of Li-ions, by cathodically polarized graphite). This mechanism, related to electronic isolation of the active mass, depends on the morphology of the particles and possible gas formation in the reactions between the reactive electrode’s surface and solution species. This situation is relevant to propylene carbonate solutions. (3) A stable situation in which highly passivating surface films with very good cohesion are formed before detrimental processes related to gas formation between graphene planes or solvent cointercalation can take place. This situation is relevant to EC so- D. Aurbach et al. / Solid State Ionics 148 (2002) 405–416 lutions and solutions containing reactive additives such as CO2, SO2, ethylene sulfite, etc., which react predominantly on the electrode’s surface, thus forming highly protective surface films. However, in all of these solutions (even in the ‘good’ ones), there are continuous small scale surface reactions between lithiated graphite and solution species that lead to a gradual increase in the electrode’s impedance upon cycling. These small-scale reactions take place because of unavoidable volume changes in the graphite particles during lithium insertion– deinsertion cycles. 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