Quantification of the Immobilized Fraction in Polymer Inorganic Nanocomposites Dissertation zur Erlangung des akademischen Grades doctor rerum naturalium (Dr. rer. nat.) der Mathematisch-Naturwissenschaftlichen Fakultät der Universität Rostock vorgelegt von Albert Sargsyan, geboren am 24. Juni 1980 in Jerewan, Armenien Rostock, 28 März 2007 Gutachter: PD Dr. rer. nat. habil. Doris Pospiech, Leibniz-Institut für Polymerforschung Dresden Prof. Dr. Anahit Tonoyan, State Engineering University of Armenia Prof. Dr. Christoph Schick, Universität Rostock Tag der Verteidigung: 11. Mai 2007 CONTENT 1. Introduction.................................................................................................. 5 2. Literature review .......................................................................................... 9 2.1. Polymer nanocomposites...................................................................... 9 2.1.1. Nanoparticles.................................................................................. 9 2.1.2. Preparation methods of polymer nanocomposites........................ 12 2.1.3. Morphology................................................................................... 17 2.1.4. Interfacial interactions................................................................... 19 2.1.5. Calorimetry ................................................................................... 23 2.2. Semicrystalline polymers .................................................................... 26 2.2.1. RAF in semicrystalline polymers................................................... 26 2.2.2. Vitrification of RAF........................................................................ 30 2.2.3. Devitrification of RAF.................................................................... 32 2.3. Heat capacity determination................................................................ 39 2.3.1. Linear scanning ............................................................................ 41 2.3.2. StepScan DSC ............................................................................. 44 3. Experimental.............................................................................................. 49 3.1. Materials ............................................................................................. 49 3.2. Preparation methods........................................................................... 53 3.2.1. Solution method............................................................................ 53 3.2.2. Shear mixing................................................................................. 54 3.2.3. Classical emulsion polymerization................................................ 54 3.2.4. Microemulsion polymerization ...................................................... 55 3.3. Characterization .................................................................................. 55 3.3.1. Gel permeation chromatography .................................................. 55 3.3.2. Electron Microscopy ..................................................................... 58 4 3.3.3. Small angle X-ray scattering..........................................................60 3.3.4. Thermogravimetry .........................................................................62 3.4. RAF determination ...............................................................................65 3.5. Annealing experiments.........................................................................66 4. Results........................................................................................................71 4.1. DSC measurements.............................................................................71 4.2. Specific heat capacity correction..........................................................75 4.3. RAF determination ...............................................................................84 4.4. Annealing experiments.........................................................................88 4.5. Devitrification of RAF at high temperature ...........................................94 4.5.1. StepScan DSC ..............................................................................94 4.5.2. High rate DSC ...............................................................................95 4.6. Plasticization experiments....................................................................95 5. Discussion ..................................................................................................99 6. Summary ..................................................................................................105 7. References ...............................................................................................107 Appendix........................................................................................................ A1 A1. Specific heat capacity data corrected .................................................. A1 A2. The calorimetric data from annealing experiments .............................. A3 A3. RAF layer thickness estimation ........................................................... A5 1. INTRODUCTION Polymer nanocomposites have attracted a great deal of attention in recent years due to their exceptional properties. Searching in SCOPUS™ [1] for “polym* nanocompos* OR polymer inorganic hybrid” yields more than 8,000 hits from journals and more than 35,000 patents [2-17] and references therein to name a few. Layered silicates [3], ceramic nanoparticles such as silica and titania [18], carbon [19-21] and others are used as nanofillers. Compared to conventional micro and macro composites the enormous surface to volume ratio of the nanoparticles is the most important factor. The improved properties of nanocomposites are related to the modification of the structure and dynamics of the polymer at and near the particle surface. Because of the large surface area this fraction of the polymer contributes significantly to the properties of the whole nanocomposite, even at low filler content. In this respect polymer nanocomposites are somehow similar to semicrystalline polymers where the crystals can be considered as nanofillers too. The glass transition, calorimetrically measured as well as the dynamic glass transition studied by different probes (α-relaxation in amorphous polymers), is often used to detect changes in molecular dynamics in polymers. However, experimental results on polymer dynamics and the glass transition in polymer nanocomposites are not conclusive concerning the mechanism and the details of the modification near the particle surface. The glass transition temperature of the nanocomposite was found to increase [22-28], to decrease [27, 29-31], not to be influenced at all [22, 25, 27, 29, 32, 33] or the glass transition disappeared totally [27, 34-36]. However, there are many experimental results suggesting that the restriction of chain mobility caused by the nanoparticles does not extend throughout the material but affects only the chains within a few nanometers of the filler surface. The existence of such an interfacial layer was shown for several filler polymer combinations by different techniques [29, 32, 37-43]. In some cases the interfacial layer was identified as totally immobilized [32, 35, 38] while in others a second glass transition [44, 45] was observed at higher temperature or at least a shoulder at the high temperature flank of the relaxation peak [46]. The second peak observed in 6 Chapter 1 the mechanical tanδ curves by Eisenberg et al. [44, 45] was alternatively, as an example to highlight the problem, interpreted as an indication for the formation of a macroscopic gel in the studied nanocomposites [47] and not as the glass transition of the interfacial layer as discussed in [44, 45]. Obviously a peak in dynamic loss curves does not necessarily identify a glass transition. Additional criteria must be fulfilled. A straight forward proof of a glass transition is the observation of the typical step in heat capacity. This step like change in heat capacity does not occur for local or normal mode relaxation processes because of the missing contribution from entropy fluctuation [4850]. How important the length scale probed by the dynamic experiment for the identification of a RAF is was demonstrated for semicrystalline poly(ethylene terephthalate) (PET) [51, 52]. For the dynamic glass transition from dielectric, dynamic mechanical and temperature modulated DSC an immobilized fraction (rigid amorphous fraction (RAF)) was detected. In contrary, data from the more local secondary ß-relaxation process were well described by a two phase model not requiring the introduction of a RAF. Even calorimetry, mainly Differential Scanning Calorimetry (DSC), is routinely used to characterize nanocomposites often the glass transition temperature was reported only. In a few other studies the shape of the glass transition interval was investigated too [27, 32, 46, 53] or heat capacity was measured quantitatively [42]. V.P. Privalko recognized very early the importance of absolute heat capacity measurements for the thermodynamic characterization of nanocomposites [25, 36]. Following these ideas heat capacity measurements poly(butyl methacrylate) (PBMA) for and poly(methyl methacrylate) (PMMA), polystyrene (PS) silicon oxide nanocomposites of different morphology were performed. To identify an immobilized interfacial fraction of the polymer we apply a formalism well established for the determination of a rigid amorphous fraction (RAF) in semicrystalline polymers as described by Wunderlich et al. [54, 55], was applied. For semicrystalline polymers there is an ongoing debate at what temperature the immobilized fraction (RAF) devitrifies (relaxes), see e.g. [5658]. The question if the polymer crystals are melting first and simultaneously Introduction 7 the RAF devitrifies or the RAF devitrifies first and later on the crystals melt can not be answered easily on the example of semicrystalline polymers. This is because the crystals, which are the reason for the immobilization of the polymer, often disappear (melt) in the same temperature range as the RAF. For polymer nanocomposites the situation is simpler. Silica nanoparticles do not melt or undergo other phase transitions altering the polymer-nanoparticle interaction in the temperature range where the polymer is thermally stable (does not degrade). Therefore polymer silica nanocomposites are well suited for a detailed study of the glass transition of an immobilized layer at the interface between the polymer and the nanoparticle. Several authors claim to observe such a second glass transition, see e.g. [44-46]. In all these cases the second glass transition is detected as a separate peak or a shoulder of the αrelaxation peak from dynamic measurements. But to the best of my knowledge there is no evidence for a second glass transition in polymer nanocomposites from calorimetric studies so far. It was therefore of interest to obtain polymer nanocomposites with a significant amount of the immobilized fraction and to measure heat capacity in order to detect a possible second glass transition as an increase of heat capacity towards liquid heat capacity at temperatures above the glass transition of the mobile polymer. 8 Chapter 1 2. LITERATURE REVIEW 2.1. Polymer nanocomposites Filling polymers with inorganic particles is used to improve the stiffness of the materials, to reinforce thermal and mechanical properties as well as the chemical stability, to enhance the resistance to fire, decrease the gas permeability etc. Due to the large surface area of the nanosized particles, its dispersion in the polymers provides new properties or significantly improves them in comparison to those of the pure polymer. The inorganic nanoparticles uniform distribution in the polymer matrix generates a new class of materials called polymer nanocomposites. The term hybrid composite or material is commonly used as a synonym of organic inorganic nanocomposite. The preparation of such materials dates back to 1990s when the first clay polymer nanocomposite synthesis has been reported [59]. Kojima et al. found that montmorillonite cation exchanged for 12-aminolauric acid was swollen by epsilon-caprolactam to form a new intercalated compound. Caprolactam was polymerized in the interlayer of montmorillonite, yielding a nylon 6-clay hybrid (NCH). NCH is a nanocomposite of Nylon 6 and uniformly dispersed silicate monolayers of montmorillonite. There are also many other nanoparticles used to produce polymer nanocomposites depending on the properties which should be improved [60-64]. Firstly the composites with layered silicates (clays) are discussed, see [65] for a recent review. 2.1.1. Nanoparticles The commonly used clays for formation of nanocomposites consist of nanoplates of silicates. The thickness of the layers is usually in a range of several nanometers and the length can be up to 1 μm or even more. Formation of polymer-clay nanocomposites depends on the type of dispersion of the silicate layers within the polymer matrix. There are three particular cases of clay distribution: agglomerated stacks of the layers within the polymer matrix, intercalated and exfoliated structures. Intercalated nanocomposites are formed when the polymer chains penetrate between clay plates or are polymerized there. However the lamellar structures of the clay 10 Chapter 2 still remain unbroken. When the plates are completely separated and have random orientation in the polymer matrix, exfoliated nanocomposites are obtained. The exfoliated structure is of particular interest because it increases the polymer-clay interactions. The specific surface area of exfoliated clays is usually of about 700 m2/g compared to 2 m2/g for the not exfoliated structure [66]. Fig. (2.1) illustrates schematically the situation for these cases of polymer clay nanocomposites: agglomerated, intercalated, partly intercalated and exfoliated, and fully exfoliated. The agglomerated system is just a stack of the silicate layers without polymer in between the layers. Fig. (2.1b) corresponds to the polymer intercalated into the interlayer space situation. Figure 2.1. (a) (b) (c) (d) The schematic of (a) – agglomerated, (b) – intercalated, (c) – partly intercalated and exfoliated and (d) – exfoliated polymer clay nanocomposites. The heavy straight lines are silicate layers, the random thin lines are the polymer chains [65]. The fully exfoliated clay nanocomposite is shown in Fig. (2.1d) when all clay layers are deagglomerated and dispersed independently on each other in 11 Literature review the polymer matrix. The situation when both cases are present is illustrated in Fig. (2.1c) which is also called intercalated-flocculated. Clay based nanocomposites are currently synthesized and studied most frequently. But nanoparticles of different shapes than layered silicates are used to produce polymer nanocomposites as well. Nanoparticles of spherical shape have attracted a great attention nowadays due to enhancement of polymer properties. How complex the situation is can be explained on the example of barrier properties. For layered silicate nanocomposites barrier properties are normally improved. But in special cases the addition of 10–30 wt% of nanosized fumed spherical silica to a number of high-permeability polymers increases small penetrants permeation by up to an order of magnitude [65, 67-71]. Normally, the addition of lowpermeability fillers (such as silica) reduces penetrant diffusion simply by volume fraction effects. It is believed that the anomalous behavior observed for nanosized particles is associated with the greater specific interfacial area for the same level of loading compared to conventional (i.e., micron-sized or larger) filler particles. Another example is the production of composite biomaterials such as bioresorbable polymers filled with spherical calcium phosphate nanoparticles [72-78]. Calcium phosphate nanospheres mixed with poly(d,l-lactide- coglycolide) intensifies the activity of alkaline phosphatase, which is important for the differentiation of osteoblasts that dictate the regeneration process within the organism. The most used calcium phosphate in implant materials is hydroxyapatite, Ca10(PO4)6(OH)2, since it is the most similar material to the mineral component of bones. Here nanocomposites with biocompatible polymers are of special interest. These nanocomposites exhibit good properties of biomaterials, such as biocompatibility, bioactivity, osteoconductivity, direct bonding to bone, etc. [79, 80]. Nanotubes of different elements, its oxides etc. are widely used to enhance the properties of polymers too. A nanotube is a nanometer scale wire-like structure that is most often composed of carbon. A single walled carbon nanotube is a one-atom thick sheet of graphite rolled up into a seamless cylinder with diameter of the order of a nanometer. This results in an 12 Chapter 2 essentially one-dimensional nanostructure where the length-to-diameter ratio exceeds 10 000. Such cylindrical carbon molecules have novel properties that make them potentially useful in a wide variety of applications in nanotechnology, electronics, optics and other fields of materials science. They exhibit extraordinary strength and unique electrical properties, and are efficient conductors of heat. Inorganic nanotubes have also been synthesized. Inorganic nanotube is a cylindrical molecule often composed of metal oxides, and morphologically similar to the carbon nanotube. They are observed to be contained naturally in some mineral deposits too [21, 81-83]. In recent years, nanotubes have been synthesised of many inorganic materials, such as vanadium oxide and manganese oxide, and are being used for such applications as redox catalysts and cathode materials for batteries. Inorganic nanotubes are heavier than carbon nanotubes and not as strong under tensile stress, but they are particularly strong under compression, leading to potential applications in impact resistant applications such as bullet proof vests. The name “nanotube” is derived from their size, since the diameter of a nanotube differs from its length by six orders of magnitude. There are two main types of nanotubes: single-walled nanotubes (SWNTs) and multi-walled nanotubes (MWNTs). The specific surface area of the nanotubes and other particles of nanosize is in the range of several hundreds m2/g similar to that of clays. Due to the large surface area the nanoparticles tend to form agglomerates of much larger size which suppresses its ability to enhance the properties of the polymers while producing the composites. Therefore one of the most important prerequisites of fabricating the polymer nanocomposites is the deagglomeration of the nanoparticles. And the deagglomeration becomes more difficult with increasing specific surface area. This is the main disadvantage of using nanotubes to obtain composite materials because of its larger surface area in comparison to nanosized clays and spheres. 2.1.2. Preparation methods of polymer nanocomposites Several possibilities of deagglomeration are known which differ from one preparation method to another. The preparation methods could be divided into three widely used groups: (i) dispersion of nanoparticles into the polymer Literature review 13 matrix, (ii) synthesis of the polymer in presence of nanofiller and (iii) the synthesis of nanoparticles in presence of polymer. To the first group belongs, for instance, the melt blending (or melt compounding) of the polymer nanocomposites. It is processed typically in one or two screw extruders at temperatures of the liquid state of polymer [23, 8487]. By control of mixing conditions the uniform distribution of the nanoparticles in the polymer matrix can be achieved. The high shear forces generated between extruder walls and screws make it sometimes possible to obtain almost or full deagglomeration of the nanofiller added to the polymer. This method is of technical importance because of the relatively simple upgrade from laboratory to industrial scales. The disadvantage is that a number of polymer chains may degrade due to the generated shear force or high temperature. Control of molecular weight is therefore required. The method is not technically available in our laboratory but the polymer nanocomposites prepared by melt blending have been kindly provided by colleagues at the Department of Polymer Structures, Leibniz Institute of Polymer Research, Dresden. Another way of producing polymer nanocomposites is the solution preparation method (solution mixing) [88-91]. If the polymer can be solved and the nanoparticles dispersed in a solvent, mixing brings reasonably good level of dispersion of the nanoparticles in the polymer. In some cases even the agglomeration tendency of the nanoparticles can be overcome. It is applicable to polymers that can be dissolved or swelled by the solvent [92, 93]. The deagglomeration of the nanoparticles may be reached by the mixing regimes (intense stirring) as well as sonification of the solution. Ultrasound is often used for the synthesis due to its influence on the reaction [94-99]. The chemical effects of ultrasound derive primarily from acoustic cavitation [100]. Bubble collapse in liquids results in an enormous concentration of energy from the conversion of the kinetic energy of the liquid motion into heating of the contents of the bubble. The high local temperatures and pressures, combined with extraordinarily rapid cooling, provide a unique means for dispersing nanoparticles or driving chemical reactions under extreme conditions. A diverse set of applications of ultrasound to enhance 14 Chapter 2 chemical reactivity has been explored with important uses in synthetic materials chemistry. For example, the sonochemical decomposition of volatile organometallic precursors in low-volatility solvents produces nanostructured materials in various forms with high catalytic activities. Nanostructured metals, alloys, oxides, carbides and sulfides, nanometer colloids, and nanostructured supported catalysts can all be prepared by this general route. But the main advantage of this method in the context of the present work is the huge kinetic energy which eventually is transferred to the nanoparticles resulting in deagglomeration. Therefore the sonification is used to obtain polymer nanocomposites during this work. To the second group of preparation methods belong chemical processes, in which polymerization is performed directly in the presence of the inorganic particles. Examples of emulsion [35, 99, 101], miniemulsion [98, 102, 103], microemulsion [104, 105], suspension or dispersion [24, 106, 107] polymerization, as well as differently performed free radical polymerization [30, 108, 109] and ionic polymerization [110] etc. can be found in the literature but emulsion polymerization is by far the technique most frequently used. Heterogeneous polymerization, especially emulsion polymerization, provides an effective way of synthesizing nanocomposites with various architectures and forms [111]. Seeded (in the presence of nanoparticles) emulsion polymerization technology is commonly used in the production of nanocomposite emulsions. The seeded emulsion polymerization occurs beforehand in the presence of water, emulsifier (surfactant), water soluble initiator and a small amount of monomer, in which the emulsion has a large number of particles with very small size. Then the polymerization reaction continues in emulsion with the presence of the seeds (nanoparticles). This method can control the reaction rate, particle size and morphology effectively [112]. A number of papers deal with the encapsulation of sol–gel type metal oxide particles (SiO2, TiO2) and other inorganic pigments [113] to give organic–inorganic hybrid dispersions, where the polymer shell is built in situ by means of conventional emulsion [35, 114], miniemulsion [115, 116] and related dispersed-phase (Huang and Brittain 2001; Hwu, Ko et al. 2004) polymerization processes. When the hydrophobic coat layer is simply 15 Literature review adsorbed on the hydrophilic inorganic particle surface the poor chemical interaction between the three phases (inorganic particle–hydrophobic surfactant–organic polymer) can result in dewetting of the cover-forming organic polymer. While the encapsulant in these organic–inorganic hybrids is an organic polymer, the core inorganic particle usually presents a more hydrophilic surface. Therefore, either the adsorption of the polymerization initiator onto the particle surface through electrostatic interaction [117] or special polymerization techniques are generally required when polymerization onto an unmodified (i.e. not by surface-graft reaction hydrophobically modified) inorganic particle is carried out by conventional emulsion process to decrease the tendency to agglomerate. Another way to keep the emulsion stable without using hydrophobic modification or emulsifier is non-surfactant emulsion polymerization under sonification. The idea is that the emulsion is formed by applying the sonification and kept stable until the polymerization finished. Sonification of the reaction media gives also the other advantage: inorganic nanoparticles are kept deagglomerated up to the encapsulation by the polymer. Frontal polymerization in the presence of nanofillers also belongs to the second group of the preparation methods [118-120]. Frontal polymerization is a process in which the polymerization propagates through the reaction vessel. This approach allows producing the polymer nanocomposites by the deagglomeration of the nanoparticles by an emulsifier in the reaction media and then followed by radical polymerization in frontal regime. Frontal polymerization is carried out usually in tubular reactors. Thermal frontal polymerization begins when a heat source contacts a side of the tube and the heat released by the exothermal polymerization initiates continuously next portions of tube-like reaction media. This method allows the synthesis of polymer nanocomposite materials which may have varying properties on the product length scale of product. The synthesis of nanoparticles in presence of monomers, oligomers or polymers can be performed by different techniques. For instance, inorganic (CdS, Ag)-polyacrylamide (PAM) nanocomposites can be prepared successfully using a convenient ultraviolet irradiation technique; the initiation 16 Chapter 2 of reaction and polymerization are carried out by means of ultraviolet irradiation [121]. It was found that the inorganic nanoparticles could be well homogeneously dispersed in the polymer matrix because polymerization of organic monomer and formation of inorganic nanoparticles were simultaneous. It is very interesting that the presence of inorganic ions may be favorable for the polymerization of the organic monomer. At the same time the organic polymer matrices can efficiently prevent the produced inorganic nanoparticles from agglomeration. The polymer nanocomposites can be prepared also by synthesis of the nanoparticles in the polymer matrix [122124]. For instance, well-dispersed titanium dioxide (TiO2) nanoparticles were synthesized utilizing a block copolymer as a template [125]. The nanoparticles were confined within microphase separated domains of sulfonated styrene-b(ethylene-ran-butylene)-b-styrene (S-SEBS) block copolymers. Another possibility is described in [126]. The formation of nanosized lanthanum hydroxide particles in aqueous medium was carried out in the presence of double-hydrophilic block copolymers. These copolymers contain a polyacrylic acid block as an ionizable block, and a polyacrylamide (PAM) or a polyhydroxyethylacrylate (PHEA) block as a neutral block. The nanoparticles were synthesized by a two-step procedure. Firstly, the complexation of lanthanum ions in water by the polyacrylate blocks induced the formation of star-shaped micelles stabilized by the PAM or PHEA blocks. Secondly, the inorganic polycondensation of lanthanum ions led to the formation of organicinorganic nanohybrids. Also here the organic polymer matrices efficiently prevent the formed inorganic nanoparticles from agglomeration. Consequently the polymer nanocomposites can be obtained by various preparation methods. The properties of the composites depend on different factors, such as nanoparticle size, the polymer type and most important on the interaction between the polymer and the nanoparticles. One of the important factors influencing on the composite properties is the degree of agglomeration of nanoparticles in the polymer matrix. Therefore characterization of the morphology of the nanocomposites obtained is an important task. Morphology of the nanocomposites could be investigated by X-ray scattering or electron microscopy and many other techniques. Literature review 17 2.1.3. Morphology Generally, the structure of polymer clay nanocomposites has typically been studied using wide angle X-ray diffraction (WAXD) analysis and transmission electron microscopic (TEM) observations. Due to its easiness regarding sample preparation and availability WAXD is one of the commonly used methods to probe nanocomposite structure [34, 127]. By monitoring the position, shape, and intensity of the basal reflections from the distributed silicate layers, the nanocomposite structure (intercalated or exfoliated) may be identified. For example, in an exfoliated nanocomposite, the extensive layer separation associated with the delamination of the original silicate layers in the polymer matrix results eventually in the disappearance of any coherent X-ray diffraction from the distributed silicate layers. On the other hand, for intercalated nanocomposites, the finite layer expansion associated with the polymer intercalation results in the appearance of new basal reflections corresponding to the larger gallery height. Although WAXD offers a convenient method to determine the interlayer spacing of the silicate layers in the original layered silicates and in the intercalated nanocomposites (within 1–4 nm), little can be said about the spatial distribution of the silicate layers or any structural non-homogeneities in the nanocomposites. Additionally, some layered silicates initially do not exhibit well-defined basal reflections. Thus, peak broadening and intensity decrease are very difficult to study systematically. Therefore, conclusions concerning the mechanism of nanocomposites formation and their structure based solely on WAXD patterns are only tentative. On the other hand, TEM allows a qualitative understanding of the morphology, spatial distribution of the various phases, and views of the defect structure through direct visualization. Moreover TEM is used to characterize not only nanocomposites with layered silicates but with the nanoparticles of any shape. However, special care must be exercised to guarantee a representative cross-section of the sample and to avoid artefacts. The WAXD patterns and corresponding TEM images of three different types of nanocomposites are presented in Fig. (2.2). Both TEM and WAXD are essential tools [128] for evaluating nanocomposite structure. However, TEM is time-intensive, and only gives qualitative information on the 18 Chapter 2 sample as a whole, while low-angle peaks in WAXD allow quantification of changes in layer spacing. Figure 2.2. (left) WAXD patterns and (right) TEM images of three different types of nanocomposites [65] Typically, when layer spacing exceed 6–7 nm in intercalated nanocomposites or when the layers become relatively disordered in exfoliated nanocomposites, associated WAXD features weaken to the point of not being useful. However, recent simultaneous small angle X-ray scattering (SAXS) and WAXD studies yielded quantitative characterization of nanostructure and crystallite structure in Nylon 6 based nanocomposites [129, 130]. As an example of electron microscopic characterization of polymer/nanospheres composites TEM images of PMMA filled with silica are represented in Fig. (2.3) [87]. Fig. (2.3a) shows the PMMA nanocomposites Literature review 19 containing organically modified (PMMA grafted onto silica surface) while Fig. (2.3b) non-modified silica nanoparticles dispersed in a PMMA matrix. Figure 2.3. TEM images of PMMA/silica-gPMMA nanocomposites; (a) – deagglomerated and uniformly dispersed, (b) – agglomerated nanoparticles in polymer matrix (d(silica)=15-20 nm) [87] It is seen that by grafting the PMMA onto silica surface one gets a totally deagglomerated system while the unmodified nanoparticles appeared to agglomerate into bigger particles. The mentioned above reveals that there are several possibilities to characterize the polymer nanocomposites morphology. Another important parameter for polymer nanocomposites is the interfacial interaction between the inorganic filler and the polymer. Different techniques are available for an investigation of the properties of the polymer near the interface. 2.1.4. Interfacial interactions The large specific surface area of the nanoparticles is important for polymer properties in composites due to the interfacial interaction between nanofiller and polymer matrix. Therefore it is of interest to investigate the nature of such interactions. Several possibilities for the investigation of the interface are known such as solid state nuclear-magnetic resonance (NMR) [131-134], dynamic mechanical analysis (DMA) [37, 44, 133, 135-140], nanoindentation [37, 141-143], infrared spectroscopy (IR) [35, 144], positron annihilation spectroscopy [70, 145, 146], calorimetry (mainly differential scanning calorimetry, DSC) [85, 87, 147, 148] and others. 20 Chapter 2 To investigate the interaction between nanofiller and polymer NMR analysis is often used [131-133, 149-151]. In hybrid nylon 6/silica composites nuclear relaxation measurements using low field NMR were applied [131]. The NMR results showed that with up to 20% of silica there is compatibility due to a weak intermolecular interaction. This may be concluded from the values of spin-lattice relaxation time, which are in between the values of each initial composite’s component. The data from NMR measurements also show that in the Nylon 6/Si composites there is some interaction, as only two values of this parameter were found for each Nylon 6/Si composition, and they were different from pure nylon 6 and silica. The interphase behaviour of the cured poly(amic acid) with polyhedral oligomeric silsesquioxane (POSS epoxide), namely the octa(ethylcyclohexylepoxidedimethylsiloxy) silsesquioxane was investigated by solid state NMR [133]. The results show that properties of the interphase are varied systemically by adjusting the nanotether structure of the epoxide molecules. Solid-state NMR data can be used also as a powerful tool to characterize not only surfactant loading of the clays in polymer/layered silicate composites but to obtain further insight into temperature-dependent surfactant dynamics and structure of the surfactant layer too [132]. The NMR measurements aimed at surfactant headgroups and tail ends supply complementary information on the structure of that layer. It was found that two microphases with different mobility and probably with different strength of the attachment of surfactant headgroups to the silicate surface coexist over a broad range of surfactant loadings and temperatures. By NMR analysis it was possible to show that an excess of surfactant with respect to the cation exchange capacity of the silicate causes plasticization of the surfactant layer in pure organoclays and diminishes the tendency for intercalation. Consequently NMR appears to be a very consistent tool to investigate the interface interaction between polymer and nanofiller in composite materials. But there is also a disadvantage of NMR use because this method investigates mainly a behavior on a very local length scale and not necessarily on the length scale representative for the glass transition. Dynamic mechanical analysis is generally used to detect the property enhancement of the polymer nanocomposites [139, 140] but also information 21 Literature review about the influence of nanofillers on glass transition can be obtained. Eisenberg et al. have investigated the interface for the different polymer/inorganic filler nanocomposites using DMA [45]. The results showed that interactions of polymer chains with silica nanoparticles restrict the mobility of the chains at the interphase. Two peaks in the tanδ curves, one corresponding to the common glass transition and a second peak at higher temperature (Fig. 2.4a) were observed [45]. Fagiadakis et al. [46] found a shoulder at the high temperature flank of the relaxation peak. Both findings were interpreted as the glass transition of the immobilized polymer close to the interphase. (a) Figure 2.4. (b) tan δ versus T - Tg curves for (a) - poly(styrene-co-4.5 mol % sodium methacrylate) ionomer and the following polymers filled with 10 wt% of 7 nm silica particles: PS, PMMA, poly(4-vinylpyridine) and poly(vinylacetate) (the curves of the filled polymers have been shifted for clarity by 0.2, 0.9, 1.4, and 1.9, respectively) [45] and (b) – styrene-4-vinylpyridine (S4VP) copolymers of different vinylpyridine (VP) contents, but containing 20 wt% silica [44]. The second peak observed in the mechanical tanδ curves by Eisenberg et al. [44, 45] was alternatively, as an example to highlight the problem, 22 Chapter 2 interpreted as an indication for the formation of a macroscopic gel in the studied nanocomposites [47] and not as the glass transition of the interfacial layer as in [44, 45]. Obviously a peak in a dynamic loss curve does not necessarily identify the occurrence of a glass transition, additional criteria must be fulfilled. The first peak in Fig. (2.4) for all systems is assigned as a conventional glass transition because it is present also in pure polymers. It is important to mention that the second peak in the tan δ curve for PS/10 wt% silica nanocomposites in Fig. (2.4a) does not appear for the similar system but filled with 20 wt% filler (the curve which corresponds to 0 wt% VP in Fig. (2.4b)). Anyway in Fig. (2.4b) the second peak in the dynamic loss curve is present only for the S4VP copolymers. This means that this peak appears most likely due to the interaction between nanoparticles and VP, but not PS. However the second peak in Fig. (2.4a) cannot be explained by this assumption because the polymer used for the PS/SiO2 nanocomposites preparation was pure PS which seems to exhibit no interaction with silica nanoparticles. Anyway, the situation here could be clarified having the results of the measurement at the exactly same conditions for silica used. The silica nanoparticles might have an organic cover on its surface which may exhibit the peak in the tanδ curve. Consequently it is difficult to draw final conclusions about the mobility of the interfacial polymer layer for the pure polystyrene silica nanocomposites by DMA. This problem will be discussed in Chapter (4). The study of organic phase mobility in organic-inorganic coatings by DMA is reported in [139]. The analysis of the hybrids coated on a PET film (coating thickness 10 μm and 40 μm) shows an additional up-shift of glass transition temperature, more markedly in the case of the thinner hybrid coating. This result is attributed to molecular interactions at the substrate-coating interface that locally hinder molecular mobility. The consequent increase of glass transition temperature is more evident when the coating layer is thin. The chain mobility in the polymer-clay nanocomposites is greatly reduced as studied by dynamic mechanical analysis (DMA) and dielectric analysis (DEA) in [140]. The modulus of the composite increases significantly. The modulus enhancement strongly relates to the volume of the added clay as Literature review 23 well as the volume of the constrained polymer. This modulus enhancement follows a power law with the content of the clay in the composite. This study [140] also indicates that the structure of clay nanocomposites with strong interfacial interactions is analogous to that of semicrystalline polymers. In the case of polymer-clay nanocomposites, the intercalated clay phase serves as an unmeltable crystalline phase which results in improvement in mechanical and thermal properties. The same consideration can be applied for the other polymer/inorganic nanofiller systems. The nanoindentation measurements could be revealed as an appropriate technique to characterize hybrid organic–inorganic thin films [37, 142] which obviously exhibits very similar mechanical and thermal properties to those of interfacial polymer layer in composite materials. The indentation study shows that the extent of the hybrid interface could be adjusted by the use of preformed silica nanoparticles. It was also shown that the mechanical response was governed by the size of the hybrid interface since the mechanical properties of materials based on sol–gel silica are more elevated than those obtained from materials formed from silica nanoparticles which exhibit a more defined interface. Therefore to allow the precise quantification of the nanofiller surface area in polymer nanocomposites spherical silica nanoparticles has been used for the present work. 2.1.5. Calorimetry Privalko et al. have consistently investigated the interfacial organic layer mobility for different hybrid materials using calorimetric methods [22, 25, 152-155]. The heat capacity of polyurethane filled with finely dispersed Aerosil (specific surface area is 175 m2/g) was studied as a function of temperature in [156]. The addition of filler was found to decrease the crystallinity of the filled polyurethane and significantly reduce enthalpy of the polymer. This is explained by the appearance of macromolecules with reduced mobility in the amorphous zones at the polymer-particle interface. The calorimetric study of oligo-ethylene glycol adipate (OEGA) filled with Aerosil and colloidal graphite (calculated specific surface area is 0.67 m2/g) showed an interesting result (Fig. (2.5)) [36]. In Fig. (2.5) the specific heat capacity as a function of temperature for quenched samples of differently filled OEGA is presented. 24 Chapter 2 Figure 2.5. The heat capacity of quenched samples of filled OEGA. Filler contents (wt %): 1 – 0, 2 (filled triangle) – 1, 3 – 50 graphite, 4 – 10 Aerosil [36]. It is seen that at 50 wt% graphite loading the glass transition of the OEGA disappears. The same can be observed for Aerosil filled sample but already at much lower filler content. The reason for that could be the difference in specific surface area of the inorganic fillers. Consequently, Fig. (2.5) [36] clearly demonstrates that the interfacial organic layer shows much lower mobility in comparison to that of the pure (unfilled) substance, which at relatively high filler concentrations can result in disappearance of the step in heat capacity at glass transition. Later authors confirmed [25] that the properties of filled polymer systems are determined by the amount of the interfacial layer. The heat capacity data from the calorimetric measurements indicated that an increase in Aerosil content results in a more or less reduction of calorimetric relaxation strength at the glass transition temperature. It has to be mentioned that in [25] only the polymer was varied in polymer/filler hybrids to get comparable data for each system. A calorimetric study of PMMA and PS filled with powdered glass [22] confirmed the tendency of the mobility decrease of the interfacial organic layer for these systems with increasing filler content. The glass transition temperature was found to increase with increasing powder content. It was also shown that the absolute values of the specific heat capacity of 25 Literature review composites are smaller than those of unfilled polymers not only in solid but also in liquid states. The difference in solid state is thought to disappear in a high enough macromolecular temperature thermal range vibrations owing but an however intensification it was not of the clearly detected [22]. These works, for the first time, show the possibility to investigate the interface in polymer nanocomposites calorimetrically. Giannelis et al. have investigated polymer silicate composites by different methods as well as DSC [34]. It was shown that on a local scale, intercalated polymers exhibit relaxation for a wide range of temperatures, with a significant suppression (or even absence) of cooperative dynamics typically associated with the glass transition. The glass transition temperature of polystyrene filled with organically modified silicate (C18FH) was reported also to disappear. Namely, the absence of any thermal transition for the intercalated polymer in the conventional glass transition temperature region was observed similar to [36]. For the polyimides with silicate obtained by sol-gel method no glass transition was detected in data from DSC measurements at 50 wt% nanofiller loading [27]. One has to mention that the absence of the step in glass transition temperature range was observed only for the polymer with relatively low molecular weight (5000 g/mol) while for the systems with higher molecular weight the calorimetric relaxation strength was only lowered. Taking these results into consideration, the polymers to be chosen for the investigation in this work were synthesized with a wide molecular weight distribution. The low molecular weight fraction is expected to interact with nanoparticles easier than that of high molecular weight. On the contrary to the mentioned above, the glass transition was reported also not to be influenced et al. [22, 25, 27, 29, 32], to be shifted to higher [22-28] or lower [29, 30] temperatures as well. The interfacial interaction can be varied by the preparation method of the polymer nanocomposites, by change of nanoparticles type, dimensions, surface modification and polymer type as reported in literature. Reviewing the investigations of the interfacial layer in polymer nanocomposites one may conclude that this is still an open question. However it is generally reported that in polymer nanocomposites the polymer layer on the nanoparticle surface 26 Chapter 2 is thought to be immobilized, e.g. the chain mobility is reduced, in spite of rare situations as in [31, 138, 149] for instance or in the others given in the introduction. But to the best of my knowledge, there is no evidence of DSC confirmation of the interfacial immobilization of the polymer by nanofiller where the nanoparticles surface is not organically treated. 2.2. Semicrystalline polymers A similar situation, a polymer interacting with rigid particles, is present in semicrystalline polymers. Semicrystalline polymers consist of crystallites (lamellae) and an amorphous fraction which thickness is in the range of ca. 10 nm. The polymer nanocomposites are usually filled with particles of similar size. Therefore the interface between amorphous and crystalline fractions in the semicrystalline polymers can be treated in the same way as for polymer nanocomposites if an immobilized layer exists. The quantification of the immobilized amorphous polymer by the crystals, i.e. a rigid amorphous fraction (RAF), was introduced for semicrystalline polymers [51, 157, 158], see Wunderlich for a recent review [55]. Similar procedure may be performed for the polymer nanocomposites as well. Consequently the amount of immobilized layer may be available from the calorimetric measurements as described in [157]. The understanding of its formation and devitrification both in semicrystalline polymers and polymer nanocomposites can help to obtain materials with controlled properties. 2.2.1. RAF in semicrystalline polymers Semicrystalline polymers have frequently a negative contribution to the heat capacity between glass transition and melting, linked to the RAF [55]. Because of the need to accommodate flexible polymer molecules of typically 1–100 μm length into micro- and nanophases, there is usually a strong coupling between crystal and amorphous phases due to the frequent crossing of the interface by the long molecules. In all polymers, this strong coupling between the phases results in a broadening of the glass transition to higher temperature, as seen for instance for PET [159, 160]. In many polymers this coupling causes a separate glass transition for the RAF, as summarized Literature review 27 in [55]. An effect due to the RAF was first reported for several semicrystalline polymers as a deficit in calorimetric relaxation strength (Δcp) at glass transition [157, 161]. The heat capacity of the semicrystalline poly(oxymethylene)s between the glass transition and the melting temperature, as shown in [157], indicated much lower levels than expected from a two-phase crystallinity model as shown in Fig. (2.6). The dashed line in Fig. (2.6) corresponds to liquid poly(oxymethylene) heat capacity and the dotted line is a guess at the low temperature continuation. The heavy line is the experimental data presented. The dash-dotted lines correspond to the calculated data for the indicated percentages of “rigid” phase. Figure 2.6. Heat capacity of poly(oxymethylene) when fitted assuming 56% crystallinity, 24% rigid amorphous, and 20% mobile amorphous poly(oxymethylene). The dashed line correspond to liquid poly(oxymethylene) heat capacity, the dotted line is a guess at the low temperature continuation. The heavy line is the experimental data. The dash-dotted lines represent calculated data for the indicated percentages of “rigid” phase (crystalline and rigid amorphous). Only the 80% curve fits the data [157] 28 Chapter 2 The authors showed that the straight lines of Fig. (2.6) are tangents to the 100% crystalline samples [157]. A larger rigid fraction (0.8) than calculated from crystallinity (0.56 for Fig. (2.6)) according to the two-phase model was needed to match experimental data and calculation. The experimental data lie significantly lower than the calculated data from the two-phase model. This means that there is a part in rigid fraction which does not contribute to the step in heat capacity at glass transition. And the same situation was found for the other poly(oxymethylene)s investigated [157]. In addition, in [157] the data for chemically different samples felt on slightly different curves. The only interpretation of those results could be that the crystallinity model is not suitable for the description of heat capacities of poly(oxymethylene) in this temperature range. To derive a possible structure parameter for heat capacity the authors assumed that, based on the normal beginning of the glass transition, a portion of the non-crystalline fraction is gaining normal mobility at the glass transition. This part of the non-crystalline fraction was called “mobile amorphous” and treated similar to the super cooled liquid, with a heat capacity identical to the data extrapolated from the melt. Figure 2.7. Subdivision of the poly(oxymethylene) heat into capacity “rigid cp of amorphous” semicrystalline and “mobile amorphous” at 265 K [157] The remaining non-crystalline fraction of the sample, which was called “rigid amorphous”, was assumed to depend on sample structure, and possibly 29 Literature review also on crystallization condition, see Fig. (2.7). One has also to mention that the curves calculated using the crystallinity from the heat of fusion as a calculated parameter (0.56) are far out of any reasonable experimental uncertainty. The negative and positive heat capacity deviations for 38 semicrystalline poly(oxymethylene)s and poly(oxyethylene)s in the temperature range between glass and melting transition have been clearly delineated in [157]. The negative deviation was linked to an added fraction of RAF, while the positive deviation was assigned to processes such as defect formation or beginning of melting, i. e. gaining of mobility and possibly disordering. The RAF in poly(oxymethylene) was found to be constant up to the melting region, in contrast to polypropylene, where it is decreasing with increasing temperature [157]. The concept of a rigid amorphous fraction can also be applied for other relaxation strength measurements than heat capacity. Mechanical [162, 163] and dielectric spectroscopy result in nearly the same RAF as determined from heat capacity increments [52, 164]. From the dielectric data not only the relaxation strength at the dynamic glass transition but also the relaxation strength for the secondary (more local) relaxations is available. Dobbertin et al. [52] report about calorimetric and dielectric measurements on the same semicrystalline PET samples. The question arises if the β-relaxation (connected with local movements) is similarly influenced by the crystals than the dynamic glass transition? Such local movements are not possible in the crystalline part but could be expected to occur in the whole non-crystalline part. Fig. (2.8) compares the normalized dielectric intensities for the α- and β-relaxation and the α-relaxation strength from calorimetric measurements. This confirms the introduction of RAF in semicrystalline polymers, i.e. that the deviations from the two-phase model for the α-relaxation are present in the dielectric data too. In [52] the authors found that the secondary β-relaxation follows the two–phase model as shown in Fig. (2.8). This means that a local movement is possible in the RAF but not a cooperative segmental motion (α-relaxation, glass transition). 30 Chapter 2 Figure 2.8. Normalized intensity for α (ε, cp) and β (ε) for differently crystallized PET samples [52] Obviously the length scale probed by the different measurements is different and yields different outcomes regarding the existence of a RAF. The results of further investigations from the dielectric relaxation and calorimetry allowed authors to conclude that both independent measurements yield a correlation length of some nm for the undisturbed glass transition. This allows concluding that the RAF layer thickness should be most likely in the same range in the semicrystalline polymers and possibly also polymer nanocomposites. 2.2.2. Vitrification of RAF The mentioned above reveals that the RAF existence in semicrystalline polymers is already confirmed by different methods. Of interest is the question when the RAF is formed. Fig. (2.9) represents the results from quasiisothermal crystallization measurements of two polymers [165]. As seen in Fig. (2.9) the measured heat capacity becomes smaller than the baseline heat capacity according the two-phase model (curve d), indicating the occurrence of significant RAF during the crystallization process. On the other hand, the expected heat capacity, taking into account the RAF obtained at the glass transition (line e) is in perfect agreement with the measured value at the end of isothermal crystallization. There is no difference in the amount of RAF at crystallization and the glass transition temperature; also Tg is more than 31 Literature review 30 K below the crystallization temperature in the case of polycarbonate (PC). Therefore, one can conclude that the total RAF of PC and poly(3-hydroxybutyrate) PHB is vitrified (formed) during the isothermal crystallization. No additional vitrification occurs on cooling from the crystallization to the glass transition temperature. (a) Figure 2.9. Time evolution (b) of heat capacity during quasiisothermal crystallization of (a) - PC at 456.8 K and (b) – of PHB at 296 K, temperature amplitude 0.5 K and period 100 s, curve a. Curves b and c correspond to solid and liquid heat capacities from the ATHAS database [166], respectively. Curve d was estimated from a two-phase model and curve e from a three-phase model. The squares represent measurements at modulation periods ranging (a) – 30 to 12 000 s and (b) – 240 to 1 200 s. Curve f shows the exothermal effect in the total heat flow rate [165] Cebe et al. have investigated the formation of the RAF for isotactic polystyrene (iPS) [167]. The cold crystallization of iPS resulted in the formation of an RAF, which increases with crystallization time and temperature in a manner analogous to the development of the crystalline fraction. Authors conclude that the RAF is formed at nearly the same time as the crystalline phase and increases more rapidly after spherulite impingement. Consequently the formation (vitrification) of RAF can be followed by calorimetric methods. But there are cases when vitrification can not be determined from heat capacity. For instance, the reversing melting occurring 32 Chapter 2 during the quasiisothermal crystallization of poly(ether ether ketone) (PEEK) as discussed in [168]. Figure 2.10. Specific heat capacity of PEEK as a function of time from the data shown in [168]. Curve a - cp value from the measured heat flow rate, b - expected baseline heat capacity. In Fig. (2.10) the measured complex heat capacity and expected baseline heat capacity are shown. In case of PEEK complex heat capacity increases during crystallization, while baseline heat capacity decreases. If one wants to study crystallization by TMDSC measurement conditions must be chosen to fulfill requirements of linearity and stationarity as discussed in [169, 170]. Changes in sample properties (e.g. degree of crystallinity) must be negligible during one modulation period. But even if these conditions are fulfilled melting and subsequent crystallization may occur during one period of the temperature modulation and contribute to the measured heat capacity. Finally, an excess heat capacity can be seen. Fig. (2.10) shows that the measured heat capacity behaves different from the expected baseline heat capacity with increasing crystallinity. The difference can be described as an excess heat capacity which stays constant after the end of main crystallization. It can be related to reversing melting during crystallization [168]. 2.2.3. Devitrification of RAF In spite of the rare situations like described for PEEK the vitrification of the RAF in semicrystalline polymers can be followed by isothermal Literature review 33 crystallization. The question arises, at which temperature the RAF devitrifies. Quantitative DSC and TMDSC are the key macroscopic techniques which allow the characterization of the intermediate phase by evaluation of the glass transition, the quantitative evaluation of the amount of a RAF, and the differentiation of various types of RAF via its separate Tg below, at, or above Tm [55]. Since the main temperature range for characterization lies between Tg and Tm, a range where the increase in heat capacity due to conformational motion can compensate the decrease due to the RAF, and where its increase due to the RAF glass transition may be competing with the beginning of melting and reorganization of crystals and of reversible melting. Therefore to detect when the RAF devitrifies calorimetrically is a very difficult task. Special techniques like quasiisothermal TMDSC and frequency- and amplitudedependent measurements need to be tried to avoid the problems mentioned. The problem of reversible melting is introduced in more detail in [160]. Quasi-isothermal TMDSC in the melting range should, according to [160], have no contribution from melting and/or crystallization to the reversing heat capacity. Fig. (2.11) shows, however, that this is not the case. A reversing contribution to the heat capacity is present and depends on the crystallization conditions. Although the contribution is much less than that of the total heat of fusion, the reversing contribution is not negligible. The only interpretation of this observation is that the polymer molecules that contribute to the reversing heat capacity are still attached to crystals that melt at a higher temperature and can serve as molecular nuclei. After the heating cycle a number of melted polymer molecules, which are still attached to higher melting crystals can recrystallize during the cooling cycle with negligible supercooling. Overall, this process yields a reversible, apparent heat capacity contribution similar to [168]. 34 Chapter 2 (a) (b) Figure 2.11. Reversing heat capacity by quasi-isothermal TMDSC (a) - on cooling from the melt (filled circles) and (b) - on heating from the quenched, amorphous sample. The thin lines indicate the ATHAS database data [166] for the amorphous and crystalline PET; the broken lines indicate the computed heat capacity for (a) - 49% and (b) – 40% crystalline PET. The open circles are melt-crystallized PET on the quasi-isothermal upon step-heating as reference [160] The RAF is the part of the non-crystalline PET that does not participate in the measured Δcp at the glass transition but, on the other hand, does also not contribute to the heat of fusion [157]. The figure shows that the reversing heat capacities reach the expected equilibrium heat capacity of the semicrystalline PET derived from the ATHAS database [166] at about 430 to 450 K. Unfortunately, this temperature is sufficiently close to the beginning of melting that the actual crossover temperature may be somewhat higher due to some low temperature reversible melting. And such problems limit the possibilities of the RAF devitrification detection. Wunderlich et al. however discussed the RAF determination for the special case where the limitations mentioned above do not appear as a disturbing factor. For the understanding of the mechanism of formation and devitrification of the RAF the quasi-isothermal TMDSC of poly(oxy-2,6- 35 Literature review dimethyl-1,4-phenylene) (PPO) is described in [171]. In Fig. (2.12) the measured, reversing heat capacity and the crystallinity of PPO are plotted together. Figure 2.12. Comparison of the measured heat capacity of semicrystalline PPO with its change in crystallinity and RAF [171] As the temperature increases the crystallinity and the RAF decrease, but at different rates. melting is completed at about 510 K. Up to about 495 K the crystallinity decreases very little, while the RAF loses almost 20% of its value, which is in accordance with the assumption that the surrounding glass must become mobile first, before melting can occur. Between 495 and 510 K the decrease of both, the RAF and the crystallinity, is close to linear, with the RAF losing three times as much solid fraction as the crystallinity. In this temperature range the crystallinity is lost parallel to the loss of the RAF. Cebe et al. offered a mechanism of RAF devitrification for iPS [172]. Taking into consideration the formation of RAF at crystallization temperature (Tc), the authors pointed out that RAF is stable at temperatures below Tc. [56]. Furthermore, heat capacity measurements above the melting point suggest that only one phase exists at high temperature, i.e. 100% liquid mobile amorphous fraction (MAF), i.e. not immobilized amorphous polymer. Therefore, the RAF must be relaxed at some temperature between Tc and the upper melting point. To provide further evidence for devitrification of RAF, Fig. (2.13b) shows the temperature dependent heat capacity data in expanded scaling, for Tc = 155 °C, and for predictions based on the three-phase model 36 Chapter 2 (dark solid curve). Also shown are the predictions based on a two-phase model (light solid curve). In Fig. (2.13b) at temperatures below the annealing peak, experimental heat capacity data matches the three-phase model baseline. At temperature just above the annealing peak, the system approaches to the two-phase model, in which only crystals and liquid (MAF) exist. Thus, as temperature increases from below Ta to above Ta, the system exhibits a transition from three-phase to two-phase. Such a transition turns the RAF into an identical amount of MAF. Figure 2.13. Standard DSC scan ((a) – wide scaling, (b) – expanded scaling) showing specific heat capacity vs. temperature at heating rate of 10 K/min for iPS cold-crystallized at 155 °C for 12 h. The dashed line is the heat capacity of 100% liquid, while the dotted line is the heat capacity of 100% solid obtained from the ATHAS database [166]. In part (a) the solid line and in part (b) the dark solid line represents the baseline heat capacity based on the three-phase model, while the light solid line indicates the baseline heat capacity based on the two-phase model [56, 172, 173] Using Fourier-Transformation-Infrared spectroscopy (FTIR), wide angle X-ray scattering (WAXS), and standard DSC scanning, the crystalline fraction appears to be unaffected by the transition of RAF into MAF, at least within the error limits of the crystallinity measurement [172]. It is possible that a tiny amount of crystals, within the error limits, melts at Ta. However, as the authors demonstrated that it is not possible for the entire endotherm area at Ta to arise from crystal melting. Therefore, the authors assign the annealing peak in Fig. (2.13a) as the devitrification of the rigid amorphous fraction, which Literature review 37 transforms RAF into equilibrium liquid without detectable melting of the crystals. They assume that the relaxation of RAF occurs as a sigmoidal change in the baseline heat capacity, accompanied by an excess enthalpy. But the assumption of RAF devitrification by [172] was disproved later by Minakov et al. using high-rate calorimetry [57]. Figure 2.14. Heat capacity of iPS sample crystallized at 140 °C for 12 h at heating rate 10 K/min (dashed line) and 30,000 K/min (solid line) [57]. Expected heat capacities [166] for the liquid, the crystalline and the semicrystalline iPS according a two- and three-phase model. In order to check the hypothesis by Cebe et al. the authors compare in Fig. (2.14) heat capacities at slow and fast heating, 10 K/min and 30 000 K/min, for the iPS sample crystallized at 140 °C. For both heating rates above glass transition heat capacity follows the line expected from a threephase model taking into account crystalline, mobile amorphous and rigid amorphous fractions, for details see e.g. [56, 165, 167]. For the low heating rate after the first endothermic peak heat capacity coincides with that expected according a two-phase model taking into account crystalline and mobile amorphous fractions only as already shown by Cebe et al. [56]. If the first endothermic peak is caused by an enthalpic relaxation of the RAF one would expect to see a similar effect or at least some step in the heat capacity 38 Chapter 2 curve at temperatures around 160 °C for the fast heating too. But there is nothing to see at fast heating. Heat capacity reaches the liquid line above the single melting peak. This indicates that melting of crystals and relaxation of the RAF occurs in the temperature range of the broad single melting peak, most probably simultaneously. There is a solid fraction of about 0.55 as for the slowly heated sample, which is indicated by the three-phase line in Fig. (2.11), [57]. At fast heating one sees a significant shift of the glass transition to higher temperatures. The Tg of the mobile amorphous fraction shifts from 100 °C at 10 K/min to about 115 °C at 30 000 K/min. Considering the same apparent activation energy for the relaxation of the RAF, the beginning of the heat capacity increase (peak or step) should be shifted to 160 °C. But on fast heating nothing special happens around 160 °C. It is therefore unlikely that the annealing peak is related to the nonreversing enthalpic relaxation of the RAF only. As shown for PC and PHB [165] and for iPS [56] heat capacity changes from the value expected from a three-phase model to that according a two-phase model in the temperature range of the low temperature endotherm. Combining these earlier observations with a continuous melting– recrystallization–remelting model, which is supported by the results obtained by Strobl et al. [174, 175] too and the fast heating experiments, one can discuss the observations as follows. At low heating rates melting of the crystals starts at the rising flank of the lowest temperature endotherm. Parallel to crystal melting the RAF surrounding the just molten crystals relaxes. As shown in [58, 176] the melt is than in a state (conformation) allowing very rapid (within milliseconds) recrystallization. This recrystallization creates more stable crystals but does not significantly change overall crystallinity. Assuming a continuous melting–recrystallization–remelting the remaining amorphous material in between the crystals may not be vitrified as in the case of slow isothermal crystallization [56, 165]. If the amorphous material does not vitrify heat capacity should be the same as expected from a two-phase model as soon as the continuous melting–recrystallization–remelting starts and that seems to be what is observed [57]. The mentioned above demonstrates that the question, at which temperature the RAF devitrifies, is still under discussion. However Wunderlich Literature review 39 et al. discussed the relaxation of RAF in semicrystalline polymer (PPO) using TMDSC which is a special case when the difficulties like beginning of the melting, reorganization or reversing melting do not arise. In this work I tried to find a solution by means of a model system – polymer nanocomposites. It is hoped that absence of any transition of inorganic fraction in the range from Tg up to the degradation temperature of the truly amorphous polymer will help to avoid the difficulties occurring for semicrystalline polymers. For that one has first to obtain the polymer nanocomposites exhibiting a RAF. Next the RAF should be quantified in the same way as for semicrystalline polymers from heat capacity data as shown in [157]. Then the devitrification of the RAF could be investigated by increasing mobility of the polymer chains of the RAF by increasing temperature or adding some plasticizer. For the two later points heat capacity must be determined with adequate precision 2.3. Heat capacity determination Heat capacity of polymeric materials can be measured by calorimetry. The applications and interest in calorimetry in material science have grown enormously during the last half of the 20th century and the beginning of the 21st. Different calorimetric methods are utilized to get information about the thermal properties of the materials, such as adiabatic [177], AC [178, 179], DSC [180-182] and TMDSC [183-191]. But the DSC and TMDSC are used in this work due to the simplicity of use and the uncertainty in measurement results of ca. 2% or even better [192]. Two basic types of differential scanning calorimeters must be distinguished: • Heat flux DSC • Power compensation DSC. They differ in the design and measuring principle. Common to all DSCs is a differential method of measurement which is defined as follows: A method of measurement in which the measured quantity (measurand) is compared with a quantity of the same kind, of known value only slightly different from the value of the measurand, and in which the difference between the two values is measured [193]. 40 Chapter 2 The characteristic feature of all DSC measuring systems is the twin-type design and the direct in-difference connection of the two measuring systems which are of the same kind. The heat flux DSC belongs to the class of heat-exchanging calorimeters [181]. In heat flux DSCs a defined exchange of the heat to be measured with the environment takes place via a well-defined heat conduction path with given thermal resistance. The primary measurement signal is a temperature difference; it determines the intensity of the exchange and the resulting heat flow rate (Φ) is proportional to it. In commercial heat flux DSCs, the heat exchange path is realized in different ways, but always with the measuring system being sufficiently dominating compared to the heat transfer inside the sample. The power compensation DSC belongs to the class of heat-compensating calorimeters [181]. The heat to be measured is (almost totally) compensated with electric energy, by increasing or decreasing an adjustable Joule’s heat. Platinum Alloy Sample Reference PRT Sensor (2) Platinum Resistance Heater (1) Heat Sink Figure 2.15. Power compensation DSC (Perkin Elmer Instruments). Set-up of the measuring system. Sample measuring system with sample crucible, microfurnace and lid, reference sample system (analogous to sample), 1 heating wire, 2 resistance thermometer. Both measuring systems, separated from each other, are positioned in a surrounding (block) at constant temperature. Literature review 41 Since the DSC used for this work is a power compensation DSC the measuring system of it (Perkin Elmer DSC) is described in more details. The measuring system (Fig. (2.15)) consists of two identical microfurnaces which are mounted inside a thermostated aluminium block. The furnaces are made of a platinum-iridium alloy, each of which contains a temperature sensor (platinum resistance thermometer) and a heating resistor (made of platinum wire). There are several variants of measuring possibilities known using DSC. Two widely used techniques were applied: heating or cooling of the sample with a linear temperature program (linear scanning) and temperature modulated DSC. Both of them will be described in this chapter. The output signal from a DSC is the differential heat flow rate as a function of time. The procedures required to evaluate the measured curve differ from one case to another as shown in Chapters (2.3.1) and (2.3.2). 2.3.1. Linear scanning The results from DSC measurements with linear temperature program could be treated in different ways. As first the “2-curve” heat capacity determination is presented. The use of normal, not hermetically sealed, DSC aluminium pans (with a lid which rests on the sample and may be lightly closed by crimping) always gives the heat capacity at constant pressure. The procedure can be followed by Fig. (2.16). The temperature-time curve during the experiment is shown by the red line, the response of the calorimeter for empty pan (baseline) and sample are given as blue and green lines respectively. The two-curve determination of heat capacity is performed as follows. 1. Determination of the heat flow rate of the baseline Φ0(T), using empty pans in the sample and reference ovens. The temperature program should only be started when the isothermal heat flow rate at the starting temperature Tst has been equilibrated for at least 1 minute. At the beginning and the end of the temperature program isothermal segments are performed at temperatures Tst and Tend, respectively. For the evaluation procedure all tree regions of the 42 Chapter 2 curve are needed: isothermals at start and end temperatures and scanning region. 180 70 Endo Isothermal 160 at Tend Saphire 140 scanning mode 120 80 Sample 30 Isothermal at Tst 100 ΦS−Φ0 40 Φref−Φ0 Te m pr pera og ra ture m 50 Temperature in °C Heat flow rate in mW 60 60 Baseline 40 20 0 2 4 6 8 10 Time in min Figure 2.16. The two- and three-curve determination of the heat capacity; red line – temperature program, green line – sample (pure PMMA) measurement, blue line – baseline measurement, black line – sapphire measurement, Tst and Tend – start and end temperatures, respectively. Heating rate is 10 K/min, sample mass 15 mg and sapphire mass 131 mg (PerkinElmer Pyris Diamond DSC) 2. The sample of known mass is placed into the sample pan (or into a pan of same type and mass as used for 1. on the sample side). Nothing should be changed on the reference side. The same experimental procedure as for the baseline measurement must be used for the sample measurement. A correction for asymmetry of the measuring system is performed by subtracting the empty scan in time domain from the sample measurement. Small differences in start and end isotherms can be corrected by subtracting a straight line bringing the end points of the isotherms to zero. After these corrections heat capacity can be obtained from cp S⋅mS⋅β = KΦ(T) ⋅(ΦS - Φ0) (2.1) cp S, mS and ΦS are the specific heat capacity, mass and heat flow rate of the sample, β is average heating rate, KΦ(T) is a temperature dependent calibration factor and Φ0 is the heat flow rate of the empty pan measurement. 43 Literature review 3. For the three-curve determination one more step is needed. KΦ(T) could be neglected if the measurement of the calibration substance is also performed under exact the same conditions. A calibration substance of known mass and heat capacity cref (for this work sapphire was used) is placed into the sample pan (or into a pan of same type and mass) while no other parameter is changed. In analogy to Eq. (2.1) above one gets the following. cp ref⋅mref⋅β = KΦ(T) ⋅(Φref - Φ0) (2.2) And the specific heat capacity (at a given temperature) can be calculated by a simple comparison of the heat flow rates into the sample and the calibration substance as illustrated in Fig. (2.16). cS = Φ S − Φ 0 mref ⋅ c ref Φ ref − Φ 0 mS (2.3) As mentioned above this method can be used only having stable start and end temperature isotherms, which is not always the case for the polymer nanocomposites. As the nanoparticles have large surface area, even after drying at reduced pressure and temperatures above Tg some quantity of water or solvent may remain. The water is evaporated during the heating scan which causes instability of the end isotherm as shown in Fig. (2.17). The red line corresponds to the first heating scan of PS filled with SiO2 and the blue line to the second. As it is seen from inset the isotherm at the end temperature for the first scan not only differs from that of the second scan but also does not reach a constant value. Assuming that an immobilized polymer needs more energy e.g. higher temperatures than Tg to relax, one expects the devitrification of RAF in the range from Tg of the MAF up to degradation of the polymer. One method to detect a possible devitrification of the RAF is therefore the heating of the nanocomposite up to the degradation temperature of the polymer and check if there is any additional transition. 44 Chapter 2 32 1st heat 2nd heat Isothermal 160 at Tend 140 28 120 26 26.5 ENDO 100 26.4 24 80 26.3 22 20 Isothermal 26.2 at Tst 26.1 0 2 4 6 Temperature in °C Heat flow rate in mW 30 60 9 10 8 11 10 12 13 12 14 40 14 Time in min Figure 2.17. Heat flow rate as a function of time for PS / 24 wt% SiO2 system. Heating rate is 10 K/min, sample mass is 18 mg (PerkinElmer Pyris Diamond DSC); magenta line represents the temperature program In this case the end temperature isotherm cannot be stable because at the temperatures close to the degradation of the polymer partial degradation occurs. To avoid problems with unstable isotherms at the highest temperatures the temperature interval of interest can be divided in small temperature steps of some Kelvin, each followed by an isotherm. Then the curve can be evaluated at least until the isotherms become unstable. This method is called StepScan DSC which is a special version of temperature modulated DSC [191]. 2.3.2. StepScan DSC TMDSC is an extension to conventional DSC which provides information about the reversing and nonreversing characteristics of thermal events. The additional information from TMDSC allows unique insights into the structure and behaviour of materials. However the StepScan DSC (SSDSC), a combination of short heating (or cooling) steps with isotherms of different length determined by a stability criterion, is used in this work from which similar information like in TMDSC is available. The detailed description of this method [191] is given as next. A typical temperature-time-profile and the heat- 45 Literature review flow rate are shown in Fig. (2.18) for an initially amorphous PEEK sample. In Fig. (2.19) the details of the data treatment are given. 20 18 10 8 250 300 350 400 6 4 2 -1 Heat flow rate in mW 116 112 12 T in °C 14 Heating rate (qo) in K min 16 6 4 2 0 0 3.5 -2 -4 3.0 exo 2.5 -6 1000 2000 3000 4000 5000 time in s Figure 2.18. StepScan DSC measurement of initially amorphous PEEK from 100 °C to 380 °C. The inset shows a part of the temperature profile (step height δT = 2 K, heating rate q = 20 K min-1, tiso max = 1 min, stability criterion = 0.02 mW absolute) and the resulting heat-flow rate. The bottom part shows the mean underlying heating rate which varies according to the length of the isotherms. In the empty pan corrected heat-flow rate at about 1,000 s glass transition, at about 1,500 s cold crystallization and around 4,500 s melting can be seen. (PerkinElmer Pyris Diamond DSC) In SSDSC heat capacity can be determined in several ways. As in common DSC for each heating period the heat-flow rate displacement in steady state is measured and heat capacity is obtained from Eq.(2.4). Cp = HF qo (2.4) HF is the heat-flow rate necessary to heat the sample with the rate qo. This evaluation requires steady state for each heating step. Therefore the heating and the isothermal segment should not be too short, at least 20 s for a power compensated PerkinElmer Instruments DSC. If the isothermal period is too small it may happen that heat-flow rate does not go back to zero as 46 Chapter 2 expected. This was taken into account during the DSC measurements of polymer nanocomposites performed to get the precise heat capacity data. The isothermal segment was chosen to allow return to the equilibrium value for each system under investigation. Heat capacity can also be obtained from the ratio of the applied heat and the resulting temperature step. In SSDSC the temperature step, δT, is predefined and the heat-flow rate response, HF(t), is measured. Heat capacity can be obtained from the area under the heat-flow rate peaks according t 1 S Cp = HF (t )dt δT ∫0 (2.5) where ts is step time consisting of heating and isothermal time for each individual step. By varying the step time the relevant time scale of a SSDSC experiment can be varied. The details of the data treatment of a SSDSC Heat flow Specific heat capacity in in J/gK rate in mW Temperature in °C measurement are shown in Fig. (2.19). 3.0 170 160 2.5 150 2.0 140 1.5 Heating rate (qo) in K min area 0.9 endo 0.6 0.3 0.0 3 2 cp from area -1 1 0 5000 5100 5200 5300 5400 5500 5600 5700 time in s Figure 2.19. StepScan DSC measurement of a PHB/PCL 50/50 blend in the temperature region of PHB melting. δT = 1 K, q = 5 K min-1, tiso max = 1 min, absolute criterion 0.001 mW. (PerkinElmer Pyris Diamond DSC) In StepScan DSC the length of the isotherms is not always predefined. Depending on the setting of the equilibration criteria the next step in temperature occurs as soon as the criterion is fulfilled. Consequently the Literature review 47 underlying heating rate may change depending on sample response. This can be seen in Figs. (2.18) and (2.19) at melting. This allows a dramatically reduction of measuring time in case of long equilibration times. As long as no time dependent processes occur in the sample the instrument will only stay at the isotherm for the time needed to reach steady state after the temperature step. For the power compensating DSC this time is in the order of 0.5 min. If a time dependent process yields an increasing heat-flow rate at longer times, the length of the isotherm will be adapted accordingly. This way controlled rate DSC experiments can be performed [194-196]. In Figs. (2.18) and (2.19) the maximum time for the isotherms was set to 1 minute. Therefore the results correspond to a time scale of 1 minute also most of the steps were actually much shorter. Because the data treatment performed in time domain in SSDSC is straight forward and not based on Fourier analysis there is no need for linearity or steady state neither during the heating nor during the isothermal step. Therefore this method is very attractive for reasonable precise heat capacity determination in relatively short time. In order to get the SSDSC results more precise the baseline measurements were also performed and subtracted during specific heat capacity determination. It is also important to show that by SSDSC the uncertainty of the absolute values of the instruments used for this work is acceptable and in agreement with literature data. In Fig. (2.20) an example is shown. The black line represents the specific heat capacity of sapphire from the literature. The data for two sapphire samples with different masses are given as well. The specific heat capacity of light (35 mg) and heavy (131 mg) sapphire samples match perfectly together but not with the literature data. The uncertainty makes about ± 1 % due to improper setting of the calibration factor KΦ(T). Higher precision of the measurement can be reached if the curves are corrected by one sapphire measurement as described above for the three-curve heat capacity determination (Chapter (2.3.1)). The blue line in Fig. (2.20) represents the corrected curve for the light sample considering the heavy sample as calibration standard. It is seen that the precision of the data corrected in this way is better than ± 1 %. 48 Chapter 2 1.00 Literature data Sapphire (131 mg) Sapphire (35 mg) Sapphire corrected Specific heat capacity in J/k*g 0.98 0.96 0.94 0.94 0.92 0.93 0.90 0.92 0.88 0.91 110 0.86 80 90 100 110 120 130 115 140 150 120 160 170 Temperature in °C Figure 2.20. Specific heat capacity of sapphire as a function of sample temperature; (black) – literature, (red) and (green) – measured data for heavy (131 mg) and light (35 mg) samples respectively, (blue) – corrected data of light sample (Perkin Elmer Pyris 1 DSC); The inset shows a magnified interval of the curves where the discrepancy between them is largest. δT = 3 K, q = 6 K min-1, tiso max = 1 min, absolute criterion 0.0001 mW. (PerkinElmer Pyris Diamond DSC) Fig. (2.20) shows that the error in specific heat capacity determination is in agreement with the data given in [197] or even below that of [192] for the SSDSC measurements. Improvement of the heat capacity data from SSDSC by applying the sapphire correction is marginal and uncertainties other than that of heat capacity are more important for the nanocomposite measurements. Therefore SSDSC without further sapphire correction has been used as a reasonable precise measuring technique to obtain the specific heat capacity of polymer nanocomposites prepared as described next. The cp measurements have been carried out on a PerkinElmer PYRIS Diamond DSC. The following measurement conditions were applied: 3 K step at heating rate 6 K/min, 1 min isotherm (in case of high pressure pans 2 min), temperature range 30 – 170 °C, absolute criterion was chosen equal to 0.0001 mW to have surely equilibrated system at the end of each step. 3. EXPERIMENTAL 3.1. Materials For the investigation amorphous polymers with different functionality have been chosen. The purpose was to obtain polymer nanocomposites with different interfacial interaction strength from “no” up to strong interaction. One of the polymers used is polystyrene - a polymer which appeared to dewet the silicate surface [138] because of a lack of covalent or hydrogen bonds with silica; therefore has no well-defined tendency to form any bond with nanoparticles surface. The other two are poly(methyl methacrylate) and poly(butyl methacrylate). Poly(methyl methacrylate) is often reported to exhibit an interaction with the silicates. CH 3 * H2C H C * * H2C CH3 C * C O * H2C OCH3 methyl styrene Figure 3.1. methyl methacrylate C * C O O C 4H9 butyl butyl methacrylate Chemical structure of the monomers used Poly(butyl methacrylate) has longer side group (butyl, as shown in Fig. (3.1)) which exhibits more hydrophobic properties than methyl group of poly(methyl methacrylate) and this may influence the interaction strength between polymer matrix and nanoparticles. Considering hydrophility of silica a weaker interaction is expected. The polymerization was carried out for producing the PMMA filled with silicon dioxide and Laponite RD nanocomposites. The reagents were prepared for the polymerization as follows. The methyl methacrylate (monomer) was distilled under reduced pressure; potassium persulfate (initiator) - 99%, sodium dodecyl sulphate (surfactant for classical emulsion 50 Chapter 3 polymerization) – 98.5% were used as received. All the chemicals mentioned were received from Sigma Aldrich GmbH. The PMMA and PBMA for the solution method were received from Scientific Polymer Products, Inc. (http://www.scientificpolymer.com/catalog/description.asp?QproductCode=006 ). The shear mixed samples were kindly provided by colleagues from the Department of Polymer Structures, Leibniz Institute of Polymer Research, Dresden. The PMMA synthesized by microemulsion polymerization was used to get the PMMA/SiO2 nanocomposites the nanocomposites PMMA Oroglas, and ARKEMA for and the PMMA/Al2O3 Nanodur Al2O3 (d ≈ 36 nm) from Nanophase (www.nanophase.com). PS was kindly provided by BASF. The porous silicon dioxide nanopowder (spherical particles with d ≈ 10 nm) – 99.5% with 530-690 m2/g specific surface area was used to prepare the nanocomposites with PS, PMMA and PBMA. The specific surface area given is much larger for the porous materials due to the fractal surface. Assuming that the polymer cannot penetrate into the pores of nanosized silica the spherical shape of nanoparticle should be considered. Taking this into account the effective specific surface area of SiO2 nanoparticles (d ≈ 10 nm) is estimated as 63 m2/g. Silica properties are related to the surface chemistry of the samples. The hydroxy (OH) groups are generally bounded via the valence bond with Si atoms on the silica surface (hydroxyl coverage), and in some cases with Si atoms inside the particles of silica. In 1930’s studies of the condensation processes of silicic acids (see [198] for review) showed that hydroxyl (silanol) groups, ≡Si-OH, should be present on the surface of silicates and silicas. Now numerous spectral and chemical data unambiguously confirm the presence of the OH groups on such SiO2 surface. Silanol groups are formed on the surface by two main processes [198]. First, such groups are formed in the course of silica synthesis, e.g. during the condensation polymerization of Si(OH)4 (Fig. (3.2a)). Here, the supersaturated solution of the acid becomes converted into its polymeric form, which then changes into spherical colloidal particles containing Si-OH groups on the surface. Upon drying, the hydrogel yields xerogel, the final product, which retains some or all of the silanol groups on its surface. Secondly, surface OH 51 Experimental groups can form as a result of rehydroxylation of dehydroxylated silica when it is treated with water or aqueous solutions. The surface silicon atoms tend to have a complete tetrahedral configuration, and in an aqueous medium their free valence becomes saturated with hydroxyl groups (Fig. (3.2b)). Figure 3.2. The formation of silanol groups on the silica surface: (a) Condensation polymerization; (b) Rehydroxylation [198] The surface properties of amorphous silica, which is considered to be an oxide adsorbent, in many cases depend on the presence of silanol groups. At a sufficient concentration these groups make such a surface hydrophilic. Figure 3.3. Types of silanol groups and siloxane bridges on the surface of amorphous silica, and internal OH groups. Qn - terminology is used in NMR, where n indicates the number of bridging bonds (-O-Si) tied to the central Si atom: Q4, surface siloxanes; Q3, single silanols; Q2, geminal silanols (silanediols) [198]. 52 Chapter 3 The OH groups act as the centers of molecular adsorption during their specific interaction with adsorbates capable of forming a hydrogen bond with the OH groups, or, more generally, of undergoing donor–acceptor interaction. Surface OH groups are subdivided as following (Fig. 3.3): (i) isolated free (single silanols), ≡SiOH; (ii) geminal free (geminal silanols or silanediols), =Si(OH)2; (iii) vicinal, or bridged, or OH groups bound through the hydrogen bond (H-bonded single silanols, H-bonded geminals, and their Hbonded combinations). On the SiO2 surface there also exist surface siloxane groups or ≡Si-O-Si≡ bridges with oxygen atoms on the surface. At last, there is structurally bound water inside the silica skeleton and very fine ultramicropores, d < 1 nm (d is the pore diameter), i.e. internal silanol groups. The properties of the silica surface are very essential and may affect the interfacial interaction as well as the heat capacity measurements as described in Chapter (4). Laponite RD, a synthetic hectorite clay Mg5.34Li0.66Si8O20(OH)4Na0.66 made up of nearly monodisperse, thin cylindrical platelets, with a crystalline unit cell, rather similar to that of the natural montmorrilonite phyllosilicates [199-201], was kindly provided by Southern Clay Products (Gonzales, Texas). The platelets are of mean diameter d ≈ 30 nm and thickness l = 1 nm. The specific surface area of the platelets is 320 m2/g. These clay particles are composed of a central sheet of octahedrally coordinated magnesium ions (with lithium ion substitution) between two tetrahedrally coordinated silica sheets. Substitution of lithium for magnesium in the central sheet gives rise to a net negative charge on the faces of the particles that is balanced by sodium counterions. The counterions become unbound when Laponite RD is dispersed in aqueous solution, leading to a charged colloidal suspension. The edge charge of a Laponite RD particle is pH dependent [202]. At high pH, the edge charge is negative, implying overall repulsive electrostatic interactions between Laponite RD particles in solution. 53 Experimental Figure 3.4. Laponite RD dispersion in water. A single disc of Laponite RD, diameter 30 nm, thickness 1 nm, A detailed phase diagram for Laponite RD suspensions at high pH as a function of ionic strength and Laponite RD volume fraction has previously been established [203]. At low ionic strength and high pH, increasing Laponite RD volume fraction leads to a transition from a liquidlike phase to a solidlike phase in which the system becomes jammed in a glassy state. The polymer inorganic nanocomposites based on these polymers and nanoparticles were prepared in different way as described next. 3.2. Preparation methods Different preparation methods are utilized to obtain the polymer nanocomposites expecting a variation of the interfacial interaction between nanoparticles and polymer matrix. The preparation methods - solution mixing, shear mixing (Leibniz Institute of Polymer Research, Dresden), classical emulsion and non-surfactant microemulsion polymerization, were used during this work. 3.2.1. Solution method For this preparation method 2 g polymer was dissolved in 10 ml chloroform at room temperature. The corresponding quantity of nanopowder was dispersed in 15 ml chloroform by sonification. The sonification has been performed by “Sonifier 250” (Branson Ultrasonics, USA) instrument for 30 minutes at output control position “4” and 40% duty cycle. Then the polymer solution was added to the nanoparticles suspension in chloroform without stopping the sonification. After that the mixture was sonificated under the same conditions as for nanopowder suspension for 20 minutes. Then the 54 Chapter 3 mixture was heated up to the boiling temperature of chloroform, Tb = 66 °C without sonification under stirring conditions. After evaporation of solvent the composite obtained was heated up to Tg + 20 °C for 10 minutes. All the samples were dried under reduced pressure (10-2 mbar) at 150°C for 8 hours before the experiments. 3.2.2. Shear mixing Two series of the samples of PMMA by microemulsion polymerization filled with SiO2 (d = 10 nm) and PMMA, Arkema Oroglas™ VS-UVT Acrylic, Injection Molding Grade, filled with Nanodur Al2O3 (www.nanophase.com, d = 36 nm) have been prepared by shear mixing on a co-rotating twin screw extruder ZE 25 (Berstorff, Germany). These series have been received from the department of Polymer Structures, Leibniz Institute of Polymer Research, Dresden. 3.2.3. Classical emulsion polymerization The polymer nanocomposites by classical emulsion polymerization were synthesized at the Department of Chemistry, State Engineering University of Armenia. The polymerization was carried out at 70°C using 2 wt% (in respect to monomer) potassium persulfate as an initiator. First the monomer (2 ml) was mixed with nanopowder (SiO2) and sonificated for 20 min as described for solution method. Then to the reaction media 80 ml of 3 wt% sodium dodecyl sulphate solution in bidistilled and deionized water was added and heated up to 70°C. After, 10 ml of initiator aqueous solution was given to the reaction media and polymerized under stirring conditions for 7 hours. The monomer concentration in respect to water was about two volume percent in order to keep the temperature of the reaction media constant. This is needed because the polymerization is an exothermal process. Then the polymer latex obtained was centrifuged with 6000 rpm. The sediment was mixed with 50 ml of bidistilled and deionized water to wash away the surfactant. This was repeated 3 times and the final sediment was dried under reduced pressure 10-2 mbar at 150°C for 8 hours. 55 Experimental 3.2.4. Microemulsion polymerization Another type of emulsion polymerization which was performed in this work is the non-surfactant microemulsion polymerization. Because the obtained latexes have been characterized by REM which show that the latex particles are in the range of maximum 0.5 μm, the polymerization is called microemulsion. Microemulsion polymerization was carried out again at 70°C using 2 wt% potassium persulfate as initiator. First the monomer (2 ml) was mixed with nanopowder (SiO2) and sonificated for 20 min as described for solution method. Then, without stopping the sonification, to the reaction media 80 ml bidistilled and deionized water was added and heated up to 70°C. After, 10 ml of initiator aqueous solution was given to the reaction media and polymerized under sonification for 4 hours. No surfactant was used to avoid unwanted interaction with the nanoparticles. For the high content polymer nanocomposites’ preparation 15 ml chloroform was added to the monomer + SiO2 suspension in order to avoid gelation and to allow better dispersion of the nanoparticles. Later, the chloroform was just evaporated during the heating before polymerization starts. In case of Laponite RD nanofiller the synthesis was carried out starting with the preparation of 70 ml suspension of nanopowder in water by sonification at the same conditions as for SiO2 for 20 min. After, the monomer was added and the reaction media was emulsified and heated up to the 70°C under sonification. Then 10 ml aqueous solution of initiator was given to the reaction media. Polymerization was carried out with continuous pulsing sonification for 4 hours. Then the polymer latex obtained was centrifuged and the sediment was dried as described above. The obtained samples were then characterized by different methods. 3.3. Characterization 3.3.1. Gel permeation chromatography The polymer polymerization have nanocomposites been obtained characterized also by by microemulsion gel permeation chromatography (GPC) in order to get the idea about the molecular weight 56 Chapter 3 and polydispersity of them. The GPC measurements were performed at the Department of Polymer Structures, Leibniz Institute of Polymer Research, Dresden. The number average molecular weight is a way of determining the molecular weight of a polymer. Polymer molecules, even ones of the same type, come in different sizes (chain lengths, for linear polymers), so the average molecular weight will depend on the method of averaging. The number average molecular weight is the common, mean, average of the molecular weights of the individual polymers. It is determined by measuring the molecular weight of n polymer molecules, summing the weights, and dividing by n as follows (Eq. (3.1)). Mn = ∑NM ∑N i i i (3.1), i i where Ni is the number of molecules of molecular weight Mi. An alternative measure of the molecular weight of a polymer is the weight average molecular weight which calculated by Eq. (3.2). Mw ∑N M = ∑N M i i 2 i i i i (3.2) The polydispersity index (PDI), is a measure of the distribution of molecular weights in a given polymer sample. The PDI calculated is the weight average molecular weight divided by the number average molecular weight. It indicates the distribution of individual molecular weights in a batch of polymers. The PDI has a value always greater than 1, but as the polymer chains approach uniform chain length, the PDI approaches unity (1) (http://en.wikipedia.org). The data for the PMMA obtained by microemulsion polymerization is given in Fig. (3.5). From the data represented in Table (1) come the following results for this certain sample: Mn = 61 x 103 g/mol, Mw = 332 x 103 g/mol, PDI Mw/Mn = 5.5. 57 Experimental 1. Messg. 2. Messg. Standard Mp = 138 500 g/mol 5 6 7 8 Elutionsvolumen [ml] Figure 3.5. The chromatogram of the PMMA by microemulsion polymerization; blue and red lines correspond to 1st and 2nd measurements and black one represents a standard The filled samples prepared by the microemulsion polymerization have not been characterized by GPC because of the nanofiller presence which which may cause uncertainties in obtained data. It is assumed that the molecular weights of the polymer in the composites are very much similar to those of pure polymer. The high PDI means that the polymer obtained has a very wide molecular weight distribution as shown in Fig. (3.5) too. Tabble 1. Gel permeation chromatographic data of pure PMMA by microemulsion polymerization Sample Mn in g/mol Mw in g/mol PDI 1A 63 x 103 337 x 103 5,349 1B 58 x 103 326 x 103 5,590 Average 61 x 103 332 x 103 5,5 Nr 58 Chapter 3 And as it was already mentioned in Chapter (2) the presence of the low molecular weight polymer fraction is attractive for the interfacial interaction between polymer matrix and the nanoparticles. To characterize the latexes obtained by the microemulsion polymerization and also to get information about the dispersion of the nanoparticles in the polymer matrix electron microscopic methods were used. 3.3.2. Electron Microscopy The raster electron microscopic (REM) characterization for some latexes of the synthesized polymer nanocomposites was performed by “DSM 960A” TEM, Carl Zeiss at the “Center of Electron Microscopy”, University of Rostock. 2 μm (a) Figure 3.6. 5 μm (b) Raster electron microscopic images of PMMA with 27 wt% Laponite RD (DSM 960A, Carl Zeiss) The REM images with different magnification are given in Fig. (3.6) for PMMA relatively highly filled with Laponite RD nanoparticles. Here one can identify the latex spherical particles of nanocomposite in the range of 150 nm in diameter. Due to the latex particle size the polymerization carried in this work is called microemulsion. Similar pictures are received also for all other systems prepared by microemulsion polymerization using sonification of the reaction meadia. 59 Experimental The transition electron microscopic (TEM) characterization for some polymer nanocomposites obtained with intermediate filler content was performed by “EM 902A” TEM, Carl Zeiss to show the degree of deagglomeration of nanoparticles and how they are dispersed in the polymer matrix. The prepared nanocomposite samples have been pressed at 150°C under 2 bar excess pressure. Then a thin film of about 10 μm has been cut from the sample and was embedded into the epoxy resin “Araldit” by Fluka, Switzerland. The resin was cured at 58 °C in a thermostat for 2-3 days. The ultrathin cuts (50-100 nm) were obtained on ultramicrotome “Ultrotom III” by LKB, Sweden and then fixed on the cupper grid and contrasted by uranyl acetate and plumbum citrate. 200 nm Figure 3.7. 50 nm TEM images of PMMA with 4 wt% SiO2 nanocomposite obtained by microemulsion polymerization (EM 902 A, Carl Zeiss) But even by contrasting the samples it was not possible to obtain a clear picture where one may distinguish the core/shell morphology of nanoparticles as it is reported for poly(styrene – methylmethacrylate)/SiO2 [99]. The possible reason for that could be the modification of nanoparticles by oleic acid used for the modification of the nanoparticles in [99] which may be also considered as additional contrasting. In this work SiO2 nanoparticles have not been modified in order to obtain two-component systems and consequently to investigate the interaction between only polymer and nanopartilces assuming that the SiO2 nanopowder received from Sigma 60 Chapter 3 Aldrich has no surface treatment or some adsorbed substances. Fig. (3.7) shows that nanoparticles are agglomerated but even in such condition they still have a great specific surface area. In recent decade clay nanoparticles have attracted increased attention due to enhanced functional properties of polymer clay nanocomposites. Assuming that huge surface area of clay nanoparticles may also result for composites in a RAF, the PMMA filled with Laponite RD nanocomposites have been also prepared. 200 nm (a) Figure 3.8. 200 nm (b) TEM images of PMMA with 11 wt% (a) and 27 wt% (b) Laponite RD nanocomposite (EM 902 A, Carl Zeiss) In Fig. (3.8) the TEM images for different Laponite RD loadings of PMMA nanocomposites are given. One can recognize that at medium filler contents (11 wt%, Fig. (3.6a)) the clay platelets cover only the surface of polymer latex particles and with increasing filler content (27 wt%, Fig. (3.8b)) Laponite RD nanoparticles start to penetrate also into the latex particle. Fig. (3.8) shows that the filler is evenly distributed in the polymer matrix but these images do not clearly answer the question if the clay nanoparticles are fully exfoliated in these systems or not. 3.3.3. Small angle X-ray scattering The SAXS experiments have been performed to clarify if the Laponite RD clay nanoparticles are exfoliated or not. The measurements have 61 Experimental been performed at the Department of Polymer Structures, Leibniz Institute of Polymer Research, Dresden. The Laponite RD nanopowder has been used as it was received and also dispersed in water and then dried as described for sample preparation. The composites have been pressed at 150 °C and dried as for sample preparation. The analyzing SAXS device was a KRATKY compact camera (AntonPaar Graz, Austria). 5 4 2 3 1 d /nm I*s /cps*nm -1 25 10 d(nm) (~1.2 ) ( ~1.2 ) ( ~ 2.0 ) ( ~ 2.0 ) Nano-powder without drying Nano-powder dried PMMA/11 wt% Laponite RD (28) PMMA/27 wt% Laponite RD (30) 1 0.1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 s /nm Figure 3.9. Common comparison of Lorentz-corrected 1.1 -1 SAXS-curves (Ism(s)*s vs. s) for Laponite RD with (red line) and without (blue line) drying and for PMMA filled with 11 wt% (green line) and 27 wt% (magenta line) Laponite RD The data shown in Fig. (3.9) were obtained without any treatment like absorption correction, background correction or desmearing procedures. Calculation of BRAGG values d from the positions of the scattering maxima (layer reflections) was performed as follows. 2 d sin Θ = n λ (3.3) Here 1/d = s is the scattering vector and λ is wave length (Cu-Kα radiation ≈ 0.154 nm). Fig. (3.9) presents the outcome of the SAXS experiments performed. Fig. (3.9) demonstrates that in polymer clay nanocomposites obtained the nanoparticles are not exfoliated. The comparison of red (nanopowder without drying) and blue (dried nanopowder) lines allows making a conclusion that there is no influence of drying on the clay structure. For both of them the 62 Chapter 3 distance between platelets made up about 1.2 nm. Observing the data for nanocomposites, one sees that even at low clay loadings still not an exfoliated system has been obtained. The nanoplatelets with about 2 nm interlayer distance are present. Consequently the intercalated polymer-nanocomposites have been obtained by microemulsion polymerization of PMMA with Laponite RD. 3.3.4. Thermogravimetry To get the content of the nanofiller in the polymer nanocomposites thermogravimetric measurements for all samples have been performed on a Labsys, Setaram, instrument at 2 K/min heating rate in the temperature range from 30 to 650 °C under air. Thermal degradation of PMMA filled with SiO2 and Laponite RD is presented below in Figs. (3.10). 0 0 PMMA pure (1) 4 wt% SiO2 (2) -10 15 wt% SiO2 (3) -20 -30 22 wt% SiO2 (4) -30 -40 30 wt% SiO2 (5) -50 47 wt% SiO2 (6) -60 66 wt% SiO2 (7) 73 wt% SiO2 (8) -70 -90 -40 -50 PMMA pure (27) 11 wt% Laponite RD (28) 14 wt% Laponite RD (29) 27 wt% Laponite RD (30) 42 wt% Laponite RD (31) 59 wt% Laponite RD (32) Laponite RD pure -60 -70 SiO2 pure -80 -100 Mass loss in % Mass loss in % -20 -10 -80 -90 (a) 100 -100 200 300 400 500 (b) 100 600 200 300 400 500 600 Temperature in °C Temperature in °C 0 -10 Mass loss in % -20 -30 PS pure (42) 9 wt% SiO2 (43) -40 22 wt% SiO2 (44) -50 46 wt% SiO2 (46) -60 -70 -80 -90 -100 (c) 100 200 300 400 500 600 Temperature in °C Figure 3.10. Thermal degradation of PMMA SiO2 (a) and Laponite RD (b) nanocomposites synthesized by microemulsion polymerization and PS SiO2 (c) nanocomposites synthesized by solution method (Setaram Labsys, TGA/DSC) 63 Experimental Thermal behavior of the samples based on PMMA and SiO2 is very similar for each series. Therefore the data only one of them (with the largest number of samples) - PMMA with SiO2 by microemulsion polymerization is shown. Fig. (3.10) shows that polymer nanocomposites obtained in this work while being filled with SiO2 degrade in one step and those with Laponite RD obviously in two steps. This can be explained by the modification of clay nanoparticles which also may interact with polymer matrix in a different way compared to SiO2. Another observation is that the degradation behavior of composites is not much influenced with increasing filler content. The shift in the temperature, when degradation starts, makes up maximum 50 K. 10 0 -74 Mass loss in wt% -10 -75 -20 -76 -30 -77 1st run 2nd run 3rd run -40 -50 -78 500 + 1% 550 600 650 700 -60 -70 -80 100 200 300 400 500 600 700 Temperature in °C Figure 3.11. Independent measurements of PMMA with 25 wt% SiO2 (15) nanocomposite using Setaram Labsys, TGA/DSC instrument The precision of thermogravimetric measurements is certainly of importance because deviations in filler content may result in misleading information of RAF existence. The PMMA filled with 25 wt% of SiO2 (15) nanocomposite obtained by solution method has been independently measured three times at the same conditions to check the uncertainty of the measurements. The inset in Fig. (3.11) shows that the deviation is about ±1%. Information about the nanoparticles size and polymer-filler the filler system, content its which preparation was thermogravimetric measurements, one can find in Table (2). method, received by 64 Chapter 3 Table 2. Nanofiller contents for all samples prepared N Preparation method Polymer Nanofiller type Nanofiller dimensions Nanofiller content, wt% 1 2 0 3 15 4 5 4 Microemulsion Polymerization PMMA SiO2 D = 10 nm 22 30 6 47 7 66 8 73 9 10 11 0 Classical emulsion polymerization PMMA SiO2 D = 10nm 9 35 12 53 13 14 10 15 0 Solution method using PMMA (1) PMMA SiO2 D = 10 nm 25 16 40 17 48 18 19 20 21 0 Solution method using PMMA from Scientific Polymer Products PMMA SiO2 D = 10 nm 35 22 23 24 25 9 28 48 0 Shear mixing using PMMA (1) PMMA SiO2 D = 10 nm 5 10 26 20 27 28 11.4 29 30 0 Microemulsion polymerization PMMA Laponite RD d = 1 nm, 14 D = 30 nm 27 31 42 32 59 33 34 0 35 36 Shearmixing using PMMA Oroglas, ARKEMA PMMA Al2O3 D = 30 nm 15 37 38 39 40 41 42 43 44 45 5 10 20 Solution method using PBMA from Scientific Polymer Products 0 PBMA SiO2 D = 10 nm 12 20 37 0 Solution method using PS 168N, BASF PS SiO2 D = 10 nm 9 24 41 65 Experimental The characterization of the polymer nanocomposites obtained by different preparation methods was performed by the available techniques. After that the existence of a possible RAF was checked. 3.4. RAF determination Having the polymer nanocomposites prepared and characterized the question of RAF existence has to be answered. This information can be available applying the method described by Wunderlich [157] for semicrystalline polymers. The calorimetric relaxation strength at the glass transition Δcp can be considered as a tool for determination of the RAF in semicrystalline polymers and the immobilized fraction in polymer nanocomposites too. Fig. (3.12) represents this method for semicrystalline polycarbonate. The green line is corresponding to the liquid state of polycarbonate. In the work that polymer has 23% [165] crystallinity which means that magenta line should represent specific heat capacity above glass transition for such crystallinity. But as one can see from Fig. (3.12) this is not the case. The specific heat capacity and consequently Δcp from the calorimetric measurement is much smaller than expected from 23% crystallinity. Specific heat capacity in J/K*g 2.2 2.1 cpb (χcrystal= 0.23) cpb (χsolid(Tg) = 0.49) 2.0 c - c p liquid 1.9 1.8 d e 1.7 f a 410 420 b - c p s ol id 1.6 1.5 380 390 400 430 440 450 460 Temperature in K Figure 3.12. Amorphous and semicrystalline polycarbonates specific heat capacity as a function of temperature; introduction of RAF, see text [165] 66 Chapter 3 This can be explained by the formation of RAF which does not contribute to the step height at glass transition. The estimation of RAF is shown in the following steps. The mobile amorphous fraction can be estimated having the step in specific heat capacity of semicrystalline polymer Δcp sc from the measurement (black line in Fig. (3.12)) and the Δcp a for the amorphous polymer. χ ma (Tg ) = Δc p sc Δc p a = 0.51 (3.4) The RAF can be estimated according Eq. (3.5). χ ra (Tg ) = 1 − χ ma (Tg ) − χ c (Tg ) = 0.26 (3.5) The same consideration will be applied to detect the existence of an immobilized polymer fraction (RAF) in polymer nanocomposites. To apply this method to the samples obtained one needs reasonable precise heat capacity data, which are available from StepScan DSC measurements as discussed above. 3.5. Annealing experiments In this chapter another method to check the RAF existence is described which is independent on drawing tangents on the heat capacity curves for the calorimetric relaxation strength determination. This will help to prove the results obtained from the Δcp determination. There is a time-dependence of the supercooled polymers properties, whereby their physical behavior changes as a function of annealing time at constant temperature. The annealing of polymers can be understood in terms of their amorphous structure by reference to a typical schematic enthalpytemperature diagram, presented in Fig. (3.13). On cooling from an equilibrium liquid, the enthalpy departs from equilibrium (for simplicity indicated here as a linear temperature dependence of the enthalpy) and forms a glass at a critical temperature called the glass transition temperature, Tg, which depends on cooling rate. The glassy state is characterized by an excess of enthalpy and consequently there will be a thermodynamic driving force to reduce the enthalpy towards equilibrium if the annealing temperature Tannealing is held 67 Experimental constant after cooling through Tg. This reduction in specific enthalpy for pure amorphous polymers and nanofilled systems should differ considering an immobilized fraction. If there is a fraction of amorphous polymer in the composite which does not contribute to the glass transition, then the enthalpy relaxation of it will have a deficit in comparison to that of the pure polymer. This assumption is also valid considering the following Δc p ∗ ΔT = ΔH ∞ (3.6) Here ΔH∞ is the difference between starting H0 and equilibrium H∞ enthalpy of the sample. Enthalpy relaxation ΔH(t) Fig. (3.13) can be presented as ΔH = H 0 − H an (3.7) Eq. (3.6) shows that ΔH is somehow related to Δcp but the experiments are in totally different time scales. H liquid q H0 Han H∞ glass Tg(q) annealing T Tannealing Figure 3.13. Schematic enthalpy - temperature diagram showing the change in enthalpy that occurs on cooling at rate q from the equilibrium liquid (red curve), and the definition of the rate dependent glass transition temperature Tg(q) (blue curve). Annealing at temperature Tannealing reduces the enthalpy from H0 to Han towards an equilibrium value H∞. The black curve describes the heating after annealing. Taking into account the arguments above the annealing experiments have been performed to check the RAF existence independent from Δcp 68 Chapter 3 determination uncertainties. The temperature-time profile of the annealing measurements performed is presented below in Fig. (3.14a). First, the sample is heated up to the maximum temperature much above Tg which is in the case of PMMA 170 °C. At that temperature any kind of thermal history or mechanical or thermal stresses are excluded. Then the sample is cooled down at 10 K/min to the current annealing temperature and annealed for 10 hours. Firstly the annealing time was chosen one hour but as the error bar for enthalpy relaxation determination procedure was larger than an effect which could be seen, the time of annealing was extended to ten hours. After cooling to the minimum temperature the sample is heated up to the maximum temperature. For excess cp determination, the sample was cooled and without any annealing heated up again at exactly the same conditions. This heating curve was used as a baseline for the two-curve heat capacity determination to get the excess heat capacity data. An example of data treatment for pure PMMA is given in Fig. (3.14b). 1.0 PMMA annealed at 105°C Baseline 14 120 Heat flow in mW, Endo up Temperature in °C 140 tanneal= 600 min 100 80 60 0.8 13 0.6 12 0.4 11 0.2 10 0.0 9 40 8 0 20 600 620 640 660 Time in min 680 -0.2 70 80 90 100 110 120 130 140 Excess specific heat capacity in J/K*gsample 15 160 150 Temperature in °C (a) (b) Figure 3.14. Heat flow rate and excess specific heat capacity as a function of sample temperature of PMMA annealed at 105°C for 10 h; red line – first heating after annealing, blue line – baseline without annealing, magenta line – excess heat capacity The red line (Fig. (3.14a,b)) represents the first heating scan of the sample after annealing. Then the excess specific heat capacity of the sample was determined in accordance with two-curve determination using the second heating scan (blue line) as a baseline. The magenta line in Fig. (3.14b) shows Experimental 69 the outcome of the data treatment described. This was performed for different annealing temperatures to get the dependence of the enthalpy relaxation on the annealing temperature for the pure polymer and filled systems. Quantitative comparison of such data allows drawing the conclusion about the RAF existence in polymer nanocomposites. Namely, the area under the excess specific heat capacity is determined by integration between 70 and 140 °C. The obtained data are normalized to the polymer mass to allow a direct comparison between the pure polymer and the nanocomposites. The excess heat capacity data for pure PMMA, PS and PBMA and its nanocomposites filled with SiO2 prepared by solution method are given in Appendix (A2). 70 Chapter 3 4. RESULTS 4.1. DSC measurements In Chapter (2) several examples of RAF in semicrystalline polymers and the discussion about the problems of detection of RAF devitrification are given. Namely the main difficulty occurs because of the overlapping of melting of the crystalline fraction, reorganization or reversing melting with the RAF relaxation processes. That is why it is not possible to clearly recognize which process begins first – melting of crystals or relaxation of the RAF. Such information is needed to understand the exact mechanism of the RAF devitrification. In this work it was tried to simplify the task – to exclude the melting of the crystalline fraction. The crystalline lamellae have been “replaced” by inorganic nanoparticles of the similar dimensions which are dispersed in a truly amorphous polymer matrix, i.e. polymer nanocomposites have been used for investigations. It is assumed that the RAF is formed also in such systems. In this work the PMMA, PBMA and PS filled with spherical SiO2 nanoparticles with ca 10 nm diameter and Laponite RD clay nanoparticles with 1 nm thickness have been used. Different polymers and nanoparticles have been chosen to investigate the influence of the polymer and nanofiller structure on the formation of RAF. First the existence of RAF in the polymer nanocomposites has to be checked. Wunderlich [157] has introduced a method of RAF determination for semicrystalline polymers which is described in Chapter (3). According to that the step height at the glass transition Δcp can be used for the determination of the RAF in semicrystalline polymers. This method was first applied to detect a possible immobilized fraction in polymer nanocomposites. Next, an example is presented how to apply that method to polymer nanocomposites. In the Fig. (3.1) the green line corresponds to the heat capacity of the polymer in the liquid state and the blue line to that of the solid state of PMMA. The Δcp determination is also graphically shown by vertical double arrow at the glass transition temperature for the pure polymer. 72 Chapter 4 Specific Heat Capacity in J/K*gsample 2.3 2.2 PMMA pure (1) PMMA+47% SiO2 (6) 2 phases 2.1 PMMA+47% SiO2 (6) 3 phases 2.0 c p liquid 1.9 c p solid c p 2phase 1.8 c p 3phase 1.7 Δcp 1.6 1.5 1.4 Tg 1.3 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure 4.1. Specific heat capacity of PMMA with 47 wt% SiO2 nanocomposite; straight lines are for solid and liquid states for the pure polymer (green) and polymer nanocomposite according to two- (magenta) and three-phase (black) model Assuming that there is 47 wt% SiO2 for instance in the composite, the magenta lines correspond to the simple mixing rule of the PMMA and SiO2, e.g. two phase model of the nanocomposite. If the specific heat capacity of the sample coincides with the black line which shows smaller step at glass transition, then the deficit in the Δcp can be explained by the existence of RAF, e.g. three-phase model of the polymer nanocomposites. According to this model the nanocomposites consist of nanofiller, mobile amorphous fraction (MAF) and RAF. It has to be checked if there is RAF in polymer nanocomposites. In case there is RAF in composite samples obtained one needs the data from the DSC measurements for them all. Here below in Fig. (4.2, a-d) the specific heat capacity as a function of sample temperature for four different “polymer+nanoparticle” systems is given. The normalized data to the polymer mass for all the other systems are presented in Appendix (A1). 73 2.3 2.2 2.1 2.0 1.9 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 ATHAS data PS pure (42) 9 wt% SiO2 (43) 24 wt% SiO2 (44) 46 wt% SiO2 (45) SiO2 30 40 (a) 50 60 70 80 Specific Heat Capacity in J/K*gsample Specific Heat Capacity in J/K*gsample Results 2.2 2.0 ATHAS data PBMA pure (38) 12 wt% SiO2 (39) 1.8 20 wt% SiO2 (40) 37 wt% SiO2 (41) 1.6 1.4 1.2 1.0 0.8 0.6 SiO2 -40 90 100 110 120 130 140 150 StepScan Heat Capacity in J/K*gsample Specific Heat Capacity in J/K*gsample ATHAS data PMMA pure (18) 9 wt% SiO2 (19) 28 wt% SiO2 (20) 35 wt% SiO2 (21) 48 wt% SiO2 (22) SiO2 (c) 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure 4.2. 0 20 40 60 80 100 Temperature in °C Temperature in °C 2.3 2.2 2.1 2.0 1.9 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 (b) -20 2.3 2.2 2.1 2.0 1.9 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1 1.0 0.9 0.8 0.7 ATHAS data PMMA pure (27) PMMA+11 wt% Laponite RD (28) PMMA+14 wt% Laponite RD (29) PMMA+27 wt% Laponite RD (30) PMMA+42 wt% Laponite RD (31) PMMA+59 wt% Laponite RD (32) SiO2 (d) 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Measured specific heat capacity determined in respect to sample mass for (a) – PS, (b) – PBMA, (c) – PMMA filled with spherical SiO2 particles of 10 nm diameter prepared by solution method and (d) - PMMA filled with Laponite RD nanocomposites synthesized by microemulsion polymerization But one has to mention that the specific heat capacity data has been calculated in respect to the sample mass. This means that during the specific heat capacity calculation the heat flow rate obtained from the measurements has been divided by the mass of “polymer + nanofiller”. The specific heat capacity data for polymer nanocomposites are shifted to lower values with increasing filler content. The lowering is expected considering the additivity of heat capacity because SiO2 specific heat capacity is lower than that of polymers used. But such a shift is not observed for semicrystalline polymers where the specific heat capacity of the crystalline, the rigid amorphous and not immobilized fractions are very similar below the glass transition. As for 74 Chapter 4 semicrystalline polymers a slight increase in glass transition temperature was observed for all nanocomposites after carefully drying at reduced pressure. 8 7 PMMA/SiO2 (1-8) 6 PMMA/Laponite (27-32) PS/SiO2 (42-45) Tg - Tg pure in K 5 4 3 2 1 0 -1 0 10 20 30 40 50 60 70 Filler content in wt% Figure 4.3. Glass transition temperature of the different nanocomposites as function of filler content. Half step temperature from StepScan DSC measuremnts. Tg pure PMMA = 111 °C, Tg pure PS = 99 °C The glass transition temperature of the nanocomposites was determined as the half step temperature from the StepScan DSC measurements. The values are slightly different compared to scan measurements at 10 K/min because of the different time scale of the experiment. Glass transition temperature and width of the step in heat capacity were only little affected by the addition of nanofillers. This is different from semicrystalline polymers where always a significant increase in glass transition temperature and a broadening of the transition interval is seen, e.g. [159]. One has also to mention that the cp data for pure polymers should coincide with ATHAS database data [166] within the uncertainty of DSC measurements (±1 %) and ATHAS data bank (±5 %). But as it can be seen from Fig. (4.2b) the PBMA specific heat capacity data are shifted to lower absolute values in comparison to that of ATHAS database for about 7-8% which can just be explained by the uncertainties given. For the other pure polymers the measured curves are in good agreement with the ATHAS database values. 75 Specific Heat Capacity in J/K*gsample Results 2.2 ATHAS data PMMA pure (18) PMMA+35% SiO2 (21) 2.0 PMMA+48% SiO2 (22) Δcp 1.8 1.6 1.4 1.2 1.0 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure 4.4. The determination of the calorimetric relaxation strength at glass transition for the PMMA SiO2 nanocomposites The specific heat capacity data given are needed to estimate the calorimetric relaxation strength at glass transition in order to check if there is a RAF [157] in polymer nanocomposites obtained or not. As it was already mentioned one has to draw the tangents outside the glass transition region. Then the step height at Tg has to be estimated as it is shown in Fig. (4.4) which is Δcp. The determination of Δcp for PMMA pure and filled with 35 wt% and 48 wt% SiO2 nanocomposites is presented in Fig. (4.4). In Fig. (4.4) the tangents drawn in solid and liquid states of specific heat capacity curves for filled systems appear to have different slopes from that of the ATHAS database [166] and pure polymer. Moreover the slope change is larger with increasing filler content. This is discussed next in Chapter (4.2). 4.2. Specific heat capacity correction For the comparison of the results from calorimetric measurements the exclusion of the SiO2 contribution to the total heat capacity of the polymer nanocomposite is needed. Considering the additivity of the heat capacity the SiO2 contribution should be subtracted which is described below step by step. In Fig. (4.5) the specific heat capacity dependence on sample temperature for PMMA nanocomposites is presented as it was measured. As there is a number of series for different preparation methods, only the data for one of 76 Chapter 4 them are given here as an example and the corrected data to the polymer Specific Heat Capacity in J/K*gsample mass in Appendix (A1). 2.2 2.0 ATHAS data PMMA pure (18) 9 wt% SiO2 (19) 28 wt% SiO2 (20) 35 wt% SiO2 (21) 1.8 48 wt% SiO2 (22) SiO2 lit. data 1.6 SiO2 dried up to 550°C 1.4 1.2 1.0 0.8 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure 4.5. Specific heat capacity of polymer fraction as function of temperature for PMMA SiO2 nanocomposites prepared by solution method (the measured data) In Fig. (4.1) the outcome of DSC measurements for PMMA SiO2 nanocomposites prepared by solution method is presented. To check the data precision the specific heat capacity of PMMA from ATHAS database is also given [166]. From the graph it is seen that the data for pure polymer does not coincide with that of ATHAS database. But the difference is within the range of the precision in absolute values of specific heat capacity which is for these measurements ± 2 %, see Chapter (3). Moreover in solid state the pure polymer and ATHAS database curves are parallel which means that the measurements themselves gave reliable results. The discrepancy between measured specific heat capacity of pure PMMA and that of ATHAS database above Tg in liquid state is not known. The SiO2 specific heat capacity is presented by dotted lines as well. The dark yellow line corresponds to the literature data [204] for the bulk material and the navy one is the measured specific heat capacity of SiO2 nanopowder after drying at 550 °C in DSC in dry nitrogen. It is clearly seen that the measured data has higher absolute values than that available from the literature. It can be explained by the contribution of bounded water on the 77 Results nanoparticles surface due to their great surface area. This indicates the difficulties with precise cp measurements for systems with large surface areas. But the nanocomposites were prepared by solution method which is described in Chapter (3.2) and then dried under reduced pressure at 150 °C which is well above the Tg of PMMA. Therefore for the subtraction the more reliable data from the literature was taken because the surface of the nanoparticles is most probably covered by polymer and the specific heat capacity should not include a large contribution from water but this is not known in detail. First step is to determine heat capacity (J/K) of each sample by multiplication of the specific heat capacity data (J/K*gsample) by the mass of the sample. Out of this step one gets the heat capacity data as it is shown in Fig. (4.6). 40 Heat Capacity in mJ/K 35 30 PMMA pure (18) 9 wt% SiO2 (19) 25 28 wt% SiO2 (20) 35 wt% SiO2 (21) 20 48 wt% SiO2 (22) 15 10 SiO2 5 0 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure 4.6. Heat capacity of PMMA SiO2 nanocomposites prepared by solution method (the heat capacity for the SiO2 fraction of each sample is also given) The contribution of the SiO2 fraction of each sample is shown in Fig. (4.6) in the similar color as used for the corresponding sample. The heat capacities for the polymer in each polymer nanocomposite after subtraction are shown in Fig. (4.7). 78 Chapter 4 40 Heat Capacity in mJ/K 35 30 25 PMMA pure (18) 9 wt% SiO2 (19) 28 wt% SiO2 (20) 35 wt% SiO2 (21) 48 wt% SiO2 (22) 20 15 10 5 0 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure 4.7. Heat capacity of the polymer of PMMA SiO2 nanocomposites prepared by solution method The heat capacity data shown Fig. (4.7) could be compared with each other only as specific heat capacity data after the individual division by the Specific Heat Capacity in J/K*gpolymer polymer masses for each sample. 2.2 2.0 ATHAS data PMMA pure (18) 9 wt% SiO2 (19) 28 wt% SiO2 (20) 35 wt% SiO2 (21) 1.8 48 wt% SiO2 (22) 1.6 1.4 1.2 1.0 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure 4.8. Specific heat capacity of the polymer fraction as function of temperature for PMMA SiO2 nanocomposites prepared by solution method From the division we get the specific heat capacity in J/K*gpolymer. It is expected that the curves coinciding in the solid state with ATHAS database data or at least with the pure PMMA due to the same degrees of freedom, which is not the case as shown in Fig. (4.8). What can be seen is that the Results 79 specific heat capacity data for the filled systems lie higher than that of the pure polymer and ATHAS database. This means that by the subtraction described above the contribution of the SiO2 is overcompensated. But it is known from Chapter (3.3) that the thermogravimetric measurements have approximately ± 1% uncertainty. Taking this into account and assuming that the determined filler content is not correct, the filler content was varied within the uncertainty. This way the heat capacity data for any filler loading could be shifted to that of the pure polymer by changing the filler content within 1-2% and performing the subtraction steps as described. Consequently one can rely on the results obtained from the DSC measurements only within the uncertainty of heat capacity and filler content. There may be another reason for the discrepancy too. The specific heat capacity of the SiO2 nanopowder is not known precisely. Fig. (4.9) represents the outcome of the subtraction procedure using the measured SiO2 data (dotted line). Comparing this graph with that shown in Fig. (4.5) one can see that there is nearly no difference in absolute values before and after subtraction. And the final values differ from the ATHAS database values by up to 25% and cannot be explained by uncertainty of neither thermogravimetric nor DSC measurements. This indicates that the cp measurement of the SiO2 nanopowder is superimposed by adsorbed water heat capacity and water desorption. As it was already mentioned, in solid state the polymer cp data for each sample should coincide with that of the pure polymer due to the similar degree of freedom. And the deviations in cp are the result of the influence of measurement precision and adsorbed water. In order to allow a direct comparison of the specific heat capacity, the curves (Fig. (4.8)) were finally shifted to the ATHAS data bank value at 60 °C. The result is shown in Fig. (4.10). 80 Specific Heat Capacity in J/K*gpolymer Chapter 4 2.2 ATHAS data PMMA pure (18) 9 wt% SiO2 (19) 2.0 28 wt% SiO2 (20) 1.8 35 wt% SiO2 (21) 48 wt% SiO2 (22) 1.6 1.4 1.2 1.0 SiO2 0.8 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure 4.9. Specific heat capacity of polymer fraction as function of temperature for PMMA SiO2 nanocomposites prepared by solution method (the measured cp of SiO2 nanopowder was used Specific Heat Capacity in J/K*gpolymer for the subtraction) 2.2 ATHAS data PMMA pure (18) 9 wt% SiO2 (19) 2.0 28 wt% SiO2 (20) 35 wt% SiO2 (21) 1.8 48 wt% SiO2 (22) 1.6 1.4 1.2 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure 4.10. Specific heat capacity as a function of sample temperature for PMMA SiO2 nanocomposites prepared by solution method (corrected to the polymer mass by SiO2 contribution subtraction and vertically shifted to ATHAS data [166] at 60 °C) In Fig. (4.10) it is now clearly visible that the relaxation strength at glass transition for different filler loadings is not the same. The higher the filler content, the lower is the step height at glass transition even the data are corrected for the filler content and presented in respect to polymer mass. This 81 Results deficit in Δcp means that there is some RAF. Therefore the results obtained so far can be explained by introduction of a RAF in the PMMA SiO2 and Laponite RD nanocomposites (see Appendix (A1)). As the cp of SiO2 has linear temperature dependence in the temperature range of interest, the cp data of the samples may be also corrected to that of the polymer by shift and rotation of the originally measured curves. Again assuming that in solid state the polymer cp should be the same for all samples the originally measured data was simply recalculated to that of the polymer fraction for each loading and then by shifting and rotating fitted to the ATHAS database data in the solid state in the temperature range of 30 – 80 °C. It is interesting to check if there is significant difference between the polymer cp Specific Heat Capacity in J/K*gpolymer obtained by the SiO2 contribution subtraction and by such simple manipulation. 2.2 2.0 2.6 ATHAS data PMMA pure (18) 9 wt% SiO2 (19) 2.4 28 wt% SiO2 (20) 35 wt% SiO2 (21) 1.8 2.2 48 wt% SiO2 (22) 2.0 1.6 1.8 PMMA/48 wt% SiO2 1.4 SiO2 subtracted 1.6 PMMA/48 wt% SiO2 1.2 not corrected 1.4 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure 4.11. Specific heat capacity as a function of sample temperature PMMA SiO2 nanocomposites prepared by solution method (recalculated to the polymer mass and fitted to ATHAS data [166] in solid state) For the direct comparison the specific heat capacity of PMMA / 48 wt% SiO2 was corrected to the polymer mass as shown in Fig. (4.10) (black dotted line, Fig. (4.11)). It is seen that there is nearly no discrepancy between the data corrected by the subtraction of bulk SiO2 cp (black dotted line) and that of just shifted and rotated (magenta dotted line). Uncertainty has been estimated 82 Chapter 4 as 1 - 2%. As one can see even the shape of glass transition, as well as the slopes in liquid state are similar in both cases (the dotted lines). The data for PS (Fig. (4.12)) as well as all the other samples (Appendix (A1)) were also corrected in the similar way. The PS filled with SiO2 nanocomposites do not exhibit RAF as it is seen from the Fig. (4.12). The data for each nanofiller loading coincides with that of ATHAS database after recalculation to the polymer mass. The only difficulty to draw such a conclusion comes from the specific heat capacity curve for highest filler content (cyan, Fig. (4.12)). The step in polymer cp at glass transition for that sample is smaller that those for the other samples. This may be explained by the influence of the large quantity of adsorbed water on the free (in case of no interaction) surface of nanoparticles but not known exactly. Specific Heat Capacity in J/K*gsample 2,2 ATHAS data PS pure (42) PS+9 wt% SiO2 (43) 2,0 PS+24 wt% SiO2 (44) 1,8 PS+46 wt% SiO2 (45) 1,6 1,4 1,2 30 40 50 60 70 80 90 100 110 120 130 140 150 Temperature in °C Figure 4.12. Specific heat capacity as a function of sample temperature PS SiO2 nanocomposites prepared by solution method (recalculated to the polymer mass and fitted to ATHAS data [166] in solid state) In Chapter (4.2) it was mentioned that large scatter in Δcp data for PBMA filled with SiO2 nanocomposites is a result of wide glass transition temperature interval which makes it difficult to draw the tangents to the liquid and solid states of the polymer cp data. This might be solved by the extension of the measurement temperature range but was not possible in solid state due to the instrument limitation (-50 °C) and polymer degradation in liquid state. 83 Results Anyway for this system the cp data of nanocomposites were also divided by polymer fraction, shifted and rotated to that of the pure PBMA to observe at least qualitatively the thermal behavior of the polymer fraction in Specific Heat Capacity in J/K*gpolymer nanocomposites at glass transition. 2.4 ATHAS data PBMA pure (38) 12 wt% SiO2 (39) 2.0 1.8 2.2 20 wt% SiO2 (40) 37 wt% SiO2 (41) 2.0 1.6 Δcp 1.4 1.8 1.6 1.2 1.4 1.0 1.2 0.8 -40 -20 0 20 40 60 80 100 Temperature in °C Figure 4.13. Specific heat capacity as a function of sample temperature PBMA SiO2 nanocomposites prepared by solution method (recalculated to the polymer mass and fitted to ATHAS data [166] in solid state) In Fig. (4.13) it is clearly seen that the cp data for filled systems and pure PBMA are very much identical after the correction described. This means that there is not a significant amount of RAF in PBMA filled with SiO2 nanocomposites. Such a disagreement between this observation and the Δcp values may be explained by the example of Δcp determination varying the slope of the tangents drawn which is presented in Fig. (4.13) with respect to the right scale. The magenta tangents are drawn following the slopes in solid and liquid states of the measured cp data for PBMA filled with 37 wt% of SiO2. The navy tangents are parallel to those of ATHAS database data. It is obvious that by small variation of the tangent slope determined Δcp data might have up to 30% uncertainty. Therefore the method of RAF recognition in polymer nanocomposites based on Δcp determination is not applicable for all systems and one needs to check the RAF existence in polymer nanocomposites by another independent experiment described in Chapter (4.4). 84 Chapter 4 But the purpose of this work is to quantify the immobilized polymer fraction in the polymer nanocomposites showing RAF which is, according to [157] available from the measured cp data. 4.3. RAF determination Following the idea of RAF determination by [25, 36] Δcp and Δcp pure are the calorimetric relaxation strength at glass transition of the nanocomposite and pure polymer, respectively. An immobilized or rigid amorphous fraction can be determined from heat capacity according Eq. (3.5) replacing the crystalline by the nanoparticle fraction [25, 36]. RAF = 1 – filler content - Δcp/ Δcp pure (4.1) In Fig. (4.14) the Δcp data for PMMA filled with SiO2 nanoparticles prepared by microemulsion polymerization are given. The normalization of the data to the polymer mass is also needed to be able to compare the values for different polymer nanocomposites in one graph directly. Depending on the preparation method Δcp of the pure polymer for each series may differ. In Fig. (4.14) according Eq. (4.1) the diagonal represents the case when no RAF is present. In other words a two phase system (filler + polymer) is present, which is expected if there is no interfacial immobilization. The steeper red line is a guide for eye to show the decrease of the Δcp data for PMMA SiO2 nanocomposites by microemulsion polymerization. The upper arrow at 53 wt% filler corresponds to the filler fraction. The lowest indicates the mobile amorphous fraction (MAF) contributing to the calorimetric relaxation strength at glass transition. 85 Results 1,0 Microemulsion polymerization (1-8) 0,9 0,8 SiO2 Δcp sample / Δcp pure 0,7 0,6 0,5 0,4 RAF 0,3 0,2 MAF 0,1 0,0 0 10 20 30 40 50 60 70 80 90 100 Filler content in wt% Figure 4.14. Normalized calorimetric relaxation strength as a function of nanofiller content for PMMA filled with SiO2 nanocomposites prepared by microemulsion polymerization; the vertical magenta double arrow indicates the amount of RAF at 53% filler (green double arrow) and the blue one corresponds to MAF The difference between the measured values and the diagonal (middle arrow) represents the immobilized (rigid) fraction (RAF) which can be calculated according Eq. (4.1). It corresponds to the mobile amorphous fraction contributing to the relaxation strength at Tg. In Fig. (4.15a) the data for all preparation methods are given. The points for each preparation method lie nearly on the same red line as for microemulsion polymerization. One can see that unexpectedly the interaction strength between PMMA matrix and nanofiller surface, which should define the amount of RAF, does not depend much on the preparation technique. As next the results for PMMA filled with Laponite RD and aluminum oxide (Al2O3, ca 30 nm in diameter) nanocomposites are presented in Fig. (4.15b). 86 Chapter 4 1,0 1,0 Δcp sample / Δcp pure 0,8 0,7 0,6 0,5 0,4 RAF 0,3 0,2 0,1 0,9 PMMA/Laponite RD (27-32) PMMA/Al2O3 (33-37) 0,8 Δcp sample / Δcp pure Microemulsion p-n (1-8) Sol-n m-d with polymer (13-17) S-n m-d with standard (18-22) Classical emulsion pol-n (9-12) Shearmixing (23-26) 0,9 0,7 0,6 0,5 RAF 0,4 0,3 0,2 0,1 (a) (b) 0,0 0,0 0 10 20 30 40 50 60 70 80 90 100 Filler content in wt% 0 10 20 30 40 50 60 70 80 90 100 Filler content in wt% Figure 4.15. Normalized calorimetric relaxation strength as a function of (a) nanofiller content for PMMA filled with SiO2 nanocomposites prepared by microemulsion polymerization (squares), solution method using synthesized PMMA (circles), solution method with PMMA from Scientific Polymer Products (triangles), classical emulsion polymerization (stars), shear mixing (diamonds); the vertical double arrow indicates the amount of RAF at 53% filler (b) PMMA with Laponite RD (green squares) and Al2O3 (cyan squares) nanocomposites Here the green line is a guide for eye showing the decrease of the relaxation strength data for PMMA Laponite RD nanocomposites and is steeper than that of PMMA SiO2 samples. On the contrary to that the diagonal fits to the points for PMMA Al2O3 nanocomposites. From the description of the materials used (Chapter 3) it is known that Laponite RD nanoparticles have platelet-like form with 1 nm thickness. This means that they have larger effective surface area than spherical SiO2 nanoparticles with 10 nm diameter. Therefore it is expected that at the same nanofiller content exfoliated or intercalated Laponite RD particles immobilize larger quantity of the polymer than SiO2 what can be recognized in Fig. (4.15b). Even the glass transition disappears (Δcp = 0) at about 50 wt% for the Laponite RD filler (Fig. 4.2d), e.g. the whole polymer is immobilized by the nanoparticles. The Δcp data of PMMA Al2O3 nanocomposites shows that there is no RAF detected. The calorimetric relaxation strength data for PBMA and PS filled with SiO2 is presented in Fig. (4.16). 87 Results 1,0 1,0 0,9 0,9 Solution method PBMA / SiO2 0,7 (38-41) 0,6 0,5 0,4 0,3 0,2 0,1 Solution method PS168N / SiO2 0,8 Δcp sample / Δcp pure Δcp sample / Δcp pure 0,8 0,7 (42-45) 0,6 0,5 0,4 0,3 0,2 0,1 (a) 0,0 (b) 0,0 0 10 20 30 40 50 60 70 Filler content in wt% 80 90 100 0 10 20 30 40 50 60 70 80 90 100 Filler content in wt% Figure 4.16. Normalized calorimetric relaxation strength as a function of nanofiller content for (a) - PBMA and (b) – PS with SiO2 nanocomposites Fig. (4.16a) demonstrates the extremely large uncertainty of the data for PBMA SiO2. The magenta line might show the RAF existence following the points but taking into consideration the error bar no conclusion is drawn for PBMA based systems. The discrepancy in data can be explained by the shape of glass transition for PBMA. In Fig. (4.2b) one can see that the glass transition has larger temperature interval than for PMMA and PS. This causes difficulties to draw the tangents during Δcp determination. Fig. (4.16b) shows the Δcp data for PS SiO2 system. The points lie close to the diagonal, which according Eq. (4.1) represents the case when no RAF is present. In other words a two phase system (filler + polymer) is present, which is expected if there is no interfacial immobilization. Having Δcp data for all systems observed the RAF content has been estimated for all the systems prepared by means of Eq. (4.1). The results obtained and normalized to the whole polymer fraction in composites are given in Fig. (4.17) as function of the filler content. The red and green lines present the data for PMMA SiO2 and Laponite RD nanocomposites respectively. 88 RAF / Polymer fraction Chapter 4 1,0 PMMA/SiO2 0,9 0,8 PMMA/Laponite RD (27-32) PS/SiO2 (42-45) 0,7 PBMA/SiO2 (1-8) (38-41) 0,6 0,5 0,4 0,3 0,2 0,1 0,0 0 10 20 30 40 50 60 70 80 Filler content in wt% Figure 4.17. Normalized RAF as a function of filler content for (red) – PMMA with SiO2, (green) - PMMA with Laponite RD, (blue) – PS with SiO2 and (magenta) – PBMA with SiO2 nanocomposites The blue and magenta lines correspond to the data for PS and PBMA SiO2 nanocomposites respectively. As it can be seen from Fig. (4.8) the RAF seems to be linearly dependent on the nanofiller content due to most likely agglomeration of the nanoparticles. For Laponite RD filled PMMA nanocomposites the RAF even saturated at highest filler concentration (59 wt%). The situation for the PS and especially PBMA composite samples is not clear due to not well defined tangent construction. In these cases the determination of Δcp for RAF estimation is uncertain. Molecular mobility at and below the glass transition can be tested by annealing experiments too, see [205] for a review. If a fraction of the amorphous polymer in the nanocomposites is immobilized it is expected that enthalpy relaxation below glass transition is reduced too [206, 207]. To check if this provides more definite results regarding RAF the following annealing experiments were performed. 4.4. Annealing experiments As follows from the previous chapter at this step the results obtained from Δcp estimation are checked by another method, independent on tangent construction – annealing experiments. If a fraction of the amorphous polymer 89 Results in the nanocomposites is immobilized it is expected that enthalpy relaxation below glass transition is reduced too [206, 207]. To check if this provides more definite results regarding RAF the following annealing experiments were performed. Following the idea described in Chapter (3.5) it is shown that in this work during the excess specific heat capacity determination from the annealing experiments not an empty pan was used as a baseline but the second heating scan without annealing of the same sample. This allows comparing the behavior of only the polymer and any influence of adsorbed water etc may be neglected. As it is described in Chapter (3.5) the samples were heated well above the Tg to erase the previous thermal history. Then after cooling at 10 K/min to the annealing temperature they were annealed for 10 hours. For the detection of the enthalpy change due to the annealing, the composite samples were Excess specific heat capacity in J/K*gsample cooled and reheated again. 1.0 Ta = 90°C 0.9 0.8 Ta = 95°C 0.7 0.6 0.5 Ta = 80°C 0.4 0.3 0.2 0.1 Ta = 60°C 0.0 -0.1 -0.2 50 60 70 80 90 100 110 120 130 140 Temperature in °C Figure 4.18. Excess specific heat capacity after annealing at different temperatures versus temperature for pure PS (42); the annealing time is 10 h, sample mass 17 mg The typical annealing peak is seen in the first heating, which is not present in the next heating without annealing (Fig. (3.14)). The difference of both curves yields excess heat capacity as shown in Fig. (4.18) for PS. The data for PMMA and PBMA filled with SiO2 nanocomposites are presented in Appendix (A2). Integration from 70 to 140 °C finally gives the specific enthalpy 90 Chapter 4 change ΔH during annealing. To allow a direct comparison the specific enthalpy change was normalized to the polymer fraction of the nanocomposites. Because of the small shift in glass transition temperature results are plotted versus Tannealing - Tg. Here the peak position shifts from higher to lower temperatures with decreasing annealing temperature. 0,8 0,5 0,4 0,3 0,2 0,1 0,0 -0,1 -0,2 (b) 0,8 Enthalpy in J/gpolymer Enthalpy in J/gpolymer 0,6 0,9 (a) PMMA pure (1) PMMA+15% SiO2 (3) 0,7 0,7 0,6 0,5 0,4 0,3 0,2 0,1 0,0 PBMA pure (38) PBMA+20% SiO2 (40) -0,1 -0,3 -0,2 -0,4 -100 -80 -60 -40 -20 0 -70 20 -60 -50 -40 Enthalpy in J/gpolymer -10 0 10 (c) PS pure (42) PS+24% SiO2 (44) 1,0 -20 Tanneal-Tg in K Tanneal-Tg in K 1,2 -30 0,8 0,6 0,4 0,2 0,0 -0,2 -35 -30 -25 -20 -15 -10 -5 0 Tanneal.-Tg in K Figure 4.19. Enthalpy change (J/gpolymer) during annealing for 1 h as function of the annealing temperature for (a) – PMMA, (b) – PBMA, (c) PS and its SiO2 nanocomposites; Tg Tg composite = 113 °C; Tg PBMA = 30 °C, Tg PMMA = 111 °C, composite = 31 °C; Tg PS = 99 °C, Tg composite = 103 °C The area under the peak first increases and, after some maximum, decreases with increasing annealing temperature. This is better seen in Fig. (4.19) where the enthalpy change (J/gpolymer) during annealing for 1 h as function of the annealing temperature is shown. The maximum for the samples is in the glass transition region, just 5 – 10 K below Tg, as expected. The error bars in Fig. (4.19) indicate that the effect observed is smaller or in the same 91 Results range as the uncertainty of such measurements. Therefore the annealing time has been extended to 10 h in order to increase the area under the peak in excess cp data. The enthalpies determined from the annealing peaks (Tannealing = 10 h) for pure PS and its nanocomposite with 24 wt% of SiO2 are represented in the Fig. (4.20). For this system no difference in the enthalpy relaxation for the pure polymer and the nanocomposite is detected as shown in Fig. (4.20). 1,4 Enthalpy in J/gpolymer 1,2 PS pure (42) 24 wt% SiO 2 (44) 1,0 0,8 0,6 0,4 0,2 0,0 -0,2 -120-110-100 -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 Tanneal-Tg in K Figure 4.20. Enthalpy change (J/gpolymer) during annealing for 10 h as function of the annealing temperature for PS and nanocomposite; Tg PS = 99 °C, Tg composite = 103 °C PS SiO2 92 Chapter 4 1,4 1,2 Enthalpy in J/gpolymer 1,0 0,8 0,6 0,4 0,2 0,0 PBMA pure (38) PBMA+20% SiO 2 (40) -0,2 -80 -60 -40 -20 0 20 40 Tanneal-T g in K Figure 4.21. Enthalpy change (J/gpolymer) during annealing for 10 h as function of the annealing temperature for PBMA and PBMA with SiO2 nanocomposite; Tg PMMA = 30 °C, Tg composite = 31 °C As expected from the dewetting properties of PS on silica surface pure PS and the polymer fraction in the PS with 24 wt% SiO2 behave in the same way - the data for them both coincide within the error limit of ±0.1 J/g. Such a discrepancy may appear as a result of the error coming from the thermogravimetric measurements, see Chapter (3.3). Fig. (4.21) demonstrates the same situation for pure PBMA and the composite with 20 wt% SiO2. 1,4 Enthalpy in J/gpolymer 1,2 PMMA pure (18) PMMA+35% SiO 2 (21) 1,0 0,8 0,6 0,4 0,2 0,0 -0,2 -120-110-100 -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 Tanneal-Tg in K Figure 4.22. Enthalpy change (J/gpolymer) during annealing for 10 h as function of the annealing temperature for PMMA and PMMA with SiO2 nanocomposite; Tg PMMA = 111 °C, Tg composite = 113 °C 93 Results On the contrary, the enthalpy change for polymer fraction of PMMA with 35 wt% SiO2 depends on the normalized annealing temperature in different way than those for PS and PBMA. In Fig. (4.22) the points for the filled system lie significantly lower than those for pure polymer. This difference cannot be explained by the error because the effect is larger than the uncertainty for the enthalpy change which is ± 0.1 J/g. This means that not the whole polymer fraction in the composite contributes to the enthalpy change, e.g. the missing part is immobilized. Therefore one can conclude that there is RAF in PMMA SiO2 nanocomposites, which is not the case for PS and PBMA filled with SiO2 ΔHpolymer pure- ΔHpolymer composite in J/gpolymer systems. 0,6 0,5 PMMA (18) - (21) PS (42) - (44) PBMA (38) - (40) 0,4 0,3 0,2 0,1 0,0 -0,1 -0,2 -0,3 -120 -100 -80 -60 -40 -20 0 Tanneal-Tg in K Figure 4.23. Enthalpy change difference versus normalized annealing temperature for PMMA, PS and PBMA SiO2 nanocomposites The mentioned above demonstrated by the data presented in Fig. (4.23). Assuming that the deficit in the enthalpy change shown in Fig. (4.22) is due to the RAF formation, the data of the polymer fraction in nanocomposite has been subtracted from that of the pure polymer to show the difference between systems with and without interfacial immobilization. One expects that the outcome lies on the zero line (black horizontal line) within the error bar if there is no RAF in the composite. This can be observed for the PS and PBMA filled systems within the error equal to ± 0.15 J/g. Fig. (4.23) shows that the values estimated by the subtraction for PMMA with 35 wt% SiO2 lie on 94 Chapter 4 the line corresponding to 0.37 J/g on enthalpy change difference scale which is larger than the discrepancy of the data (± 0.15 J/g). Consequently the polymer nanocomposites showing RAF have been prepared. Having such model system, the devitrification of RAF is tried to be detected as next. 4.5. Devitrification of RAF at high temperature 4.5.1. StepScan DSC The specific heat capacity data from StepScan DSC for the composites obtained has been regularly performed up to 170°C. In the temperature interval between Tg and 170°C no RAF devitrification was observed. One of the simplest methods to detect when the RAF relaxes is to heat the polymer nanocomposite up to the degradation temperature of the polymer. The higher the temperature is, the more energy is transferred to the polymer, therefore it is expected that the chance of RAF devitrification increases. Specific Heat Capacity in J/K*gpolymer 2,5 ATHAS data PMMA pure (1) PMMA/47 wt% SiO2 (6) 2,4 2,3 2,2 2,1 2,0 1,9 1,8 1,7 1,6 1,5 1,4 1,3 60 80 100 120 140 160 180 200 220 240 Temperature in °C Figure 4.24. Specific heat capacity (J/K*gpolymer) of pure PMMA (red) and filled with 47 wt% SiO2 nanocomposite (blue) measured in StepScan mode up to the degradation of the polymer. δT = 3 K, q = 6 K min-1, tiso max = 1 min, absolute criterion 0.0001 mW, sample mass is 15 mg (PerkinElmer Pyris Diamond DSC). In Fig. (4.24) the specific heat capacity of PMMA filled with 47 wt% SiO2 nanocomposite as a function of sample temperature is shown. As it is 95 Results mentioned in Chapter (1) the RAF devitrification is expected to appear as a second glass transition but as it is clear from the Fig. (4.24), there is no steplike transition observed up to 230°C when the polymer starts to degrade. 4.5.2. High rate DSC Influence of degradation on the heat capacity determination can be reduced by using high heating rates. Using high rates up to 400 K/min the polymer does not degrade even up to nearly 350 °C. And as the RAF relaxation is expected to appear at the temperatures higher than conventional Tg, it was supposed that this would help to detect the devitrification of RAF. Specific heat capacity in J/K*gpolymer 2.6 ATHAS data PMMA pure (1) PMMA+47 wt% SiO2 (6) 2.4 2.2 2.0 1.8 1.6 1.4 50 100 150 200 250 300 350 Temperature in °C Figure 4.25. Hyper DSC [208] measurements at 400 K/min heating rate, mass of each sample is 0.9 mg But as it is seen from the Fig. (4.25) there is no any second glass transition up to nearly 350 °C. This means that the interaction between polymer matrix and nanoparticles is so strong that heating even up to such high temperatures is not enough to devitrify RAF. 4.6. Plasticization experiments As the high rate DSC was not enough to detect the RAF devitrification calorimetrically, another method – plasticization of the polymer was used. The plasticizer was added to lower the Tg hoping that the devitrification of the immobilized polymer fraction will be also lowered. The idea is following. The polymers we used degrade in the temperature range of 200-250 °C at low 96 Chapter 4 heating rates. This limits the measurement interval to between the Tg of MAF and degradation temperature of the polymer. What one can do is to shift the Tg of the MAF to lower temperatures which will enlarge that interval. So the chance to devitrify the RAF is higher than without plasticizer addition. Of course, this will work only in case if RAF is plasticized as well. For these experiments the chloroform as plasticizing agent was used. In Fig. (4.26) the specific heat capacity data from the pure PMMA and PMMA with 47 wt% of SiO2 nanocomposites plasticized by different amounts of chloroform is given. Specific Heat Capacity in J/K*gdry sample 3.0 PMMA pure (1) PMMA with 47% SiO2 (6) 2.8 2.6 ATHAS data 2.4 2.2 2.0 32 wt% fo Chloro rm 1.8 1.6 1.4 1.2 1.0 dry samples 0.8 32 wt% Chloroform 0.6 -40 -20 0 20 40 60 80 100 120 140 160 Temperature in °C Figure 4.26. Specific heat capacity of the plasticized samples as a function of sample temperature for PMMA pure (green curves) and PMMA / 47 wt% SiO2, mass of dry samples is 15 mg (pure PMMA) and 20 mg (PMMA / 47 wt% SiO2), the maximum concentration of chloroform is 46 wt% in respect to polymer The weight percentage is given in relation to the polymer mass. As one can see the Tg of both pure PMMA and composite at 32 wt% chloroform is nearly the same. This may mean that the organic solvent plasticizes the whole polymer in composite, even immobilized fraction. But one has to be careful while comparing different samples. As it was mentioned above the Tg of RAF will be lowered only in case if the solvent penetrates into the RAF. This can be checked by using the Fox equation (Eq. (4.2)) [209] for two-component systems. 97 Results ω pol ω 1 = + solv Tg Tg pol Tg solv Here Tg, Tg pol and Tg solv (4.2) are the glass transition temperatures of plasticized system, polymer and solvent respectively, ωpol and ωsolv are weight fractions of the polymer and solvent respectively. For comparison of the data obtained so called “calibration curve” is shown in Fig. (4.27). In other words, it is the Tg of the pure polymer as a function of solvent concentration which follows Fox equation. The same dependence was evaluated from the Fig. (4.26) for the filled system and plotted with the calibration curve together. If the solvent lowers the Tg of the polymer in both samples in the same way, this will mean that it plasticizes the RAF also. And vice versa, if the data for the composite do not follow the calibration curve, it will indicate that RAF is not plasticized. Tg for pure polymer and the composite is not the same, therefore in Fig. (4.27) the difference between dry sample Tg and that of the plasticized is plotted versus solvent concentration. PMMA pure 0 -20 PMMA with 47% SiO2 (6) -40 Tg plasticized-Tg dry in K (1) -60 with respect to whole polymer with respect to MAF -80 Fox equation fit -100 -120 -140 -160 -180 -200 0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 Solvent content in mass fraction Figure 4.27. Normalized glass transition depending on the plasticizer concentration, Tg dry PMMA = 111 °C, Tg dry composite = 118 °C From this graph one can see that in comparison to the pure polymer, the polymer fraction of the composite is completely plasticized. While solvent concentration is estimated in respect to the whole polymer mass the data for the filled system are lying on the same line as the data from the pure PMMA within the error limit. This means that chloroform penetrates into either MAF or 98 Chapter 4 RAF in polymer nanocomposites obtained. But the devitrification of the RAF is not observed from the data presented (Fig. (4.27)). There are two possible explanations for that. First is that the RAF devitrification is spread over the large temperature interval from the MAF Tg up to the degradation of the polymer and by the calorimetric methods used during this work it is not possible to detect it. The second is that the devitrification of RAF in polymer nanocomposites does not occur before degradation of polymer. 5. DISCUSSION Interaction at the filler polymer interface is considered to be important for the behavior of polymer nanocomposites. Following the work of Lipatov and Privalko [25, 36] the fraction of immobilized polymer (RAF) was quantified for PMMA, PBMA and PS SiO2 and PMMA Laponite RD nanocomposites. For the polymer fraction of the nanocomposites Eq. (4.1) can be rewritten for the immobilized fraction of the polymer RAFpolymer [25, 36] RAFpolymer = 1 – Δcp polymer/ Δcp pure (5.1) From Figs. (4.11, 4.12) and Fig. (A1.5) the step height in specific heat capacity Δcp polymer was determined as usual at Tg and normalized by the step in heat capacity for the pure polymer. The data for different polymernanoparticle systems are presented except those of PBMA based nanocomposites because of the difficulty determining Δcp as disscused in Chapter (4). No certain conclusion can be drawn for these systems due to very broad glass transition. The Δcp data are not consistent; therefore the specific heat capacity has to be measured from much lower temperatures to lower the error in tangent construction for Δcp estimation. Uncertainty of the step height for PMMA and PS based samples is again mainly due to uncertainties in the slope of the tangents needed for the determination. But in the normalized representation (Figs. (4.11, 4.12) and Fig. (A1.5) the tangents should be parallel independent on filler content. Even the situation is improved in Fig. (5.1) compared to Figs. (4.14-4.17) determination of the tangents is still highly subjective. Nevertheless RAFpolymer for PMMA and PS nanocomposites from normalized relaxation strength, was determined from the data presented in and are shown in Fig. (5.1). According Eq. (5.1) the rigid amorphous fraction of the polymer in the nanocomposite (RAFpolymer ) could be obtained. The result for the 66 m% SiO2 PMMA nanocomposite is indicated by the vertical arrows in Fig. (5.1). According Eq. (5.1) a value of unity in Fig. (5.1) represents the case when no RAF is present (two phase system; filler + polymer). The curved solid lines result from a model assuming a constant ratio between RAF and filler content (equivalent to the straight lines in Figs. (4.14-4.17)). 100 Chapter 5 1.0 Δcp polymer / Δcp pure polymer 0.8 RAFpolymer 0.6 0.4 0.2 PS SiO2 MAFpolymer (42-45) PMMA SiO2 (1-8) PMMA Laponite RD (27-32) 0.0 0 10 20 30 40 50 60 70 80 90 100 Filler content in wt% Figure 5.1. Calorimetric relaxation strength of the polymer fraction as a function of nanofiller content. Symbols: S – PS with spherical SiO2 nanoparticles; – PMMA with spherical SiO2 nanoparticles; – Laponite RD clay nanoparticles; synthesized by in-situ microemulsion polymerization. The straight lines through the measured points are guides to the eyes only. The vertical double arrows indicate the amount of RAF and MAF at 70 m% filler for PMMA and spherical particles. The ratio equals 0.1, 0.4 and 1 for PS, PMMA SiO2 and PMMA Laponite RD nanocomposites, respectively. Assuming a decrease of the RAF proportional to the polymer fraction yields the straight lines in Fig. (5.1). Even the determination of Δcp polymer from Figs. (4.11, 4.12) and Fig. (A1.5) is a bit more objective than Δcp sample from the measured data it does not give much better results. In both cases a RAF is obviously detected for the PMMA nanocomposites. For the PS nanocomposite the result is not definite. Therefore an independent determination of the RAF was needed to allow definite conclusions. The occurrence of a RAF was confirmed for PMMA nanocomposites by enthalpy relaxation studies too. For the PS and PBMA SiO2 nanocomposites studied the result from heat capacity is not well defined but no RAF was detected from enthalpy relaxation. 101 Discussion Mobile polymer Nanoparticle Rigid amorphous (a) Figure 5.2. dRAF ca. 2 nm (b) (c) Sketch of spherical (a, b) and layered (c) nanoparticles covered by a layer of immobilized polymer (RAF). Total deagglomeration of the particles is assumed in (a). Existence of a RAF was probed by calorimetric experiments detecting contributions from liquid like degrees of freedom to heat capacity and enthalpy relaxation. In both experiments cooperative motions on a length scale of about 2 nm are probed [48, 210]. This is a much longer distance than the interaction depth force range for a polymer molecule at the filler surface. The question arises what the thickness of the immobilized layer around a nanofillers particle is. From geometric consideration assuming spherical particles of 10 nm diameter for the SiO2 filler or platelets with 1 nm thickness for the Laponite RD filler and a density of 1 g/cm3 for the polymer and 2.4 g/cm3 for SiO2 a layer thickness ranging from 2 nm to 1 nm follows from the data shown in Figs. (4.14-4.17) and Fig. (5.1). The relative amount of RAF (RAF/Filler) is significantly larger for the PMMA Laponite RD nanocomposite compared to the PMMA SiO2 nanocomposite, Figs. (4.14-4.17) and Fig. (5.1). Despite this the thickness of the RAF layer around the nanoparticles at low filler concentration, when agglomeration is not dominant, is nearly the same – about 2.5 nm (Fig. (5.3)). The detailed description of the RAF layer thickness estimation is given in Appendix (A3). A similar value (2 nm) was found for the RAF layer at the fold surface of semicrystalline PET [159] and 1.5 nm for a filled SBR 1500 rubber [211]. The thickness of the immobilized layer is in all cases much thicker than the range of the forces due to the interaction of the polymer with the nanoparticle, which are in the order of several Å. Following the idea of the 102 Chapter 5 importance of cooperatively rearranging regions (CRR) [48, 210, 212] for the liquid like motions near the glass transition this observation can be explained. 3,0 PMMA/SiO2 2,8 (1-8) PMMA/Laponite RD (27-32) 2,6 dRAF in nm 2,4 2,2 2,0 1,8 1,6 1,4 1,2 1,0 0,8 0,6 0 10 20 30 40 50 60 70 80 Filler content in mass% Figure 5.3. Thickness of the immobilized layer around the nanoparticles (RAF) as a function of filler content. The line is a guide to the eyes only. Immobilizing a part of a polymer molecule at the interface affects the movement of all neighboring segments within a CRR. Therefore the whole CRR can not contribute to the liquid like motions and consequently not to the increment of heat capacity at the glass transition. If one assumes that the molecules are bounded only on one side of the CRR, at the interface, at the opposite side at a distance of about 2 nm from the interface there is no local immobilization of the polymer chains anymore and the “next” CRR behaves as in a bulk liquid. Therefore no significant broadening of the glass transition is observed for the nanocomposites as it would be expected for a gradual change of mobility between the interface and the liquid polymer. If immobilization was due to anchoring polymer molecules at the nanoparticle surface, this would have significant influence on the way of devitrification of the immobilized layer. For semicrystalline polymers it is often argued that devitrification of the RAF occurs gradually above the common glass transition [55]. Assuming a local immobilization of the polymer molecules at the nanoparticles surface as the reason for the formation of a rather thick RAF layer in turn requires a disappearance of the anchoring at the Discussion 103 nanoparticle surface. No gradual increase in heat capacity (broad second glass transition) is expected as long as the anchoring persists. Only removing the anchors will allow the immobilized layer to relax, to devitrify. In order to check the behavior of the RAF layer and to detect a possible second glass transition, heat capacity measurements up to the degradation of the polymer were performed. StepScan DSC was used to obtain precise heat capacity data up to the beginning of degradation. Measurements were performed up to degradation temperature but because of the isotherm after each 3 K temperature step heat capacity could be obtained until the heat flow rate during the isotherm was not stable anymore. RAF devitrification is expected to appear as a second glass transition but there is no steplike or gradual transition towards the liquid heat capacity observed up to 230°C where the polymer starts to degrade (Fig. (4.24)). Influence of degradation on the heat capacity determination can be further reduced by using high heating rates. To shift beginning of degradation to higher temperatures Hyper DSC measurements at 400 K/min heating rate were performed [208]. At 400 K/min heating rate the polymer does not degrade up to about 330 °C. But there is again no second glass transition visible below 330 °C (Fig. (4.25)). This means that the interaction between the polymer matrix and the nanoparticles is so strong that heating even up to such high temperatures is not enough to remove the anchors and to allow relaxation and devitrification of the RAF. Plasticization experiments have been performed also to allow detection of RAF devitrification. The idea behind is to lower the glass transition of the polymer hoping that the RAF Tg is shifted to lower temperatures as well. The data obtained could have two possible explanations. First is that the RAF devitrification is spread over the large temperature interval from the MAF Tg up to the degradation of the polymer and by the calorimetric methods used during this work it is not possible to detect it. And the second is that the devitrification of RAF in polymer nanocomposites does not occur before degradation of polymer. Interaction between PMMA and SiO2 at the interface of the nanoparticles is expected to be weaker than a covalent bond, which is present 104 Chapter 5 in semicrystalline polymers if a polymer chain goes from a rigid crystal lamellae through the interface and the immobilized layer to the mobile amorphous polymer and eventually back into the same or another lamellae. If the non-covalent bond between the inorganic nanoparticle and the PMMA does not allow devitrification before degradation of the polymer occurs it is very unlikely that in semicrystalline polymers the RAF devitrifies as long as the polymer chains are covalently anchored to the rigid polymer crystals. Most likely the polymer crystals must melt before the RAF can relax and devitrify. This was demonstrated [57] for semicrystalline iPS by applying ultra fast scanning rates to suppress reorganization of the crystals. 6. SUMMARY The existence of an immobilized fraction in PMMA SiO2 nanocomposites was shown on the basis of heat capacity measurements at the glass transition of the polymer. The results were verified by enthalpy relaxation experiments below the glass transition. The immobilized layer is about 2 nm thick at low filler content, if no agglomeration is present. At higher filler content agglomeration becomes important and the layer thickness can not be determined correctly. The immobilized fraction in nanocomposites can not only be determined from heat capacity as it is common for the rigid amorphous fraction in semicrystalline polymers. The thickness of the layer is also similar to that found in semicrystalline polymers and independent from the shape of the nanoparticles. Nanocomposites offer a unique opportunity to study the devitrification of the immobilized fraction (RAF) without interference of melting of crystals as in semicrystalline polymers. It was found that the interaction between the SiO2 nanoparticles and the PMMA is so strong that no devitrification occurs before degradation of the polymer. No gradual increase of heat capacity or a broadening of the glass transition was found by SSDSC up to the degradation of the polymer and by high rate DSC and even by lowering the glass transition of MAF by plasticization. The cooperatively rearranging regions (CRR) are either immobilized or mobile. No intermediate states are found. 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Specific heat capacity as a function of sample temperature for PMMA SiO2 nanocomposites prepared by classical emulsion polymerization (recalculated to the polymer mass and fitted to ATHAS data in solid state) Specific Heat Capacity in J/K*gpolymer 2.3 2.1 ATHAS data PMMA pure (1) 4 wt% SiO2 (2) 2.0 22 wt% SiO2 (4) 1.9 30 wt% SiO2 (5) 1.8 66 wt% SiO2 (7) 1.7 73 wt% SiO2 (8) 2.2 15 wt% SiO2 (3) 47 wt% SiO2 (6) 1.6 1.5 1.4 1.3 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure A1.2. Specific heat capacity as a function of sample temperature for PMMA SiO2 nanocomposites prepared by microemulsion polymerization (recalculated to the polymer mass and fitted to ATHAS data in solid state) A2 StepScan Heat Capacity in J/K*gpolymer 2.3 2.1 ATHAS data PMMA pure (13) 10 wt% SiO2 (14) 2.0 25 wt% SiO2 (15) 2.2 40 wt% SiO2 (16) 1.9 48 wt% SiO2 (17) 1.8 1.7 1.6 1.5 1.4 1.3 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure A1.3. Specific heat capacity as a function of sample temperature for PMMA SiO2 nanocomposites prepared by solution method using PMMA synthesized by microemulsion polymerization (recalculated to the polymer mass and fitted to ATHAS data in solid state) StepScan heat capacity in J/K*gpolymer 2.3 ATHAS data PMMA pure (33) 5 wt% Al2O3 (34) 2.2 2.1 2.0 10 wt% Al2O3 (35) 1.9 15 wt% Al2O3 (36) 20 wt% Al2O3 (37) 1.8 1.7 1.6 1.5 1.4 1.3 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure A1.4. Specific heat capacity as a function of sample temperature for PMMA Al2O3 nanocomposites prepared by shearmixing (recalculated to the polymer mass and fitted to ATHAS data in solid state) A3 StepScan Heat Capacity in J/K*gpolymer 2.3 ATHAS data PMMA pure (27) 11 wt% Laponite RD (28) 14 wt% Laponite RD (29) 27 wt% Laponite RD (30) 42 wt% Laponite RD (31) 59 wt% Laponite RD (32) 2.2 2.1 2.0 1.9 1.8 1.7 1.6 1.5 1.4 1.3 40 50 60 70 80 90 100 110 120 130 140 150 160 170 Temperature in °C Figure A1.5. Specific heat capacity as a function of sample temperature for PMMA Laponite RD nanocomposites prepared by microemulsion polymerization (recalculated to the polymer mass and fitted to ATHAS data in solid state) A2. The calorimetric data from annealing experiments Excess specific heat capacity in J/K*gsample 0.20 0.18 Ta = 10°C 0.16 Ta = 20°C 0.14 0.12 0.10 0.08 0.06 0.04 0.02 Ta = 25°C Ta = 0°C Ta = -20°C Ta = 25°C Ta = -40°C 0.00 -0.02 -0.04 -20 0 20 40 60 Temperature in °C Figure A2.1. Excess specific heat capacity as a function of temperature for PBMA pure (38); the annealing temperatures are given for most of the curves assigned with the same colour as for the curve, annealing time is 10 h A4 Excess specific heat capacity in J/K*gsample 0.20 0.18 Ta = 20°C 0.16 Ta = 10°C 0.14 0.12 0.10 Ta = 25°C Ta = 0°C 0.08 0.06 0.04 0.02 Ta = -40°C Ta = -20°C Ta = 25°C 0.00 -0.02 -0.04 -20 0 20 40 60 Temperature in °C Figure A2.2. Excess specific heat capacity as a function of temperature for PBMA filled with 20 wt% SiO2 (40); the annealing temperatures are given for most of the curves assigned with the same colour as for the curve, annealing time is 10 h Excess specific heat capacity in J/K*gsample 0.5 Ta = 100°C 0.4 0.3 Ta = 90°C 0.2 Ta = 110°C 0.1 0.0 Ta = 30°C Ta = 50°C Ta = 70°C 60 80 100 120 140 Temperature in °C Figure A2.3. Excess specific heat capacity as a function of temperature for pure PMMA (18); the annealing temperatures are given for most of the curves assigned with the same colour as for the curve, annealing time is 10 h A5 Excess specific heat capacity in J/K*gsample 0.5 0.4 Ta = 110°C 0.3 Ta = 105°C Ta = 100°C 0.2 0.1 Ta = 70°C 0.0 60 80 Ta = 90°C 100 120 Temperature in °C Figure A2.4. Excess specific heat capacity as a function of temperature for PMMA filled with 35 wt% SiO2 (21); the annealing temperatures are given for most of the curves assigned with the same colour as for the curve, annealing time is 10 h Excess specific heat capacity in J/K*gsample 1.0 0.9 0.8 Ta = 90°C Ta = 95°C 0.7 0.6 0.5 0.4 0.3 Ta = 80°C 0.2 Ta = 100°C 0.1 0.0 -0.1 -0.2 60 80 100 120 140 Temperature in °C Figure A2.5. Excess specific heat capacity as a function of temperature for PS filled with 24 wt% SiO2 (44); the annealing temperatures are given for most of the curves assigned with the same colour as for the curve, annealing time is 10 h A3. RAF layer thickness estimation For the estimation full deagglomeration of nanoparticles is assumed. The dimensions of nanoparticles are known. It is also assumed that in 1g sample A6 (polymer nanocomposite) there m MAF = are Δc p Δc p sample MAF, mRAF pure polymer immobilized polymer and mnp nanofiller. And according to Eq. (4.1) the mass of immobilized polymer mRAF in 1 g sample is calculated (Eq. A3.1). m RAF = 1 − m MAF − mnp (A3.1) From the mass fractions the volume fractions could be found by dividing by their densities. To determine the volume VRAF of the immobilized polymer it is assumed that at glass transition density of the polymer is not changed extremely and equals the density ρpolymer at 25°C which is known from the technical data of the product (ρRAF = ρMAF = ρpolymer 1.2 g/cm3 for PMMA, ρnp = 2.4 g/cm3 for SiO2). V RAF = m RAF ρ polymer (A3.2) For the whole volume fraction of nanoparticles in 1 g nanocomposite sample the volume of all nanoparticles VΣnp equals V∑ np = mnp ρ np . (A3.3) To find the number of the nanoparticles nnp in 1 g sample the volume of a single nanoparticle Vnp is needed. Considering the SiO2 nanoparticles as spheres, its volume is estimated as 4 3 Vnp = πRnp , 3 (A3.4) where Rnp is a radius of a nanoparticle (5 nm). The number of nanoparticles is approximated by nnp = V∑ np (A3.5) Vnp The volume of immobilized polymer, VRAF per np, which covers one nanoparticle is: VRAF per np = VRAF nnp (A3.6) A7 Rnp+RAF Immobilized polymer Nanoparticle (a) dRAF dMAF d Rnp dRAF dnp (b) Figure A3.1. Schematic representation of (a) spherical SiO2 and (b) Laponite RD nanoparticles covered by immobilized polymer Assuming a coating of the nanoparticle by the RAF layer the total radius of the rigid particle (nanoparticle + RAF) can be obtained from Rnp + RAF = 3 3(V RAF per np 4π + Vnp ) (A3.7) Taking into account Fig. (A3.1a) and Eq. (A3.7) for Rnp+RAF determination, the RAF layer thickness dRAF on the spherical nanoparticles can be finally estimated as d RAF = Rnp + RAF − Rnp (A3.8) A8 For the Laponite RD filled systems the assumption that platelets are exfoliated and covered from both sides by polymer is made (Fig. (A3.1b)). The volume of the “sandwich” model VS of Laponite RD filled systems is equal to: VS = AS (d np + 2d RAF + d MAF ) (A3.9) where AS is the area of the platelet, dnp, dRAF and dMAF are the thicknesses of the nanoparticle, immobilized and mobile polymer layer respectively. On the other hand VS is also available from (Eq. (A3.10)) through volume fractions of MAF (ϕMAF), RAF (ϕRAF) or nanoparticles (ϕnp). VS = d MAF AS ϕ MAF = 2d RAF AS ϕ RAF = d np AS (A3.10) ϕ np To obtain the volume fractions the weight fractions, which are available from the Δcp data (mMAF, mRAF and mnp), are divided by the densities (Eq. (A3.11)). ϕ MAF = m MAF ρ MAF ; ϕ RAF = m RAF ϕ np = ρ RAF mnp ρ np (A3.11) The density of PMMA at 25 °C is used as ρpolymer for MAF and RAF, and nanofiller density ρnp is taken equal to that of SiO2. Consequently the RAF layer thickness for Laponite RD based nanocomposites is estimated by Eq. (A3.12). d RAF = ϕ RAF VS 2 (A3.12) where VS is determined from the last term in A3.10 with dnp = 1 nm. The results for PMMA / SiO2 and PMMA / Laponite RD nanocomposites are given in Fig. (5.3). Liste der Veröffentlichung Publikationen 1. Davtyan, S.P., Tonoyan, A.O., Sargsyan, A.G., Schick, C., Tataryan, A.A. (2007). “Physical-mechanical, Thermophysical and Superconducting Properties of Polymer-Ceramic Nanocomposites.” J. of Materials Processing Technology, submitted 2. Tonoyan, A.O., Poghosyan M.G., Sargsyan, A.G., Schick, C., Davtyan, S.P. (2006) “I. Crystallization kinetics under nonisothermal polymerization conditions” Izvestija NAS RA and SEUA, V. 59, N 2, p. 193 3. Davtyan, S.P., Tonoyan, A.O., Sargsyan, A.G., Schick, C. (2007). “II. Crystallization kinetics under nonisothermal polymerization conditions.” Advanced Materials and technologies, Proceedings of the International Conference, Tbilisi 10-11 May, 2006; Nova Science Publishers, Inc., Ney York, accepted 4. Sargsyan, A.G., Tonoyan, A.O., Davtyan, S.P., Schick, C. (2007). “The amount of immobilized polymer in PMMA SiO2 nanocomposites determined from calorimetric data.” European Polymer Journal, in press Tagungsbeiträge 1. Manukyan, L.S., Tonoyan, A.O., Sargsyan, A.G., Davtyan, S.P. “Research of Stationary Area Frontal Polymerization of the Metallomonomers.” (talk) Enikolopyan readings, International Scientific Conference of SEUA, October 7 – 9 (2003), Yerevan, Armenia; a member of International Organization Committee, Youth scientific committee. 2. Hayrapetyan, S.M., Sargsyan, A.G., Tonoyan, A.O., Davtyan, S.P. “Intercalation in Superconducting Polymer Nanocomposites.” (talk) Enikolopyan readings, International Scientific Conference of SEUA, March 10 – 12 (2004), Yerevan, Armenia; a member of International Organization Committee, Youth scientific committee. 3. Sargsyan, A.S., Thomas, Se., Wurm, A., Thomas, Sa., Schick, C. European "Rigid Amorphous Fraction of Polymer Nanocomposites and Semicrystalline Polymers." (poster) Conference Calorimetry and Thermal Analysis for Environment, ECCTAE 2005, September 6 - 11 (2005); Zakopane, Poland. 4. Sargsyan, A.S., Tonoyan, A.O., Davtyan, S.P., Schick, C. „Rigid Amorphous Fraction in Polymer Nano-Composites“ (poster) DPG Frühjarstagung - CMD21, March 26 – 31 (2006), Dresden, Germany. 5. Sargsyan, A.S., Tonoyan, A.O., Davtyan, S.P., Schick, C. “Relaxation of rigid amorphous phase in polymers.” 9th Lähnwitzseminar on Calorimetry, May 29 - June 1 (2006), Rostock, Germany. 6. Sargsyan, A.S., Wurm, A., Tonoyan, A.O., Davtyan, S.P., Schick, C. “Influence of Plasticizer on Glass Transition of Systems Showing a Rigid Amorphous Fraction.” (poster) Thermo international 2006, July 30 August 4 (2006), Boulder, Colorado. 7. Sargsyan, A.S., Tonoyan, A.O., Davtyan, S.P., Schick, C. “Rigid Amorphous Fraction in Polymer Nano-Composite.” (poster) Thermo international 2006, July 30 - August 4 (2006), Boulder, Colorado. 8. Sargsyan, A.S., Tonoyan, A.O., Davtyan, S.P., Schick, C. “Thermal Characterization of PMMA SiO2 Nano-Composites Prepared by Different Methods.” (talk) North American Thermal Analysis Society (NATAS) 34th Annual Conference, August 6 - 9 (2006), Bowling Green, Kentucky, USA, Perkin Elmer Student Award winner. 9. Sargsyan, A.S., Tonoyan, A.O., Davtyan, S.P., Schick, C. “Rigid Amorphous Fraction in Polymer Nano-Composites.” (poster) North American Thermal Analysis Society (NATAS) 34th Annual Conference, August 6 - 9 (2006), Bowling Green, Kentucky, USA. 10. Sargsyan, A.S., Tonoyan, A.O., Davtyan, S.P., Schick, C. “When does the rigid Amorphous Fraction in Polymer Nanocomposites Devitrify?” (poster) North American Thermal Analysis Society (NATAS) 34th Annual Conference, August 6 - 9 (2006), Bowling Green, Kentucky, USA. 11. Sargsyan, A.S., Tonoyan, A.O., Davtyan, S.P., Schick, C. “Calorimetric Investigation of PMMA SiO2 Nano-Composites Prepared by Different Methods.” (poster) The 9th European Symposium on Thermal Analysis and Calorimetry, August 27 - 31 (2006), Krakow, Poland. 12. Sargsyan, A.G., Tonoyan, A.O., Davtyan, S.P., Schick, C. “Thermal Characterization of PMMA SiO2 Nano-Composites Prepared by Different Methods.” (talk) Enikolopyan readings, International Scientific Conference of SEUA, October 4 – 6 (2006), Yerevan, Armenia; a member of International Organization Committee, Youth scientific committee. 13. Sargsyan, A.G., Tonoyan, A.O., Davtyan, S.P., Schick, C. „Rigid Amorphous Fraction in Polymer Nano-Composites“ (poster) Enikolopyan readings, International Scientific Conference of SEUA, October 4 – 6 (2006), Yerevan, Armenia; a member of International Organization Committee, Youth scientific committee. 14. Sargsyan, A.G., Tonoyan, A.O., Davtyan, S.P., Schick, C. „Quantification of the Immobilized Fraction in Polymer Nano-Composites“ (poster) 71th Annual Meeting of the Deutsche Physikalische Gesellschaft - spring meeting of the Division Condensed Matter, March 26 – 30 (2007), Regensburg, Germany. CURRICULUM VITAE 1. Full name: Sargsyan family Albert first 2. Date and place of birth: June 24th 1980; Yerevan, Armenia 3. Present address: Max-Planck Str. 3A, 18059 Rostock, Germany 4. Affiliation, title and degree: University of Rostock, Institute of Physics PhD student, Master of Science in Chemistry 5. Short scientific biography: 2004 Research engineer “Chemical Technologies”, PhD course at State Engineering University of Armenia 2002 M. Sci. in Organic Chemistry Thesis: Liquid phase non-catalytic oxidation of halogenvinylic compounds by molecular oxygen State Engineering University of Armenia 2000 Diploma in Chemistry State Engineering University of Armenia 6. Employment: 20042000-2004 2001-2002 7. University of Rostock, Inst. of Physics PhD Student, Polymer Physics Centre of Expertise at the Ministry of Justice of Armenia Expert of the laboratory of Investigations by PhysicalChemical methods Centre of Investigations of Molecule Structure, Institute of Fine Organic Chemistry, Yerevan, Armenia Operator at the Laboratory of Mass spectroscopy Field of specialization: Polymer chemistry and technology, calorimetry, polymer nanocomposites Aknowledgements I want to thank my DAAD “Sandwich Program” co-supervisors Prof. Dr. Anahit Tonoyan, Yerevan, and Prof. Dr. Christoph Schick, Rostock, very much for giving me the opportunity to carry out this work. The very essential and fruitful discussions helped me to get a deeper insight into many current problems of calorimetry and polymer nanocomposites. I would like to thank Prof. Dr. Sevan Davtyan, Yerevan, for valuable discussions and ideas. I am very grateful to all my colleges (former and present) for their support and friendship. PD Dr. Doris Pospiech and her colleagues from the Leibniz Institute of Polymer Research, Dresden, I acknowledge for the important contribution to the characterization and processing of polymer nanocomposite samples. I am very thankful to International PhD Program – “IPP made in Germany” (University of Rostock), for the possibility to present my work at several international conferences. Financial support of through a stipend from DAAD is gratefully acknowledged. This work would not be possible without the serious support and help from my family. Erklärung Ich versichere hiermit an Eides statt, dass ich die vorliegende Arbeit selbstständig angefertigt und ohne fremde Hilfe verfasst habe, keine außer den von mir angegebenen Hilfsmitteln und Quellen dazu verwendet habe und die den benutzten Werken inhaltlich und wörtlich entnommenen Stellen als solche kenntlich gemacht habe. Rostock, Albert Sargsyan
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