SERVICE MANUAL
HOSTESS TROLLEY - U.K.
HL6232BA - Black Ash
HL6232BS - Brushed Stainless
HL6232DB - Dark Brown
HL6232LB - Light Brown
HL6232BE - Beech
HL6232SV - Silver
HL6232GO - Golden Oak
Service Hints - Page 1
Technical Data - Page 3
Wiring Diagram - Page 3
Exploded Views - Page 4
Parts List
- Page 5
February 2017
HL6232 SERIES
DISASSEMBLY AND ASSEMBLY
ENSURE APPLIANCE IS DISCONNECTED FROM THE ELECTRICITY SUPPLY BEFORE DISASSEMBLING.
NOTE ALL CONNECTION DETAILS AND ROUTING OF LEADS BEFORE DISASSEMBLING.
Numbers appearing in the text refer to illustrations and parts list numbers.
A. SLIDING TABLETOPS
Slide both tabletops open. Remove cover caps 130 and the two screws securing handle 105. Withdraw the handle
from the tabletop assembly.
Slide the tabletop required inwards, past its closed position, until the two plastic sliding blocks106 on the cabinet
Channels are exposed. Withdraw the sliding blocks from the cabinet channels, and then slide the tabletop assembly
Out clear of the channels.
B. DOORS
1.
Remove both sliding tabletops completely (see A.1.) and magnetic door catches 111 (push-fit).
2.
Drill out the rivet at each end of the front slide channel using a 3mm bit. Use extreme care when drilling.
Withdraw leg top caps 108, then remove front top panel 109 to release top door pivots 126. Lift doors 123
and 125 clear of the cabinet.
C. TOP ELEMENT ASSEMBLY
1.
From inside of cabinet, squeeze locking barbs and release mains lead bush 121 retainer from rear panel.
Remove rear cover strip 510, secured by a single screw, to the extent of the mains lead wires. Disconnect
the top element leads from terminal block 120.
NOTE: Terminal block 120 includes push-in locking terminals for internal wiring. Leads inserted in the front-most
terminals may only be released by inserting a small screwdriver or similar in the slots provided in the front of the
terminal block. Rear-most leads may release with a sharp pull. If leads cannot be released, or are not gripped on
insertion, item 120 must be replaced.
2.
Open the sliding tabletops and remove glass dishes and lids 101 and holders 103.
3.
Remove the sliding tabletops as in A.1. Then slide each tabletop in turn inwards past its closed position to
gain access to the four screws securing top element assembly 107.
4.
Use a powerful magnet or suitable tool to lift the element assembly out clear of the cabinet, feeding the
element wires through grommet 110 in the cabinet.
5.
Refit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.
HL6232 SERIES
D. MIDDLE AND BOTTOM ELEMENT ASSEMBLY / NEON
1.
2.
3.
4.
5.
Remove rear cover strip 510 as shown in C.1. And disconnect the middle shelf element leads 110 from
Terminal block 120 (see note in C.1.)
Remove the two screws securing the element assembly through the rear panel of the cabinet, and two
screws from under the front edge of the shelf (bottom element front screws are under the front of the
cabinet,behind the bottom rail) – see fig.1.
Lift the element assembly out clear of the cabinet, feeding the element wires through grommet 110 in the
cabinet.
Neon 118 is a push fit assembly which is located by two barbs that spring open behind element panel trim
515. It can only be removed from the front. Pushing from behind the neon assembly (inside the front shelf
rail) using a suitable tool can assist removal.
To re-fit, thread the neon leads through the hole in the element panel trim 515, push-fit neon into hole and
route with element leads to terminal block.
Re-fit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.
ELEMENT ASSEMBLY
FIXING SCREWS
ELEMENT ASSEMBLY
FIXING SCREWS
Rear view
Front view
Fig. – HL6232E/F Element Assembly Fixing Points
E. MAINS LEAD
1.
Remove rear cover strip 510 as in C.1.
2.
Disconnect LIVE and NEUTRAL mains lead wires from terminal block 120: release the earth lead from the
cabinet earth stud.
3.
To remove mains lead bush 121, rotate the retainer arm through 90° , then use pliers to squeeze the mains
lead locking tab and push the bush, complete with mains lead, out of the cover strip.
4.
Refit in reverse order, ensuring correct wire colour connections and that a sound earth connection is made.
PAGE 2
HL6232 SERIES
F. CABINET ITEMS
1.
Magnetic catches 111 are a push-fit in front top panel 109.
2.
To remove front top panel 109, remove both sliding table tops completely (see A.1.) and magnetic catches
111. Drill out the rivet at each end of the front slide panel using a 3mm bit. Use extreme care when drilling.
Withdraw leg top caps 108, and then remove the front top panel assembly. Refit in reverse order.
3.
Castor wheels 116 are a push-fit onto castor wheel inserts 117. The castor wheel inserts are a push-fit into
the cabinet. Remove by prising out with care.
THEORETICAL WIRING DIAGRAM
L
E
NEON
TOP
ELEMENT
MIDDLE
ELEMENT
BOTTOM
ELEMENT
N
SPECIFICATION
Voltage
Loading
Cord length
Pre-heat time
Finish
Dimensions (approx)
230 V a.c. 50 Hz
410 W (Top 110 W, Middle 110 W, Bottom 190 W)
2m
30 minutes approx
See text
725mm W x 380mm D x 695mm H
SERVICE INFORMATION
The elements used in this appliance are of the adhesive variety and cannot be removed easily. For this reason,
elements and plates are supplied as complete assemblies.
PAGE 3
Oval Dishes HL6232 Hostess Trolley - Exploded View 1
122
120
121
110
510
101
103
107
104
105
501
108
106
125
502
108
105
104
130
501
513
126
106
124
123
117
116
126
502
109
503
111
516
112
127
118
129
131
1.6 Ltr Round Dishes HL6232 Hostess Trolley - Exploded View 2
122
120
121
110
510
101
103
107
104
105
501
108
106
125
502
108
105
104
130
501
513
126
106
124
123
117
116
126
502
109
503
111
516
112
127
118
129
131
2 Ltr Round Dishes HL6232 Hostess Trolley - Exploded View 3
122
120
121
110
510
504
502
508
108
105
104
130
501
513
126
106
124
123
117
116
126
101
103
107
104
105
501
108
106
125
502
109
503
111
516
112
127
118
129
131
HL6232 Wood Effect Hostess Trolley - Parts List
Item Description
Part Number
101
103
103
Expolded View 1 - Serial No's up to 1440567166
Glass Dish & Lid (Oval)
Glass Dish Holder (Oval) (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
Glass Dish Holder (Oval) (HL6232DB, HL6232LB, HL6232GO)
0101 092 21701
0101 085 12221
0101 082 12221
101
103
103
Exploded View 2 - Serial No's 1440567167 - 1539822969
Glass Dish & Lid (1.6 Ltr Round)
Glass Dish Holder (1.6 Ltr Round) (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
Glass Dish Holder (1.6 Ltr Round) (HL6232DB, HL6232LB, HL6232GO)
0101 092 66321
0101 085 15401
0101 082 15401
Exploded View 3 - Serial No's 1540825398 and higher.
EXCEPT FOR 1544849347 to 1544849466, 1544852442 to 1544852464, 1544852506 to 1544852540.
101 Glass Dish & Lid (2 Ltr Round)
0101 092 69011
103 Glass Dish Holder (2 Ltr Round) (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
0101 085 15441
103 Glass Dish Holder (2 Ltr Round) (HL6232DB, HL6232LB, HL6232GO)
0101 082 15441
104
104
Table Top Handle (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
Table Top Handle (HL6232DB, HL6232GO & HL6232LB)
0101 077 64351
0101 077 61391
105
105
105
105
105
105
105
Pair of Top Covers (HL6232BA)
Pair of Top Covers (HL6232BS)
Pair of Top Covers (HL6232DB)
Pair of Top Covers (HL6232LB)
Pair of Top Covers (HL6232BE)
Pair of Top Covers (HL6232SV)
Pair of Top Covers (HL6232GO)
0101 092 36871
0101 092 36851
0101 092 36841
0101 092 36831
0101 092 42521
4213 092 61521
0101 092 55681
106
Table Top Sliding Block
0101 077 64311
107
107
Top Element Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
Top Element Assembly (HL6232DB, HL6232GO & HL6232LB)
0101 089 25681
0101 089 22511
108
108
Leg Top Cap (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
Leg Top Cap (HL6232DB, HL6232GO & HL6232LB)
0101 077 64341
0101 077 61311
109
109
109
109
109
109
Front Panel Top (HL6232BA)
Front Panel Top (HL6232BS)
Front Panel Top (HL6232DB)
Front Panel Top (HL6232LB & HL6232GO)
Front Panel Top (HL6232BE)
Front Panel Top (HL6232SV)
0101 070 13341
0101 070 13291
0101 070 12551
0101 070 12481
0101 070 14871
0101 085 12401
110
111
Grommet Sleeve
Magnetic Catch
0101 078 53301
0101 078 53281
112
112
Mid Element Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
Mid Element Assembly (HL6232DB, HL6232GO & HL6232LB)
0101 089 25671
0101 089 22481
116
117
118
Castor (4 Pack)
Castor Insert
Neon Assembly
0101 078 53291
0101 077 61302
0101 078 57811
Bold text indicates a choice of parts depending on the model version
www.hostess.co.uk
HL6232 Wood Effect Hostess Trolley - Parts List
120
121
122
123
Terminal Block
Strain Release Bush
Cordset (U.K.)
Door Assembly Left
0101 078 53262
0101 077 61511
0101 076 90741
See Item 520
124
124
Door Handle Pair (HL6232BA, HL6232BS, HL6232BE & HL6232SV)
Door Handle Pair (HL6232DB, HL6232LB & HL6232GO)
0101 092 42501
0101 092 42511
125
126
Door Assembly Right
Door Hinge Pin
See Item 520
0101 075 71811
127
127
Bottom Element Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
Bottom Element Assembly (HL6232DB, HL6232GO & HL6232LB)
0101 089 25661
0101 089 22491
129
129
Screw Cover Cap (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
Screw Cover Cap (HL6232DB, HL6232GO & HL6232LB)
0101 077 64361
0101 077 61461
130
130
TT Screw Cover Cap (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
TT Screw Cover Cap (HL6232DB, HL6232GO & HL6232LB)
0101 077 64382
0101 077 61382
131
131
131
131
131
131
Bottom Rail (HL6232BA)
Bottom Rail (HL6232BS)
Bottom Rail (HL6232BE)
Bottom Rail (HL6232DB)
Bottom Rail (HL6232LB & HL6232GO)
Bottom Rail (HL6232SV)
0101 070 13331
0101 085 15291
0101 070 14861
0101 070 12541
0101 070 12331
0101 084 15291
501
501
Top Cover Glide Support Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV)
Top Cover Glide Support Assembly (HL6232DB, HL6232GO & HL6232LB)
0101 089 25651
0101 089 22361
502
502
Outer Glide (HL6232BA, HL6232BS, HL6232SV, HL6232BE)
Outer Glide (HL6232DB, HL6232LB, HL6232GO)
0101 085 12081
0101 082 12081
503
503
Printed Glide Cover (HL6232BA, HL6232BS, HL6232SV, HL6232BE)
Printed Glide Cover (HL6232DB, HL6232LB, HL6232GO)
0101 077 64321
0101 077 61491
510
510
Wiring Cover (HL6232BA, HL6232BS,HL6232SV, HL6232B)
Wiring Cover (HL6232DB, HL6232LB, HL6232GO)
0101 085 12051
0101 082 12051
513
Cable Clip
0101 177 04501
516
516
Element Panel Trim (HL6232BA, HL6232BS, HL6232BE,HL6232SV)
Element Panel Trim (HL6232DB, HL6232LB, HL6232GO)
0101 085 12351
0101 082 12351
520
520
520
520
520
520
520
Pair of Doors (HL6232BA) - not available separately
Pair of Doors (HL6232BS) - not available separately
Pair of Doors (HL6232DB) - not available separately
Pair of Doors (HL6232LB) - not available separately
Pair of Doors (HL6232BE) - not available separately
Pair of Doors (HL6232SV) - not available separately
Pair of Doors (HL6232GO) - not available separately
0101 092 36861
0101 092 36821
0101 092 36811
0101 092 36801
0101 092 42531
4213 092 61531
0101 092 55691
n/a
User Instruction Booklet
0101 194 12762
Bold text indicates a choice of parts depending on the model version
www.hostess.co.uk
HL6232 Wood Effect Hostess Trolley - Parts List
520
Pair of Doors (HL6232GO) - not available separately
0101 092 55691
n/a
User Instruction Booklet
0101 194 12762
Bold text indicates a choice of parts depending on the model version
www.hostess.co.uk