393 14 Microbial Degradation and Modification of Coal Dr. Martin Hofrichter1 Dr. RenØ M. Fakoussa2 1 Department of Applied Chemistry and Microbiology, University of Helsinki, Viikki Biocenter, P.O. Box 56, 00014 University of Helsinki, Finland, Tel: 358-919159321, Fax: 358-919159322, E-mail: [email protected] 2 Institute of Microbiology and Biotechnology, Rheinische Friedrich WilhelmsUniversity of Bonn, Meckenheimer Allee 168, 53115 Bonn, Germany, Tel: 49-228737219, Fax: 49-228737576 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394 2 Historical Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397 3 3.1 3.2 Modification of Hard Coal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bacteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fungi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398 398 399 4 4.1 4.2 4.3 4.3.1 4.3.2 4.3.3 4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 Bioconversion of Brown Coal . . . . . . . . . . . . . . . . . . . Mechanisms: Solubilization, Depolymerization, Utilization Organisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solubilization of Brown Coal . . . . . . . . . . . . . . . . . . Alkaline Solubilization . . . . . . . . . . . . . . . . . . . . . . Solubilizing Effects of Chelators . . . . . . . . . . . . . . . . Involvement of Hydrolases in Brown Coal Solubilization . . Depolymerization of Brown Coal by Oxidative Enzymes . . . Lignin Peroxidase (LiP ) . . . . . . . . . . . . . . . . . . . . . Manganese Peroxidase (MnP ) . . . . . . . . . . . . . . . . . . Other Peroxidases . . . . . . . . . . . . . . . . . . . . . . . . . Laccases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use of Decarboxylases for the Hydrophobation of Lignite . . . . . . . . . . . . . . . 403 403 406 406 406 408 409 410 410 412 414 415 417 5 Anaerobic and other Approaches to Convert Coal . . . . . . . . . . . . . . . . . 417 6 Outlook and Perspectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394 14 Microbial Degradation and Modification of Coal 7 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419 8 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 ABCDE-system ABTS DMF ESR GC-MS GPC 3-HAA HRP LiP MnP MW NADPH NMR PAH pI SBP SDS THF microbial effector system consisting of alkaline substances, oxidative) biocatalysts, chelators, detergents and esterases 2,2'-azinobis(3-ethylbenzthiazoline-6-sulphonate) N,N-dimethylformamide electron spin resonance gas chromatography-mass spectrometry gel permeation chromatography 3-hydroxyanthranilic acid horseradish peroxidase lignin peroxidase manganese peroxidase molecular weight reduced nicotinamide adenine dinucleotide nuclear magnetic resonance polycyclic aromatic hydrocarbon isoelectric point soy bean peroxidase sodium dodecyl sulfate tetrahydrofuran 1 Introduction Relatively few microbiologists, and perhaps even fewer geochemists and fuel scientists, have seriously considered that microorganisms might be able to modify the physicochemical structure of coal. There are two main reasons for this. Microbiologists usually prefer simple sugars, organic acids and the like as substrates for microbial activity, and they try to avoid the use of too complex substrates such as coal. On the other hand, the resistance of geochemists and fuel scientists stems from an equally specialized knowledge of the physico-chemical processes and extreme conditions (temperature, pressure) which were involved in the genesis of coal (coalification) and are also required for the industrial coal conversion. Nevertheless, there are several reasons to investigate microbial activities towards coal. Besides crude oil, coal is the most important fossil fuel and thus, a basic energy as well as a raw material source. The worldwide coal deposits are considerably larger than those of oil and therefore, coal could become again the main resource of raw materials (feedstock) for the chemical industry (see Chapter 19). In this context, new conversion technologies for coal are urgently needed to reduce environmental damages caused by the classic carbochemistry processes. One approach, which is still at the fundamental research stage, might be the utilization of biotechnological processes to convert coal into value-added products which can be used for further biotechnological or chemical synthesis. Another reason to study the microbial conversion of coal is attributed to environmental problems of 1 Introduction former coal mining areas (e.g. the huge opencast mines in East Germany). When coal mining finishes in a region, the landscape that remains is usually devastated, with infertile soil that has to be recultivated. The degradative activities of microbes towards the residual coal may be of significance if soil fertility is to be improved and intact soils recreated by mobilizing the humic substances in coal (see Chapter 9). In addition to these economic and ecological considerations, there is also a general interest on the part of coal chemists with regard to the degradative activities of microorganisms, which might be helpful in elucidation of the coal structure by gradually decomposing the coal components. Although coals have been of major economic importance for more than 100 years, the structure of coals ± low rank coals and even hard coal ± is still under discussion ( Van Krevelen, 1993; see also Chapters 14 and 15 in this volume). Research into this field has been inadequate, especially in the case of brown coal ( lignite, low-rank coal; Stefanova et al., 1993), and only a few structural models of coals are to be found in the literature. The so-called `coal structure' changes with the rank of the coal. Figure 1 provides a survey of different coal structure models (modified from Schumacher, 1997). Schulten and Schnitzer (1993) have published the first detailed structural model of a humic acid from brown coal; in addition, several different structures of the so-called fulvic acids, which are also present in soils, are discussed by Stevenson (1994). Since research into coal microbiology focuses on brown coal (lignite), we must face the fact that lignite has an even more complex structure than hard coal because it consists of several distinct classes of constituents. These include the mainly hydrophobic bitumen, the alkalisoluble humic and fulvic acids, and the insoluble residue designated as matrix or humine. In spite of the great economic importance of brown coal, there have been few investigations of the humic substances in lignite, compared for example with research into humic acids from water or soil (Stefanova et al., 1993; Stevenson, 1994). Even though some Australian, American and East European lignites have been characterized (Wildenhain, 1969; Hatcher et al., 1981, 1988; Verheyen and Johns, 1981; Verheyen et al., 1982, 1985; Chaffee et al., 1983; Künstner et al., 1986; Hatcher, 1990), these results cannot be transferred to lignites of other origins, because the coal diagenesis differs strongly with each coal deposit depending on plant input, coal generating conditions, etc. (Stach et al., 1982; van Krevelen, 1993). Until recently, there was neither a reliable measurement of the molecular weight (MW) distribution of humic acids from lignite (Henning et al., 1997) nor any publication about this important basic characteristic. Only for microbiologists has the MW of lignite compounds become a research topic. Linehan et al. (1991) described how the apparent MWs were influenced by the method used. For the same humic acid solution, they determined average MWs between 340,340 and 800,000 Daltons (Da), depending on the method. Only Hofrichter and Fritsche (1996) have established a rapid method to compare the MWs of humic acids by gel permeation chromatography (GPC ) using simple HPLC equipment. In the first instance, coal appears to be resistant to microbial degradation; under normal circumstances, no extensive microbial growth can be seen on coal pieces collected in open-cast or underground mines. However, when the conditions for microbes are improved (humidity, minerals, additional carbon source), growth of both fungi and bacteria on coal can be achieved. This chapter aims to demonstrate that, even though coal is indeed comparatively resistant to microbial attack, there are microorganisms which are 395 Fig. 1 Typical structure models for coals of different rank [modified after Schumacher (1997), using Wender (1976), Mallya and Zingaro (1984) and Pätz et al. (1989)] 396 14 Microbial Degradation and Modification of Coal 2 Historical Outline capable of modifying the coal structure by different mechanisms. With respect to the origin of coal from fossil lignocelluloses, the activities of ligninolytic fungi and their extracellular enzymes are considered in particular. The chapter focuses on the microbial conversion of brown coal and the two main transformation principles: solubilization and depolymerization, since most studies were carried out with this type of coal. In addition, a summary of the microbial modification of hard coal is also provided. 2 Historical Outline The idea that coals might be acted on by microbes or utilized as growth substrate is not new. For example, as early as 1908 Potter reported that bacteria acted as biocatalytic agents in the oxidation of amorphous brown coal (Potter, 1908). Two years later, Galle (1910) first isolated pure cultures of bacteria grown on brown coal samples, whilst some years later Fischer and Fuchs (1927a,b) published two articles about the growth of fungi on various types of coal. They had observed by chance that white and greenish mycelia had arisen readily on untreated, moist coal samples stored in the laboratory. This observation prompted them to study this phenomenon in greater detail, and resulted in the discovery of various filamentous microfungi (molds) that were able to colonize brown coal; later, even coal-briquettes, coke and hard coal were found to be growth substrates for these fungi. Microscopic studies indicated that the microfungi responsible belonged to the deuteromycetes (Penicillium spp., Aspergillus spp.) as well as to the yeastlike fungi (Torula spp.). In addition, Fischer and Fuchs referred to their correspondence with a Dutch colleague (D.W. Kreulen, Amsterdam) who observed the development of the zygomycete Mucor mucedo on bitumenrich brown coal (`Fettschlammkohle') and speculated that the fungus somehow oxidized the coal to assimilate and solubilize part of the humic substances during this process (Fischer and Fuchs, 1927b). First detailed investigations into the microflora of natural coal deposits were carried out by Lieske and Hofmann (1928), and resulted in the description of a wide range of microorganisms in mining areas. The same author first considered the idea of (bio)technological applications of coal and coal-colonizing microbes, for example, the use of coal as fertilizer in agriculture (Lieske, 1929, 1931). All these investigations came to a preliminary end in 1932, marked by the publication of the summarizing article `Biologie und Kohleforschung' (Biology and coal research; Fischer, 1932). Unfortunately, no further interest was shown in this field until 1981, when RenØ Fakoussa (working at the institute in Mülheim where Fischer and Fuchs had worked some 50 years earlier) demonstrated that certain bacteria were able to utilize organic extracts of hard coal as sole carbon source and to solubilize part of the native coal, resulting in the formation of colored liquids (Fakoussa, 1981). The same author also recognized the biotechnological potential of coal-modifying microorganisms, and published the first detailed considerations into this topic in 1983 (Fakoussa and Trüper, 1983). At almost the same time, in the USA Cohen and Gabriele (1982) found that wood-decaying basidiomycetes (white-rot and brown-rot fungi) could form black droplets from leonardite particles (a special kind of highly oxidized brown coal). Both findings were the starting point for a number of intensive research programs that were conducted in the US, and later also in Germany, Spain and Australia, to find suitable microorganisms for the biological conversion of coal (prefer- 397 398 14 Microbial Degradation and Modification of Coal entially brown coal) into useful products such as chemicals and fuels. The progress in this field during the past 20 years is summarized in Table 1 (Fakoussa and Hofrichter, 1999). Another aspect of coal microbiology that is also of biotechnological significance concerns the bacterial desulfurization of coal, and this topic is detailed in Chapter 15. Tab. 1 Year 3 Modification of Hard Coal 3.1 Bacteria Certain bacteria can grow by utilizing hard coal as sole carbon source. In a screening of about 3100 cultivation experiments, micro- Advances in coal microbiology and biotechnology during the past two decades Achievement 1981 Effects on hard coals by bacteria (Pseudomonas spp.), simultaneous biotenside secretion 1982 Solubilization of lignite to droplets on agar plates by action of wood-decaying basidiomycetous fungi 1986 Acceleration of solubilization by pretreatment of coal (fungi bacteria) 1987 First solubilization mechanism elucidated: production of alkaline substances (fungi bacteria) 1988 Second solubilization mechanism elucidated: production of chelating agents (fungi) 1989 First product on market: solubilized lignite as fertilizer 1991 Evidence that chelators alone are not responsible for all effects 1994 Decolorization and reduction of MW of soluble lignite derived humic acids proves catalytic, i.e., enzymatic attack (basidiomycetous fungi) 1991 Improved analysis by 13C-solid state NMR, MW determination, e.g., ultrafiltration, gel permeation chromatography 1996 In-vitro systems shown preferentially to polymerize humic acids without regulation of the fungus (laccase) 1997 In-vitro systems based on fungal Mn peroxidase was shown to depolymerize humic acids and to attack coal particles, including the matrix 1997 Involvement of unspecific esterases in the solubilization of coal (deuteromycetous fungi) 1997 First fine chemical produced successfully from heterogeneous humic acid mixtures by bacterial pure cultures: polyhydroxyalkanoates (PHA, `Bioplastic') Reference(s) Fakoussa (1981) Cohen and Gabriele (1982) Scott et al. (1986), Grethlein (1990) and others Quigley et al. (1987, 1988a, 1989a) Cohen et al. (1990), Quigley et al. (1988b, 1989b) Arctech, Virginia (USA ) Fakoussa and Willmann (1991), Fakoussa (1994) Willmann (1994), Ralph and Catcheside (1994), Hofrichter and Fritsche (1996, 1997a) Willmann and Fakoussa (1991), Polman and Quigley (1991), Ralph and Catcheside (1996), Hofrichter and Fritsche (1996, 1997a), Henning et al. (1997) and others Willmann (1994), Frost (1996) and others Hofrichter and Fritsche (1997b), Hofrichter et al. (1999) Hölker et al (1997, 1999) Steinbüchel and Füchtenbusch (1997), Füchtenbusch and Steinbüchel (1999) 3 Modification of Hard Coal organisms from suitable locations were enriched using five types of hard coal, each with different volatile matter. The coals were not chemically pretreated, but ground into pieces of an average size of 2.5 mm in order to increase the surface area. Forest fire regions (0.5 to 20 years old) were used as screening locations, since the charcoal structure is somehow related to that of hard coal. Growth was observed in 0.2% of all cases, which is an exceptionally low rate. Initially, pleomorphic bacteria were isolated, probably belonging to the group of mycobacteria or nocardia. These pleomorphic bacteria had extremely hydrophobic cell walls. Thus, the cell aggregations could only float on the surface of the medium liquid and could only be dispersed by using detergents or oily substances. The poor growth rates, the distance to the (sedimented) coal particles and investigation of the fate of substances in the culture supernatant indicated that these bacteria only grow on water-soluble coal substances, which are released through surface pores (Fakoussa, 1981, 1990). Such strains can also be observed on old solutions of humic acids obtained from lignite. During this screening, a more interesting bacterium was enriched and subsequently identified as Pseudomonas fluorescens. This strain showed some remarkable properties: . The bacterium released a very effective surfactant into the medium, which lowered the surface tension to about 25.5 mN m±2. This value is even lower than that of a saturated solution of sodium dodecyl sulfate (SDS ) (for comparison, the surface tension of water is 72.6 mN m±2, while that of acetone is 23.5 mN m±2). . The coal particles were altered during the cultivation in several characteristics, such as color, wettability, and extractability. . After some time the culture supernatant turned brown in color, indicating that coal substances were being released. When isolated, these substances had molecular weights of 50,000 ± 100,000 Da. Infrared spectra and esterification experiments showed a high content of carboxylic and hydroxyl groups, which is consistent with an oxidative attack on the coal particles (Fakoussa, 1988). It can be assumed that any secreted enzyme converted the coal substances to a more hydrophilic status, i.e., they become more water-soluble, and were then taken up by the bacterium. Control experiments with different surfactants indicated that these molecules adhere to the hydrophobic surface of the hard coal particles, thus clogging the pores. Consequently, the use of pure water will result in a more extensive extraction of hard coal than would a solution of surfactant. To summarize, the results of these studies suggested that hard coals with a high content of volatile organic matter are more easily attacked by bacteria, though the bacterial attack on the coal particles is not efficient enough for application to commercial coal conversion processes. 3.2 Fungi A number of comprehensive screening programs have been carried out to identify fungal strains capable of modifying the physicochemical structure of hard coal or derived products (e.g., asphaltenes, organic hard coal extracts). In addition to testing a large number of bacteria (Section 3.1), Fakoussa (1981, 1988, 1990) also investigated whether yeasts and filamentous fungi from suitable locations (e.g., former forest fire sites, hard coal samples) could utilize hard coal as sole source of carbon and energy and release brown-colored substances from powdered hard coal. As a result of these studies, three filamentous fungi and two yeasts were en- 399 400 14 Microbial Degradation and Modification of Coal riched that would grow (albeit at an exceptionally slow rate) with powdered hard coal as sole carbon source. Attachment of coal particles (average size 2.5 mm) to the fungal cell wall was observed both for filamentous fungi and yeasts, and attributed to a hydrophobic interaction (Figure 2A,B ). Interestingly, when the fungal hyphae had just germinated, there was no affinity to the coal; however, hyphae in a more mature stage showed many coal particles adhering to the cell wall, and older hyphae even became coated with a layer of coal. There was no embedding of hard coal particles into mucilaginous substances. Similar results have been reported by Stewart et al. (1990), who investigated the colonization of differently pretreated bituminous coals placed on agar plates by a number of filamentous fungi. A Penicillium sp. strain and a Cunninghamella sp. strain were found to be the most active fungi. By using scanning electron microscopy, an extensive surface colonization (including conidia formation and a tight attachment of fungal hyphae to the coal particles) was observed. Interestingly, only air-oxidized coal samples, which had previously been exposed to 150 8C for 7 days, were overgrown by the molds, whereas untreated particles showed only little evidence of colonization. The gravimetric quantitative analysis indicated that up to 10% of the preoxidized coal was converted to water-soluble products. An extensive screening involving more than 750 strains of filamentous fungi was carried out to select strains which modify an untreated German hard coal (Bublitz et al., 1994; Hofrichter et al., 1997a). Among the strains tested were representatives of different taxonomic groups of filamentous fungi: zygomycetes, ascomycetes and deuteromycetes, as well as basidiomycetes. The hard coal particles were exposed for 6 weeks to agar (A ) Germinating conidia-spore of a filamentous microfungus (mold). Hard coal particles start to attach at the tip of the young hypha. (B ) Hypha of a filamentous microfungus that grows in a liquid medium in the presence of hard coal particles. Attachment of the coal particles to the fungal hypha is clearly visible (Fakoussa 1981, 1988) Fig. 2 3 Modification of Hard Coal plates which had been overgrown by the fungalmycelia.Only sixof the 750strains tested acted noticeably on the hard coal. Tight connections were developed between the fungal hyphae or rhizomorphs and the coal particles (Figures 3 and 4), which in turn were split into smaller pieces. Moreover, the wettability of the particles increased, this becoming visible by the attachment of fungal guttation droplets on the hydrophobic hard coal surface, suggesting either the secretion of fungal surfactants or oxidation of the surface. Interestingly, all hard coal `eroding fungi' belonged to the litter-decomposing and wooddecaying basidiomycetes. The most active fungus, Coprinus sclerotigenis, was studied in more detail with respect to the formation of low-molecular mass products from powdered hard coal. 2-Hydroxybiphenyl, alkylated benzenes, polycyclic aromatic hydrocarbons (PAHs) and branched alkanes were extracted with tetrahydrofuran (THF ) from coal samples treated with this fungus (Figure 5). It was assumed that the nonoxidized compounds (alkylated benzenes and alkanes, PAHs) might be part of the mobile phase of hard coal, and were liberated from the micropores through mechanic effects of the fungal hyphae (biodeterioration of coal). In contrast, the formation of 2-hydroxybiphenyl was probably brought about by an enzymatic, bond-cleaving process, because the same compound was also detected after the fungal treatment of hard coal-derived asphaltene powder lacking micropores and a mobile phase. However, it remained unclear which enzyme was responsible for this, since the most promising candidates ± ligninolytic peroxidases and phenol oxidases ± seemed to be lacking in Coprinus sclerotigenis. Formation of rhizomorphs by Coprinus sclerotigenis C142-1 which are tightly attached to the surface of a hard coal piece (1 3 mm) (Hofrichter et al., 1997a) Fig. 3 Mycelium of Coprinus sclerotigenis C142-1 on the surface of a hard coal particle (scanning electron micrograph; original magnification, 1000) (Hofrichter et al., 1997a) Fig. 4 401 402 14 Microbial Degradation and Modification of Coal Gas chromatogram of a THF extract of powdered German hard coal ( < 200 mm) treated with the basidiomycetous fungus Coprinus sclerotigenis (modified after Hofrichter et al., 1997a). The liberated compounds were putatively identified by mass spectroscopy (GC-MS analysis). Except for 2-hydroxybiphenyl (12), the substances most likely originate from the coal micropores (according to Hofrichter et al., 1997a). (1), 1-methyl-2-ethylbenzene; (2), 1,3-dimethylbenzene; (3), 1,2-dimethylbenzene; (4), 1,2-diethylbenzene; (5), 1,4diethylbenzene; (6), 1,3,4,5-tetramethylbenzene; (7), 1,3,4, 5-tetramethylbenzene; (8), naphthalene; (9), 3,4,5trimethylbenzyl alcohol; (10), biphenyl; (11), 1,2-dimethylnaphthalene; (12), 2-hydroxybiphenyl; (13), 2,6,10trimethylundecane; (14), 1,7-di(tert-butyl)-4-methylheptane; (15), tetramethyl-biphenyl; (16), fluorene; (17), pyrene Fig. 5 Powdered Polish hard coal and its chloroform extracts were exposed to the basidiomycetous fungus Piptoporus betulinus belonging to the wood-decaying white-rot fungi (Osipowicz et al., 1994). The agitated cultures used contained maltose and peptone as actual growth substrates, while the coal served as cosubstrate. Under these conditions, the fungus acidified the medium drastically during its growth (from pH 6.0 to 1.0!), which was associated with the production of organic acids. Piptoporus betulinus acted on both the native coal and its organic extract, this being demonstrated on the basis of spectroscopic data. According to the latter, the biotransformation caused dearomatization and depolymerization of the coal substrates. Thus, a decrease in aromatic absorption in the UV spectra and a reduction in intensity of the broad signal of aromatic protons, together with an increase in alkene protons in the 1H NMR spectra were observed. On the basis of the IR spectra, it was concluded that the biotransformation process was also accompanied by decarboxylation reactions. Furthermore, high-performance size-exclusion chromatography (HPSEC ) using chloroform as the solvent revealed a substantial shift in molecular mass distribution towards lower values. Attempts to explain the alterations of hard coal caused by the fungus were not made. Another white-rot fungus, Panus tigrinus, was found to convert an asphaltene ± obtained through the hydrogenation of German hard coal ± in a similar manner. The asphaltene, representing a complex mixture of aromatic compounds with molecular masses between 0.25 and 0.6 kDa was exposed to solid-state cultures of the fungus growing on wood shavings (Hofrichter et al., 1997a). As the result of a 6-week incubation, the predominant molecular masses of the 4 Bioconversion of Brown Coal asphaltene decreased from 0.4 to 0.3 kDa, and a new low-molecular mass fraction (0.1 kDa) consisting probably of monoaromatic compounds was formed. It was concluded that the ligninolytic enzyme system of Panus tigrinus attacked the asphaltene unspecifically while it degraded the lignin in the wood shavings. Because manganese (Mn) peroxidase is the predominant ligninolytic enzyme of this fungus (Maltseva et al., 1991) and one of the most powerful peroxidases (see Section 4.4.2), it was proposed that this enzyme is involved in the asphaltene depolymerization by this fungus. The most effective modification of hard coal observed so far has been reported for Spanish bituminous and sub-bituminous coals which were converted under co-metabolic conditions (Sabouraud maltose broth was used as growth medium) to a tar-like mass by the action of a deuteromycetous fungus isolated from native hard coal samples (Monistrol and Laborda, 1994). Unfortunately, the strain lost its hard coal-solubilizing ability over the following years, probably due to spontaneous degeneration processes. The authors, however, succeeded in isolating new molds (Trichoderma sp. M2, Penicillium sp. M4) with hard coal-modifying and -solubilizing activities, although the formation of tarlike products was not observed again (Laborda et al., 1997, 1999). The authors detected oxidative and hydrolytic enzyme activities in fungal supernatants which had been grown in the presence of hard coal, but the actual role of these enzymes (phenoloxidases, peroxidases, esterases) in hard coal transformation is still not clear. In summary, hard coal is much more resistant towards fungal attack than lower rank coals, this being a result of its higher hydrophobicity, the higher proportion of condensed aromatic rings, and the lower oxygen content (Fakoussa and Trüper, 1983). Nevertheless, there are some fungal organ- isms ± both deuteromycetes and basidiomycetes ± which are capable of modifying the physico-chemical structure of hard coal and even liberating low-molecular mass compounds. The biochemical processes, however, underlying these phenomena are only poorly understood. It is most likely that a string of factors, e.g., mechanical effects of fungal hyphae, surface-active substances (surfactants), and extracellular enzymes (hydrolytic and/or oxidative) are responsible for the structural changes. 4 Bioconversion of Brown Coal 4.1 Mechanisms: Solubilization, Depolymerization, Utilization Distinction must be made between two different principles of the structural modification of brown coal ( low-rank coal and lignite), namely solubilization and depolymerization (Catcheside and Ralph, 1997; Hofrichter et al., 1997b; Fritsche et al., 1999; Klein et al., 1999) (Figure 6). The solubilization of brown coal, which leads to the formation of black liquids (Figure 7), is a mainly nonenzymatic desolving process that occurs preferentially at higher pH values (pH 7 ± 10) and is due to the microbial formation of alkaline substances and/or chelating agents and surfactants. In addition, recent studies have provided a novel indication that certain hydrolytic enzymes may enforce the solubilization process (for details, see below). Coal solubilization does not result in a substantial decrease in the molecular mass of coal humic substances; on the contrary, it may even be accompanied with polymerizing reactions and an increase in the predominant molecular mass (Hofrichter et al., 1997b). 403 404 14 Microbial Degradation and Modification of Coal Fig. 6 1998) The two main structural modifications of brown coal by microorganisms (modified after Fritsche et al., Solubilization of brown coal by a filamentous microfungus (Alternaria sp.). The black droplet was formed from a brown coal piece (1 3 mm) placed on a pre-grown agar plate Fig. 7 The term `liquefaction', although often used in earlier publications, should be avoided in connection with microbial activities towards coal, because it is already occupied by the `pure' chemical processes of coal conversion (see Chapter 17). The depolymerization of brown coal or derived macromolecules (coal humic acids) is an enzymatic process that occurs at lower pH values (pH 3 ± 6) and results in the cleavage of bonds inside the coal molecule, leading to the formation of yellowish, fulvic acid-like substances (`bleaching') with lower molecular masses. As an example, Figure 8 shows the decolorization of an agar plate containing a high-molecular mass humic acid from coal as a test substrate. In general, coal solubilization ± and probably also depolymerization of coal ± are facilitated when oxidatively pretreated or naturally highly oxidized coals (e.g., weathered lignite, leonardite) are exposed to microbes (Scott et al., 1986; Ward et al., 1988; Hofrichter et al., 1997b). Artificial oxidative pretreatment can be performed in the laboratory using nitric acid (HNO3), hydrogen peroxide (H2O2), ozone (O3), or radiation (Strandberg and Lewis, 1987; Kitamura et al., 1993; Achi, 1993; Gazsó, 1996; Henning et al., 1997; Hofrichter et al., 1997b). In addition to the structural modifications mentioned above, a number of microorganisms (bacteria, molds, yeasts) is able to grow on brown coal by utilizing parts of the mobile 4 Bioconversion of Brown Coal Depolymerization of high-molecular weight coal substances by a ligninolytic fungus (Nematoloma frowardii b19). The agar plates contained coal humic acids extracted with NaOH from Rhenish brown coal (modified after Hofrichter and Fritsche, 1996). Right: control without fungus; center: 10-day-old culture; left: 20day-old culture Fig. 8 phase (Hodek, 1994), which comprises a complex mixture of low-molecular mass aromatics and wax-like aliphatics, as sole carbon source (Kucher and Turovskii, 1977; Ward, 1985; Ralph and Catcheside, 1993; Willmann, 1994; see also Section 2). At present, no information is available about the exact nature of these organic compounds, but studies using low-molecular mass models have indicated that they include substances such as phenols, benzoic acids, biphenyls and biphenylethers, as well as various cycloalkanes, n-alkanes and n-alkanols (Engesser et al., 1994; Ralph and Catcheside, 1994a; Schumacher and Fakoussa, 1999; Fritsche and Hofrichter, 2000). Residual cellulose and hemicelluloses that can be found in certain brown coals (e.g., xylite coal that preserved the wood structure) might be an additional carbon source for microorganisms (Cohen and Gabriele, 1982). Usually, the microorganisms grow slowly on coal particles, but the growth is noticeably stimulated when natu- rally weathered or chemically pre-oxidized coals are used ( Ward, 1985) (Figure 9); the oxidation most likely enhances the bioavailability of available compounds. Furthermore, the addition of mineral solutions (N, P, S, metal ions or mineral salts) stimulates the microbial growth, indicating limitations of essential elements in native coal. In some cases, the utilization of brown coal might be accompanied by its solubilization. Thus, Hölker et al. (1999b) have reported that 14 CO2 was evolved from radioactively labeled coal (14C-methoxylated German lignite) by a coal-solubilizing fungus. Fakoussa (1991) has proposed the so-called ABC-system, that was later extended to the ABCDE-system (Fakoussa and Hofrichter, 1999), to describe all possible mechanisms which are involved in brown coal bioconversion: . Alkaline substances . Biocatalysts (oxidative enzymes) Growth of a filamentous microfungus (Penicillium sp.) on a piece of brown coal. Almost the entire surface of the coal particle is covered with conidia-forming mycelium. The fungus utilizes part of the mobile phase of coal as carbon source Fig. 9 405 406 14 Microbial Degradation and Modification of Coal The so-called ABCDE-mechanism of biological conversion of brown coal (modified after Fakoussa, 1991). The arrows indicate structures that can be attacked by different microbial agents. A: alkaline substances; B: biocatalysts (oxidative enzymes); C: chelators; D: detergents; E: esterases Fig. 10 . Chelators . Detergents (surfactants, biotensides) . Esterases These mechanisms are illustrated in Figure 10, using the example of a brown coal model structure. 4.2 Organisms While the process of brown coal solubilization is typical for microfungi (molds, yeasts) and bacteria (actinomycetes, pseudomonads), the depolymerization of coal is evidently limited to the ligninolytic basidiomycetes (wood-decaying and litter-decomposing fungi, white-rot fungi; see Figure 4). Nevertheless, there is some overlap of these abilities. Thus, some white-rot fungi (e.g., Trametes (Coriolus) versicolor, Phanerochaete chrysosporium), which are active decolorizers of coal humic substances (Ralph and Catcheside, 1994b; Frost, 1996), can also solubilize coal, but under other conditions and/or by using other mechanisms (Cohen and Gabriele, 1982; Torzilli and Isbister, 1994). Microorganisms utilizing part of coal as growth substrate can be found among many groups of aerobic microorganisms, and it should also be mentioned that brown coalderived products are used as fertilizers and soil conditioners in agriculture (Yang et al., 1985; Fortun et al., 1986; Gyori, 1986; Aleksandrov et al., 1988). Table 2 provides a concise overview of microorganisms which either solubilize or depolymerize brown coal, or utilize it as a growth substrate. 4.3 Solubilization of Brown Coal 4.3.1 Alkaline Solubilization The alkaline solubilization of brown coal was the first discovered mechanism of microbial coal conversion (Quigley et al., 1987, 1988a), and was later confirmed by several authors (Maka et al., 1989; Runnion and Combie, 1990; Torzilli and Isbister, 1994). This phenomenon is attributed to the high content of carboxylic groups in the coal humic acids, which can be deprotonated at higher pH (>8), 4 Bioconversion of Brown Coal Selected microorganisms that have solubilizing or depolymerizing activities towards brown coal, or utilize it as a growth substrate Tab. 2 Organisms Bacteria Actinomycetes Streptomyces spp. Streptomyces setonii Eubacteria Bacillus sp. Bacillus lichiniformis Pseudomonas cepacia Basidiomycetous fungi Wood-decaying white-rot fungi Clitocybula dusenni Nematoloma frowardii Phanerochaete chrysosporium Trametes (Coriolus) versicolor Litter-decomposing fungi Agrocybe praecox Stropharia rugosoannulata Isolates RBS 1k1, RBS 1b1 Wood-decaying brown-rot fungi Poria monticola Effects on brown coal and derived products References Solubilization Solubilization Gupta et al. (1988) Strandberg and Lewis (1987) Solubilization Solubilization Solubilization (depolymerization) Quigley et al. (1989a) Polman et al. (1994a) Crawford and Gupta (1991) Depolymerization Depolymerization Solubilization, depolymerization Solubilization, utilization, depolymerization Ziegenhagen and Hofrichter (1998) Hofrichter and Fritsche (1996) Torzilli and Isbister (1994), Ralph and Catcheside (1994) Cohen and Gabriele (1982), Frost (1996), Fakoussa and Frost (1999) Steffen et al. (1999) Hofrichter and Fritsche (1996) Willmann (1994), Willmann and Fakoussa (1997a,b) Depolymerization Depolymerization Depolymerization Solubilization, utilization Cohen and Gabriele (1982) Deuteromycetous and ascomycetous fungi Solubilization Alternaria sp. Utilization Aspergillus terreus Solubilization Fusarium oxysporum Solubilization Neurospora crassa Solubilization, utilization Paecilomyces spp. Solubilization, utilization Penicillium citrinum Solubilization Trichoderma atroviride Hofrichter et al. (1997b) Ward (1985) Hölker et al. (1995) Patel et al. (1996) Ward (1985), Scott et al. (1986) Polman et al. (1994b) Hölker et al. (1997b, 1999a) Yeast-like fungi Candida bombicola Candida sp. Candida tropicalis Solubilization Utilization Utilization Breckenridge and Polman (1994) Ward (1985) Kucher and Turovskii (1977) Zygomycetous fungi Cunninghamella sp. Solubilization Mucor lausannesis Utilization Ward and Sanders (1989), Ward (1993) Ward (1985) 1 Enriched and isolated from brown coal from an open-cast mining region. 407
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