Launch a second mold Number 3-4875 for production capacity

End of Life, PCN or PTN
Printed 31/01/2017
sheet 1/2
Description:
Date :
NUMBER: PCN 00117
From : F. GIRARD
Fax N° :
Phone N° : +39 011 4519 757
E-mail : [email protected]
GLOW PLUG
18/01/2017
Subject: External Communication concerning an End of Life, either:
Product Termination Notice (PTN)
or
Product Change Notice (PCN, replacement proposal)
PTN in case of no objection or in absence of any particular
extension from car maker OEM, the End of Life (EOL) is scheduled
Wk 35/2017
PCN concerning a replacement with first delivery identification:
Date clock on product (housing, cover, terminal, accessory
Date stamped or written on the box
Part Number depicted on the box
PPAP file for a PCN (Replacement) will be submitted
Data and Information regarding a Product End of Life or Product Change Notification
11 WAY GLOW PLUG UNIT
Designation
DELPHI part level revision
Current DELPHI P/N to be discontinued
MVL 17211105 - DPN 13653766
MVL 17211105A - DPN 13773530
DELPHI part level revision
Future Replacement DELPHI P/N
H
H
Subject :
Change description
Launch a second mold Number 3-4875 for production capacity increase.
New Tool : 4 cavities (From 3 to 6)
Reason:
Quality improvement
Productivity improvement
Technical product/process improvement
Product tooling worn out
Product demand has died away
Product contract has expired
Other: Capacity increase
X
Design Improvement
Further information :
1-Qualification of new mold 3-4875 : Product Validation Test Plan : Laboratory test report will
be available for PPAP Submission
2-After SOP ( Start of production ),the current version will not become obsolete and will be used
by our customer until stocks last.
EAGP_5-4_SA_02-F03_EN
Sheet 1
Effective: 05/09/2015
Component Validation Plan and Report
Part Number:
Delphi Connection Systems
17211105 - 13653766 / 17211105A - 13773530
ECL:
Description:
9 - 11 WAY GLOW PLUG FEMALE CONNECTOR
Report Status:
Comments:
FCA Specification PF 90012 - A 22/04/14
Connector Mating Class 3 (3 ≤ 75N)
Temperature Class T2 ( -40 to +105 C°)
Vibration Class V2 ( On Engine)
Sealing Class S3 (High pressure spray protected)
FCA
Specification
PF 90012 - A
E1
6.4.2E
Connector to connector Mating / Unmating
Mating ≤ 75 N
Unmating ≤ 75N
10
E5
6.4.2M
Connector seal retention
> 10 N
5
E7
6.4.2Q
Lever and Slide open position retention
> 100 N
5
E8
6.4.2R
Lever and Slide resistance to transversal loads
> 60 N
10
Section < 1 mm² ≤ 15 N
Section > 1 mm² ≤ 30 N
8
Turin lab
E11
6.4.2A
Terminal insertion force into connector
E12
6.4.2B
Terminal retention force from connector
H4
5.2.2
Termal Cycling (Environmental Test)
- Pressure leak
≤ 2.8 mm ≥ 60 N
≤ 9.5 mm ≥ 100 N
There must be no loss in the
applied pressure and no bubble
visible existing any test sample
8
10
Test Report
SUPPLIER SIGNATURES
PREPARED BY
NAME : F. GIRARD
DATE : 19/01/17
SIGNATURE :
CHECKED BY
NAME : R. BORTOLONI
DATE : 19/01/17
SIGNATURE :
AUTHORIZED BY
NAME : F. FERRARO
DATE : 19/01/17
SIGNATURE :
wk 43
wk 42
wk 41
wk 40
OCT
wk 39
wk 38
wk 37
wk 36
wk 35
SEP
wk 34
wk 33
wk 32
wk 31
AUG
wk 30
JUL
wk 29
JUN
wk 28
MAY
wk 27
MET
wk 26
StDev
wk 25
Ave
wk 24
Max
wk 23
Min
wk 22
Sam
wk 21
RESULTS
wk 20
TR NO.
wk 19
ACCEPTANCE CRITERIA
wk 18
Laboratory ref
wk 17
APR
REQUIRED TEST
wk 16
Seq./Sec
.
wk 15
SPECIFICATION
SCHEDULE
TOOLING PROGRESS REPORT
DELPHI PART NUMBER:
CUSTOMER PART NUMBER:
Part Description:
17211105 - 13653766 / 17211105A - 13773530
Various
9 - 11 WAY GLOW PLUG FEMALE CONNECTOR
Supplier Name:
DELPHI
REVISION:
ISSUE DATE:
00
19-gen-17
TOP LINE (PLANNED SCHEDULE) =
BOTTOM LINE (ACTUAL SCHEDULE) =
NUMBER OF WEEKS
51/16 52/16 01/17
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
TOOL DESIGN
TOOL CONSTRUCTION
TOOL ASSEMBLY
TOOL TRIAL 1
FIRST SAMPLES + MEASUREMENT
TOOL CORRECTION
TOOL TRIAL 2
SECOND SAMPLES
INITIAL SAMPLES + DIMENSIONAL REPORT
LABORATORY REPORT
PPAP
CUSTOMER APPROVAL
START OF PRODUCTION
SUPPLIER SIGNATURES
PREPARED BY
NAME : F. GIRARD
DATE : 19/01/17
SIGNATURE :
CHECKED BY
AUTHORIZED BY
NAME : G. IMBIMBO
DATE : 19/01/17
SIGNATURE :
NAME : R. BORTOLONI
DATE : 19/01/17
SIGNATURE :
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