Helium Ion Microscope Scipioni, L., Stern, L. A., Notte, J., Sijbrandij, S., & Griffin, B. (2008). Helium Ion Microscope. Advanced Materials & Processes, 166(6), 27-30. Published in: Advanced Materials & Processes Document Version Publisher's PDF, also known as Version of record Link to publication in the UWA Research Repository Rights statement Copyright 2008 ASM International. This paper was published in Advanced Materials & Processes, Vol. 166, Issue 6, pp. 27-30 and is made available as an electronic reprint with the permission of ASM International. One print or electronic copy may be made for personal use only. Systematic or multiple reproduction, distribution to multiple locations via electronic or other means, duplications of any material in this paper for a fee or for commercial purposes, or modification of the content of this paper are prohibited Link to Publisher's website supplied in Alternative Location. General rights Copyright owners retain the copyright for their material stored in the UWA Research Repository. The University grants no end-user rights beyond those which are provided by the Australian Copyright Act 1968. Users may make use of the material in the Repository providing due attribution is given and the use is in accordance with the Copyright Act 1968. Take down policy If you believe this document infringes copyright, raise a complaint by contacting [email protected]. The document will be immediately withdrawn from public access while the complaint is being investigated. Download date: 15. Jun. 2017 HELIUM ION MCROSCOP Tiie physics of secondary electron generation and ion backscattering allows for the collection of image information not possible with a scanning electron microscope in some applications. First results are discussed here. L Scipioni"", L A. Stern, j . Nolte, S. Sijhrandij H tern such as that in Figure lc results, indicating the position of the atoms and the crystal facets. In the ALIS emitter, a tip reforming process causes a small number of atoms to protrude more than the others on the crystal axis (Fig. Ib). These become tile only emitters; thus, they carry all of the ion current (Fig. Id). One emitter is selected to travel through the ion optics, vielding a single atom emitter with high brightness (B > 4x10" A - c m - srO- Tlie electrostatic optics are theoretically capable of producing a focused probe with a diameter of 0.25 nm (spot size down to 0.5 nm has been measured so far.) Carl Zeiss SMT Inc. Peabody, Massachusetts Material-sensitive imaging In addition to imaging the topology of a surface or particle, spatially resolved information is often B. Griffin needed for other properHes, such as chemical comUniirrsity of Western Australia position, grain structure, density, conducti\'ity, and ii, Atislnilia the like. Acquiring such information in a charged particle microscope requires that the beam interact he Orion microscope is based on the first with the sample in specific ways. Following are images that illustrate ways that the commercially manufactured helium field ion gun. Several attempts have been made helium ion microscope can provide high-sensitivity to design a microscope based on the gas material information on surfaces. Figiire 2a shows surface Information from gold field ion source. Now, the Atomic Level Ion Source (ALIS) technology provides a stable helium ion particles on carbon. The image shows a resolution beam with extremely high brightness and thus a of about 2 nm. Notable is the amount of surface detail. This is due to the low energy of the secondary sub-nanometer probe size on the sample. The source is based on field ion emission from electrons (SE), mostly below 5 eV, so that the inforthe apex of a sharp needle held at a high positive mation is coming from just the top few nanometers. voltage in the presence of a gas. The technology of Compare this to the SEM image in Figure 2b, where the field ion microscope (FIM) is based on this phe- the surface character of the particles is completely nomenon, and has itself been used in materials absent because of the higher energy SE's that analysis. Figure 1 a shows an illustration of the typ- come from deeper below the surface, as well as tlie ical hemispherical end-form of a needle of a single type II SE's. These serve to delocalize the probe information. crystal, and the multiplicity of ion beams emitted. If these are collected on an imaging screen, a patThe helium ion microscope image also shows dis*Meinber of ASM International tinct contrast levels corresponding to the grains in T Iff; Fig. 1 — (a) Illustration (side viiiv) of the eiid-fonn of a typical field ion tip. (b) Illustration o/ the ALIS entitter. (c) Actual FIM image of the geometry illustrated in la. (d) Actual FIM imageof ALIS emitter illustrated in Ib. ADVANCED MATERIALS & PROCESSES/JUNE 2008 27 that involves modification of surface states. An example of this is seen in Figure 3. This sample (courtesy of A. Beyer, Bielefeld University, Germany) is a chemically patterned, self-assembled monolayer of nitrobiphenyl thiol (NBPT) formed on a goldfilm.A contact eiectixm beam stencil mask was placed over this layer. The mask had a 40-nm frame within which were multiple electron transparent test windows in the form of circles and ellipses. Upon electron beam exposure, the terminal NO2 Fig. 2 — Gold particles U!U!\;CL! :ntli (a) a helium ion beam, (b) an electron beam. group at the NIBFT surface beneath these windows Magnification is about 250.000X in each image. Vie arrows in the Orion image was reduced to NH2 — a change affecting just the indicate afeiv ofthe many places ivhcre grain kmndaries are seen. top atomic layer of the sample. Previously, this change was orily detected in AFM in friction mixJe, for there is neither topology nor detectable SEM contrast (Fig. 3b). However, the helium ion microscope makes the patterned areas highly visible, as demonstrated in Figure 3a, Tbis capability opens tlie door to many more opportunities to investigate such chemically modified surfaces, Note also that it is possible with both helium ion microscopy and SEM to image through the organic monolayer to the gold film below. Only the ion beam technology allows for deFig. 3 — NBPT monolayer overagoldfrlm. patterned with an electron beam mask,tection of both. (a) Orion image, (b) SEM image. Rutherford images A unique feature of the Orion microscope is the ability to acquire Rutherford backscattered ion images (RBI). This mode highlights materials in the sample based upon atomic number "Z" contrast, and provides complement<iry information to tlie SE image. The helium ion microscope is capable of capturing both images simultaneously through two parallel detection channels, so that identical conditions are assured for both. For example, this capability may be utilized in a materials failure analysis. Tlie images in Fig. 4 are Fig. 4 — Metal whisker formed on a thi-coated copper electrical connector, (n) from a sample of a tin wliisker that has grown out of Orion S£ image, shozrhig cimnges in contrast lei>els along the whisker, (b) Orion an ordinary tin-coated copper electrical connector. RBI image, showing little to no material contrast. Cren: arrows point at identical These whiskers grow over time and can eventtially sites in each image where a transition is seen in the whisker. extend from one electrical connector to another, the material. Although grain boundaries are visible causing failures in electronics. Several space in the SEM image, the resolution is compromised, satellites have even suffered partial or total loss Acknowledgenients and the contrast between the various grains is min- of functionality due to this phenomenon. Although The authors thank imal. Thus, an entirely new view of tliis material be- common and well-studied, the fundamentals Korsten Rottond behind the problem are still not completely comes possible with the helium ion microscope. Andre Beyer of the University of Bielefeld, Germany, who kindly prepared and provided the patterned NBPT monolayer somple discussed herein, and Gary Stupian of The Aerospace Corporation for the tin whisker sample. 28 Another important aspect of imaging is chemical or material contrast. How well can materials be differentiated in an image based on the SF signal? It turns out that the SF yield is a more sensitive fujiction of material for an incident ion beam than for an incident electron beam. Thus, in helium ion microscopy, the images of a given sample tend to display a greater range of gray levels than a corresponding SFM image. This may be attributable to the fact tliat the energy loss for an ion beam at this energy is dominated by nuclear-nuclear scattering rather than electron scattering. The greatly increased surface sensitivity also is beneficial for the investigation of surface chemical states. Tliese factois could benefit the analysis of cataiysts, which depend on surface properties for their behavior and also for any type of nano-patteming undei-sttxjd. The images in Fig. 4 a, b show complementary information from this whisker. The SE image from tlie helium ion microscope shows the toptilogy of the object. The fact tliat tlie different sections ak>ng its lengtli are at different contrast levels indicates that stime discrete changes take place as the whiskers grow. Tliese changes were seen in several places, particularly where the whiskers have a kink or bend. The arrows ui the figuivs point to such areas. The RBI image (also produced on the helium ion microscope), on the other hand, shows that the material is uniform all along the length. Tliis hints that the physical or electronic structure of tlie tin is changing in some way, rather tlian a material variation. However, the RBI image does reveal that a different element (with a higher backscatter yield) is located di- ADVANCED MATERIALS & PROCESSES/JUNE 2008 rectly at the transition points on the whisker. These are seen at the two places indicated by arrows, where the contrast is brighter in a small band. This information could guide analysis of the growth dynamics, Note also that the many particles seen on the whisker in the SE image are invisible in the RBI image, indicating that they are most likely also tin, the same as the whisker. Penod Au 6 * Elemental analysis 0.05 Tlie collection of backscattered helium ions also 10 20 30 40 50 60 70 80 90 too Atomic number provides the potential for quantitative analyses of materials. Tlie intensity, energy spectrum, and an- Fig. 5 — This graph shows the helium backscatter rate for elemental targets. gular distribution of the backscattered ions all cany Experimental (fwhits) and simulated (line) backscatter yields are shown for 25 keV information about the sample under the primary helium ions in conducting elemental targets. Lx'am. We are just beginning to delve into the details of these processes to derive chemical element information. BRUKER The most easily accessible information is the total intensity of the backscatter signal as a function of the Z of the BrukerAXS Handheld target. It Ls generally tRie tJiat the prt)bability of a backscatter event increases with Z. We carried out a set of experiments to evaluate this. A sample was prepared that consisted of a copper Lilock with 44 holes into which were pressed, with indium as a cement, pure elemental material from every conducting element from boron to bismuth. Positive Material Identification (PMI) Relative measurement of tlie RBI yield could be taken by comparing tlie image gray level from each of the samples. After controlling for beam current variations and collector efficiency variation across the stage (via collection of a reference copper area in each image), we determined tlie RBI yield curve plotted in Fig. 5. Although the yield generally increases with Z, pnmiinent peaky are obviovLs, one each in periods 4,5, and 6 of the periodic table. Tliey correspond to the samples of copper, silver, and gold. This phenomenon is not predicted in TRIM simulations, which cia* shown by tlie solid line in die plot. This behavior is as of yet unexplained. The maxima preclude a unique identification of an element based on signal intensity, but the images still provide stime information about the make-up of the sample. S I TRACER Handheld XRF Analyzer • • • • " Fast, accurate, and dependable analysis Nondestructive testing with Grade-ID and Chemistry Largest alloy library on the market Light Element capability, Mg, AL, Si. P Prevent material mix-ups CnHfM By I I H Spin Faunlathin For more information, please visit www.brukerhandhetd.com Or email [email protected] think forward ADVANCED MATERIALS & PROCESSES/JUNE 2008 J Handheld 29 10.000 Oxygen Silicon Copper Gold Au/Cu 1000 10 10 12 Backscattered helium energij spectra from thin gold films on substrates of copper, silicon, and glass (SiOi). Also marked is the expected kinematic edge for each of the elements found in these sauiples. Primanj beam energi/ was b 14 18 20 22 Heliumtonenergy Quantitative information For more quantitati\'e infonnation, we turn to the measurement of low energy Rutherford backscattering spectra. Tlie ion has a probability of undergoing a large angle scattering event through which it is ejected from the material. The maximum energy of a backscattered ion is found theoretically for the case in which the particles collide at the first monolayer. Then the recoil energy is a fraction of the incoming energy, as determined by kinematic calculations: The higher the target atom mass, the larger the recoil energy. Ions, which penetrate more deeply into the material before backscattering, lose energy at a rate determined by the stopping power. Thus, collecting a sufficient number of these ions with an energysensitive detector will reveal a spectioim with an edge at the kinematically defined energy, and a tail extending theoretically down to zero energy. The shape and position of such a cur\'e can be utilized to identify materials and measure layer thickness. An example of our initial explorations into this teclinique is illustrated in Fig. 6. Here we kxiked at thin films of gold on substrates of copper, silicon, and glass (SiO2). Calculatijig from the primary beam energy of 30 keV and the mass ofthe various materials being probed, one would ideally expect edges in the spectra at the line positions indicated on the plot. Although tlie instnimentation factors broadened the spectral features in this experiment, it is obvious that we can both detect the substrate and distinguish the materials one from another. See for example the evidence of the oxygen in the glass sample, which is absent from the silicon sample. The double humps in these peaks can also enable gold layer thickness determination. As the technology is utilized by more researchers utilizing more of the analytical options on the ttiol, our understanding of tlie potential of this technique will grow even further. €• For more infonnation: L. Scipioni, Carl Zeiss SM T Inc., One Corporation Way, Peabody, MA 01960; I.scipioni® smt.zeiss.com; www.smt.zeiss.com. Bibliography 1. V. N. Tondare, 1. Vac. Sci. Technol. A, 73 (6), p.l498 {20)5). 2. J. Morgan et. a\.. Microscopy Today, 14 (4), p.24 (2(X16), 3. M. K. MiUer and C. D. W. SmitlV, "Atom Probe Microanalysis: Principles and Applications to Materials Problems", Materials Research StKiety, Pittsburgh, ]9H9. 4. J.H. Richardson, and B.R. Lasley, "Tin Whisker Initiated Vacuum Metal Arcing in Spacecraft Electronics," 1992 Govemment Microcirctiit Applications Conference, Vol. XVIII, pp. 119 -122, November 10 -12,1992. We manufacture... patent pending composite alloy wires made exclusively for the Twin Wire Arc Spray process, and designed to solve your most challenging coating is Call Us Toda,. 314-801-6"" 47.14 Eiirth City Exp Bridgelon. MO W044 \v\vu .arcmclt.com Bridging the Gap Between Science and Appiication 04 ADVANCED AAATERiALS & PROCESSES/JUNE 2 0 0 8
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