71 Manufacturing Industries Division The design, development and manufacture of a new and unique tennis racket R C Haines, M E Curtis, F M Mullaney and G Ramsden Dunlop Sports Company Limited, Horbury, Wakefield, West Yorkshire This paper describes how a revolutionary new process was devised for producing top quality tennis rackets from carbonjbre reinforced thermoplastic by a specially developed injection moulding process. The product and process were evolved following an initial study by a multi-discipline team in January 1578 which led to a fully engineered manufacturing process starring production in November 1980. The new racket undercuts the price of competitors’ carbonjbre composite rackets in a market Sector of growing importance, and the hdded value’ of the product is significantly higher than that for conventional wooden rackets currently manufactured by the Company. When other comparisons are made with wooden racket manufacture, the new product and process show adGantages in nearly every aspect of production eficiency. The new racket and process which are prolected by three patents, won a Design Council Award in 1981 and was the winner of the Willis Faber Manufacturing EfSectivenes.7 Award organized by the Institution of Mechanical Engineers in May 1582. 1 THE MARKET AND COMPETITIVE ACTIVITY The United Kingdom has been a manufacturer and exporter of sports equipment for many years and tennis rackets have featured in this significantly. The world boom in tennis since the late 1960s has brought many non-traditional manufacturers into the business and rackets based on metal as well as on wood became established. Due to the relatively low technology and high labour content of such rackets, manufacture has moved increasingly to low labour cost areas of the world, particularly to Taiwan. The UK racket industry is under ever increasing competitive pressure in this market sector-a problem common to other areas of UK manufacturing industry. Since the early 1970s rackets based on composite materials (e.g. glass fibre and/or carbon fibre reinforced plastics) have been introduced particularly in the USA where the influence of West Coast aerospace technology has been applied to a variety of products. Such rackets, although expensive, have found demand where players are prepared to go ‘up-market’ to obtain advantages in weight, balance and general playing qualities together with durability. While composite rackets made in the USA have been primarily based on carbon fibre, racket manufacture based mainly on glass fibre has been established in Japan and again, low labour cost Taiwan is rapidly developing a significant carbon fibre and glass fibre composite racket industry to supplement established wood and metal racket manufacture. Market research indicates that though the total world racket market is relatively static at some sixteen million units per year, demand for wood and metal rackets is declining while that for composite types is increasing rapidly (Fig. 1). It appears that the composite may well become established at some future date as the most common type. Dunlop Sports Company, a wooden racket manufacturer of over fifty years standing, was hard pressed to This paper was originally submitted as an entry to the 1982 Willis Faber competition. The M S was receiced on I March 1982 and was accepted for publication o n 7 February 1983. 41:X3 @ IMechE May 1983 10 121 M 8 4i M 2 I 1 1980 1981 1982 1983 1984 1985 Fig. 1 World market: tennis racket types Wood Composite Metal Total market 1980 55 per cent 30 per cent 15 per cent 15 million 1985 50 per cent 40 per cent 10 per cent 16 million meet the demand for wooden rackets in the boom years of the early 1970s, but some seven years later its business was being so seriously eroded that it had to review its position. The Company decided that if it was to protect its worldwide racket business then it must be represented in the growing composite sector. From analysis of competitors’ composite rackets and internally made experimental versions certain problem areas were identified : 1. Composite rackets have to be substantially handmade so that potential UK manufacturers would indeed find it difficult to compete with low labour cost areas of the world. 0263-7146jS3j197B-0071$02.00 Downloaded from pib.sagepub.com at PENNSYLVANIA STATE UNIV on May 9, 2016 Proc Instn Mech Engrs Vol 1978 R C HAINES, M E CURTIS, F M MULLANEY A N D G RAMSDFN Due to hand assembly, the rackets often exhibited variable strength unless they were ‘over-engineered’. lJsing expensive carbon fibre, this would increase costs considerably. Significant manufacturing time was associated with the moulding operation due to the fact that thermosetting resins conventionally used have to be subject t o ‘cure’ times of several minutes duration. It is necessary to illustrate the above. The term ‘composite material’ is generally understood to refer to fibres of glass, carbon or other filamentary material coated with a thermosetting resin (based usually on polyester, epoxide or phenolic) which are assembled in appropriate geometrical form and then moulded under heat and pressure to produce the desired product. The product, being a tennis racket, must conform to the size and shape dictated by convention. The problem is that composite materials have specific gravities of approaching twice that of laminated wood and so the only way in which the requirements can be met is by producing hollow mouldings or at least mouldings with low density cores.* Herein lies the necessity for complex hand building. The desired result is usually achieved by assembling the uncured composite materials onto some form of inflatable or expandable mandrel which needs careful hand fabrication and insertion into a mould, The process is both slow and costly. The moulding process itself is normally of several minutes duration and considerable surface finishing is subsequently necessary. Stringing holes have to be drilled-in by a separate operation and generally the process does not lend itself to high volume production (1). The requirement was clear. A new composite racket and manufacturing process were required which would offer : (a) (b) (c) (d) a low labour cost manufacturing route, high product strength and uniformity, high production rate, hopefully, a perceived consumer product advantage. 2 PRODUCT DESIGN AND PROCESS DEVELOPMENT A multi-discipline design team from a newly established R & D Group was brought together consisting of a plastics technologist, a physicist and design and production engineers. A two-day study session was arranged in which all aspects of design and manufacture of composite rackets were considered with no restrictions being placed on methods or materials. While their significance was only subsequently realized, certain important principles were established and were recorded amongst notes made at the meeting. These were : 1. To reduce labour costs to a minimum, a plastics injection moulding proces was desirable. 2. Considerations of specific gravity of composite materials dictated that the racket structure must be hollow (as noted previously). 3. It was necessary to specify precisely the dimensions and appropriate strength and stiffness of a simple test specimen which would reflect the required properties * Nore mctal racketa are baaed on d r m n tube or hollow extruded sections of a racket. Laboratory trials could then be made on proposed materials, sections etc. Having established the above criteria the following investigations were conducted : 1. A thermoplastic moulding compound based on nylon with short carbon fibre reinforcement was identified, and it became apparent that this offered the highest strength and stiffness of any injection moulding material. It was very costly, however at over &16/kg for a 30 per cent loading of carbon fibre and so would have to be used very efficiently. 2 The prospects of producing hollow injection mouldings were considered. No technology was available for achieving this, so thought was directed at ways in which this might be undertaken. The possibilities of moulding the reinforced plastic around a removable core was contemplated and in particular the use of a core which might be subsequently dissolved out (i.e. a soluble core) was considered. A proposal was made to use a core of low melting point metal which had a melting point below that of the melting point of the reinforced thermoplastics material itself. But how could the hot plastic material be injected without the core melting in the first place? The idea was shelved while other schemes for using removable cores were investigated. 3. How was the specification of a test specimen, on which the identification of an appropriate construction depended, to be established? The geometry of a tennis racket is complex and defies accurate mathematical analysis, but it was realized that nontraditional rackets of appropriate stiffness and strength were made from aluminium extrusions bent into a key-hole shape in which the elliptical head was completed by a separate ‘throat-piece’ of metal or plastic. A 6 in length of the aluminium extrusion could be taken, measured for weight, stiffness and strength and these values used as criteria for a test specimen of similar length and of a section to be decided. While the above investigations were proceeding practical work led to a surpriiing and important discovery. It was found that a hollow injection moulding could in fact be made by moulding plastic material around a low melting point metal alloy, the plastic material being injected at a temperature well above the melting point of the metal alloy. This was found to be possible if: 1 . Very high injection speeds were used. 2. A temperature differential of about 130°C existed between the melting points of plastic and metal respectively. It appeared that, providing there was a certain minimum volume of metal to act as the core, the capacity of the metal to absorb the heat of the injected plastic was such that the plastic solidified before the metal started to melt. Here then was the basis of a new moulding technique. It was now decided that, to minimize production costs, the racket stringing holes should be moulded-in to avoid the drilling process necessary with wooden, metal and conventional composite rackets. This was important because hole-edges could be accurately Proc Instn Mech Engrs Vol 1978 @ IMechE May 1983 Downloaded from pib.sagepub.com at PENNSYLVANIA STATE UNIV on May 9, 2016 73 THE DESIGN, D E V E L O P M E N T AND MANUFACTURE OF A N E W AND UNIQUE TENNIS RACKET formed to avoid the sharp edges (and so early string failure) sometimes found on wooden rackets and also to avoid the use of plastic insulating grommets essential with metal and composite constructions. A 6 in long test-piece of cross-section appropriate to the head of the proposed racket was designed. Wall thickness of the hollow moulding was determined in conjunction with the specific gravity of the reinforced thermoplastic to give appropriate weight. It will be appreciated that two moulds have to be made-one for the metal alloy and one for the final plastic moulding. The metal component when made must be accurately placed inside the injection mould and located centrally during the plastic injection phase so that uniform wall thickness is obtaincd. In order that the stringing holes can be moulded-in, it will be appreciated that retractable ‘pins’ are necessary which pass completely through the moulding at the injection stage and are subsequently withdrawn to allow removal of the moulding. To allow this, holes are required in the metal alloy ‘core’ (these are in turn produced by retractable pins when the core itself is made). Another important discovery was then made after examining sample mouldings made using retractable pins. If, in fact, the retractable pins used in the injection moulding process are made smaller in diameter than the holes in the core then plastic material, when injected, passes down between the pin and the hole in the casting as well as sheathing the casting. When the metal alloy is melted out, the plastic material remains to form a hollow pillar around the string hole position, which passes across the hollow interior of the moulding. It was immediately appreciated that this hollow pillar formation would enable much thinner wall sections t o be used than would otherwise be the case, because the high stresses imparted by each string on the frame structure (usually of the order of 60 lb) would be distributed by the pillar across the frame section. This would enable a lighter frame to be produced than would otherwise be the case. This feature was recognized to be patentable and the first of three patents was taken out on the product and process (2). Appropriate wall and pillar sections were established and it was verified from the test-piece that satisfactory strength and stiffness would be obtained in a racket head made to similar dimensions. Suitable drawings Grommets used in core location pin holes V Hollow pillars ailow strings to pass through I I I Solid pillan (optional) Groove for strings Section A - A Fig. 3 Section through moulded frame were prepared (Figs. 2 and 3). The wall thickness was established at 2.5 mm and here fortune took a hand. It was later established, when sections of racket frame were analysed at Cranfield Institute of Technology, that the wall thickness chosen produced optimum fibre alignment in a nylon matrix, thus maximizing strength and stiffness in the hoop direction (Fig. 4). From information gained in test-piece analysis a prototype racket was designed, and two simple moulds produced for the metal core and final moulding. The String hole pins (retractable) Fuiible core I Metal mould Section A ~A Fig. 2 Section through mould tool Fig. 4 X-ray photograph of section through racket showing fibre alignment [Cranfield Institute of Technology] 0 IMechE May 1983 Proc Instn Mech Engrs Vol 1978 Downloaded from pib.sagepub.com at PENNSYLVANIA STATE UNIV on May 9, 2016 74 R C HAINES, M E CURTIS, F M MULLANEY A N D G RAMSDEN Fig. 5 Core partially sheathed in carbon fibre reinforced nylon showing how material flows from single injection point Fig. 6 Section through hollow moulded racket showing reinforcing pillars around string holes racket proved to be very strong and met all the requirements of weight and strength, but it was designed from an engineering viewpoint and its appearance did not meet with the approval of the marketing department. Pre-production moulds were then designed after the approval of a wooden mock-up and this was the basis of the final production tooling. A partly moulded racket and a sectioned one are shown in Figs. 5 and 6 made using the production tooling. Having established a viable method of racket frame manufacture, another problem required solution. Players have individual preferences regarding racket weight, balance and grip size. The problem was that injection moulded frames are identical in every way and there was no easy facility for suiting individual requirements. It was then decided to use rigid polyurethane foam as an internal filling for the hollow structure and for forming handles of different sizes onto the shaft of the racket moulding in a second moulding operation. Choice of a low density foam for the internal filling and a medium density foam for the handle would allow frame weight and balance to be varied at will by changing the relative amounts of each foam. Additionally, the medium density foam was allowed to expand through holes moulded in the base of the shaft of the frame to form a handle which was integrally moulded to the frame structure (Figs. 7 and 8). The use of polyurethane foam in this way produced good vibration dampening properties and allowed a variety of rackets to be made from standard mouldings. The manner in which this was done was the subject of a second patent application (3)- 3 ENGINEERING ASPECTS Machinery and equipment for producing the racket in large quantities was the subject of special investigation. The basic necessities were: (a) (b) (c) (d) (e) a means of injection moulding the racket frame, a means of making castings at high rate, suitable moulds and tooling for the above, a method of melting out the cores, equipment for accurately dispensing polyurethane foam. Figures 9-1 4 show the equipment and tooling referred to below. The injection moulding machine chosen was a substantially standard 300 ton clamp 16 oz reciprocating screw machine, the governing factor being the platen size which had to accommodate a moulding 27 in long. The necessary 10 oz shot was well within the capability of the machine-an important factor in view of the complexity of the moulding. The casting process led to special problems due to the fact that the eutectic tin/bismuth alloy used was not normally the subject of high production requirements. It was decided to adapt a commercially available lowpressure die casting machine for the purpose. Such machines consist essentially of a crucible which can be pressurized by air to raise a column of molten metal to a mould situated above the crucible. The machines are normally used for aluminium casting and the high specific gravity of the tin/bismuth alloy (8.5 compared with 2.7) introduced certain problems regarding metal flow. De-moulding of the casting, which had only limited strength, was also a problem if fast cycle times were @ TMechE May 1983 Proc Instn Mech Engrs Vol 197B Downloaded from pib.sagepub.com at PENNSYLVANIA STATE UNIV on May 9, 2016 THE DESIGN, DEVELOPMENT AND MANUFACTURE OF A N E W AND UNIQUE TENNIS RACKET 75 MOULDED PLASTIC GRIP FERRULE HOLES IN FRAMEAUOW FOAM TO PASS THROUGH AND FORM HANDLE I - \ \ LOW DENSITY P.U. FOAM IN HEAD AND SHAFTS P.U. FOAM IN HANDLE END OF FRAME AND ALSO UNDER GRIP HANDLE AVAILABLE IN VARIOUS SIZES Fig. 7 Section through handle FRAME SECTION BASED ON HOLLOW RECTANGLE FOR OPTIMUM UTlLlSATlON OF MATERIAL PROPERTIES TO ACHIEVE DESIRED STRENGTH AND STIFFNESS HARD WEARING EPOXY PAINT, SILK SCREEN PRINTED COSMETICS, AN0 ACID CATALYSED LACQUER FINISH INDIVIDUALPILLARS MOULDED AROUND EACH STRING HOLE TO GIVE ADDED STRENGTH AND EASE OF STRINGING D HEAD ECTION DENSITY 'S DAMPE AND IMPARTS BALANCE ALL SHARP EDGES REMOVED Fig. 8 Section through head 0 IMechE May 1983 Proc Instn Mech Engrs Vol 1978 Downloaded from pib.sagepub.com at PENNSYLVANIA STATE UNIV on May 9, 2016 R C HAINES, M E CURTIS, F M MULLANEY A N D G RAMSDEN 76 Fig. 9 Diecasting the core for the racket frame from low melting point metal alloy used. By developing an automatic ejection system and carefully controlling the temperature of the mould good castings could eventually be obtained in a cycle time of 2.5 minutes. Fig. 11 General view of the manufacturing area: the injection moulding machine is in the upper part with die casting machine immediately behind; the melt-out conveyors and oven are on the right hand side 4 MOULDS AND TOOLING The moulds for producing the casting and the injection moulded frame are substantially the same in general design as each is required to produce a racket shape with moulded-in holes in the looped area. In order that maximum advantage could be taken of the mechanized processes, it was desirable that the necessary moving mould parts were automatically actuated. The pins forming the holes in both the casting and the final moulding were arranged to move in and out with mould closing and opening. While this is standard injection moulding practice, the actual moulds were (a) (b) (c) Fig. 12 Melt-out conveyor and oven showing moulded rackets on conveyor moving to the oven Fig. 10 A composite photograph showing the three stages of racket moulding: (a) Examination of mould (b) Metal core fitted into position for the moulding operation (c) Mould open after injection to show core sheathed in carbon fibre nylon material Fig. 13 Quality control apparatus for checking frame stiffness Prnc Instn Mech Engrs Vol 1978 0 IMechE May 1983 Downloaded from pib.sagepub.com at PENNSYLVANIA STATE UNIV on May 9, 2016 THF DESIGN. DEVELOPMENI‘ AND MANUFACTURE OF A NEW A N D LJNIQUE TENNIS RACKET Fig. 14 Handle moulding: polyurethane foam is metered into moulds clamped around the handle position; a racket with the handle moulded on is shown separately highly complex with eight separate sliding blocks making up the total of sixty-four holes required in each casting and moulding. In the case of the moulding, it was important that the core be accurately located so that uniform wall thickness would be obtained. This was arranged by the use of four manually operated retractable locating pins in the elliptical head area of the racket together with spigots at either end of the shaft (the top one being situated at the junction of the twin shafts). All removable parts were fitted with electrical interlocking devices to prevent mould damage should retraction not take place. Development work on the moulding process was required to ensure accurate core centralization which was improved by the use of spigots incorporated in the casting. This was the subject of a third patent (4). The number and position of the injection ports required special experimentation particularly as these afFected the number and position of the ‘weld’ lines in the racket head resulting from material flow from different directions. The speed of mould filling was found to be critical: if it was too slow the casting melted locally, if it was too fast bad welds were obtained due to air entrapment. Eventually a 3 second injection resulting in a 1.5 minute cycle time was established as giving good results. The analysis of the mouldings by Cranfield Institute of Technology referred to previously indicated that weld positions were difficult to identify. It would appear that the very complex flow path created by the pillarstructure causes swirling in the reinforced plastic such that simple butt-jointing of flow does not occur and I7 hence there is no reduction of strength at these positions. Subsequent melt-out of the metal cores was arranged by conveyorizing the moulding assembly through air heated ovens at 180”C, the mouldings being held in holsters in a tilted position so that the metal would run out from all parts of the frame on melting. This was assisted by introducing a vibrating action to the frames in the last one-third of the oven. The molten metal falls into a tray at the base of the oven where it is collected for re-cycling. The melt-out process has been subject to continuous development and a new method has recently been introduced in which melt-out is carried out in hot oil. This has the following advantages: 1. More uniform heating prevents distortion of the moulding. 2. The moulding is annealed and so areas of mouldedin stress are relieved. 3. Lcss metal residuc rcmains inside the mouldings. 4. The method is quicker and uses less electrical energy. The injection of foam polyurethane to the inside of the racket frame and to the handle area is carried out by standard polyurethane dispensing machines capable of dispensing controlled shot weights so that the final weight and balance of the rackets can be chosen at will. The isocyanate and resin components are continuously circulated in the head of the machinc for consistency. The capital cost of all the production tooling and machinery amounted to &160000 (1 979 prices). 5 PRODUCTION EXPERIENCE AND PRODUCT QUALITY Volume manufacture started in November 1980 and to date (February 1982) over 40000 rackets have been produced on single shift working. The planned capacity (three shift) is some 120 000 rackets per year. Some initial difficulty was experienced in ensuring that the core was accurately centralized and special ultrasonic thickncss gauges were obtained so that wall thickness could be accurately monitored. Refinement of the factors affecting core location overcame these problems. It was considered that metal oxidation might produce losses which would add significantly to cost particularly in view of the high metal cost. However, experience showed this amounted to less than 1.0 per cent and was easily accommodated in process costs. Generally, the process has been found to run extremely well on a day-in day-out basis with rigorous quality checks on raw material and finished products being applied. Excellent strength and uniformity have been obtained and, comparing with a wooden racket which by its very nature is a variable product, a strength advantage of a factor of 3 could be ascribed to the injection moulded frame. Comparing it with ‘conventional’ composite frames of various types and makes, the injection moulded frame is found to be at least as strong as many, and stronger than most. This is undoubtedly a reflection on the very strong structure of internal bracing because otherwise, short fibre thermoplastic structures would not be expected to be as strong as continuous filament/thermosetting types. 0 IMeLhE May 1983 Proc Instn Mech Engrs Vol 1978 Downloaded from pib.sagepub.com at PENNSYLVANIA STATE UNIV on May 9, 2016 78 R C HAINES, M E CURTIS, F M MULLANEY AND G RAMSDEN 6 ECONOMICS OF MANUFACTURE 7 MARKETING AND MARKET ACCEPTANCE Comparison of the cost effectiveness of the injection moulded racket is highlighted by comparison of manufacturers’ indicated trade prices (source International Sport and Leisure Exhibition, National Exhibition Centre, October 1981). At that time the injection moulded racket (now called the Dunlop Max 150G) was E32.05 while competitors’ products were noted to vary between E l 0 and E58 in excess of this figure. The actual cost of any racket based on carbon fibre is greater than one based on wood due to a factor of around 30: 1 in basic material costs. However, from a financial view point it is advantageous to produce and sell products with high added-value” and low cost of conversion from basic material to finished product and it is here where the injection moulded racket (IMR) scores. Comparison of the added value for the IMR with that for a conventional top quality wooden racket is as follows, taking wood at an index of 100: The Dunlop Max 150G was launched at press conferences held in London in November 1980. Excellent press coverage followed both in the engineering and technical press and also in the specialist sports press (56). The racket and its manufacturing process were featured in BBC’s ‘Tomorrow’s World’ in January 1981 and also in broadcasts on industrial news in the BBC World Service. It was given a Design Council Award in 1981. Player acceptance has been excellent and the good playing qualities were exhibited early in the development with the prototype rackets. These qualities are undoubtedly due to the very satisfactory combination of weights, balance, stiffness and strength afforded by the unique construction and the special properties provided by the use of carbon fibres in a nylon matrix not previously used in sports equipment. It would appear that the high stiffness of carbon fibre is tempered by the comparative elasticity of the nylon to give a ‘sympathetic feel’ to the player on ball contact. One particular point was noted. Players could very readily change to the new racket even when previously used to rackets of varying materials and constructions. Such adaptability is often not possible with a new racket and it does demonstrate that the new racket exhibits ‘easy playability’ and is in fact a ‘player’s racket’. The racket was used successfully in international tournaments in 1981. Added value (index) Wood 100 IMR 140 In terms of marginal manufacturing cost, calculated now and in five years time, during which period the cost of carbon fibre is expected to fall by around 25 per cent due to the large volume increase in manufacture, the following comparison is obtained: Marginal manufacturing cost 1982 (index) Marginal manufacturing cost 1987 (index) Wood 100 IMR 180 100 160 It will be noted that the cost differential will decrease significantly. Further comparisons with wooden racket manufacture are also warranted in view of the Company’s current commitment to wooden racket manufacture. Comparisons have been made on the basis of actual differences or by taking a wooden racket to have an index of 100 for comparison purposes as follows : 1. Number of separate manufacturing stages (actual) 2. Elapsed time for manufacture (actual), weeks 3. Value of work in progress (index) 4. Manufacturing area required (index) 5. Number of operatives per 1000 frames per week (actual) 6. Energy requirement (index) Wood 28 10 IMR 11 The new racket and its method of manufacture enable an industry under pressure from both cost and changing technology to compete strongly in a world market sector of increasing importance. With good patent protection the Company should be able to increase its market share even above the estimates made and, with the good financial returns calculated, the product and process promise a sound means of first stabilizing and then expanding the racket business of the Company. 4 ACKNOWLEDGEMENT 100 70 100 83 22 17t 100 50 It will be seen that the advantage is always with the injection moulded frame. * Addcd value = selling price less cost of materialsand bought-in services. 7 This figure reduces significantly as production increases above loo0 units per week. 9 CONCLUSION Acknowledgement is made to Mr F. W. Popplewell formerly of Carlton Sports Company (a Ounlop Sports Company Subsidiary) for his important contribution to the work described in this paper. REFERENCES Leonard, T. What you get in a graphite racket. Tennis, Sept. 1980. UK Patent Application GB 2 015 886 A UK Patent Application GB 2 056 864 A UK Patent Application GB 2 056 863 A Knight, R. Injection moulding: it’s a whole new ball game. Eureka, Dec. 1980. 6 Engineering Materials and Design, Jan. 1981. 1 2 3 4 5 0 IMechE May 1983 Proc lnstn Mech Engrs Vol 197B Downloaded from pib.sagepub.com at PENNSYLVANIA STATE UNIV on May 9, 2016 THE DESIGN, DEVELOPMENT AND MANUFACTURE OF A NEW A N D UNIQUE TENNIS RACKET 79 Materials used in manufacture APPENDIX Manufacturing equipment Custing Machine A. W. Plume Limited, ‘S N’ Economatic low pressure die-casting machine. Injection moulding machine R. H. Windsor Limited, SP30/300 Model. Die-casting und injection moulds Designed and manufactured internally. Pol yurethune dispensing machine Engineering Services (Urethanes) Limited, Cannon C7 polyurethane dispensing machine. Metal Alloy Eutectic Fusible Alloy No. 17, Fry’s Metals Limited, Mining and Chemical Products Limited Reinjorced thermoplastic 30 per cent carbon fibre in nylon 6.6 (heat stabilized), Ref. RC 1006. LNP Plastics Limited. Polyurethane muteviais Lankro Chemicals Limited, Baxenden Chemical Company Limited. Proc lnstn Mech Engrs Vol 1Y7H 0 IMechE May 1983 Downloaded from pib.sagepub.com at PENNSYLVANIA STATE UNIV on May 9, 2016
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