Wysong and Miles Hydraulic Press Brake

MTH II, HIGH PRODUCTION,
HYDRAULIC PRESS BRAKES
HYDRAULIC CONTROLLED FORMING, AT MECHANICAL SPEEDS
Fabl;cation facilities throughout the country are
realizing the production advarItages of owning a
Wysong MTH II hydraulic press brake. They are
finding that the MTH II series feature the fastest
operating speeds available. and a highly reliable
machine design to ensure longer uptime with less
yearly maintenance. Users are finding that these
machines dramatically reduce operating cost
and overhead while assuring their production
department of more parts per day.
If your fabricating operation needs to increase
press brake production. evaluate the benefits
and features the MTH II series has to offer.
BUILT FOR SPEED AND CONTROL
Whether you're bottom bending or air bending.
the MTH II prOVides easy setup adjustments and
flexible hydraulic control to quickly adjust the ram
speed to suit your application needs.
• MTH II-Bottom bending at 23 strokes per minute
• MTH II-HS-Bottom bending at 41 strokes per
minute
• Speed adjustment to control sheet whip-up. and
ram repeatability for air bending
• Low yearly maintenance attributed to a durable
machine design coupled with a simple hydraulic
circuit
• Easy ram tilting for fade-out work and die
alignment
• Quick ram adjustment of bottom stop. speed
change and stroke length
• Manual tonnage control
• One shot lubrication
UNMATCHED FORMING
EFFICIENCIES FROM TWO MODELS
Whether your press brake needs are for air
bending or bottoming, high volume or regular
production runs, MTH II press b~akes
offer improved production levels from two models.
Compare our operating speeds and features
against "other" press brakes and see why Wysong
is your smartest press brake investment for fast
return and long term operating efficiency.
AM SPEED COMPARISON
FULL STROKE
MTH II
MTH II·HS
Ram approach
Press
Return
300 ipm
8 - 20 ipm
210 ipm
400 ipm
8 -40
400 ipm
CYCLE TIME COMPARISON - WITH 4" TROKE
Stroke
(inches)
Ram approach:
Press
Return
Total time per cycle
Total strokes per minute
MTH II-HS
(inch per
second)
0.8
1.5
1.3
3.6
16
0.68
0.75
0.75
2.18
27
4.0
0.5
4.5
CYCLE TIME COMPARISON ­
W~TH
Stroke
(inches)
Ram approach:
Press
Return
Total time per cycle
Total strokes per minute
MTH II
(inch per
second)
2.0
0.5
2.5
2" ST OKE
MTH II
(inch per
second)
MTH II-HS
(inch per
second)
0.4
1.5
0.7
2.6
23
0.30
0.75
0.38
1.43
41
r..
•
MODEL MTH II 60·72
(60 TON BY 6 FOOT CAPACITY)
••
A SIMPLE HYDRAULICS PACKAGE
PROVIDES LOW MAINTENANCE
AND HIGH PRODUCTION
OPERATION
The simple, uncluttered, hydraulics package
incorporates all the valving in a single hydraulic
manifold. The monoblock manifold design reduceS
the amount of tubing and connections to ensure
ease of maintenance, if ever reqUired. The aircraft
quality steel tubing is flared, fitted, neatly
arranged, and connected for a lifetime of
hydraulic integrity.
Because the speed of the ram is gravity
assisted in approach. higher operating speeds are
obtainable with lower power levels, and
with less oil volume. With less oil requirement, the
oil reservoir is designed substantially narrower to
permit the forming of long parts with, acute
angles, above the height of the machine .
HEAVY, MONOBLOCK
HYDRAULIC CYLINDERS
The cylinders are monoblock construction
and are machined from blocks of forged 1141 steel.
The bore in the cylinders is honed to a
16 micro-inch finish. The monoblock design re­
duces seal interfaces. wear points and load concen­
tration.
The monoblock cylinder provides far superior
strength and sealing characteristics compared to
the traditional tube and end cap design.
The pistons are precision finished. induction
hardened. and are fitted with high quality. pressure
sensitive seals. The piston rods are accurately
gUided through the stroke by multiple nonmetallic
bearings.
The heavy cylinder mounting plates are
machined with a shoulder to provide positive
location for the cylinders. This ensures that the
mounting bolts are never in a shear condition when
the machine is under load. The design also
transfers the forming load to the frames and pro­
vides a large bearing surface. The mounting plate
weldments are engineered to withstand a shear load
equal to six times the maximum tonnage rating of
the press brake.
Highly reliable
PLC simulates
relay logic and
reduces the
amount of
electrical
circuitry to
ensure easier,
faster servicing
and trouble
shooting.
~.
FOUR POINT, RAM GUIDING SYSTEM
To ensure positive lateral and vertical stability of
the ram as it travels through the stroke. Wysong
uses four widely spaced. nonmetallic ram gUides
and two precision roller gUides.
When the machine is under load. the work force
is distributed to four points rather than two. The
four point gUiding system eliminates excessive wear
to the gibs when forming large sheets of plate
that produce rear loading on the ram.
True center line loading is achieved through this
reliable gUiding system and the spherical connector
interface between the ram and piston rods.
t,
\)
RAM BRACE FOR STRAIGHTNESS
An adjustable brace is mounted to the back of
the ram to provide a straightness of±.001" per foot
along the length of the ram.
HEAVY TORQUE TUBE DESIGN
The large torque tube stabilizes both ends of the
ram to ensure ram parallelism during operation.
An eccentric on one end of the torque tube
assembly allows for easy adjustment of ram tilt
to compensate for worn tooling. or to permit
fade-out bending
For improved setup and
material handling. MTH
II press brakes can be
easily integrated to
the more popular CNC
gauging systems
available.
The press brake shown is
equipped with a Hurco
two axis back gauge.
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STROKE CONTROL
rONHA(OE CONTROL CHAAT
toO lOHlIQOt\
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II
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The easy access stroke control unit provides
qUick ram adjustment of stroke length, speed
change point and ram bottom stop position. The
stroke length and speed change point are adjusted
by qUick adjusting cams, while the bottom stop is
positioned by a handwheel attached to a precision
lead screw.
• TOP STOP - or stroke length is qUickly adjusted
by moving the Top Stop indicator up or down .
For a smaller shut height, for more strokes per
minute. the indicator is positioned further
up the scale .
• SPEED CHANGE - is adjusted to where the
operator wants the approach speed to shift to
press speed to avoid sheet whip-up. By moving
the indicator up, the speed change occurs closer
to the work.
• BOnOM STOP - is a fine adjustment for accu­
rately controlling the lower limit of ram travel.
The Bottom Stop handwheel adjusts the ram to
control the upper die penetration for air bending
work. When performing bottoming operations,
the upper die is easily positioned to compensate
for the material thickness to be formed.
TONNAGE CONTROL
MTH II press brakes are furnished with a manual
tonnage control that allows easy adjustment of the
tonnage to suit the material to be formed.
After you have determined the tonnage required
for the material to be formed, you simply dial in the
appropriate tonnage with the control knob.
Easy adjustable tonnage increases the life of the
tooling and machine by allowing the operator to
adjust the pressure to meet individual
job requirements.
LOW SPEED CONTROL
To assist in the repeatability of the ram,
especially when forming light gauge material, the
low speed control slows the ram speed to ensure
better than ±.002" ram repeatability for air bending
operations.
RAM TILT ADJUSTMENT
Easy ram tilt adjustment is provided to
compensate for worn tools, material variations
and operations reqUiring fade-out. The ram can be
tilted up to 1/4".
FLUSH FLOOR BED DESIGN
Flush floor bed design is available on all models
from 60 tons to 400 tons, up to fourteen feet bend­
ing capacity. The flush floor design eliminates the
high cost of constructing a pit to accommodate
below-the-floor, bed designed press brakes.
STANDARD CONSTRUCTION FEATURES
FRAME
• Welded steel construction with contoured stress points.
• Narrow hydraulic tank welded between the frames, in the
upper section, and shaped to eliminate any interference
in the work area.
• Cylinder mounting plate is machined with a shoulder to
provide a positive location for the cylinder. This ensures
that the mounting bolts are never in a shear condition when
the machine is under load. The mounting plate weldments
are engineered to withstand a shear load equal to six times
the maximum tonnage rating of the machine.
RAM
• Solid one piece, steel construction.
• Ram furnished with dual nonmetallic ram
gibbing on each end.
• Precision cam roller gUides for lateral stability.
• The large torque tube stabilizes both ends of the ram to
ensure ram parallelism and allows for tilt acljustments.
• One-shot oil lubrication.
• Adjustable ram tilt to ± 1/4".
• Spherical bearing connection between the ram and piston
rods for ram tilting without lateral stress on the piston rods.
• Ram brace maintains a ram straightness to ±.001" per foot
along the length of the ram.
• Spring loaded ram clamp bars.
• I00 ton through 400 ton press brakes are furnished
with replaceable threaded inserts in the ram for
clamp bar screws.
BED
• Steel plate constmction.
• Smooth bed top with die holder clamp bars.
HYDRAULICS
• Filled reservoir with, multipurpose, automatic
transmission flUid.
• Hydraulic valves are incorporated into a single monoblock
manifold for reduced tubing and connections.
• High pressure, aircraft quality, steel tubing in place of
rubber or plastic hoses.
10 Micron return filters with service indicator.
• Manual tonnage control
• Low speed control valve to ensure better than ±.002" ram
repeatability for air bending and to prevent sheet whip-up of
long flanges.
• Hydraulic flow divider.
Y1-Y2 CYLI NDERS
• Cylinders are machined from high quality steel forgings.
• Monoblock cylinder construction minimizes seal interfaces,
wear points and load concentration.
• Pistons are precision finished and induction hardened.
• Nonmetallic bearings ensure proper gUidance in cylinder
bore, eliminating piston and bore contact.
• High pressure seals are used at the piston and rod cap.
MOTOR CONTROLS
• Electric motor controls with fused disconnect switch, low
voltage control circuits in NEMA 12 enclosure.
• PLC Simulates relay logic and reduces the amount of
electrical circuitry to ensure easier servicing
and trouble shooting.
• Key lock selector switches.
• Power "On" and molor "Run" light.
• Pedestal mounted palm button station, including emergency
stop and up button.
• Electric footswitch.
OPTIONAL EQUIPMENT
• High speed bending capability (60 ton thru 140 ton
models).
• Precision, front operated manual back gauge.
• Special crowned die holder.
• Centralized, electric automatic oil lubrication.
• Hydraulic power clamping for upper tools reduce
tool changing time, and includes a grooved slot in
clamp bar for upper tool safety tang.
..:..
• Hydraulic power clamping for lower tools is a
compact design that allows the forming of small
reverse flanges.
• Manual defleCtion compensation
die holder system
• Tool adapters for European
press brake tooling.
Machined bed and ram for angles.
• Angle brackets.
• T-slots and bed slots.
• Front support arms.
• Reversible tool tang machined in ram for
gooseneck dies.
• Hardened ram inserts.
• Horn extensions.
MODEL MTH 11100·144
• Extra deep throat.
(100 TON BY 12 FOOT CAPACITY)
,- .1/! I
I~ ~I
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•
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~t
;.
MTH 1160-72
MTH 1160-96
MTH 1160-120
MTH 100-96
MTH 100-120
MTH 100-144
MTH 100-168
MTH 140-96
MTH 140-120
MTH 140-144
MTH 140-168
MTH 175·120
MTH 175·144
MTH 175·168
MTH 175-192
MTH 175·216
MTH 175·240
MTH 250-120
MTH 250-144
MTH 250-168
MTH 250·192
MTH 250-216
MTH I 250-240
MTH II 350·120
MTH I 350·144
MTH 350·168
MTH 350-192
MTH 350-216
MTH 350-240
MTH 400-120
MTH 400·144
MTH 400-168
MTH 400-192
MTH 400-216
MTH 400-240
60
72"
62"
15"
9"
6"
6"
60
78"
15"
9"
6"
6"
19
. 24
300
96"
300
60
120"
102"
15"
9"
6"
6"
31
20
200
0"
2"
34"
91.5"
80"
54.5"
7.5
20
200
0"
2"
34"
915"
103"
54.5"
7.5
7,200
300
20
200
0"
2.5"
34"
91.5"
127"
54.5"
7.5
8,100
6,200
100
96"
78"
17"
9"
8"
7"
33
300
20
225
0"
3.75"
34"
106.5"
103"
56.5"
10
13,500
100
120"
102"
17"
9"
8"
7"
43
300
20
225
0"
3.75"
34"
106.5"
127"
56.5"
10
15,000
100
144"
126"
17"
9"
8"
7"
53
300
20
225'
0"
3.75"
34"
106.5"
151"
56.5"
10
17,500
100
168"
150"
17"
9"
8"
7"
63
300
20
225
0"
3.75"
34"
106.5"
176"
56.5"
10
21,500
15,300
140
96"
78"
17"
9"
8"
7"
33
300
20
225
0"
5.5"
34"
106.5"
104"
49"
15
140
120"
102"
17"
9"
8"
7"
43
300
20
225
0"
5.5"
34"
106.5"
128"
49"
15
18,500
140
144"
126"
17"
9"
8"
7"
53
300
20
225
0"
5.5"
34"
106.5"
152"
49"
15
20,800
140
168"
150"
17"
9"
8"
7"
63
300
20
225
0"
10"
34"
1065"
177"
49"
15
25,200
175
120"
102"
17"
9"
8"
8"
40
300
22
250
0"
5.5"
34"
106.5"
129"
60"
15
23,000
175
144"
126"
17"
9"
8"
8"
47
300
22
250
0"
8"
34"
106.5"
153"
60"
15
25,800
175
168"
150"
17"
9"
8"
8"
55
300
22
250
0"
12"
34"
106.5"
177"
60"
15
28,700
175
192"
174"
17"
9"
8"
10"
64
300
22
250
0"
12"
36"
114"
201"
67"
20
33,800
175
216"
198"
17"
9"
8"
10"
73
300
22
250
29"
8"
34"
119"
225"
67"
20
34,500
175
240"
222"
17"
9"
8"
10"
82
300
22
250
35"
8"
34"
129"
249"
67"
20
39,500
250
120"
102"
19"
9"
10"
10"
57
250
20
200
0"
10"
34"
119"
128"
67"
20
29,800
250
144"
126"
19"
9"
10"
10"
70
250
20
200
0"
12"
34"
119"
152"
76"
20
35,000
250
168"
150"
19"
9"
10"
10"
84
250
20
200
0"
12"
38"
123"
176"
76"
20
39,800
250
192"
174"
19"
9"
10"
10"
97
250
20
200
29"
8"
34"
119"
200"
76"
20
42,000
250
216"
198"
19"
9"
10"
10"
111
250
20
200
33"
8"
34"
123"
224"
76"
20
47,400
250
240"
222"
19"
9"
10"
10"
124
250
20
200
38"
8"
34"
129"
248"
76"
20
53,600
350
120"
102"
19"
9"
10"
10"
80
250
15
170
0"
12"
36"
125"
131"
84"
20
37,000
350
144"
126"
19"
9"
10"
10"
99
250
15
170
0"
12"
36"
125"
155"
84"
20
48,000
350
168"
150"
19"
9"
10"
10"
118
250
15
170
0"
12"
38"
127"
179"
84"
20
52,300
350
192"
174"
19"
9"
10"
10"
137
250
15
170
35"
8"
34"
123"
203"
84"
20
49,600
350
216"
198"
19"
9"
10"
10"
155
250
15
170
41"
8"
34"
128"
227"
84'
20
56,300
350
240'
222"
19'
9'
10"
10"
174
250
15
170
48"
8"
34"
134"
251"
84"
20
63,900
400
120"
102"
19"
9"
10"
10"
80
250
16
200
0"
12"
38"
126"
132"
80"
25
40,700
400
144"
126"
19"
9"
10"
10"
99
250
16
200
0"
12"
38"
128"
156"
80"
25
46,900
400
168"
150"
19"
9"
10"
10"
118
250
16
200
0"
12"
38"
128"
180"
80"
25
50,000
57,400
400
192"
174"
19"
9"
10"
10"
137
250
16
200
35"
10"
34"
124"
204"
80"
25
400
216"
198"
19"
9"
10"
10"
155
250
16
200
40"
10"
34"
129"
228"
80
25
64,800
400
240"
222"
19"
9"
10"
10"
174
250
16
200
46"
10
34"
135"
252"
80
25
73,100
MTH II-HS, HIGH SPEED PRESS BRAKES
MTH II-HS 60-72
MTH II-HS 60-96
MTH II-HS 60-120
MTH II·HS 100·96
MTH II·HS 100·120
MTH II·HS 100·144
MTH II·HS 100·168
MTH II-HS 140-96
MTH II-HS 140-120
MTH II-HS 140-144
MTH II-HS 140-168
60
72"
62"
15"
9"
6"
6"
19
400
40
400
0"
2"
34"
91.5"
80"
54.5"
15
6,200
60
96"
78"
15"
9"
6"
6"
24
400
40
400
0"
2"
34"
91.5"
103"
54.5"
15
7,200
60
120"
102"
15"
9"
6"
6"
31
400
40
400
0"
2.5"
34"
91.5"
127"
54.5"
15
8,100
100
96"
. 78"
17"
9"
8"
7"
33
400
40
425
0"
375"
34"
106.5"
103'
56.5"
25
13,500
100
120"
102"
17"
9"
8"
7"
43
400
40
425
0"
3.75"
34"
106.5"
127"
56.5"
25
15,000
100
144"
126"
17"
9"
8'
7"
53
400
40
425
0"
3.75"
34"
106.5"
151"
56.5"
25
17,500
100
168"
150"
17"
9"
8"
7"
63
400
40
425
0"
3.75"
34"
106.5"
176"
56.5"
25
21,500
140
96"
78"
17"
9"
8"
7"
33
400
40
425
0"
5.5"
34"
1065"
104"
49"
30
15,300
140
120"
102"
17"
9"
8"
7"
43
400
40
425
0"
5.5"
34"
106.5"
128"
49"
30
18,500
140
144"
126"
17"
9"
8"
7"
53
400
40
425
0"
5.5"
34"
106.5"
152"
49"
30
20,800
140
168"
150"
17"
9"
8"
7"
63
. 400
40
425
0"
10"
34"
1065"
177"
49"
30
25.200