Ball Clay Heritage at Decoy Country Park and Local Nature Reserve For further details about Clay Events or Mud Walks at Decoy please speak to the on site Ranger 01626 215773 or contact: Green Spaces and Active Leisure Teignbridge District Council, Forde Road Depot, Forde Road, Newton Abbot, TQ12 4AD or call 01626 215751 www.teignbridge.gov.uk Email: [email protected] For further information on Ball Clay please refer to Ball Clay Heritage Society Dunderdale Lawn Penshurst Road Newton Abbot, TQ12 1EN or call 01626 354404 www.clayheritage.org Email: [email protected] Text and photographs reproduced with grateful thanks to the Ball Clay Heritage Society and local resident Terry Tucker The Decoy area was once part of the parkland that surrounded Forde House, an Elizabethan mansion (currently part of the Teignbridge District Council Offices). It was originally owned by the Courtenay family (the Earls of Devon). The name Decoy comes from a kind of net and wattle tunnel on selected ponds used to catch water fowl. The name ‘ball clay’ derives from the old way of cutting the clay from the floor of an open pit in cubes. Because of the clay’s high plasticity the cubes held together, but after being handled several times the corners became knocked in and the cubes turned into balls. The Decoy area was mined by Devon and Courtenay Clay Company and later Watts, Blake, Bearne and Co from 1850 until 1966. When quarrying ceased the pit filled with water and the land around slowly regained much of its natural vegetation. How did the clay get here? 30 million years ago the ‘Sticklepath’ fault created depressions in which swampy, fresh water lakes formed. Rivers carrying sediments from the uplands of Dartmoor entered the lakes, dropping first the heavier sands and sandy clays and then the extremely fine ball clays. Beds of ball clay filled the deep depression between Bovey Tracey and Decoy – forming the ‘Bovey Basin’. How did they get it out? The basic system of extraction was to dig a shallow trench. After removing unwanted overlying material the ‘claycutters’ cut the clay floor into a criss-cross pattern of 9 inch (23 cm) squares using heavy iron spades known as ‘thirting’ irons. Following this, another claycutter used a weighty, ash-handled tool like a wide-bladed pick or mattock called a ‘lumper’ to undercut each square to a depth of 9 inches (23 cm) and lever out the resultant cube of clay. Newton Abbot Urban District Council purchased the Decoy site on 20th December 1967. Through the 1970s and 80s further land was purchased and the Country Park was created in 1988 with help from the Countryside Commission. Decoy Country Park has wide open spaces, tranquil woodlands with marked trails, a large play area and a lake. The park receives over 450,000 visits each year and continually flies the Green Flag awarded to quality green spaces. Each cube or ‘ball’ weighed about 36lbs (16.3 kilos): 70 balls made a ‘tally’ of 22 ½ hundred weight (1.14 tonnes). A tool called a ‘poge’- a curved iron spike set into a stout pole was then used to pitch the cubes up the stepped sides of the pit to the surface and onto a packhorse or cart. A lighter version of the lumper known as a ‘tubil’ was used to trim the working. In this way the whole floor area was removed to reveal the next layer for extraction. Decoy Lake 2010 Ball clay is rare, white-firing ‘plastic’ clay, of which there are few deposits in the world. The word ‘clay’ is derived from the Old English ‘claeg’ meaning sticky. Clay can still be found on site at Decoy and various workshops are run throughout the year showing where the clay can be located. Local man Burt Tucker working at the Decoy site in approx 1950’s What is Clay used for? Ball clays from the Bovey Basin were first used in the 17th century to make clay tobacco pipes for smoking the tobacco introduced by Sir Walter Raleigh. In the 18th century famous potters such as Wedgewood found they needed ball clays to produce their new white bodied pottery. Many local people worked at Decoy Pit or at South Pit situated at Kingskerswell Road. What is Ball Clay? pits at ‘Magazine Pond’ and ‘South Quarry’ (now a football pitch). There were ‘square pits’ and shafts for underground mining near Vale Road and under the present Decoy playing fields. Much clay was taken to the Town Quay and loaded onto barges for shipment from Teignmouth harbour. In the 1930’s a vertical shaft called ‘the odeon’ was used to hoist Main Quarry clay to the surface. By the 1950’s it was hauled up on rail-mounted wagons, and finally excavators and dumpers took over. The Decoy workings extended from ‘Main Quarry’ towards Kingskerswell, with smaller Ball clay is an essential component of most types of ceramics such as tableware, sanitaryware and tiles: it is easily mouldable and is white or near white when fired at a high temperature. Several important ceramic factories were established in the Bovey Basin. Bovey Pottery in Bovey Tracey produced tableware on a large scale. Candy and Co (today known as BCT) in Heathfield and Hexter Humpherson in Newton Abbot used the less valuable stoneware clays to produce wall tiles, drain pipes and pale cream bricks. However, from the mid 19th century the local ball clay industry became increasingly international, and today continues to supply the ceramics industries in both the UK and about 80 countries worldwide.
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