Sound Mechanical Consulting, Inc. 7093 NE Bayhill Road Bainbridge Island, WA 98110 Phone (206)780-5157 Fax (206) 780-5142 SCOPE OF WORK Basic Home Mechanical Systems 1. Heat and heat transfer 5 minutes 2. Heating load calculations 10 minutes 3. Home heating systems 15 minutes 4. Heat pumps 15 minutes 5. Heating energy estimating 10 minutes 6. Domestic water heating 15 minutes 7. Question and answer 20 minutes HEAT TRANSFER Commonly used in the design and construction industry Units of heat (energy): btu mbtu British Thermal Unit (1 btu raises 1lb of water 1F) 1000 btu’s (also called mbh) Wh kWh Watt-hours kilowatt-hours = 1000 watt-hours 1 Wh = 1 kWh = 1 kWh = 3.413 btu 3,413 btu = 3.413 mbtu 100 W x 10 hrs Rates of heat (power): btuh mbh ton btu per hour 1000 btuh 12,000 btuh (heat transfer of 2000 lbs of ice melting in 24 hours) W kW Watt 1000 W 1W = 1 kW = 3.413 btuh 3,413 btuh = 3.413 mbh Heating Load Components Heat loss through: 1. Perimeter slab 2. Exposed floors 3. Below grade walls 4. Above grade walls 5. Roofs/ceilings 6. Windows 7. Skylights 8. Doors 9. Infiltration 10. Ventilation 11. Pickup load U values are used for almost all envelope items: Q = U x A x dT F values are used for perimeter slab: Q = F x LF x dT, where F is the slab factor Convective heat transfer constant is used for infiltration/ventilation heat losses: Q = 1.085 x cfm x dT Cooling Load Components Heat gain through: All envelope items include conduction and solar isolation 1. Exposed floors 2. Below grade walls 3. Above grade walls 4. Roofs/ceilings 5. Windows 6. Skylights 7. Doors 8. Infiltration 9. Ventilation U values are used for all envelope items. dT includes solar component for opaque surfaces. Q = U x A x dT SHGC (solar heat gain coefficient) is used for heat gain through glass: Q = SHGC x A x dT (dT includes solar component) Convective heat transfer constant is used for convective heat transfer: Q = 1.085 x cfm x dT Internal Gains: 1. Lighting 2. Plug loads, appliances 3. Occupants 4. Fuel burning processes TLPA.PRN ******* LOAD CALCULATION FOR ******* CHRISTY-MAIN PREPARED BY DEHAAS ENGINEERING KENT WASHINGTON 07-20-2010 CALCULATIONS FOR ZONE MAIN-HOUSE ---------------ASHRAE CLTD/CLR COOLING LOAD CALCULATIONS--------------------------------HEATING LOAD CALCULATIONS-----------------PEAK MONTH - JUL OUTSIDE TEMP 82 LATITUDE 48 | OUTSIDE TEMP 20 PEAK HOUR - 4PM INSIDE TEMP 78 | INSIDE TEMP 70 ----------------------------------------------------------------------------------------------------------------------------------GLASS SOLAR GAIN | -FACTORS| DIR TYPE LF HT SOLAR GLASS BTUH SHADE % | N 2 26.0 X 10.0 X 27.4 X .6 = 4271.3 0.00 | E 2 3.0 X 10.0 X 55.6 X .6 = 1001.5 0.00 | S 2 28.0 X 10.0 X 68.6 X .6 = 11528.2 0.00 | W 2 11.0 X 10.0 X 107.0 X .6 = 7062.0 0.00 | GLASS TRANSMISSION GAIN | GLASS TRANSMISSION LOSS TYPE AREA U TD | TYPE AREA U TD 2 680.0 X .36 X 4 = 979.2 | 2 680.0 X .36 X 50 = 12240.0 WALL SOLAR AND TRANS GAIN | WALL TRANSMISSION LOSS DIR TYPE LF HT U TD W.F. W/GLASS | DIR TYPE AREA U TD N 1 70.0 X 10 X 0.050 X 24 = 840.0 12.0 | N 1 700.0 X 0.050 X 50 = 1750.0 E 1 79.0 X 10 X 0.050 X 30 = 1185.0 15.0 | E 1 790.0 X 0.050 X 50 = 1975.0 S 1 68.0 X 10 X 0.050 X 41 = 1394.0 20.5 | S 1 680.0 X 0.050 X 50 = 1700.0 W 1 71.0 X 10 X 0.050 X 68 = 2414.0 34.0 | W 1 710.0 X 0.050 X 50 = 1775.0 ROOF SOLAR AND TRANS GAIN | ROOF TRANSMISSION LOSS AREA U TD | AREA U TD 2218 X .03 X 58 X 100 % = 3859.3 | 2218 X .03 X 50 = 3327.0 FLOOR GAIN | FLOOR TRANSMISSION LOSS AREA U TD | AREA U TD 1784 X 0.030 X 4 = 214.1 | 1784 X .03 X 50 = 2676.0 SKYLIGHT SOLAR AND TRANS GAIN | SKYLIGHT TRANSMISSION LOSS AREA SOLAR STOR SHADE TRANS | AREA U TD 12 X 244 X .62 X .6 + 19.2 = 1108.4 | 12 X .4 X 50 = 240.0 | INTERNAL GAINS AREA 1784 SQ FT | SLAB LOSS 0 LF X 25 BTUH = 0.0 BTUH I.F. W/ROOF | PEOPLE 4.5 PEOPLE X 250 = 1115.0 4.8 | LIGHTS 892 WATTS X 3.413 X 100 % = 3044.4 | INFIL. 104.1 CFM X 1.08 X 4 = 451.6 | INFIL. LOSS 104.1 CFM X 1.08 X 50 = 5645.6 MISC BTUH 0.0 | TOTAL ROOM SENSIBLE BTUH 40468.0 | PLENUM LIGHT HEAT AT 0 % 0.0 | PLENUM ROOF HEAT AT 0 % 0.0 | FAN MOTOR HEAT AT 6 % ROOM SENS. 2428.1 | VENT. 33.5 CFM X 1.08 X 4 = 145.2 | VENT. LOSS 33.5 CFM X 1.08 X 50 = 1814.7 TOTAL SENSIBLE BTUH 43041.3 | SPACE HEAT LOSS = 33143.3 O.A.LATENT 137.5 CFM X .68 X 12 = 1122.1 | PICK-UP LOAD = 4460.0 PEOPLE LATENT 4.5 PEOPLE X 200 = 892.0 | GRAND TOTAL BTUH 45055.4 | TOTAL HEAT LOSS = 37603.3 475.1 SQ FT/TON 0.96SHR 3.8TONS | 6.2 WATTS/SQ FT 11.0 KW • LOADS SHOWN BELOW HAVE BEEN EVALUATED AT 48 DEGREES NORTH LATITUDE CHRISTY-MAIN --------------------------COOLING LOAD SUMMARY---------------------------------------------HEATING LOAD SUMMARY--------------------| TOTAL SENSIBLE SHR COOLING BTUH PER | HEATING HEATING WATTS PER ZONE BTUH BTUH CFM@ 55 SQ. FT. | BTUH KW SQ. FT. MAIN-HOUSE 45055.4 43041.3 0.96 1724.8 25.3 | 37603.3 11.0 6.2 ---------------------------------------------------------------------------------------------------------------------------------TOTAL 45055.4 43041.3 -1724.8 --| 37603.3 11.0 -Page 1 FUEL AND ENERGY Typical fuels used in HVAC systems Utility provided fuels: Fuel Electricity Units kWh Notes $.06 - $.12 per kWh $5 - $10 per kW demand Often seasonally adjusted 3,413 btu’s per kWh CO2: 1.1 lb/kWh (26/therm) Natural Gas therms $.85 – 1.15 per therm 100,000 btu’s per therm 75-95% efficient CO2: 12 lbs/therm Propane Gas gallons $2.50 - $3.50 per gallon 91,000 btu per gallon 75-95% efficient CO2: 13 lbs/gallon (14/therm) Heating Oil gallons $2.50 - $3.50 per gallon 140,000 btu per gallon 75-90% efficient CO2: 26 lbs/gallon (18/therm) Passive and Renewable Energies - Solar space passive - Solar water collector - Solar photo-voltaic - Wind electrical HVAC Systems Typical residential HVAC systems AIR SYSTEMS Fuel Electricity Terminal Devices Wall, ceiling, floor heaters Baseboards Radiant panels in floor or ceilings Wall radiators Fan coils - ducted Electric Heat Pumps Air source split systems (ducted/ductless) Ground source fan coils Natural Gas Furnaces – ducted Propane Furnaces – ducted Oil Furnaces - ducted HYDRONIC SYSTEMS Boilers Electricity, Natural Gas, Propane, Oil Central Plant Equipment Boilers with water pumps or steam header Delivery Systems Baseboards, radiators, radiant panels, wall mount coils, fan-coils Heat Pumps Central Plant Equipment Ground source heat pump, reverse cycle chiller, buffer tanks, pumps Delivery Systems Baseboards, radiators, radiant panels, wall mount coils, fan-coils Ventilation Systems Typical residential ventilation systems Whole house exhaust fan on a 24 hour timer - Usually operates 8 hours per day - Provides 3-4 fresh air changes per day - Fresh air entry through window or wall ports - Alternatively fresh air inlet to return duct Heat recovery ventilator on a 24 hour timer - Exhausts one or more bathrooms, laundry room - Supplies living spaces, bedrooms Source specific exhaust fans - Bathrooms - Laundry rooms - Kitchens Residential range hoods - Often times 4 – 8 times larger than whole house fan capacity - Need to consider makeup air path Sound Mechanical Consulting, Inc. 7093 NE Bayhill Road Bainbridge Island, WA 98110 Phone (206)780-5157 Fax (206) 780-5142 HEAT PUMP COEFFICIENTS OF PERFORMANCE Coefficients of Performance – C.O.P. These are rough estimates of average annual performance only - actual results depend on the specific equipment and conditions. Electric resistance heating of all forms 1.0 Heat pump water heaters 2.0 Air to air heat pumps 2.5 Reverse cycle chillers 3.5 Ground source heat pumps 4.0 PUGET SOUND CLIMATE DATA • Typical Annual Temperature Distribution Annual Hourly Occurance 3000 2500 2000 1500 1000 500 0 10 20 30 40 50 60 70 80 90 Outdoor Temperature (F) Typical Annual Rainfall Distribution 7 Rainfall (in/mo) 6 37"/year avg 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 11 12 Month of Occurance WMO No. 727935 SEATTLE/BOEING FIELD WA Dry-Bulb Temperature Hours For An Average Year (Sheet 5 of 5) Period of Record = 1973 to 1996 Temperature Range (oF) 95 / 99 90 / 94 85 / 89 80 / 84 75 / 79 70 / 74 65 / 69 60 / 64 55 / 59 50 / 54 45 / 49 40 / 44 35 / 39 30 / 34 25 / 29 20 / 24 15 / 19 10 / 14 5/ 9 Annual Totals Hour M Group (LST) C 01 09 17 W To To To Total B 08 16 00 Obs (oF) 1 0 1 69.9 8 4 11 67.3 27 14 41 65.8 0 77 39 116 63.9 2 138 81 220 61.9 14 230 153 397 59.8 65 317 261 643 57.6 326 400 401 1127 55.4 530 400 403 1332 52.2 514 458 469 1440 48.0 537 416 486 1438 43.9 458 254 337 1048 39.6 268 121 171 560 35.1 137 49 71 257 30.5 52 14 18 84 25.3 15 6 6 27 20.0 6 2 4 11 14.9 3 1 1 5 11.3 0 0 7.0 Caution: This summary reflects the typical distribution of temperature in a typical year. It does not reflect the typical moisture distribution. Because wet bulb temperatures are averaged, this summary understates the annual moisture load. For accurate moisture load data, see the long-term humidity summary and the ventilation and infiltration load pages in this manual. SS-PRC007-EN Split System Heat Pump Product & Performance Data XL14i 2TWX4018-060 1½ – 5 Tons PUB. NO. 22-1750-04 Features and Benefits • Climatuff® compressor • Liquid line filter-drier • Efficiency up to 15.25 SEER and 9.6 HSPF • Comfort “R”™ mode approved • All aluminum Spine Fin™ coil • Multi-use liquid and suction line service valves • WeatherGuard™ II top shields unit • DuraTuff™ base, fast complete drain, weather proof • Easy single side service • Easy top & fan removal • WeatherGuard™ fasteners • Full length control and service valve cover • XL seacoast shield • R-22 refrigerant • Industry leading appearance • Compressor sump heat • Tarpaulin gray cabinet with anthracite gray top • 10 year limited warranty on compressor, coil, and internal functional parts (Residential only) • Low sound with advanced fan system and compressor sound insulator • Quick-Sess™ cabinet, service access and refrigerant connections with full coil protection • Demand defrost control with diagnostics • Extended warranties available • S.E.E.T. design testing • 100% line run test • Low ambient cooling to 55°F as shipped • Glossy corrosion resistant finish • Low ambient cooling to 40°F with EDC accessory AY28X084 • Internal compressor pressure/ temperature protection • Low ambient cooling to 30°F with EDC accessory AY28X084 and TXV • 018,024,060 ship with start kit © 2008 Trane 2 22-1750-04 Contents Features and Benefits 2 General Data 4 Product Specifications A-weighted Sound Power Level [dB(A)] Accessory Description and Usage ARI Standard Capacity Rating Conditions Model Nomenclature 6 Electrical Data 7 Dimensions 9 Mechanical Specification Options 22-1750-04 4 4 5 5 3 11 General Data Product Specifications Model No. 1 Electrical Data V/Ph/Hz 2 Min Cir Ampacity Max Fuse Size (Amps) Compressor RL Amps - LR Amps Outdoor Fan FL Amps Fan HP Fan Dia (inches) Coil Refrigerant R-22 Line Size - (in.) O.D. Gas 3 Line Size - (in.) O.D. Liquid 3 Dimensions H x W x D (Crated) Weight - Shipping Weight - Net Start Components Sound Enclosure Compressor Sump Heat Optional Accessories: 4 Anti-short Cycle Timer Evaporator Defrost Control A/C Rubber Isolator Kit Snow Leg - Base & Cap 4" High Snow Leg - 4" Extension Hard Start Kit Scroll Extreme Condition Mounting Kit Refrigerant Lineset 5 2TWX4018B1 200/230/1/60 8 15 CLIMATUFF® 6.2 - 45 0.60 1/15 23 Spine Fin™ 7/12-LB/OZ 5/8 1/4 43.6 x 30.1 x 33 249 215 YES YES YES 2TWX4024B1 200/230/1/60 11 15 CLIMATUFF® 8.3 - 62 0.90 1/8 23 Spine Fin™ 8/00-LB/OZ 3/4 5/16 47.6 x 30.1 x 33 263 228 YES YES YES 2TWX4030B1 208/230/1/60 18 30 CLIMATUFF® - SCROLL 13.5 - 73 1.30 1/6 27.6 Spine Fin™ 7/10-LB/OZ 3/4 5/16 45.4 x 35.1 x 38.7 276 232 NO YES YES 2TWX4036B1 208/230/1/60 21 35 CLIMATUFF® - SCROLL 16.0 - 88 1.30 1/6 27.6 Spine Fin™ 8/15-LB/OZ 7/8 3/8 49.4 x 35.1 x 38.7 295 249 NO YES YES TAYASCT501A AY28X084 BAYISLT101 BAYLEGS002 BAYLEGS003 TAYASCT501A AY28X084 BAYISLT101 BAYLEGS002 BAYLEGS003 BAYECMT023 TAYREFLN1* BAYECMT023 TAYREFLN2* TAYASCT501A AY28X084 BAYISLT101 BAYLEGS002 BAYLEGS003 BAYKSKT260 BAYECMT004 TAYREFLN2* TAYASCT501A AY28X084 BAYISLT101 BAYLEGS002 BAYLEGS003 BAYKSKT260 BAYECMT004 TAYREFLN3* 1 Certified in accordance with the Air-Source Unitary Heat Pump Equipment certification program which is based on ARI Standard 210/240. 2 Calculated in accordance with N.E.C. Only use HACR circuit breakers or fuses. 3 Standard line lengths - 60'. Standard lift - 60' Suction and Liquid line. For Greater lengths and lifts refer to refrigerant piping software Pub# 32-3312-0†. (†denotes latest revision) 4 For accessory description and usage, see page 5. 5 * = 15, 20, 25, 30, 40 and 50 foot lineset available. A-weighted Sound Power Level [dB(A)] SOUND POWER LEVEL [dB(A)] 63 2TWX4018B1 71 47.8 55.0 60.2 64.3 65.0 61.8 56.8 57.5 2TWX4024B1 74 48.3 54.1 58.8 63.5 69.7 66.1 59.0 56.6 2TWX4030B1 73 47.2 59.5 60.6 66.5 67.1 62.3 55.5 51.2 2TWX4036B1 74 47.8 57.7 64.0 66.4 69.3 61.7 55.0 48.8 2TWX4042B1 74 50.2 58.8 64.2 65.7 71.0 63.4 56.0 53.1 2TWX4048B1 74 50.2 58.8 64.2 65.7 71.0 63.4 56.0 53.1 2TWX4060B1 74 50.6 55.2 62.0 69.3 69.3 65.6 64.7 53.7 MODEL A-WEIGHTED FULL OCTAVE SOUND POWER LEVEL dB - [dB(A)] 125 250 500 1000 2000 4000 8000 Note: Tested in accordance with ARI Standard 270.95. (Not listed with ARI) 4 22-1750-04 General Data Product Specifications Model No. 1 2TWX4042B1 Electrical Data V/Ph/Hz 2 208/230/1/60 Min Cir Ampacity 24 Max Fuse Size (Amps) 40 Compressor CLIMATUFF® - SCROLL RL Amps - LR Amps 17.9 - 104 Outdoor Fan FL Amps 1.30 Fan HP 1/6 Fan Dia (inches) 27.6 Coil Spine Fin™ Refrigerant R-22 9/10-LB/OZ 7/8 Line Size - (in.) O.D. Gas 3 3/8 Line Size - (in.) O.D. Liquid 3 Dimensions H x W x D (Crated) 53.4 x 35.1 x 38.7 Weight - Shipping 310 Weight - Net 261 Start Components NO Sound Enclosure YES Compressor Sump Heat YES Optional Accessories: 4 Anti-short Cycle Timer TAYASCT501A Evaporator Defrost Control A/C AY28X084 Rubber Isolator Kit BAYISLT101 Snow Leg - Base & Cap 4" High BAYLEGS002 Snow Leg - 4" Extension BAYLEGS003 Hard Start Kit Scroll BAYKSKT260 Extreme Condition Mounting Kit B AY E C M T 0 0 4 Refrigerant Lineset 5 TAYR E F L N 3 * 2TWX4048B1 208/230/1/60 28 45 CLIMATUFF® - SCROLL 21.2 - 137 1.30 1/6 27.6 Spine Fin™ 10/05-LB/OZ 1-1/8 3/8 53.4 x 35.1 x 38.7 314 266 NO YES YES 2TWX4060B1 208/230/1/60 34 50 CLIMATUFF® - SCROLL 25.0 - 148 2.80 1/3 27.6 Spine Fin™ 11/12-LB/OZ 1-1/8 3/8 53.4 x 35.1 x 38.7 339 290 YES YES YES TAYASCT501A AY28X084 BAYISLT101 BAYLEGS002 BAYLEGS003 BAYKSKT260 B AY E C M T 0 0 4 TAYR E F L N 4 * TAYASCT501A AY28X084 BAYISLT101 BAYLEGS002 BAYLEGS003 Accessory Description and Usage ARI Standard Capacity Rating Conditions Anti-Short Cycle Timer — Solid state timing device that prevents compressor recycling until 5 minutes have elapsed after satisfying call or power interruptions. Use in area with questionable power delivery, commercial applications, long lineset, etc. ARI STANDARD 210/240 RATING CONDITIONS — (A) Cooling 80°F DB, 67°F WB air entering indoor coil, 95°F DB air entering outdoor coil. (B) High Temperature Heating 47°F DB, 43°F WB air entering outdoor coil, 70°F DB air entering indoor coil. (C) Low Temperature Heating 17°F DB, 15°F WB air entering outdoor coil, 70°F DB air entering indoor coil. (D) Rated indoor airflow for heating is the same as for cooling. Evaporator Defrost Control — SPST Temperature actuated switch that cycles the condenser off as indoor coil reaches freeze-up conditions. Used for low ambient cooling to 30°F with TXV. ARI STANDARD 270 RATING CONDITIONS — (Noise rating numbers are determined with the unit in cooling operation.) Standard Noise Rating number is at 95°F outdoor air. Rubber Isolators — 5 large rubber donuts to isolate condensing unit from transmitting energy into mounting frame or pad. Use on any application where sound transmission needs to be minimized. Hard Start kit — Start capacitor and relay to assist compressor motor startup. Use in areas with marginal power supply, on long linesets, low ambient conditions, etc. Extreme Condition Mount Kit — Bracket kits to securely mount condensing unit to a frame or pad without removing any panels. Use in areas with high winds, or on commercial roof tops, etc. 22-1750-04 B AY E C M T 0 0 4 TAYR E F L N 4 * SPLIT SYSTEM 5 Model Nomenclature Outdoor Units 2 T W X 4 0 3 6 B 1 0 0 0 A A Heat Pump/ Cooling Coils Refrigerant Type 2 = R-22 4 = R-410A TRANE Product Type W = Split Heat Pump T = Split Cooling Product Family Z = Leadership – Two Stage X = Leadership R = Replacement/Retail B = Basic A = Light Commercial Family SEER 0 = 10 3 = 13 1 = 11 4 = 14 2 = 12 5 = 15 6 = 16 8 = 18 9 = 19 Split System Connections 1-6 Tons 0 = Brazed Nominal Capacity in 000s of BTUs Major Design Modifications Power Supply 1 = 200-230/1/60 or 208-230/1/60 3 = 200-230/3/60 4 = 460/3/60 Secondary Function Minor Design Modifications Unit Parts Identifier Gas Furnaces Air Handlers – Residential 4 T E E 3 F 3 6 A 1 0 0 0 A A Refrigerant Type 4 = R-410A 2 = R-22 Application TE = Fully Convertible TG = Semi Convertible TF = Front Return TV = Vertical Product Family E = Leadership – Variable Speed P = Leadership C = Replacement/Retail B = Basic Flow Control 3 = Nonbleed TXV 4 = FCCV* Feature Identifier 0 = Standard Unit F = Air-Tite™ Nominal Capacity in 000s of BTUs Major Design Modifications Power Supply 1 = Single Phase Electrical Connection 0 = Pig Tails B = Circuit Breaker D = Pull Disconnect Future Option – Factory Installed Heater Nominal KW Value Minor Design Modifications Unit Parts Identifier NOTE: There will be a phase-in of new model numbers for new air handlers over next 2 years. *Shipped with R-22 FCCV 6 22-1750-04 Electrical Data Schematic Diagrams (SEE LEGEND) 22-1750-04 2TWX4018,024B 2TWX4030,036,42B Printed from D155609REV00. Printed from D155610REV00. 7 Electrical Data Schematic Diagrams (SEE LEGEND) 2TWX4048B 2TWX4060B Printed from D155612REV00. Printed from D155611REV00. 8 22-1750-04 Electrical Data Schematic Diagrams LEGEND SYMBOLS 22-1750-04 9 Dimensions 2TWX4 Outline Drawing MODELS BASE FIG. A B C D E F G H J K 2TWX4018B 3 2 1016 (40) 829 (32-5/8) 756 (29-3/4) 5/8 1/4 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 692 (27-1/4) 2TWX4024B 3 2 1118 (44) 829 (32-5/8) 756 (29-3/4) 3/4 5/16 143 (5-5/8) 92 (3-5/8) 210 (8-1/4) 79 (3-1/8) 692 (27-1/4) 2TWX4030B 4 1 1064 (41-7/8) 946 (37-1/4) 870 (34-1/4) 3/4 5/16 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 730 (28-3/4) 2TWX4036B 4 1 1165 (45-7/8) 946 (37-1/4) 870 (34-1/4) 7/8 3/8 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 730 (28-3/4) 2TWX4042B 4 1 1267 (49-7/8) 946 (37-1/4) 870 (34-1/4) 7/8 3/8 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 730 (28-3/4) 2TWX4048B 4 1 1267 (49-7/8) 946 (37-1/4) 870 (34-1/4) 1-1/8 3/8 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 933 (36-3/4) 2TWX4060B 4 1 1267 (49-7/8) 946 (37-1/4) 870 (34-1/4) 1-1/8 3/8 152 (6) 98 (3-7/8) 219 (8-5/8) 86 (3-3/8) 933 (36-3/4) 10 From Dwg. 21D152635 Rev. 11 NOTE: ALL DIMENSIONS ARE IN MM (INCHES) 22-1750-04 Mechanical Specification Options General The 2TWX4 shall be fully charged from the factory for matched indoor section and up to 15 feet of piping. This unit must be designed to operate at outdoor ambient temperatures as high as 115°F. Cooling capacities shall be matched with a wide selection of air handlers and furnace coils that are ARI certified. The unit shall be UL listed. Exterior must be designed for outdoor application. Casing Unit casing is constructed of heavy gauge, galvanized steel and painted with a weather-resistant powder paint. Corrosion and weatherproof CMBP-G30 DuraTuff™ base. Refrigerant Controls Refrigeration system controls include condenser fan and compressor contactor. High and low pressure controls are inherent to the compressor. Another standard feature is the liquid line dryer. Compressor The Climatuff® compressor features internal over temperature and pressure protector, total dipped hermetic motor and thermostatically controlled sump heater. Other features include: roto lock suction and discharge refrigeration connections, centrifugal oil pump, and low vibration and noise. The Climatuff® compressor is standard with a 10 year limited warranty. 22-1750-04 11 Condenser Coil The Spine Fin™ coil shall be continuously wrapped, corrosion resistant all aluminum with minimum brazed joints. This coil is 3/8 inch O.D. seamless aluminum glued to a continuous aluminum fin. Coils are lab tested to withstand 2,000 pounds of pressure per square inch. The outdoor coil provides low airflow resistance and efficient heat transfer. The coil is protected on all four sides by louvered panels and has a 10 year limited warranty. Low Ambient Cooling As manufactured, this unit has a cooling capability to 55°F. The addition of an evaporator defrost control permits operation to 40°F. The addition of an evaporator defrost control with TXV permits low ambient cooling to 30°F. Accessories Thermostats — Heating/Cooling (manual and automatic changeover). Sub-base to match thermostat and locking thermostat cover. Evaporator Defrost Control — See Low Ambient Cooling. Outdoor Thermostat — Supplemental heat outdoor ambient lockout from 46 to –10°F. FY4A, FA4C Base Series Fan Coil Sizes 1 1/2 — 5 Ton (018 Thru 060) Product Data AIR HANDLER TECHNOLOGY AT ITS FINEST The FY4A and FA4C direct--expansion fan coils are designed to cover a wide range of air handling requirements. They are compact and ready to fit where needed, in the basement, crawlspace, attic, utility room, or closet. The unique cabinet design of these fan coils meet new stringent regulations for cabinet air leakage, a requirement of 2% cabinet leakage rate when tested at 1.0 inches of static pressure. The FY4A and FA4C units are shipped with a factory--installed hard--shutoff thermostatic expansion valve (TXV) metering device with an internal check valve for reverse flow bi--pass capability. All units come with solid state fan controls, 1--in. thick insulation with R--value of 4.2, super--quiet multispeed motors, and fully--wettable coils. Units can accommodate factory-- or field--installed heaters from 3 to 30 kW. The FY4A design is a residential new construction (RNC) model available for use with Puronr, the environmentally sound refrigerant. It comes with or without factory--installed disconnects. It has a pre--painted (gray) galvanized insulated steel casing, 2--speed PSC motor in the 018 through 036 sizes, and 3--speed PSC motors in the 042 through 060 sizes. The FA4C has all the same quality features as the FY4A, but is for use with R--22 refrigerant. GLOSSARY INDEX AIR CONDITIONER: A mechanical device used to control temperature and air movement in a confined space. INVERTER TECHNOLOGY: Pages 06-07 M-SERIES: 9,000-36,000 Btu/h Btu/h (British Thermal Units per Hour): A measure of cooling or heating capacity. Residential and Select Commercial Applications CAPACITY or LOAD: A refrigeration rating system usually measured in Btu/h. Overview of Product Line Pages 08 - 09 COMPRESSOR: A refrigeration or air-conditioning system pump that circulates refrigerant through pipes between an outdoor and indoor unit using pressure. Product Lineup and Technology Descriptions Pages 10 - 11 HEAT PUMP: An air-conditioning system can reverse the direction of refrigerant flow to provide either cooling or heating to the indoor space. MS/MSY SINGLE-ZONE, WALL-MOUNTED: Air Conditioners - Specifications Pages 12 - 13 HSPF (Heating Season Performance Factor): A rating of the seasonal efficiency of a heat pump unit when operating in the heating mode. MSZ SINGLE-ZONE, WALL-MOUNTED: Air Conditioners and Heat Pumps - Specifications Pages 14 - 15 HVAC: A term which stands for Heating, Ventilation and Air Conditioning. INDOOR UNIT: The air handler of an air-conditioning system, which contains a heat exchange coil, filters, remote signal receiver and fan and provides conditioned air into the space. INVERTER TECHNOLOGY: Mitsubishi Electric’s MUY, MUZ and all P-Series outdoor units use INVERTER-driven compressor technology (Variable Frequency Drive) to provide exceptional indoor highspeed cooling and heating. By responding to indoor and outdoor temperature changes, these systems reduce power consumption by varying the compressor speed for extra energy savings. The system operates only at the levels needed to maintain a constant and comfortable indoor environment. Our CITY MULTI® product line also incorporates INVERTER technology. (Visit www.mrslim.com for details.) MICROPROCESSOR: An electrical component consisting of integrated circuits, which may accept, store, control and output information. OUTDOOR UNIT: A component of an air-conditioning system which contains compressor, propeller fan, circuit board and heat exchange coil. It pumps refrigerant to/from indoor unit. REFRIGERANT: A gas/liquid substance used to provide cooling by direct absorption of heat. Mitsubishi Electric products use environmentallyfriendly R410A refrigerant. REFRIGERANT LINES: Copper tubing through which refrigerant flows to and from indoor and outdoor units. SEER (Seasonal Energy Efficiency Ratio): A rating of the seasonal efficiency of air-conditioning or heating units in cooling mode. SPLIT-DUCTLESS SYSTEM: A system comprised of a remote outdoor condensing unit connected by refrigerant pipes to a matching, non-ducted indoor air handler and a remote controller. Special cases for introducing ventilated air may call for limited ducting to air handler from outside. MXZ MULTI-ZONE WALL-MOUNTED: INVERTER-driven Multi-zone Heat Pumps - Specifications Pages 16 - 17 M X Z M ult i MSZ-A09NA (4) P-SERIES: 12,000-42,000 Btu/h Commercial, Institutional and Large Residential Product Lineup and Technology Descriptions Pages 18 - 19 H2i™ HYPER-HEATING INVERTER: Heat Pump System - Specifications Pages 20 - 23 PKA WALL-MOUNTED: Air Conditioners and Heat Pumps - Specifications Pages 24 - 26 PLA CEILING-RECESSED CASSETTE: Air Conditioners and Heat Pumps - Specifications Pages 27 - 29 PCA CEILING-SUSPENDED: Air Conditioners and Heat Pumps - Specifications Pages 30 - 32 RATING CONDITIONS, REFRIGERANT TUBING AND LINE LENGTHS: Page 33 ACCESSORIES: Page 34 LINE-HIDE™ AND DIAMONDBACK™ BALL VALVES: Page 35 05 Quiet cooling and heating... for your comfort PTAC/PTHP Packaged Terminal Air Conditioners & Heat Pumps In the meantime, the owners insulated the attic area to prevent future freeze-ups, but they were surprised to see that their electric bills skyrocketed. After several months of high utility bills, they again called the contractor, who came and pulled the fuse on the electric backup heat. But he didn’t notice the shut-down compressor which, by failing to produce any heat, had been the reason the electric heat was kicking in. Of course, with the resistance heat turned off, the upstairs zone was now too cold. So just a week before I arrived, the desperate owners had called in a different contractor, who taped up the hole in the supply duct and turned the resistance heat back on. But he also failed to notice that half the machine was shut down. This case is not typical of heat pump installations, but it does illustrate how an inadequate understanding of how heat pumps work can make simple problems worse. If you’re planning your first heat pump installation, it’s Geothermal Options Figure 1. The three most common types of geothermal loops are horizontal closed loops, installed in trenches; vertical closed loops, installed in bore holes; and open loops, which use well water. important to have a good understanding of geothermal principles, because these systems are less forgiving of certain installation errors than conventional hvac systems. Heat Pump Basics A heat pump is basically an air conditioner that can be reversed. In the summer, it moves heat out of the house to provide air conditioning, and in the winter it moves heat into the house to provide heating. Air-source heat pumps use an outdoor coil, just like the coil in a standard central air conditioner, to move heat to or from the outdoor air. A geothermal heat pump uses a water well or a buried loop of pipe to extract heat from the soil to heat a building, and to deliver heat back to the ground for cooling. Because the ground is so much warmer than outdoor air in winter, and so much cooler in the summer, geothermal systems are much more efficient than standard heat pumps and air conditioners. Geothermal systems that use a buried loop are called “closed-loop” systems, and those that use well water are referred to as “open loop” (see Figure 1). Geothermal Economics The cost of the ground loop makes a geothermal system more expensive to install than an air-source heat pump or a standard furnace with central air conditioning. However, the investment can pay for itself in lower utility bills. The details vary by locale, but here are some general factors that affect the payback: • Electricity prices. Low electric rates favor geothermal heating systems. In areas of the country with higher electric rates, such as New England, oil or gas heating may be cheaper than geothermal heating. However, geothermal cooling will always be cheaper to operate than standard air conditioning, and higher electric rates will just speed up the payback. • Cooling loads. Homes in climates with low annual air conditioning loads have less available savings from which to pay back the initial investment. OCTOBER JLC 1999 SYSTEMS ANALYSIS Base Case: WSEC Electric Heat Area U-Value delta-T Sq.Ft. Roof 216 0.034 46 Net Wall 426 0.058 46 Glass 32 0.40 46 Floor 216 Vol. cuft Infiltration 1566 Total Heating Load 0.028 AC/hr 0.35 46 delta-T 46 Energy Analysis Base Case 2797 BTUH designn heating load 0.82 kW full design heating load 2500 hrs equivalent full load htg /year 2049 estimated annual electric heating BTUH Load 338 1137 589 278 456 2797 Proposed Case: Existing Studio Area U-Value delta-T Sq.Ft. Roof 216 0.049 46 Net Wall 378 0.094 46 Glass A 40 0.63 46 Glass B 6 0.58 46 Glass C 16 0.51 46 Glass D 7.5 1.2 46 Floor 216 0.057 46 Vol. cuft AC/hr delta-T Infiltration 1566 0.35 46 Total Heating Load BTUH Load 487 1634 1159 160 375 414 566 456 5252 Energy Analyses Proposed Case 5252 BTUH designn heating load 1.54 kW full design heating load 2500 hrs equivalent full load htg /year 3847 estimated annual heating load for electic heat 2.8 heat pump C.O.P. 1384 kWh estimated annual heat pump heating Annual Heating Energy Estimate - Heat Pump vs Electric 12 mo's Design Load at 20F= 34130 BTUH Annual Heating Estimate OA bin temp hrs/year Htg btuh Avg COP kW/hr HP kWh elec kWh 97 2 0 92 15 0 87 41 0 82 89 0 77 175 0 72 284 0 67 428 0 3.80 0.00 0 0 62 724 3413 3.60 0.28 201 724 57 1163 6826 3.40 0.59 684 2326 52 1357 10239 3.20 0.94 1272 4071 47 1567 13652 3.00 1.33 2089 6268 42 1348 17065 2.80 1.79 2407 6740 37 876 20478 2.60 2.31 2022 5256 32 482 23891 2.40 2.92 1406 3374 27 138 27304 2.20 3.64 502 1104 22 46 30717 2.00 4.50 207 414 17 18 34130 1.60 6.25 113 180 12 7 37543 1.00 11.00 77 77 8760 10980 30534 2.78 avg COP Annual Heating Energy Estimate - Heat Pump vs Electric 9.3 mo's Design Load at 20F= 34130 BTUH Annual Heating Estimate OA bin temp hrs/year Htg btuh Avg COP kW/hr HP kWh elec kWh 97 0 0 92 0 0 87 0 0 82 0 0 77 0 0 72 0 0 67 180 0 3.80 0.00 0 0 62 350 3413 3.60 0.28 97 350 57 726 6826 3.40 0.59 427 1452 52 1146 10239 3.20 0.94 1074 3438 47 1488 13652 3.00 1.33 1984 5952 42 1344 17065 2.80 1.79 2400 6720 37 878 20478 2.60 2.31 2026 5268 32 485 23891 2.40 2.92 1415 3395 27 138 27304 2.20 3.64 502 1104 22 46 30717 2.00 4.50 207 414 17 18 34130 1.60 6.25 113 180 12 7 37543 1.00 11.00 77 77 6806 10322 28350 2.75 avg COP WATER HEATING SYSTEMS For single family residences By Fuel Type: Usual Efficiency Electric Heat pump water heater Natural Gas Propane Fuel Oil Solar Thermal C.O.P. = 1.0 C.O.P. = 2.0 – 2.5 75-95% 75-95% 70-80% Usually sized for 50% of the annual load. Some pump energy used. Electric or gas backup. Tank: Storage Type Tank systems are configured with all of the fuels mentioned above. Tank systems have a reserve of hot water on hand only after limited use or enough time to recharge. Heat loss through the jacket or flue is the primary source of inefficiency. Sizing based on hourly usage. (GPH = gal/hr) Tankless: Demand Type Usually refers to a propane or natural gas burner system with high heating capacity and a very small reservoir. Negligible jacket loses. Requires high volume gas supply. Sizing based on instantaneous usage (GPM = gal/min) Instant: Demand Type Usually refers to electric resistance units for limited service to a sink or small bathroom group. These are installed under counter or otherwise near the fixtures. Energy Usage: Typically about 20 gallons/day/person Temperature raised from 45F – 120F Assume about 10-15% line/jacket losses Approx. 5000 kWh/yr for a family of four EF = energy factor. Manufacturer’s efficiency rating which includes standard line/jacket losses. Residential Gas Water Heaters HIGH EFFICIENCY RESIDENTIAL MODELS FEATURES ENERGY STAR® QUALIFIED ■ Meets ENERGY STAR requirements for the .67 EF tier II efficiency increase initiated September 1, 2010 and is eligible for most utility rebate programs based on Energy Factor (EF) Ratings. AUTOMATIC FLUE DAMPER ■ Increases efficiency as it auto-matically opens and closes to reduce heat loss in the standby mode. ELECTRONIC GAS CONTROL ■ Intelligent control logic provides enhanced operating parameters and tighter differentials for precise sensing and faster heating response to optimize performance. DIAGNOSTICS ■ The electronic gas control incorporates an LED status indicator that monitors system operation and service diagnostics. ELECTRONIC IGNITION ■ Heater operates with an automatic pilot relight system that shuts off the pilot during stand-by modes to reduce gas consumption and eliminates nuisance pilot outage issues associated with standing pilot models. POWER REQUIREMENTS ■ Plugs into standard 110/120v outlet (10 foot power cord included). DYNACLEAN™ DIFFUSER DIP TUBE ■ Helps reduce lime and sediment buildup, maximize hot water output. Made from long-lasting PEX cross-linked polymer. GREEN CHOICE® GAS BURNER ■ Patented “Eco-Friendly” design reduces Low NOx emissions by up to 33% and meets less than 40 ng/j requirements for Low NOx. COREGARD™ ANODE ROD ■ An A. O. Smith exclusive. Anode has stainless steel core, protects tank against corrosion longer than ordinary steel anodes. DURABLE, BRASS TAMPER-RESISTANT DRAIN VALVE BLUE DIAMOND® GLASS COATING ■ Provides superior corrosion resistance to industry-standard glass lining. CSA CERTIFIED AND ASME RATED T&P RELIEF VALVE ■ Top-mounted T&P Relief Valve available as option on all models. CODE COMPLIANCE ■ UBC, CEC, SBCC, HUD and BOCA National Codes. Meets the thermal efficiency and standby loss requirements of the U. S. Department of Energy and current edition of ASHRAE/IESNA 90.1. Meets the Federal Energy Efficiency Standards effective January 20, 2004, according to the National Appliance Energy Conservation Act (NAECA) of 1992. Series 100 ® DESIGN-CERTIFIED BY CSA INTERNATIONAL ■ According to ANSI Z21.10.1 - 4.1 CSA Standards governing storage-type water heaters. FLAMMABLE VAPOR IGNITION RESISTANT COMPLIANT DESIGN 6-YEAR LIMITED TANK AND PARTS WARRANTY ■ For complete information, consult written warranty or A. O. Smith Water Products Company. Page 1 of 2 Revised August 2011 233152_AOSRG45250.indd 1 238445_AOSRG45250.indd AOSRG45250 2/15/11 8/3/11 8:33 8:18 AM Residential Gas Water Heaters RESIDENTIAL GAS MODELS - SERIES 100 MODEL NUMBER SERIES FIRST ENERGY HOUR RATING FACTOR GALLON CAPACITY (EF) GALLONS BTU RECOVERY INPUT 90°F RISE PER GALLONS HOUR NATURAL* PER HOUR FOAM THICKNESS (INCHES) DIMENSIONS IN INCHES A B C D E F DRAFT HOOD OUTLET APPROX. SHIPPING WEIGHT (LBS) TALL MODELS GCF-40 100 67 .67 40 40,000 42 2 64-1/4 58-1/4 20 13 8 51-3/4 3 or 4 152 GCF-50 100 81 .67 50 40,000 42 2 63-1/2 57-1/4 22 13 8 50-1/4 3 or 4 167 100 67 .67 40 40,000 42 2 22 13 8 41 3 or 4 149 SHORT MODEL GCFL-40 54 47-3/4 Recovery capacity based on actual performance tests. Water Connections - 3/4” on all models. External heat trap nipples are factory-installed on all models Order SMR S45 for Top T&P - Example GCF-40 S45 All models are ENERGY STAR® qualified. All models are certified from sea level to 10,100 ft. elevations *Propane (LP) gas - 37,000 BTU input for 50-gallon models and 36,000 BTU for 40-gallon models ANODE ROD* HOT CONNECTION COLD CONNECTION E C T&P VALVE 1/2" GAS CONNECTION F B A D * Location for optional top-mounted T&P Valve if ordered from factory. Maximum Hydrostatic Working Pressure: 150 PSI. For Technical Information call 1-800-527-1953. A. O. Smith Corporation reserves the right to make product changes or improvements without prior notice. Revised August 2011 www.hotwater.com 233152_AOSRG45250.indd 2 238445_AOSRG45250.indd Page 2 of 2 AOSRG45250 2/15/11 8/3/11 8:33 8:18 AM RHEEM HYBRID WATER HEATERS Super HP-SERIES 2.0 energy factor FAST recovery EASY 50 installation gallon capacity ECO friendly 40 gallon capacity coming soon!
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