TA 6000, 7000, 9000, 11000, 14000 HW Air Handling Unit GB GB Installation description Corrigo ver. no. 1.2-1-00 EC Declaration of Conformity Manufacturer as defined by the EC Low Voltage Directive 73/23/EC and 93/68/EC Our products are manufactured in compliance with applicable international standards and regulations. The following harmonized standards are in use: Systemair AB Industrivägen 3 SE-739 30 Skinnskatteberg SWEDEN Office: +46 222 440 00 Fax: +46 222 440 99 EN 60 335-1 Electric domestic products and similar – safetygeneral requirements. EN 60 335-2-40 Safety of household and similar electrical appliances - Part 2-40: Particular requirements for electrical heat pumps, air-conditioners and dehumidifiers. The manufacturer hereby confirms that the following products: Air handling unit TA 6000 HW TA 7000 HW TA 9000 HW TA 11000 HW TA 14000 HW EN 50 106 Electric domestic products and similarSafety-Instructions for control of manufacture. Remark: EN 50 106 complies for internally wired products only. Comply with the following EC-directives: EC Declaration of Conformity EC Declaration of Conformity as defined by EC’s EMC-directive 89/336/EC, 92/31/EC and 93/68/EC as defined by the EC Machinery Directive 98/37/EC, Annex II A. Fans for ventilation in air handling systems with air from non-explosion hazardous premises. This machinery must not be put into operation until prior to reading mounting instructions and safety information. The following harmonized standards are in use: EN 61000-6-4: Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments The following harmonized standards are in use: EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: General requirements – Immunity for appliances in industrial environments. EN 60 034-1 Rotating electric machinery; ratings and performances. The complete technical documentation is available. EN ISO12100-1:2003 Safety of machinery – Basic concepts, general principles for design Skinnskatteberg, 29-01-2010 EN 294 Safety of machinery; safety distances to prevent danger zones reached by the upper limbs. Remark: EN 294 only complies when fitted contact safety device is part of the extent of delivery. Mats Sándor Technical Manager _____________________________________________________________________________________________________ TA 6000, 7000, 9000, 11000, 14000 HW Installation description 2 206522 Systemair AB Introduction Installation, operation and maintenance manual concerns air handling unit type TA, manufactured by Systemair. It consists of basic information and recommendations concerning the design, installation, start-up and operation, which shall be obeyed to ensure the proper fail-free operation of the unit. The key to proper and safe operating of the unit is to read this manual thoroughly, use the unit according to guidelines given in it and follow all safety requirements. Table of contents EC Declaration of Conformity ...............................................................................................2 Introduction...............................................................................................................................3 Table of contents ......................................................................................................................3 Dimensions and Weight ...........................................................................................................4 Transport and storage ..............................................................................................................5 Where/how to Install .................................................................................................................5 Ducting .....................................................................................................................................6 Duct connections ..................................................................................................................6 Attention ...............................................................................................................................6 Changing fan speed .................................................................................................................6 Electrical connection ................................................................................................................6 External connections ................................................................................................................7 Electrical connections ...........................................................................................................7 Temperature sensor, supply air ............................................................................................8 Extended/Forced running .....................................................................................................8 Damper, outdoor air .............................................................................................................8 Cooling battery (water) .........................................................................................................8 Heater battery .......................................................................................................................8 Hot water heater ...................................................................................................................8 Control panel ........................................................................................................................9 Additional accessories..............................................................................................................9 Commissioning .........................................................................................................................9 Before starting the system ....................................................................................................9 _____________________________________________________________________________________________________ TA 6000, 7000, 9000, 11000, 14000 HW Installation description 3 206522 Systemair AB Dimensions and Weight F 635 D 335 G A G B Fig. 1 TA 6000 HW TA 7000 HW TA 9000 HW TA 11000 HW TA 14000 HW A 1720 1720 1870 1870 2020 B 1120 1270 1420 1570 1720 C 595 670 745 820 895 D 750 750 900 900 1050 E 400 400 500 600 600 F 600 800 900 1100 1200 G 260 235 260 235 260 H 60 85 85 60 110 Weight kg 311 355 407 469 541 _____________________________________________________________________________________________________ TA 6000, 7000, 9000, 11000, 14000 HW Installation description 4 206522 Systemair AB Transport and storage The TA unit should be stored and transported in such a way that it is protected against physical damage that can harm panels, handles, display etc. It should be covered so that dust, rain and snow cannot enter and damage the unit and its components. The appliance is delivered in one piece containing all necessary components, wrapped in plastic on a pallet for easy transportation. Where/how to Install TA 6000-14000HW is meant for indoor installation placed on a horizontal flat surface. The unit can be levelled by the use of mounting feet, which are delivered with the unit (fig.2). It’s important that the unit is completely levelled before it is put into operation. Fig.2 The unit is meant for indoor installation. The electrical components should not be exposed to lower temperature than 0°C or higher than +50°C. The unit can be installed in a cold place if it is running continuously. The control panel should however be placed in a warm space. When choosing the location it should be kept in mind that the unit requires maintenance regularly and that the inspection doors should be easily accessible. Leave free space for opening the doors and for taking out the main components. The outdoor air intake of the building should if possible be put in the northern or eastern side of the building and away from other exhaust outlets like kitchen fan outcasts or laundry room outlets. See fig.3 below how the unit is supposed to be installed (in case of supply air temperature control) 1 4 3 2 >3m 1. 2. 3. 4. Fig.3 Outdoor air damper motor Electrical connection box Hot water coil connections Supply air temperature sensor _____________________________________________________________________________________________________ TA 6000, 7000, 9000, 11000, 14000 HW Installation description 5 206522 Systemair AB Ducting Air to and from the unit is led through a duct system. To ensure long life and satisfactory cleaning possibilities, ducts made of galvanised steel are highly recommended. To obtain low energy consumption and the required airflow, the duct system should be commissioned for low air speeds and a low pressure drops. NOTE! Duct connections/duct ends should be covered during storage and installation Grilles for intake/roof units must be installed according to building regulations in force. Duct connections Assemble the unit in the direction of airflow. Secure all joints between ducting and the TA unit accurately using a minimum of 4 M8 bolts per joint (rectangular ducts). Rectangular ducts needs sealing strips or sealing compound to ensure the air tightness. Attention To avoid fan noise being transferred via the ducting system, silencers should be installed on supply air. NOTE! If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well. Changing fan speed Because of the built in frequency converter it is possible to regulate both of the fan speed settings NORMAL & LOW between 0-100% of the maximum fan speed. All settings are made in the control panel, see Operation and maintenance instructions/Control unit, manual. Note! The built in frequency converter is pre programmed from factory and its setting should not be changed by the operator/installer. Electrical connection The unit must not be put into operation before all the electrical safety precautions have been read and understood. All models are to be connected to 400V 3N~. Power consumption/Current Model spec. TA 6000 HW TA 7000 HW TA 9000 HW TA 11000 HW TA 14000 HW Total (kW) 2,26 3,16 3,73 4,39 6,26 Current (A) 6,4 7,6 9,0 10,6 15,1 Fuse (mains) 3x13A 3x16A 3x20A 3x25A 3x32A See enclosed wiring diagram, how to connect the mains supply. _____________________________________________________________________________________________________ TA 6000, 7000, 9000, 11000, 14000 HW Installation description 6 206522 Systemair AB External connections See Electrical connections below and the enclosed wiring diagram, how to connect the electrical cables. Electrical connections Terminal block Corrigo Description designation 1 2 3 4 5 6 7 8 9 PE L1 L2 L3 N L1 L2 L3 PE 10 GND Remark Earth Phase (mains supply voltage) Phase (mains supply voltage) Phase (mains supply voltage) Earthed neutral (mains supply voltage) Phase (supply voltage to fan) Phase (supply voltage to fan) Phase (supply voltage to fan) Earth (fan) 400V 3N~ 400V 3~ Signal fan gnd. reference 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Control signal fan 0-10V DC Run indication fan Pot. free contact Run indication fan Pot. free contact DO1 Start signal fan DO ref Start signal fan AO1 Control signal heater 0-10V DC G Supply voltage water valve actuator 24V AC G0 Supply voltage water valve actuator reference AO2 Control signal cooling 0-10V DC AI3 Sensor frost protection AI ref Sensor frost protection (gnd. reference) AI ref Sensor supply/outdoor/extract (gnd. reference) AI1 Sensor supply air AI2 Sensor extract air AI4 Sensor outdoor air DO ref Alarm output reference 24V AC, Max. 2,0A 27 DO3 Alarm output cont. load? 28 DO ref Outdoor damper supply voltage gnd. reference 24V AC, Max 2,0 29 DO3 Outdoor damper supply voltage cont.load 30* DI ref Fire alarm gnd. reference 31* DI4 Fire alarm 32* DI ref Timer gnd. Reference 33* DI3 Timer * These inputs may only be wired to voltage free contacts. _____________________________________________________________________________________________________ TA 6000, 7000, 9000, 11000, 14000 HW Installation description 7 206522 Systemair AB Temperature sensor, supply air Attached duct sensor is supposed to be mounted ca. 3 meters from the unit (fig. 3, pos. 4). Extended/Forced running This unit features external timer/switch button control to force the unit to any fan speed (set the Extended/Forced running time in the control panel to 0 minutes). A push button can be used to activate Extended/Forced running to force the unit to any fan speed for 0-240 minutes (as set in Extended/Forced running time) Damper, outdoor air See fig. 3 where to install the damper. The outdoor air damper (Supply voltage 24V AC, spring return) are used to avoid cold air to come into the building when the unit are stopped e.g. during night. The damper is also preventing the hot water battery from freezing by closing when the returning water in the battery is below a set temperature. Cooling battery (water) A water valve actuator (Supply voltage 24V AC, Control signal 0-10 V) can be connected to the unit and be operated in sequence to the heater battery. Heater battery TA has a built in water heating battery. The operation of the heating battery is automatic and dependent on the set temperature. Hot water heater The hot water coil is located after the fan. At the same time, it is designed in such a way that it is easy to access the pipe connections. The material is copper piping with a frame of galvanized sheet steel and aluminum fins. The coil has a venting nipple and one immersion thermostat as frost guard. If the temperature drops and there is a risk of freezing (outlet water temperature below +7°C) the water flow is maintained (the magnetic valve will open fully), the fan stops and the outdoor air damper, accessory, closes instantaneously. Fig.4 below shows a possible solution for designing the water regulation 2-way valve 3-way valve Description A Frost protection sensor (standard) B Internal dimension 15R (1/2’’) C Pump, secondary circuit D Non return valve E Valve actuator + water valve (accessories) F Pump, primary circuit Fig.4 _____________________________________________________________________________________________________ TA 6000, 7000, 9000, 11000, 14000 HW Installation description 8 206522 Systemair AB Control panel SCP control panel are delivered with 10m cable that are pre-connected to the panel and a fast coupling ISDN contact on the other end of the cable. The ISDN contact is to be connected to the Corrigo controller in the electrical connection box (fig. 3). The cable can be unscrewed in the back of the control panel Corrig ISDN contact Description 1. 2. 3. 4. 5. 6. Description 7. 7a. 7b. 7c. 7d. 7e. Alarm button Alarm LED Write enable LED OK button Clearing button Mounting holes Connection block Yellow cable Orange cable Red cable Brown cable Black cable Fig.5 Additional accessories For more information about silencers, diffusers/louvers, roof units, wall grilles etc. see technical catalogue and installation respective instructions. Commissioning When the installation is finished, check that: - the unit is installed in accordance with these instructions. - sound attenuators are installed and that the duct system is correctly connected to the unit. - outdoor air intake is positioned with sufficient distance to pollution sources (kitchen ventilator exhaust, central vacuum system exhaust or similar). Before starting the system See operating and maintenance instructions, "Operation". Set present time and date, set the normal and low airflows and program the week schedule. Reset the time for the filter alarm in the service menu. Check that: - the fan-impeller is rotating in the correct direction, see the rotating direction arrow in the unit - there is no unusual noise from the unit. - control panel and lamp signals are in function _____________________________________________________________________________________________________ TA 6000, 7000, 9000, 11000, 14000 HW Installation description 9 206522 Systemair AB Systemair AB reserves the right to make changes and improvements to the contents of this manual without prior notice. Systemair AB Industrivägen 3 739 30 Skinnskatteberg Phone +46 222 440 00 Fax +46 222 440 99 www.systemair.com 206522 (29-01-2009) 10-01
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