Cushioning components Adjustable or self-adjusting With linear or progressive characteristic Stop elements: combination of cushioning and end-position sensing 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 1 Cushioning components Product range overview Function Type Version Shock absorber Elastomer absorber DYEF-Y1 DYEF-Y1F Adjustable DYSR Self-adjusting YSR-C DYSC YSRW DYSW 2 Brief description Area of application Mini slide DGSL Mechanical shock absorber with flexible rubber buffer Cushioning stroke cannot be adjusted No fixed stop Continuous mounting thread with internal hex Mechanical shock absorber with flexible rubber buffer Cushioning stroke can be adjusted With fixed stop Continuous mounting thread with internal hex Mini slide DGSL Swivel module DSM-B Hydraulic shock absorber with spring return Adjustable cushioning hardness – Linear drive DGPL Linear drive DGC Linear unit SLE Hydraulic shock absorber with path-controlled flow control function Rapidly increasing cushioning force curve Short cushioning stroke Suitable for rotary drives Maintenance-free Continuous mounting thread Hydraulic shock absorber with path-controlled flow control function Rapidly increasing cushioning force curve Short cushioning stroke Suitable for rotary drives Maintenance-free Metal end position at the housing Continuous mounting thread with internal hex Hydraulic shock absorber with path-controlled flow control function Slowly increasing cushioning force curve Long cushioning stroke Suitable for low-vibration operation Short cycle times possible Maintenance-free Continuous mounting thread with spanner flat Hydraulic shock absorber with path-controlled flow control function Slowly increasing cushioning force curve Long cushioning stroke Suitable for low-vibration operation Short cycle times possible Maintenance-free Metal end position at the housing Continuous mounting thread with internal hex è Internet: www.festo.com/catalogue/... Swivel module DSM-B Swivel/linear unit DSL-B Linear drive DGC Handling module HSP, HSW Mini slide DGSL Handling module HSW Subject to change – 2017/03 Cushioning components Product range overview Size Stroke [mm] Energy absorption per stroke [J] Elastomer absorber M4, M5, M6, M8, M10, M12, M14, M16 0.9, 1.0, 1.2, 1.3, 1.5 0.015 … 0.55 M4, M5, M6, M8, M10, M12, M14, M16, M22 1.7, 2.8, 3.1, 3.4, 3.7, 4.2, 5, 4.8, 7 0.005 … 1.2 Adjustable 8, 12, 16, 20, 25, 32 8, 12, 20, 25, 40, 60 4 … 384 Position sensing n 10 – n – – 14 0.6 … 380 18 – 4, 5, 8, 12, 18, 25 n Size 4 … 20 0.6 … 25 22 – 5, 7, 8, 10, 12, 16, 20 8, 10, 14, 17, 20, 26, 34 6, 8, 10, 14, 17, 20 26 n 0.8 … 12 30 – 2017/03 – Subject to change n 1.3 … 70 – 4, 5, 7, 8, 10, 12 è Page/Internet 7 – Self-adjusting 4, 5, 7, 8, 10, 12, 16, 20, 4, 5, 8, 10, 12, 20, 25, 25, 32 40, 60 4, 5, 7, 8, 12, 16, 20, 25 Free of copper, PTFE and silicone è Internet: www.festo.com/catalogue/... n 3 Cushioning components Product range overview Function Type Stop element Self-adjusting YSRWJ Hydraulic cushioning cylinder Adjustable DYHR 4 Version Brief description Area of application – Cushioning with self-adjusting, progressive hydraulic shock absorber (YSRW) Slowly increasing cushioning force curve Adjustable cushioning stroke End-position sensing with proximity sensors SME/SMT-8 Precision end-position adjustment Stop elements YSRWJ can be used for a wide variety of applications in handling and assembly technology Hydraulic cushioning cylinder for constant, slow braking speeds across the entire stroke Braking speed can be precisely adjusted A built-in compression spring returns the piston rod to the initial position Suitable for slow feed speeds in the range up to 0.1 m/s è Internet: www.festo.com/catalogue/... – Subject to change – 2017/03 Cushioning components Product range overview Size Self-adjusting 5, 7, 8 Stroke [mm] Energy absorption per stroke [J] 8, 10, 14 1…3 Position sensing Free of copper, PTFE and silicone 34 n Adjustable 16, 20, 25, 32 20, 25, 40, 50, 60 – 32 … 384 38 – 2017/03 – Subject to change è Page/Internet è Internet: www.festo.com/catalogue/... – 5 Shock absorbers DYEF- … -Y1, without fixed stop Type codes DYEF — S — M8 — Y1 Type DYEF Shock absorber Version S Long Short Size Design characteristic Y1 6 Internal hex è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers DYEF- … -Y1, without fixed stop Technical data -N-T- Size M4 … M16 Stroke length 0.9 … 1.5 mm General technical data Size M4 Stroke Mode of operation Cushioning Cushioning length Type of mounting Max. impact velocity Mounting position Product weight [mm] [mm] [m/s] S Ambient temperature Corrosion resistance class CRC1) 1) [g] [g] [°C] M5 M6 M8 0.9 1.5 1.5 1.3 Elastomer cushioning without metal fixed stop Not adjustable 0.9 1.5 1.5 1.3 Via lock nut 0.8 Any 2.1 3.6 6 14 1.1 2 3 8.6 0 … +60 2 M10 M12 M14 M16 1 1.2 1.2 1.3 1 1.2 1.2 1.3 23 12 45.5 15 82.5 31 106 40 Corrosion resistance class 2 according to Festo standard 940 070 Components subject to moderate corrosion stress. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents. Energy [J] Size M4 M5 M6 M8 M10 M12 M14 M16 Max. energy absorption per stroke 0.015 0.05 0.08 0.12 0.25 0.35 0.45 0.55 Mass range [kg] Size M4 M5 M6 M8 M10 M12 M14 M16 Mass range up to 0.15 0.35 0.7 1 2 3 5 7 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 7 Shock absorbers DYEF- … -Y1, without fixed stop Technical data Materials Sectional view 1 2 Shock absorber 1 2 – Buffer Housing Seals Note on materials Nitrile rubber High-alloy steel Nitrile rubber Free of copper, PTFE and silicone RoHS-compliant Impact velocity dependent on mass m DYEF-(S)-M4/M5-Y1 DYEF-(S)-M6/M8/M10-Y1 DYEF-(S-)M4-Y1 DYEF-(S-)M5-Y1 DYEF-(S-)M6-Y1 DYEF-(S-)M8-Y1 DYEF-(S-)M10-Y1 DYEF-(S)-M12/M14/M16-Y1 DYEF-(S-)M12-Y1 DYEF-(S-)M14-Y1 DYEF-(S-)M16-Y1 8 è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers DYEF- … -Y1, without fixed stop Technical data Download CAD data è www.festo.com Dimensions DYEF-M-… – Long version DYEF-S-M-… – Short version Size B1 D1 L1 L2 DYEF-M DYEF-S-M 22 26 30 38 41 54 72 75 12 14.5 15 23.5 21 20 28 31.5 ß1 ß2 7 8 8 10 13 15 17 19 1.3 1.5 2 2.5 3 4 4 5 +0.3 M4 M5 M6 M8 M10 M12 M14 M16 2.2 2.7 2.5 3 3.5 4 5 5 M4x0.5 M5x0.5 M6x0.5 M8x1 M10x1 M12x1 M14x1 M16x1 Ordering data Size Part No. Type DYEF-M-… – Long version M4 1179810 M5 1179818 M6 1179831 M8 1179834 M10 1179837 M12 1179840 M14 1179863 M16 1179879 DYEF-M4-Y1 DYEF-M5-Y1 DYEF-M6-Y1 DYEF-M8-Y1 DYEF-M10-Y1 DYEF-M12-Y1 DYEF-M14-Y1 DYEF-M16-Y1 DYEF-S-M-… – Short version M4 1152500 M5 1152507 M6 1152524 M8 1152536 M10 1152959 M12 1153004 M14 1153017 M16 1153023 DYEF-S-M4-Y1 DYEF-S-M5-Y1 DYEF-S-M6-Y1 DYEF-S-M8-Y1 DYEF-S-M10-Y1 DYEF-S-M12-Y1 DYEF-S-M14-Y1 DYEF-S-M16-Y1 2017/03 – Subject to change 0.9 1.8 1.8 2 1.8 2 2 2 Max. tightening torque ß1 [Nm] è Internet: www.festo.com/catalogue/... 0.5 0.8 1 2 3 5 8 20 9 Shock absorbers DYEF- … -Y1F, with fixed stop Type codes DYEF — M8 — Y1 F Type DYEF Shock absorber Size Design characteristic Y1 Internal hex Stop F 10 With fixed stop è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers DYEF- … -Y1F, with fixed stop Technical data -N-T- Size M4 … M22 Stroke length 1.7 … 7 mm General technical data Size Stroke Mode of operation Cushioning Cushioning length Type of mounting Max. impact velocity Mounting position Product weight Ambient temperature Corrosion resistance class CRC1) 1) M4 [mm] [mm] [m/s] [g] [°C] M5 M6 M8 1.7 2.8 3.1 3.4 Elastomer cushioning with metal fixed stop Adjustable 1.7 2.8 3.1 3.4 Via lock nut 0.8 Any 1.6 2.9 5.1 11.9 0 … +60 2 M10 M12 M14 M16 M22 3.7 4.2 5 4.8 7 3.7 4.2 5 4.8 7 19.7 39.6 77.3 104 200 Corrosion resistance class 2 according to Festo standard 940 070 Components subject to moderate corrosion stress. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents. Force [N] Size M4 M5 M6 M8 M10 M12 M14 M16 M22 Min. insertion force1) 15 30 40 60 70 100 150 180 500 1) This is the minimum force that must be applied so that the shock absorber is pushed precisely into the retracted end position. This value is reduced correspondingly in the event of an extended external end position or a reduction in the cushioning stroke. Energy [J] Size M4 M5 M6 M8 M10 M12 M14 M16 M22 Max. energy absorption per stroke 0.005 0.02 0.03 0.04 0.06 0.12 0.2 0.25 1.2 Mass range [kg] Size M4 M5 M6 M8 M10 M12 M14 M16 M22 Mass range up to 0.15 0.25 0.4 0.6 1.2 1.8 3 5 15 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 11 Shock absorbers DYEF- … -Y1F, with fixed stop Technical data Materials Sectional view 1 2 3 Shock absorber 1 2 3 – Buffer Adjustable sleeve Setting piece Seals Note on materials Nitrile rubber High-alloy steel High-alloy steel Nitrile rubber Free of copper, PTFE and silicone RoHS-compliant Impact velocity as a function of mass m DYEF-M4/M5-Y1F DYEF-M4 DYEF-M5 DYEF-M6 DYEF-M8 DYEF-M10 DYEF-M12/M14/M16-Y1F DYEF-M22-Y1F DYEF-M12 DYEF-M14 DYEF-M16 12 DYEF-M6/M8/M10-Y1F DYEF-M22 è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers DYEF- … -Y1F, with fixed stop Technical data Download CAD data è www.festo.com Dimensions Size B1 D1 L1 M4 M5 M6 M8 M10 M12 M14 M16 M22 2.2 2.7 2.5 3 3.5 4 5 5 5 M4x0.5 M5x0.5 M6x0.5 M8x1 M10x1 M12x1 M14x1 M16x1 M22x1.5 22 26 30 38 41 54 72 75 78 L2 ß1 ß2 ß3 7 8 8 10 13 15 17 19 27 1.3 1.5 2 2.5 3 4 4 5 5 2.5 3 4 5 6 8 8 10 10 +0.3 Ordering data Size Part No. Type M4 M5 M6 M8 M10 M12 M14 M16 M22 DYEF-M4-Y1F1) DYEF-M5-Y1F DYEF-M6-Y1F DYEF-M8-Y1F DYEF-M10-Y1F DYEF-M12-Y1F DYEF-M14-Y1F DYEF-M16-Y1F DYEF-M22-Y1F 1) 548370 548371 548372 548373 548374 548375 548376 548377 1113706 1.7 2.8 3.1 3.4 3.7 4.2 5 4.8 7 Max. tightening torque ß1 [Nm] 0.5 0.8 1 2 3 5 8 20 35 The scope of delivery for this size includes an Allen key. 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 13 Shock absorbers DYSR Peripherals overview and type codes Peripherals overview 1 4 2 3 Accessories Type Brief description è Page/Internet 1 Hydraulic shock absorber with adjustable cushioning characteristics 15 Mounting option for shock absorber 42 For protecting the piston rod 44 2 3 4 1) 2) Shock absorber DYSR Mounting flange YSRF Buffer YSRP Wiper seal1); hardened piston rod2) The wiper seal (prevents the ingress of dirt) and the hardened piston rod (protects against – scratches) greatly increase the service life As of size 12 As of size 16 Type codes DYSR — 16 — 20 — Y5 — T Type DYSR Shock absorber Size Stroke [mm] Geometric characteristics Y5 Internal hexagon for cushioning adjustment Specific characteristics T 14 Standard thread Special thread è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers DYSR Technical data -N- Function -T- General technical data Size Stroke Mode of operation 8 [mm] Cushioning Cushioning length [mm] Type of mounting Impact velocity [m/s] Mounting position Product weight [g] Ambient temperature [°C] Corrosion resistance class CRC2) 1) 2) Stroke length 8 … 60 mm 12 16 8 12 20 Hydraulic shock absorber with spring return Single acting, pushing Adjustable, force-dependent, hard characteristic curve 8 12 20 Via lock nut 0.1 … 3 Any 60 105/120 1) 200/250 1) –10 … +80 1 20 25 32 25 40 60 25 40 60 355/425 1) 715 1,355 Applies to shock absorbers with special thread T Corrosion resistance class 1 according to Festo standard 940 070 Components subject to low corrosion stress. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers Reset time [s] Size 8 Reset time1) 0.2 1) Size 8 … 32 12 16 20 0.3 25 32 0.4 0.6 The specified technical data refers to ambient temperature. At –10 °C, the reset time can be up to 1 s for sizes 12, 16 and up to 3 s for sizes 8, 20, 25, 32 Force [N] Size 8 12 16 20 25 32 Min. insertion force1) Max. stop force2) in the end positions Min. resetting force3) 18 400 1.8 38 900 4.5 66 1,600 5.4 110 2,500 9 155 4,000 12.5 175 6,400 18 1) 2) 3) This is the minimum force that must be applied so that the shock absorber is pushed precisely into the retracted end position. This value is reduced correspondingly with an extended external end position If the maximum stop force is exceeded, a fixed stop (e.g. YSRA) must be fitted 0.5 mm before the end of stroke This is the maximum force that can act on the piston rod, allowing for full extension of the shock absorber (e.g. protruding bolt) Energy [J] Size 8 12 16 20 25 32 Max. energy absorption per stroke Max. energy absorption per hour Max. residual energy 4 24,000 0.01 10.8 60,000 0.05 32 100,000 0.16 62.5 135,000 0.32 160 220,000 0.8 384 330,000 2 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 15 Shock absorbers DYSR Technical data Materials Sectional view 1 2 Size 1 2 – – 8 Piston rod Housing Buffer Seals Note on materials High-alloy steel High-alloy steel Polyacetal Nitrile rubber RoHS-compliant 12 16 20 25 32 High-alloy steel, hardened Galvanised steel — v [m/s] v [m/s] Selection graph for shock absorbers with infinitely adjustable cushioning DYSR Impact velocity v as a function of mass m m [kg] Three force curves are shown for each shock absorber. Interim values must be calculated by averaging. The arrows relate to the examples starting on page 48. m [kg] 1 DYSR-8-8 2 DYSR-12-12 3 DYSR-16-20 4 DYSR-20-25 5 DYSR-25-40 6 DYSR-32-60 Shock absorber Force A = Force A = Force A = DYSR-8-8 DYSR-12-12 DYSR-16-20 DYSR-20-25 DYSR-25-40 DYSR-32-60 0N 0N 0N 0N 0N 0N 100 N 200 N 500 N 800 N 1,200 N 2,000 N 200 N 500 N 800 N 1,200 N 2,000 N 3,000 N Recommended max. motive force as a function of energy load DYSR-8-8-Y5 DYSR-12-12-Y5 DYSR-16-20-Y5 DYSR-20-25-Y5 DYSR-25-40-Y5 DYSR-32-60-Y5 16 è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers DYSR Technical data Download CAD data è www.festo.com Dimensions DYSR-8-8 1 Cushioning adjustment Buffer (included in the scope of delivery) + = Cushioning becomes harder – = Cushioning becomes softer DYSR-… 1 Cushioning adjustment Buffer YSRP (not included in the scope of delivery) + = Cushioning becomes harder – = Cushioning becomes softer Type B1 4 D1 DYSR-8-8-Y5 DYSR-12-12-Y5 DYSR-12-12-Y5-T DYSR-16-20-Y5 DYSR-16-20-Y5-T DYSR-20-25-Y5 DYSR-20-25-Y5-T DYSR-25-40-Y5 DYSR-32-60-Y5 10 12 M12x1 M15x1 M16x1 M20x1.25 M22x1.5 M24x1.25 M26x1.5 M30x1.5 M37x1.5 Type L3 L4 5 6 8 D2 D3 ±0.2 D4 +0.15 D5 +0.15/–0.1 L1 4 8 – 77±0.1 30 6 – – 97±0.1 36 – 12 15 16 20 22 24 26 30 37 115 ±0.1 53 138 ±0.1 60 178 ±0.1 230 ±0.15 80 108 Max. tightening torque ß1 12 15 – – L5 L6 ß1 ß2 – – 15 4 5 19 5 20 – 28 – 28 28 28 24 27 30 32 36 46 5 35 5 60 6 6 80 100 10 8 12 8 8+0.5/–0.35 18.4+0.35/–0.2 – 6.4+0.45/–0.4 28.5+0.4/–0.3 – 8.5+0.45/–0.4 35.6+0.4/–0.3 – 10.6+0.45/–0.4 52.8+0.4/–0.3 76+0.5/–0.4 – – 12.8+0.45/–0.4 16+0.5/–0.4 16 20 25 32 1138641 1138642 1138643 1138644 1138645 1138646 1138647 1138648 1138649 2017/03 – Subject to change – ±0.2 16.2+0.6/–0.45 Ordering data Size Part No. ±0.1 – 20 – 24 28.8 34.8 8 ±0.2 DYSR-8-8-Y5 DYSR-12-12-Y5 DYSR-12-12-Y5-T DYSR-16-20-Y5 DYSR-16-20-Y5-T DYSR-20-25-Y5 DYSR-20-25-Y5-T DYSR-25-40-Y5 DYSR-32-60-Y5 L2 [Nm] Type DYSR-8-8-Y5 DYSR-12-12-Y5 DYSR-12-12-Y5-T DYSR-16-20-Y5 DYSR-16-20-Y5-T DYSR-20-25-Y5 DYSR-20-25-Y5-T DYSR-25-40-Y5 DYSR-32-60-Y5 è Internet: www.festo.com/catalogue/... 17 Shock absorbers YSR-C Peripherals overview and type codes Peripherals overview 1 2 3 4 5 Accessories Type Brief description è Page/Internet 1 Hydraulic shock absorber with rapidly increasing cushioning force curve 19 To improve the cushioning performance in the case of underload, the built-in shock absorber can be replaced by the next smallest shock absorber with the help of the reducing sleeve Mounting option for shock absorber 45 Mounting option for shock absorber with attached stop sleeve and position sensing 43 Stroke limiter for shock absorber 44 For mounting flange YSRF-S 45 2 3 4 5 – Shock absorber YSR-C Reducing sleeve DAYH Mounting flange YSRF Mounting flange YSRF-S Stop limiters YSRA Inductive proximity sensor SIEN 42 Type codes YSR — 16 — 20 — C Type YSR Shock absorber Size [mm] Stroke [mm] Cushioning function C 18 Self-adjusting è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers YSR-C Technical data -N- Function -T- General technical data Size Stroke Mode of operation 4 [mm] Cushioning Cushioning length [mm] Type of mounting Impact velocity [m/s] Mounting position Product weight [g] Ambient temperature [°C] Corrosion resistance class CRC1) 1) Stroke length 4 … 60 mm 5 7 8 4 5 5 8 Hydraulic shock absorbers with return spring Single acting, pushing Self-adjustable 4 5 5 8 With locknut 0.05 … 2 0.05 … 3 Any 5 8 16 32 –10 … +80 2 10 12 16 20 25 32 10 12 20 25 40 60 10 12 20 25 40 60 51 74 185 318 600 1220 Corrosion resistance class 2 to Festo standard 940 070 Components subject to moderate corrosion stress. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents Reset time [s] Size 4 Reset time1) 0.2 1) Size 4 … 32 mm 5 7 8 10 12 16 20 0.3 25 32 0.4 0.5 The specified technical data refers to ambient temperature. At higher temperatures in the 80 °C range, the max. mass and the cushioning work must be reduced by 50% approx. At –10 °C, the reset time may be up to 1 second Forces [N] Size 4 5 7 8 10 12 16 20 25 32 Min. insertion force1) Max. stop force2) in end positions Min. resetting force3) 6.5 100 0.7 7.5 200 0.9 10 300 1.2 18 500 2.5 25 700 3.5 35 1,000 5 60 2,000 6 100 3,000 10 140 4,000 14 160 6,000 20 1) 2) 3) This is the minimum force that must be applied so that the shock absorber is pushed exactly into the retracted end position. This value is reduced correspondingly in the event of an extended external end-position If the max. stop force is exceeded, a fixed stop (e.g. YSRA) 0.5 mm must be fitted before the end of stroke This is the maximum force which may act upon the piston rod, allowing for full extension of the shock absorber (e.g. protruding stem) Energies [J] Size 4 5 7 8 10 12 16 20 25 32 Max. energy absorption per stroke Max. energy absorption per hour Max. residual energy 0.6 5,600 0.006 1 8,000 0.01 2 12,000 3 18,000 0.02 6 26,000 0.03 10 36,000 0.05 30 64,000 0.16 60 92,000 0.32 160 150,000 0.8 380 220,000 2 Mass range [kg] Size 4 5 7 8 10 12 16 20 25 32 Permissible mass range up to 1.2 1.5 5 15 25 45 90 120 200 400 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 19 Shock absorbers YSR-C Technical data Materials Sectional view 3 2 1 Piston 4 1 2 3 Housing Piston rod Buffer High-alloy steel High-alloy steel Polyamide – – Seals Note on materials Nitrile rubber, polyurethane Free of copper, PTFE and silicone Conforms to RoHS 5 7 8 10 12 16 20 25 32 Galvanised steel Steel with polyurethane – v [m/s] v [m/s] Selection graph for self-adjusting shock absorbers YSR-C Impact velocity dependent on mass m m [kg] Three force curves are shown for each shock absorber. Interim values must be calculated by averaging. The arrows relate to the examples starting on page è 49. m [kg] 1 2 2 3 4 YSR-4-4-C YSR-5-5-C YSR-7-5-C YSR-8-8-C YSR-10-10-C 5 6 7 8 aJ YSR-12-12-C YSR-16-20-C YSR-20-25-C YSR-25-40-C YSR-32-60-C Shock absorber Force A = Force A = Force A = YSR-4-4-C YSR-5-5-C YSR-7-5-C YSR-8-8-C YSR-10-10-C YSR-12-12-C YSR-16-20-C YSR-20-25-C YSR-25-40-C YSR-32-60-C 0N 0N 0N 0N 0N 0N 0N 0N 0N 0N – 50 N 100 N 100 N 150 N 200 N 500 N 800 N 1,200 N 2,000 N 50 N 100 N 200 N 200 N 300 N 500 N 800 N 1,200 N 2,500 N 4,000 N 20 è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers YSR-C Technical data Download CAD data è www.festo.com Dimensions -H- Note To increase the service life: Avoid the ingress of dirt or fluids into the piston chamber via the piston rod by, for example, using a cover. Size B1 D1 D2 D3 D4 L1 [mm] ±0.1 4 5 7 8 10 12 16 20 25 32 2.5 3 3.5 4 5 5 6 8 10 12 Size L2 [mm] ±0.3 4 5 7 8 10 12 16 20 25 32 18.5 19 23 33 42 51 69 87 125 179 M6x0.5 M8x1 M10x1 M12x1 M14x1 M16x1 M22x1.5 M26x1.5 M30x1.5 M37x1.5 5.3 ±0.05 6.7 ±0.05 8.6 ±0.05 10.4 ±0.1 12.4 ±0.1 14.5 ±0.1 19.6 ±0.1 23.8 ±0.1 27.8 ±0.1 34.8 ±0.1 28.5 29 34 46 55 64 86 104 152 205 L4 L5 ß1 ß2 Max. tightening torque ß 1 [Nm] 8.3 +0.6/–0.3 10.8 +0.6/–0.3 12.3 +0.7/–0.35 16.3 +0.7/–0.35 20.5 +0.7/–0.35 24.5 +0.7/–0.35 36.5 +0.7/–0.35 45.5 +0.7/–0.35 61.5 +1.25/–0.75 87 +1.25/–0.75 4 ±0.1 5.5 ±0.1 7 ±0.2 8 ±0.2 10 ±0.2 12 ±0.2 16 ±0.2 20 ±0.2 20.5 ±0.4 26 ±0.4 4.3 +0.35/–0.25 5.8 +0.55/–0.25 7.3 +0.55/–0.25 8.3 +0.55/–0.25 10.5 +0.55/–0.25 12.5 +0.55/–0.25 16.5 +0.55/–0.25 20.5 +0.55/–0.25 21.5 +0.95/–0.55 27 +0.95/–0.55 8 10 13 15 17 19 27 32 36 46 2 1 2 3 5 8 20 35 60 80 100 Type 4 5 7 8 10 12 16 20 25 32 YSR-4-4-C1) YSR-5-5-C1) YSR-7-5-C1) YSR-8-8-C1) YSR-10-10-C1) YSR-12-12-C1) YSR-16-20-C1) YSR-20-25-C1) YSR-25-40-C YSR-32-60-C 1) 3.5 ±0.05 4.7 ±0.05 6 ±0.1 8 ±0.2 10 ±0.2 12 ±0.2 16 ±0.2 20 ±0.2 25 ±0.2 32 ±0.2 L3 Ordering data Size Part No. [mm] 540060 158981 160272 34571 191199 34572 34573 34574 160273 160274 2 2.5 3 4 5 6 8 10 12 15 – Free of copper, PTFE and silicone 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 21 Shock absorbers DYSC Peripherals overview and type codes Peripherals overview 1 2 Accessories Type Brief description è Page/Internet 1 Hydraulic shock absorber with rapidly increasing cushioning force curve 23 To improve the cushioning performance in the case of underload, the built-in shock absorber can be replaced by the next smallest shock absorber with the help of the reducing sleeve 45 2 Shock absorber DYSC Reducing sleeve DAYH Type codes DYSC — 8 — 8 — Y1 F Type DYSC Shock absorber Size Stroke [mm] Geometric characteristic Y1 Internal hex Stop F 22 With fixed stop è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers DYSC Technical data -N- Function -T- General technical data Size Stroke Mode of operation 4 [mm] Cushioning Cushioning length [mm] Type of mounting Impact velocity [m/s] Mounting position Product weight [g] Ambient temperature [°C] Corrosion resistance class CRC1) 1) Stroke length 4 … 25 mm 5 7 8 4 5 5 8 Hydraulic shock absorber with spring return Single acting, pushing Self-adjusting, hard characteristic curve 4 5 5 8 With lock nut 0.05 … 2 0.05 … 3 Any 5 9 17 36 –10 … +80 2 12 16 20 25 12 18 18 25 12 18 16 25 81 210 370 575 Corrosion resistance class 2 to Festo standard 940 070 Components subject to moderate corrosion stress. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents Reset time [s] Size 4 Reset time1) 0.2 1) Size 4 … 25 5 7 8 12 16 20 25 0.3 The specified technical data refers to ambient temperature. At higher temperatures in the 80 °C range, the max. mass and the cushioning work must be reduced by 50% approx. At –10 °C, the reset time may be up to 1 second Forces [N] Size 4 5 7 8 12 16 20 25 Min. insertion force1) Max. stop force2) in end positions Min. resetting force3) 6.5 100 0.7 7.5 200 0.9 10 300 1.2 18 500 2.5 35 1,000 5 60 2,000 6 100 3,000 10 140 4,000 14 1) 2) 3) This is the minimum force that must be applied so that the shock absorber is pushed exactly into the retracted end position. This value is reduced correspondingly in the event of an extended external end position If the max. stop force is exceeded, a fixed stop (e.g. YSRA) 0.5 mm must be fitted before the end of stroke This is the maximum force which may act upon the piston rod, allowing for full extension of the shock absorber (e.g. protruding stem) Energies [J] Size 4 5 7 8 12 16 20 25 Max. energy absorption per stroke Max. energy absorption per hour Max. residual energy 0.6 5,600 0.006 1 8,000 0.01 2 12,000 3 18,000 0.02 10 36,000 0.05 25 50,000 0.16 38 80,000 0.32 100 140,000 0.8 Mass range [kg] Size 4 5 7 8 12 16 20 25 Mass range up to 1.2 1.5 5 15 45 70 100 160 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 23 Shock absorbers DYSC Technical data Materials Sectional view 1 2 3 Size 1 2 3 – 4 Buffer Piston rod Housing Seals Note on materials 5 7 8 POM High-alloy steel High-alloy steel NBR Free of copper and PTFE Conforms to RoHS 12 16 20 25 Galvanised steel Selection graph for self-adjusting shock absorbers DYSC Impact velocity dependent on mass m 3 4 1 5 6 2 7 8 Three force curves are shown for each shock absorber. Interim values must be calculated by averaging. 1 DYSC-4-4-Y1F 2 DYSC-5-5-Y1F 3 DYSC-7-5-Y1F 4 DYSC-8-8-Y1F 5 DYSC-12-12-Y1F 6 DYSC-16-18-Y1F 7 DYSC-20-18-Y1F 8 DYSC-25-25-Y1F Shock absorber Force A = Force A = Force A = DYSC-4-4-Y1F DYSC-5-5-Y1F DYSC-7-5-Y1F DYSC-8-8-Y1F DYSC-12-12-Y1F DYSC-16-18-Y1F DYSC-20-18-Y1F DYSC-25-25-Y1F 0N 0N 0N 0N 0N 0N 0N 0N – 50 N 100 N 100 N 200 N 500 N 800 N 1,200 N 50 N 100 N 200 N 200 N 500 N 800 N 1,200 N 2,500 N 24 è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers DYSC Technical data Download CAD data è www.festo.com Dimensions -H- Note To increase the service life: Avoid the ingress of dirt or fluids into the piston chamber via the piston rod by, for example, using a cover. Shock absorber in end position Size B1 D1 D2 D3 D4 L1 L2 ±0.1 +0.3/–0.2 4 5 7 8 12 16 20 25 2.5 3 3.5 4 5 6 8 10 M6x0.5 M8x1 M10x1 M12x1 M16x1 M22x1.5 M26x1.5 M30x1.5 2 2.5 3 4 6 8 10 12 3.5 ±0.05 4.7 ±0.05 6 ±0.1 7 ±0.1 11 ±0.1 15 ±0.1 18.8 ±0.1 22.8 ±0.1 5.4 ±0.05 6.7 ±0.05 8.6 ±0.05 10.4 ±0.1 14.5 ±0.1 19,6 ±0.1 23.8 ±0.1 27.8 ±0.1 35.5 38.6 45.15 59.05 82.5 110 122 165 25.5 28.6 34.15 46.05 69.5 93 105 137 Size L31) L4 ß1 ß2 4 5.5 7 8 12 17 20 22 4 +0.30/–0.24 5 +0.32/–0.28 5 +0.37/–0.28 8 +0.42/–0.33 12 +0.50/–0.35 18 +0.50/–0.35 18 +0.50/–0.35 25 +0.50/–0.35 8 10 13 15 19 27 32 36 2 2.5 3 4 5 5 6 8 [mm] [mm] 4 5 7 8 12 16 20 25 1) Max. tightening torque ß1 [Nm] 1 2 3 5 20 35 60 80 Buffer length Ordering data Size Part No. [mm] Type 4 5 7 8 12 16 20 25 DYSC-4-4-Y1F DYSC-5-5-Y1F DYSC-7-5-Y1F DYSC-8-8-Y1F DYSC-12-12-Y1F DYSC-16-18-Y1F DYSC-20-18-Y1F DYSC-25-25-Y1F 570506 548011 548012 548013 548014 553593 2479149 2480234 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 25 Shock absorbers YSRW Peripherals overview and type codes Peripherals overview 1 2 3 4 Accessories Type Brief description è Page/Internet 1 Hydraulic shock absorber with progressive cushioning characteristic 27 Mounting option for shock absorber 42 Mounting option for shock absorber with attached stop sleeve and position sensing 43 Stroke limiter for shock absorber 44 For mounting flange YSRF-S 45 2 3 4 – Shock absorber YSRW Mounting flange YSRF Mounting flange YSRF-S Stop limiters YSRA Inductive proximity sensor SIEN Type codes YSRW — 10 — 20 Type YSRW Shock absorber Size Stroke [mm] 26 è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers YSRW Technical data -N- Function -T- General technical data Size Stroke Mode of operation 5 [mm] Cushioning Cushioning length [mm] Type of mounting Impact velocity [m/s] Mounting position Product weight [g] Ambient temperature [°C] Corrosion resistance class CRC1) 1) Stroke length 8 … 34 mm 7 8 8 10 14 Hydraulic shock absorbers with return spring Single acting, pushing Self-adjustable 8 10 14 With locknut 0.1 … 2 0.1 … 3 Any 8 18 34 –10 … +80 2 10 12 16 20 17 20 26 34 17 20 26 34 54 78 190 330 Corrosion resistance class 2 to Festo standard 940 070 Components subject to moderate corrosion stress. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents Reset time [s] Size 5 Reset time1) 0.2 1) Size 5 … 20 mm 7 8 10 12 16 20 0.3 The specified technical data refers to ambient temperature. At higher temperatures in the 80 °C range, the max. mass and the cushioning work must be reduced by 50% approx. At –10 °C, the reset time may be up to 1 second Forces [N] Size 5 7 8 10 12 16 20 Min. insertion force1) Max. stop force2) in end positions Min. resetting force3) 7.5 200 0.9 10 300 1.2 18 500 2.5 25 700 3.5 35 1,000 5 60 2,000 6 100 3,000 10 1) 2) 3) This is the minimum force that must be applied so that the shock absorber is pushed exactly into the retracted end position. This value is reduced correspondingly in the event of an extended external end-position If the max. stop force is exceeded, a fixed stop (e.g. YSRA) 0.5 mm must be fitted before the end of stroke This is the maximum force which may act upon the piston rod, allowing for full extension of the shock absorber (e.g. protruding stem) Energies [J] Size 5 7 8 10 12 16 20 Max. energy absorption per stroke Max. energy absorption per hour Max. residual energy 1.3 10,000 0.01 2.5 15,000 4 21,000 0.02 8 30,000 0.03 12 41,000 0.05 35 68,000 0.16 70 100,000 0.32 Mass range [kg] Size 5 7 8 10 12 16 20 Permissible mass range up to 2 5 10 20 30 50 80 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 27 Shock absorbers YSRW Technical data Materials Sectional view 1 2 3 Size 1 2 3 – 5 Buffer Piston rod Housing Seals Note on materials 7 8 Polyamide High-alloy steel High-alloy steel Nitrile rubber Free of copper, PTFE and silicone Conforms to RoHS 10 12 16 20 Galvanised steel v [m/s] v [m/s] Selection graph for self-adjusting shock absorbers with progressive characteristics YSRW Impact velocity dependent on mass m m [kg] Three force curves are shown for each shock absorber. Interim values must be calculated by averaging. 1 2 3 4 m [kg] YSRW-5-8 YSRW-7-10 YSRW-8-14 YSRW-10-17 5 YSRW-12-20 6 YSRW-16-26 7 YSRW-20-34 Shock absorber Force A = Force A = Force A = YSRW-5-8 YSRW-7-10 YSRW-8-14 YSRW-10-17 YSRW-12-20 YSRW-16-26 YSRW-20-34 0N 0N 0N 0N 0N 0N 0N 50 N 75 N 100 N 150 N 200 N 500 N 800 N 100 N 150 N 200 N 300 N 400 N 800 N 1,200 N 28 è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers YSRW Technical data Download CAD data è www.festo.com Dimensions -H- Note To increase the service life: Avoid the ingress of dirt or fluids into the piston chamber via the piston rod by, for example, using a cover. Size B1 D1 D2 D3 D4 L1 ±0.1 ±0.3 5 7 8 10 12 16 20 3 3.5 4 5 5 6 8 M8x1 M10x1 M12x1 M14x1 M16x1 M22x1.5 M26x1.5 2.5 3 4 5 6 8 10 4.7 ±0.05 6 ±0.1 8 ±0.2 10 ±0.2 12 ±0.2 16 ±0.2 18.8 ±0.2 6.7 ±0.05 8.6 ±0.05 10.4 ±0.1 12.4 ±0.1 14.5 ±0.1 20 ±0.1 24 ±0.1 33.5 41 53 62 72.5 91 112 22.5 30 40 49 59.5 70 91 Size L4 L5 L6 L7 ß1 ß2 5.5 ±0.1 7 ±0.2 8 ±0.2 10 ±0.2 12 ±0.2 16 ±0.2 20 ±0.2 5.8 +0.35/–0.25 7.3 +0.35/–0.25 8.3 +0.4/–0.25 10.5 +0.4/–0.25 12.5 +0.4/–0.25 16.5 +0.4/–0.25 20.5 +0.4/–0.25 3.5 ±0.25 4.3 ±0.25 5.3 +0.3/–0.25 6.5 +0.3/–0.25 7.5 +0.3/–0.25 9.5 +0.3/–0.25 11.5 +0.3/–0.25 10 13 15 17 19 27 32 7 9 11 13 15 20 24 [mm] [mm] 5 7 8 10 12 16 20 +0.5 Ordering data Size Part No. [mm] Type 5 7 8 10 12 16 20 YSRW-5-8 YSRW-7-10 YSRW-8-14 YSRW-10-17 YSRW-12-20 YSRW-16-26 YSRW-20-34 191192 191193 191194 191195 191196 191197 191198 2017/03 – Subject to change 5 6 8 10 12 12 12 L2 L3 13.8 +0.6/–0.25 17.3 +0.7/–0.25 22.3 +0.7/–0.25 27.5 +0.7/–0.25 32.5 +0.7/–0.25 42.5 +0.7/–0.35 54.5 +0.7/–0.35 Max. tightening torque ß1 [Nm] è Internet: www.festo.com/catalogue/... 2 3 5 8 20 35 60 29 Shock absorbers DYSW Peripherals overview and type codes Peripherals overview 1 2 Accessories Type Brief description è Page/Internet 1 Hydraulic shock absorber with rapidly increasing cushioning force curve 31 To improve the cushioning performance in the case of underload, the built-in shock absorber can be replaced by the next smallest shock absorber with the help of the reducing sleeve 45 2 Shock absorber DYSW Reducing sleeve DAYH Type codes DYSW — 8 — 14 — Y1 F Type DYSW Shock absorber Size Stroke [mm] Additional feature Y1 Internal hex Stop F 30 With fixed stop è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers DYSW Technical data -N- Function -T- General technical data Size Stroke length 6 … 20 mm 8 10 12 6 8 10 Hydraulic shock absorber with spring return Single acting, pushing Self-adjusting, soft characteristic curve 6 8 10 With lock nut 0.1 … 2 0.1 … 3 Any 6 11 21 –10 … +80 14 17 20 14 17 20 42 67 91 Reset time [s] Size 4 8 10 12 Reset time1) 0.2 Stroke Mode of operation Cushioning Cushioning length Type of mounting Impact velocity Assembly position Product weight Ambient temperature 1) 4 Size 4 … 12 [mm] [mm] [m/s] [g] [°C] 5 7 7 0.3 The specified technical data refers to ambient temperature. At higher temperatures in the 80 °C range, the max. mass and the cushioning work must be reduced by 50% approx. At –10 °C, the reset time may be up to 1 second Forces [N] Size Min. insertion force1) Max. stop force 2) in end positions (housing) Min. resetting force3) 1) 2) 3) 5 4 5 7 8 10 12 6.5 100 7.5 200 10 300 18 500 25 700 35 1,000 0.7 0.9 1.2 2.5 3.5 5 This is the minimum force that must be applied so that the shock absorber is pushed exactly into the retracted end position. This value is reduced correspondingly in the event of an extended external end position If the max. stop force is exceeded, a fixed stop (e.g. YSRA) 0.5 mm must be fitted before the end of stroke This is the maximum force which may act upon the piston rod, allowing for full extension of the shock absorber (e.g. protruding stem) Energies [J] Size 4 5 7 8 10 12 Max. energy absorption per stroke Max. energy absorption per hour Max. residual energy 0.8 7,000 0.006 1.3 10,000 0.01 2.5 15,000 0.01 4 21,000 0.02 8 30,000 0.03 12 41,000 0.05 Mass range [kg] Size 4 5 7 8 10 12 Mass range up to 1.2 2 5 10 20 30 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 31 Shock absorbers DYSW Technical data Materials Sectional view 1 2 3 Size 1 2 3 – 4 Buffer Piston rod Housing Seals Note on materials 5 7 8 10 Polyacetate High-alloy steel High-alloy steel Nitrile rubber Free of copper, PTFE and silicone Conforms to RoHS 12 Galvanised steel v [m/s] v [m/s] Selection graph for self-adjusting shock absorbers with progressive characteristics DYSW Impact velocity dependent on mass m m [kg] Three force curves are shown for each shock absorber. Interim values must be calculated by averaging. 1 DYSW-4-6-Y1F 2 DYSW-5-8-Y1F 3 DYSW-7-10-Y1F m [kg] 4 DYSW-8-14-Y1F 5 DYSW-10-17-Y1F 6 DYSW-12-20-Y1F Shock absorber Force A = Force A = Force A = DYSW-4-6-Y1F DYSW-5-8-Y1F DYSW-7-10-Y1F DYSW-8-14-Y1F DYSW-10-17-Y1F DYSW-12-20-Y1F 0N 0N 0N 0N 0N 0N – 50 N 75 N 100 N 150 N 200 N 50 N 100 N 150 N 200 N 300 N 400 N 32 è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Shock absorbers DYSW Technical data Download CAD data è www.festo.com Dimensions -H- Note To increase the service life: Avoid the ingress of dirt or fluids into the piston chamber via the piston rod by, for example, using a cover. Shock absorber in end position Size B1 D1 D2 D3 D4 [mm] L1 +0.1 4 5 7 8 10 12 2.5 3 3.5 4 5 5 M6x0.5 M8x1 M10x1 M12x1 M14x1 M16x1 2 2.5 3 4 5 6 3.50.05 4.70.05 60.1 70.1 90.1 110.1 5.350.05 6.70.05 8.60.05 10.40.1 12.40.1 14.40.1 35.5 43.1 52.05 66.05 77.55 90.75 Size L3 L4 ß1 ß2 [mm] L2 +0.3 –0.2 Max. tightening torque ß1 [Nm] 4 5 7 8 10 12 25.5 33.1 41.05 53.05 64.55 77.75 6+0.30/–0.24 8+0.32/–0.28 10+0.37/–0.28 14+0.37/–0.28 17+0.37/–0.28 20+0.45/–0.30 40.05 5.50.1 70.2 80.2 100.2 120.2 8 10 13 15 17 19 2 2.5 3 4 4 5 1 2 3 5 8 20 Ordering data Size Part No. [mm] Type 4 5 7 8 10 12 DYSW-4-6-Y1F DYSW-5-8-Y1F DYSW-7-10-Y1F DYSW-8-14-Y1F DYSW-10-17-Y1F DYSW-12-20-Y1F 548070 548071 548072 548073 548074 548075 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 33 Stop elements YSRWJ Peripherals overview and type codes Peripherals overview 2 1 Accessories Type 1 2 Stop element YSRWJ Proximity switches SME-/SMT-8 Brief description è Page/Internet Hydraulic shock absorber with progressive cushioning characteristic. The cushioning length is adjustable Sensing option for end positions 35 45 Type codes YSRWJ — 7 — 10 — A Type YSRWJ Shock absorber Size Stroke [mm] Position sensing A 34 Position sensing è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Stop elements YSRWJ Technical data -N- Function -T- General technical data Size Stroke Mode of operation 5 [mm] Cushioning Cushioning length [mm] Type of mounting Position sensing Impact velocity [m/s] Repetition accuracy [mm] Mounting position Product weight [g] Ambient temperature [°C] Corrosion resistance class CRC1) 1) Stroke length 7.5 … 13.5 mm 7 8 8 10 14 A piston rod in front of the shock absorber transmits the force to the shock absorber. This serves as the end stop and actuates the proximity sensor via a magnet mounted on it Single acting, pushing Self-adjustable 8 10 14 With locknut Via proximity sensor 0.05 … 2 0.05 … 3 0.02 Any 45 75 110 0 … +60 2 Corrosion resistance class 2 to Festo standard 940 070 Components subject to moderate corrosion stress. Externally visible parts with primarily decorative surface requirements which are in direct contact with a normal industrial environment or media such as coolants or lubricating agents Reset time [s] Size 5 Reset time1) 0.2 1) Size 5 … 8 mm 7 8 The specified technical data refers to ambient temperature. At higher temperatures in the 80 °C range, the max. mass and the cushioning work must be reduced by 50% approx. At 0 °C, the reset time may be up to 1 second Forces [N] Size 5 7 8 Min. insertion force1) Max. stop force2) in end positions Min. resetting force3) 5 200 1.5 18 300 2 80 500 3.5 1) 2) 3) This is the minimum force that must be applied so that the shock absorber is pushed exactly into the retracted end position Impact force may not exceed the maximum specified value This is maximum force that can be exerted on the piston rod so that the shock absorber advances fully Energies [J] Size 5 7 8 Max. energy absorption per stroke Max. energy absorption per hour Max. residual energy 1 10,000 0.01 2 15,000 3 21,000 0.02 Mass range [kg] Size 5 7 8 Permissible mass range up to 2 5 10 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 35 Stop elements YSRWJ Technical data Materials Sectional view 1 2 3 Stop element 1 2 3 – Stop bolt Distance sleeve Threaded barrel Note on materials Steel, stainless and reinforced Galvanised steel Brass, nickel-plated Free of copper, PTFE and silicone Conforms to RoHS Selection graphs for limit stops with shock absorber YSRWJ Impact velocity dependent on mass m YSRWJ-5-8-A YSRWJ-7-10-A 1 Without additional force 2 With additional force A = 75 N 3 With additional force A = 150 N v [m/s] v [m/s] 1 Without additional force 2 With additional force A = 50 N 3 With additional force A = 100 N m [kg] m [kg] YSRWJ-8-14-A v [m/s] 1 Without additional force 2 With additional force A = 100 N 3 With additional force A = 150 N m [kg] 36 è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Stop elements YSRWJ Technical data Mode of operation 1 Soft cushioning characteristics – cushioning stroke is adjustable 2 End-position sensing via proximity sensor SME-/SMT-8 that can be integrated 3 Precision end-position adjustment 4 Precision end position thanks to internal, metallic inserts 4 3 2 1 Download CAD data è www.festo.com Dimensions 1 Rubber buffer, only with sizes: YSRWJ-7-10-A and YSRWJ-8-14-A 2 Precision end-position adjustment 3 Slot for proximity sensor SME-/SMT-8 Size B1 B2 [mm] D1 D2 +0.4 D3 D4 +0.1 D5 H1 L1 +0.1 +0.3 +0.3/–0.1 5 7 8 3 3.5 4 8.1 8.5 8.5 M8x1 M10x1 M12x1 4 6 8 12 14 16 6.7 ±0.05 8.6 ±0.05 10.4 ±0.1 2 2.4 2.4 16.5 18.3 20.75 97.4 144.8 133.3 Size L2 L3 L4 L5 L6 L7 ß1 ß2 [mm] +0.4 +0.45/–0.1 +0.5 +0.1/–0.55 +0.3 Max. tightening torque ß1 [Nm] 5 7 8 32.5 40 40 21.6 21.1 33.6 5 6 8 4.4 4 4.4 0.5 0.5 0.5 10 13 15 7 9 11 2 3 5 8 +0.7/–0.55 10 +0.8/–0.55 14 +0.8/–0.55 Ordering data Size Part No. [mm] Type 5 7 8 YSRWJ-5-8-A YSRWJ-7-10-A YSRWJ-8-14-A 192968 192967 192966 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 37 Hydraulic cushioning cylinders DYHR Peripherals overview and type codes Peripherals overview 1 4 2 3 Accessories Type Brief description è Page/Internet 1 Hydraulic cushioning cylinder with spring return for slow feed speeds 39 Mounting option for hydraulic cushioning cylinder 42 For protecting the piston rod 44 2 3 4 Hydraulic cushioning cylinder DYHR Mounting flange YSRF Buffer YSRP Wiper seal; hardened piston rod The wiper seal (prevents the ingress of dirt) and the hardened piston rod (protects against – scratches) greatly increase the service life Type codes DYHR — 16 — 20 — Y5 Type DYHR Hydraulic cushioning cylinder Size Stroke [mm] Design characteristic Y5 38 Internal hex for setting the flow control valve è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Hydraulic cushioning cylinders DYHR Technical data -N- Function -T- General technical data Size Stroke [mm] Mode of operation Braking speed Type of mounting Max. impact velocity Mounting position Feed speed Product weight Ambient temperature Corrosion resistance class CRC1) 1) [m/s] [mm/s] [g] [°C] Stroke length 20 … 60 mm 16 20 40 20 25 50 Hydraulic cushioning cylinder with spring return Single-acting, pushing Adjustable Via lock nut 0.3 Any 0.2 … 100 190 255 360 440 0 … +80 1 25 40 32 60 720 1,380 Corrosion resistance class 1 according to Festo standard 940 070 Components subject to low corrosion stress. Transport and storage protection. Parts that do not have primarily decorative surface requirements, e.g. in internal areas that are not visible or behind covers Reset times [s] Size Short stroke1) Long stroke1) 1) Size 16 … 32 16 20 25 32 0.4 0.8 0.5 1 0.8 – 1.2 – Increased reset times must be expected at low temperatures (0 °C). Up to 5 s with sizes 12 and 16 and up to 12 s with sizes 25 and 32. Forces [N] Size 16 20 25 32 Min. feed force1) Max. feed force2) Resetting force3) 160 1,600 5.4 250 2,500 9 400 4,000 12.5 640 6,400 18 25 40 32 60 160 220,000 0.8 384 330,000 2 1) 2) 3) Min. required force for constant braking speed with repetition accuracy Corresponds to max. force in the end position With piston rod advanced Energies [J] Size Stroke [mm] Max. energy absorption per stroke Max. energy absorption per hour Max. residual energy in the end position 2017/03 – Subject to change 16 20 32 100,000 0.16 40 64 150,000 20 25 50 62.5 135,000 0.32 125 200,000 è Internet: www.festo.com/catalogue/... 39 Hydraulic cushioning cylinders DYHR Technical data Materials Sectional view 1 2 Hydraulic cushioning cylinder 1 2 – Piston rod Housing Seals Note on materials Hardened high-alloy steel Galvanised steel Nitrile rubber RoHS-compliant Braking speed v as a function of motive force F and flow control valve setting DYHR-16 DYHR-20 DYHR-25 DYHR-32 Flow control valve open Flow control valve closed 40 è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Hydraulic cushioning cylinders DYHR Technical data Download CAD data è www.festo.com Dimensions + = Braking speed becomes harder – = Braking speed becomes softer 1 Speed control Size Stroke B1 D1 D2 D3 +0.15/–0.1 D4 +0.15 6 M20x1.25 8 20 – [mm] 16 L1 8 M24x1.25 10 24 – 25 32 20 40 25 50 40 60 10 12 M30x1.5 M37x1.5 12 15 30 37 28.8 34.8 115 0.1 150 0.1 138 0.1 181 0.1 178 0.1 2300.15 Size Stroke L2 L3 L4 L5 ß1 ß2 [mm] 0.1 20 16 20 25 32 20 40 25 50 40 60 Ordering data Size Stroke [mm] 16 20 25 32 20 40 25 50 40 60 2017/03 – Subject to change 0.2 28.5+0.4/–0.3 48.5+0.4/–0.3 35.6+0.4/–0.3 60.6+0.4/–0.3 52.8+0.4/–0.3 76+0.5/–0.4 53 60 80 108 Part No. Type 1155690 1155691 1155692 1155693 1155694 1155696 DYHR-16-20-Y5 DYHR-16-40-Y5 DYHR-20-25-Y5 DYHR-20-50-Y5 DYHR-25-40-Y5 DYHR-32-60-Y5 8.5+0.45/–0.4 – 24 5 10.6+0.45/–0.4 – 30 5 12.8+0.45/–0.4 16+0.5/–0.4 28 28 36 46 6 6 è Internet: www.festo.com/catalogue/... 41 Accessories for cushioning components Technical data Mounting flange YSRF/YSRF-C Material: Steel Possible combinations Cushioning components Mounting flange DYSR-…Y5 YSR-C YSRW YDR Y5-T YSRF YSRF-8 YSRF-12 YSRF-16 YSRF-20 YSRF-25 YSRF-32 – n n n n n – – – – – – n1) – – – n n n1) – – – – – – – n n n n YSRF-C YSRF-8-C YSRF-12-C YSRF-16-C YSRF-20-C n – – – – n n n n n n n n n n n – – – – 1) For shock absorber size 7 Dimensions and ordering data YSRF For size B1 B2 [mm] 8 12 16 20 25 32 1) 16 25 30 36 45 55 5.5 6.8 9 11 13 15 D1 D2 D3 H1 L1 L2 CRC1) Weight [g] Part No. Type 10 11 15 18 20 24 5.5 6.6 9 11 13.5 15.5 10.2 15.2 20.2 24.2 30.2 37.2 16 25 30 36 45 55 25 36 45 56 63 80 38 50 63 78 86 108 2 2 2 2 2 2 50 175 300 535 895 1,730 11681 11682 11683 11684 11685 11686 YSRF-8 YSRF-12 YSRF-16 YSRF-20 YSRF-25 YSRF-32 Corrosion resistance class 2 according to Festo standard 940 070 Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a surrounding industrial atmosphere or media such as cooling or lubricating agents YSRF-C For size [mm] B1 B2 D1 D2 D3 H1 L1 L2 CRC1) Weight [g] Part No. Type 8 12 16 20 20 25 32 40 5.5 6.8 9 11 10 11 15 18 5.5 6.6 9 11 12.2 16.2 22.2 26.2 20 25 32 40 28 36 45 56 41 50 63 78 2 2 2 2 90 180 330 700 34575 34576 34577 34578 YSRF-8-C YSRF-12-C YSRF-16-C YSRF-20-C 1) 42 Corrosion resistance class 2 according to Festo standard 940 070 Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a surrounding industrial atmosphere or media such as cooling or lubricating agents è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Accessories for cushioning components Technical data Mounting flange YSRF-S-C Material: Aluminium, steel Free of copper, PTFE and silicone 1 Sensor 2 Min. distance between sensor and end stop 3 End position of shock absorber Possible combinations Cushioning components Mounting flange YSR-C YSRW n n n n YSRF-S-8-C YSRF-S-12-C YSRF-S-16-C YSRF-S-20-C Dimensions and ordering data For size B1 D1 n n n n D2 H1 H2 H3 H4 L1 L2 L3 T1 5.5 6.6 9 11 35 42 48 52 25 32 38 42 9.5 12.5 16.5 19 16 20 22 23.5 32 36 45 56 45 50 60 80 4 3 8 11.5 2 4 4 4 [mm] 8 12 16 20 -H- Weight Part No. Type 34579 34580 34581 34582 YSRF-S-8-C YSRF-S-12-C YSRF-S-16-C YSRF-S-20-C [g] 20 25 30 30 M12x1 M16x1 M22x1.5 M26x1.5 12 130 180 250 Note Inductive sensors for position sensing è 45 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 43 Accessories for cushioning components Technical data Buffer YSRP 6 Polyurethane insert 7 Buffer Material: Steel, polyurethane Dimensions and ordering data For size D3 [mm] D4 L7 L8 ß2 CRC1) Weight [g] Part No. Type 8 12 16 20 25 32 M2 M4 M5 M6 M8 M8 6,7 10 13.5 17 20.5 26 4 6 8 10 12 15 0,9 2 2.5 3 4 4 2 2 2 2 2 2 4 7 15 27 52 110 539638 11133 11134 11135 11136 11137 YSRP-8 YSRP-12 YSRP-16 YSRP-20 YSRP-25 YSRP-32 1) 8 12 16 20 25 32 Corrosion resistance class 2 according to Festo standard 940 070 Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements which are in direct contact with a surrounding industrial atmosphere or media such as cooling or lubricating agents Stop limiter YSRA-C Material: Steel Dimensions and ordering data For size D [mm] 7 8 12 44 M10x1 M12x1 M16x1 L ß Weight [g] Part No. Type 14.5 18 24.5 13 15 19 12 28 48 150932 150933 150934 YSRA-7-C YSRA-8-C YSRA-12-C è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Accessories for cushioning components Technical data To improve the cushioning perform ance in the case of underload, the built-in shock absorber can be replaced by the next smallest shock absorber with the help of the reducing sleeve. Reducing sleeve DAYH Material: Stainless steel Built-in shock absorber Part No. Reducing sleeve Part No. Next smallest shock absorber YSR…-C YSR-5-5-C 1165476 DAYH-4 540060 YSR-4-4-C DYSC… DYSC-8-8-Y1F DYSC-7-5-Y1F 1165484 1165480 DAYH-7 DAYH-5 548012 548011 DYSC-7-5-Y1F DYSC-5-5-Y1F DYSW-… DYSW-12-20-Y1F DYSW-10-17-Y1F DYSW-8-14-Y1F DYSW-7-10-Y1F DYSW-5-8-Y1F 1165491 1165488 1165484 1165480 1165476 DAYH-10 DAYH-8 DAYH-7 DAYH-5 DAYH-4 548074 548073 548072 548071 548070 DYSW-10-17-Y1F DYSW-8-14-Y1F DYSW-7-10-Y1F DYSW-5-8-Y1F DYSW-4-6-Y1F Ordering data – Proximity sensors for T-slot, magneto-resistive Type of mounting Switch output Electrical connection Cable length [m] Part No. Technical data è Internet: smt Type Cable, 3-wire Plug M8x1, 3-pin Plug M12x1, 3-pin Cable, 3-wire Plug M8x1, 3-pin 2.5 0.3 0.3 2.5 0.3 574335 574334 574337 574338 574339 SMT-8M-A-PS-24V-E-2,5-OE SMT-8M-A-PS-24V-E-0,3-M8D SMT-8M-A-PS-24V-E-0,3-M12 SMT-8M-A-NS-24V-E-2,5-OE SMT-8M-A-NS-24V-E-0,3-M8D Cable, 3-wire 7.5 574340 SMT-8M-A-PO-24V-E-7,5-OE Electrical connection Cable length [m] Part No. Technical data è Internet: sme Type N/O contact Insertable in the slot from above, flush with cylinder profile, short design PNP NPN N/C contact Insertable in the slot from above, flush with cylinder profile, short design PNP Ordering data – Proximity sensors for T-slot, magnetic reed Type of mounting Switch output N/O contact Insertable in the slot from above, flush with cylinder profile Contacting Cable, 3-wire Plug M8x1, 3-pin 2.5 0.3 543862 543861 SME-8M-DS-24V-K-2,5-OE SME-8M-DS-24V-K-0,3-M8D Insertable in the slot lengthwise, flush with the cylinder profile Contacting Cable, 3-wire Plug M8x1, 3-pin 2.5 0.3 150855 150857 SME-8-K-LED-24 SME-8-S-LED-24 Insertable in the slot lengthwise, flush with the cylinder profile Contacting Cable, 3-wire 7.5 160251 SME-8-O-K-LED-24 N/C contact 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 45 Accessories for cushioning components Technical data Cable length [m] Part No. Technical data è Internet: sien Type 2.5 150386 SIEN-M8B-PS-K-L – 150387 SIEN-M8B-PS-S-L 2.5 150390 SIEN-M8B-PO-K-L – 150391 SIEN-M8B-PO-S-L Electrical connection, right Cable length [m] Part No. Technical data è Internet: nebu Type Straight socket, M8x1, 3-pin Cable, open end, 3-wire Angled socket, M8x1, 3-pin Cable, open end, 3-wire 2.5 5 2.5 5 541333 541334 541338 541341 NEBU-M8G3-K-2.5-LE3 NEBU-M8G3-K-5-LE3 NEBU-M8W3-K-2.5-LE3 NEBU-M8W3-K-5-LE3 Ordering data – Inductive sensors M8, for mounting flange YSRF-S-C Electrical connection Switch output Cable M8 plug LED NO contact 3 wires – PNP – 3-pin PNP 3 wires – PNP – 3-pin PNP n n NC contact Ordering data – Connecting cables Electrical connection, left 46 è Internet: www.festo.com/catalogue/... n n Subject to change – 2017/03 Calculation tool for cushioning components Technical data This selection aid helps you find the right shock absorber for every application. When you are choosing a shock absorber, we recommend that you proceed as follows: 1. When you are choosing a shock absorber for your application, ensure that the following values are not exceeded: – – The (angular) velocity required in the formulae is the velocity at the time of the impact on the shock absorber. This depends on the dynamic characteristics of the drive component and is thus difficult to determine. It is better to determine the mean velocity (vm = s/t or m =/t). The following formulae are required for the calculation: Determine the following values, effective at the time of impact: – Force (A) – Equivalent mass mequiv – Impact velocity (v) 2. 3. Select a shock absorber from the graphs on the following pages. Check your selection on the basis of its maximum cushioning energy (Wmax.) Permissible energy load per stroke: Wmin. = 25% Wmax. = 100% Recommended energy load per stroke: Wopt. = 50% ... 100 % – – – Max. energy absorption per hour Max. residual energy Max. stop force in end position In order to prevent damage to the drive concerned, calculations should in the interests of safety be based on the following values: v = 1.25 ... 2 vm = 1.25 ... 2m Guide values for linear motions: Factor 2 with strokes ‹ 50 mm, factor 1.5 with strokes › 50 mm and ‹ 100 mm, factor 1.25 with strokes › 100 mm. A +F)m g Wtotal + 1 2 m mequiv. + v+w A F G sin a v2 ) A s t Wmax. Stroke B Hours t Whmax. g sin a a R = Additional force = F + G [N] = Cylinder force minus frictional force [N] = Force due to weight = m x g x sin Special cases: = 0°: Horizontal motion G=0 = 90°: Downward motion G=mxg = 90°: Upward motion: G = –m x g 2017/03 – Subject to change The fact that the (angular) velocity appears in the calculation as a squared value means that the expected error becomes considerably larger. The calculation can thus be regarded only as an approximation. The safety factor does, however, ensure that the selected shock absorber is not too small. J R2 R A + M)m R The following abbreviations are used: Note Sizing software Shock absorber selection èwww.festo.com A +F)G Wh + Wtotal The following applies additionally for rotary motions: -H- v = Impact velocity [m/s] mequiv.= Equivalent mass [kg] g = Acceleration due to gravity 9.81 [m/s2] s = Shock absorber stroke [m] = Impact angle [°] Wtotal= Cushioning work/stroke [J] Wh = Cushioning work/hour [J] è Internet: www.festo.com/catalogue/... J R M a = Mass moment of inertia [kg x m2] = Distance between mass pivot point and shock absorber [m] = Angular velocity [rad/s] = Drive torque [Nm] = Distance between centre of gravity of mass and pivot point 47 Calculation tool for cushioning components Technical data Sizing example for linear motion This example illustrates the procedure for the selection of a shock absorber for the application shown in the adjacent drawing: m v F = 50 kg = 1.5 m/s = 45° = 190 N = F + m x g x sin 190 N + 50 x 9.81 x sin N = 537 N mequiv = m = 50 kg ( 20 mm with p = 6 bar, 1,800 strokes per hour) A In the process of selecting shock absorbers on the basis of the graphs (see data sheets), the force (A) is governed by the first curve to the right of the point of intersection of the equivalent mass (mequiv) and the impact velocity (v). The curves move to the left as the additional force increases. Three force curves are given for each shock absorber. Interim values must be calculated by averaging. As the graphs show (continuous line), poss ible choices are the shock absorbers DYSR-25-40 and YSR-25-40-C. We must now determine whether the maximum permissible values for cushioning work (Wmax.) and cushioning work per hour (Whmax.) are not being exceeded. These maximum permissible values and the stroke length (s) can be found in the tables (below the graphs). Experiment: Wtotal = ½ x m x v2 + A x s = (1/2 x 50 x 1.52 + 537 x 0.04) Nm = 78 J Wh For the above application, both shock absorbers are suitable. Further selection criteria are adjustment facilities and size. = Wtotal x strokes/h = 78 Nm x 1,800 = 140,000 J Result Wtotal Wh Wmax.1) Whmax. 1) 48 DYSR-25-40 YSR-25-40-C 78 J 140,000 J 160 J Wtotal 220,000 Wmax. 78 J 140,000 J 160 J Wtotal 150,000 Wmax. The degree of utilisation is 49% in both cases. è Internet: www.festo.com/catalogue/... Subject to change – 2017/03 Calculation tool for cushioning components Technical data Sizing example for rotary motion J R M Example for rotary motion: mequiv = J/R2 = 8 kg v =xR A = M/R = 40 N = 2 kg m2 = 4 rad/s = 0.5 m = 20 Nm 900 strokes per hour Mass m In the process of selecting shock absorbers on the basis of graphs (see data sheets), the force (A) is governed by the first curve to the right of the point of intersection of the equivalent mass (mequiv) and the impact velocity (v). The curves move to the left as the additional force increases. Three force curves are given for each shock absorber. Interim values must be calculated by averaging. As the graphs show (dotted line), possible choices are the shock absorbers DYSR-16-20 and YSR-16-20-C. We must now determine whether the maximum permissible values for cushioning work (Wmax.) and cushioning work per hour (Whmax.) are not being exceeded. These maximum permissible values and the stroke length (s) can be found in the tables (below the graphs). Experiment: Wtotal = ½ x m x v2 + A x s = (1/2 x 8 x 22 + 40 x 0.02) J = 17 J Wh For the above application, both shock absorbers are suitable. Further selection criteria are adjustment facilities and size. = Wtotal x strokes/h = 17 J x 900 = 15,300 J Note: The impact angle must be noted with rotary applications. tan a + s R s = Cushioning stroke Result Wtotal Wh Wmax. Whmax. 1) 2) 3) DYSR-16-20 3) YSR-16-20-C 17 J 15,300 J 32 J Wtotal1) 100,000 Wmax. 17 J 15,300 J 30 J Wtotal2) 64,000 Wmax. The degree of utilisation is 53%. The degree of utilisation is 57%. Use without buffer. 2017/03 – Subject to change è Internet: www.festo.com/catalogue/... 49
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