RESIDENTIAL
with
Patented
Models:
ZTR2454BS
ZTR2454BS-CA
ZTR2354KA
ZTR2354KA-CA
ZTR2360KA
ZTR2360KA-CA
ZTR2366KA
ZTR2366KA-CA
ZTR2354KA Shown
SWISHER ACQUISITION INC.
1602 CORPORATE DRIVE, WARRENSBURG MISSOURI 64093
PHONE: 660-747-8183 FAX: 660-747-8650
TOLL FREE: 1-800-222-8183
Manufacturing quality lawn care equipment since 1945,
Celebrating over 70 years of innovation
ILLUSTRATED PARTS MANUAL
STARTING SERIAL # L116-336001
21002 REV 16-336
WIRING HARNESS
RIGHT WIRING
HARNESS P/N
18692
2
WIRING HARNESS
LEFT WIRING
HARNESS P/N
18693
3
WIRING HARNESS
WIRING HARNESS
P/N 18806
For models equipped with a
Kawasaki Engine.
4
PARTS BREAKDOWN
ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
Part #
18881*
20648*
20693*
B98
18581
18629
18635
18589
26X249
12165
NB177
NB515
NB170
Description
Weldment - Rear Frame
Weldment - Front Frame
Wrap - Engine
Bearing
Plug - Finishing, 1 x 3 x .083 Tube
Plug - Finishing, 3/4 x 3/4 x .120 Tube
Bolt - Carriage 5/16-18 x 6; GR5, Full Thrd
Bolt - Hex, 1/2-13 x 6 1/4; GR8, ZP
Screw - 5/16-18 X 3/4
Nut - Two Way Locking, 1/2-13
Washer - Mach, 1/2 NR 14 GA.
Bolt - Serr Flange 5/16-18 x 1 3/4; GR5, ZY
Nut - Serr Flange 5/16-18 ; Case Hrd, ZY
Qty.
1
1
1
4
2
4
4
4
7
4
8
8
8
Notes:
Torque settings for bolt number 8
should be set at 25 ft./lbs.
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
5
PARTS BREAKDOWN
ZTR2360KA, ZTR2360KA-CA, ZTR2366KA, ZTR2366KA-CA
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part #
18705*
20648*
18860
20693*
B98
18581
18629
18635
18589
NB177
12669
NB121
26X249
NB515
NB170
Description
Weldment - Rear Frame, ROPS
Weldment - Front Frame
Kit - ROPS, Fully Assembled, Txt Blk
Wrap - Engine; Txt Blk
Bearing
Plug - Finishing, 1 x 3 x .083 Tube
Plug - Finishing, 3/4 x 3/4 x .120 Tube
Bolt - Carriage 5/16-18 x 6; GR5, Full Thrd
Bolt - Hex, 1/2-13 x 6 1/4; GR8, ZP
Washer - Mach 1/2 NR 14 GA.
Bolt - 1/2-13 x 3 1/4; GR8, ZY
Nut - 2-Way Jam Lock, 1/2-13, ZY
Screw - 5/16-18 X 3/4
Bolt - Serr Flange 5/16-18 x 1 3/4; GR5, ZY
Nut - Serr Flange 5/16-18 ; Case Hrd, ZY
Qty.
1
1
1
1
4
2
4
4
4
16
4
8
7
8
8
Notes:
Torque settings for bolt number 9
should be set at 25 ft./lbs.
Torque settings for bolt number 11
should be set at 75 ft./lbs.
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
6
PARTS BREAKDOWN
Tip: Item 43 can be adjusted to
limit the speed of the hydrostat
if tracking adjustments are needed.
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part #
18094
18093
18858*
NB515
18580
NB275
NB181
19624*
19625*
NB780
NB690
NB779
NB524
18811
26X249
18938*
17465
18952*
6040Z
18607
NB272
NB182
18628
Description
Hydrostat - Hydro-Gear ZT2800, Right
Hydrostat - Hydro-Gear ZT2800, Left
Weldment - Hydro Link Support
Bolt - Serr Flange, 5/16-18 x 1 3/4; GR5, ZY
Bolt - Serr Flange, 5/16-18 x 3; GR5, ZP
Washer - SAE Flat, 5/16; ZY
Nut - Nyloc, 5/16-18; ZY
Weldment - Hydro Control, Left
Weldment - Hydro Control, Right
Bolt - Serr Flange, 3/8-16 x 3/4; GR5, ZY
Bolt - Serr Flange, 1/4-20 x 3/4; GR5, ZY
Nut - Serr Flange, 3/8-16; ZY
Nut - Serr Flange, 1/4-20: GR5, ZY
Belt - Hydro; 1/2 x 80 1/4"
Screw - .313-18 x .75
Bracket - Bulkhead Cable Mount
Spring - Extension, Hydro Release, ZT
Plate - Brake Spring Return
Washer - Idler, 3/8: ZP
Pulley - Backside Idler, 5"
Washer - SAE Flat, 3/8; Carbon Steel, ZY
Nut - Nyloc, 3/8-16; ZY
Spacer - 7/8 OD x 3/8 ID x 1"
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
HYDRO DETAIL
Item #
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Qty.
1
1
1
2
4
8
9
1
1
2
2
4
2
1
2
1
2
2
3
1
7
5
1
37
38
39
40
41
42
43
7
Part #
3622
18674*
6037
NB198
7509
18714*
NB596
NB170
B27
NB221
NB107
0025X3
NB579
NB231
18950*
18949*
NB315
7821
18941*
18940*
NB604
NB711
NB591
Description
Pulley - V, Idler; 3.54 OD x 3/8 ID
Plate - Idler
Bushing - Idler
Bolt - HCC, 3/8-16 x 2; GR5, ZY
Pulley - Idler, 2 3/4 OD x 3/8 ID
Weldment - Idler Pulley Offset
Bolt - Serr Flange, 5/16-18 x 3/4; GR5, ZY
Nut - Serr Flange, 5/16-18; Case Hard, ZY
Pulley - Idler, 2.16 OD x 3/8 ID
Bolt - HCC, 3/8-16 x 2 1/2; GR5, ZY
Bolt - HCC, 3/8-16 x 1 1/2; GR5, ZY
Screw - 1/4-20 X 1/2, Thread Form Hex
Washer - Fender, 5/16 x 1 1/4; GR2, ZY
Bolt - HTC, 3/8-16 x 2; GR5, ZY
Bracket - Brake Cable, Left
Bracket - Brake Cable, Right
Eyebolt - 5/16-18 x 3; w/ Gap, ZY
Spring - Latch
Mount - Bypass cable, Left
Mount - Bypass cable, Right
Bolt - 3/8-16 X 1 GR5 ZY
Washer - Split Lock, 3/8 ZY, Medium
Bolt - 5/16-18 X 1 1/2 Torx Pan
Qty.
1
1
1
1
1
1
2
4
1
2
1
2
1
2
1
1
1
1
1
1
2
2
2
PARTS BREAKDOWN
Engine shown may not be
the actual engine used. It
is for reference only.
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part #
NB170
18691*
NB114
AS161
NB250
NB274
17015
NB180
18696*
26X249
1002004
18709*
18614*
NB596
19115*
19114*
Description
Nut - Serr Flange, 5/16-18
Cover - Hydro Fan
Bolt - TCS, 1/4-20 x 1/2; Unslot, GR2, ZY
Hose - Bulk, Oil Drain
Bolt - 1/4-20 x 3/4; GR5, ZY
Washer - SAE Flat, 1/4; ZY
Tank Expansion - Hydro Resivoir (71328)
Nut - Nyloc, 1/4-20
Bracket - Hydro Expansion Tank
Screw - 5/16-18 x 3/4
Solenoid - 3 Pole
Weldment - Contnmnt. Rocker Shaft
Plate - Deck Lift Pedal
Bolt - Serr Flange, 5/16-18 x 3/4; GR5, ZY
Weldment - Rocker Shaft, Front
Weldment - Rocker Shaft, Rear
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
Item #
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Qty.
5
2
8
2.5" x2
4
4
2
4
2
4
1
4
1
3
1
1
8
Part #
NB779
NB780
18592
NB184
NB126
2335
18650*
NB690
NB524
NB651
18602
NB127
18667*
10216
20237
20653
Description
Nut - Serr Flange, 3/8-16; ZY
Bolt - Serr Flange, 3/8-16 x 3/4; GR5, ZY
Weldment - Deck Height Stop Rod
Washer - 3/4ID x 1 1/4 OD x 10 GA.
Pin - Cotter, ⅛ x 1"; Carbon Steel
Spring - Tilt
Plate - Drag Link Capture
Bolt - Serr Flange, 1/4-20 x 3/4; GR5, ZY
Nut - Serr Flange, 1/4-20: GR5, ZY
Pin - Ball Lock, 1/2 x 2 1/2
Pin - Clevis 1/2 OD x 1-33/64
Pin - Hair, #39; Std, ZY
Bracket - Clutch Stop, Ogura
Bolt - Carriage, 5/16-18 x 3/4; GR5, ZY
Nut - Serr Flange 5/16-18
Bolt - Carriage, 5/16-18X1.75
Qty.
4
4
1
2
2
2
2
8
8
1
1
1
1
2
16
16
PARTS BREAKDOWN
BRIGGS & STRATTON ENGINE DETAIL
Item #
1
2
3
4
5
6
7
8
9
10
11
12
Part #
NA
NB253
NB170
9031
18585
18883
18632
18631
10291
NB705
14391
226462
Description
Engine - 24 HP B&S
Bolt - Serr Flange, 5/16-18 X1 1/4
Nut - Serr Flange 5/16-18
Key Stock - 1/4 X 1
Pulley - Engine
Spacer - Clutch, Top
Clutch - Ogura, 1" Shaft
Bushing - Clutch, Ogura
Washer - Bellville, .512 X 1.26 X .138
Bolt - HCF, 7/16-20 X 3.25
Muffler - B&S V Twin
Deflector - Muffler
Qty.
1
4
4
1
1
1
1
1
1
1
1
1
Notes:
Torque settings for bolt number 10
should be set at 20 ft./lbs.
Notes:
Torque settings for bolt number 12
should be set at 20 ft./lbs.
KAWASAKI ENGINE DETAIL
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
9
Part #
NA
16000
18810
NB711
NB618
9031
18585
18883
18632
18631
10291
NB705
18730
18876
18853
Description
Engine - 23 HP Kawasaki
Valve - Vidange d'huile
Adapter - vidange d'huile
Washer - Split Lock, 3/8
Bolt - 3/8-16 X 1 1/4
Key Stock - 1/4 X 1
Pulley - Engine
Spacer - Clutch, Top
Clutch - Ogura, 1" Shaft
Bushing - Clutch, Ogura
Washer - Bellville, .512 X 1.26 X .138
Bolt - HCF, 7/16-20 X 3.25
Muffler - Kawasaki
Clamp - Muffler
Deflector - Muffler Turn Down, 90°
Qty.
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
PARTS BREAKDOWN
ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA
HANDLE DETAIL
Notes:
-Item number 23 (two places) attaches
to item number 8 from Page 7 using
item numbers 29 & 30.
BRAKE & HYDRO BYPASS ASSEMBLY
BRAKE DETAIL
10
PARTS BREAKDOWN
ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Part #
20666
18679*
NB524
NB275
NB170
NB207
NB181
18582
18686*
NB110
18713*
NB515
18931*
26X249
18951*
18936*
18945
18933*
NB503
14029
NB180
17465
NB264
NB265
18627
NB190
NB263
18723
NB159
NB215
18710*
3609
18685*
18687*
NB583
18680*
18937
10548
009X58
NB177
18711*
18712*
MWB
18852
18807
18808
NB688
NB574
2077
NB590
20103
20105
20235
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
Description
Seat - High Back; w/ Seat Slide, Armrest
Base - Seat
Nut - Serr Flange, 1/4-20 Grade 5 ZY
Washer - SAE Flat, 5/16; ZY
Nut - Serr Flange, 5/16-18; Case Hard, ZY
Nut - Jam, Nyloc 3/8-16 ZY
Nut - Nyloc, 5/16-18; ZY
Gas Tank - 4 Gallon, ZT
Strap - Tank Hold Down
Bolt - Carriage, 5/16-18 x 2 1/4; GR2, ZY
Weldment - Tank & Seat Mount
Bolt - Serr Flange 5/16-18 x 1 3/4; GR5, ZY
Weldment - Brake Arm
Screw - 5/16-18 x 3/4
Weldment - Bypass Arm
Weldment - Brake Mount Bracket
Switch - 2 Pole, NC/NO
Plate - Swivel Lock
Bolt - HCC, 5/16-18 x 1 3/4; GR5, ZP
Bushing
Nut - Nyloc, 1/4-20
Spring - Extension, Hydro Release, ZT
Linkage - Ball, Left; Moridge # 265616
Nut - Jam, 5/16-24; Left-Hand Thrd; GR2, ZY
Linkage - 5/16-24 x 1; LHT & RHT
Nut - Jam, 5/16-24; GR2, ZY
Linkage - Ball, Right; Moridge # 265615
Damper
Washer - Split Lock, 5/16; Medium Duty, ZY
Nut - Hex, 5/16-24; GR2, ZY
Weldment - Handle Mount, Right
Spring - Tapered
Bracket - Damper Mount, Right (Hidden)
Bracket - Damper Mount, Left (Hidden)
Bolt - Carriage, 1/4-20 x 1 1/2; GR2, ZY
Bracket - Seat Swivel
Washer - Wave, 1/2 ID x 1 OD x .087
Bolt - Serr Flange, 5/16-18 x 1; GR5, ZY
Bolt - Shoulder, 3/8-16
Washer - Mach, 1/2 x 14 GA; NR
Weldment - Handle Mount, Left
Weldment - Handle
Bearing - Wheel, 1 ⅛" OD x 1/2" ID
Plug - Plastic, 7/8 OD x 11 GA Tube; Blk
Grip - Hand Conforming, Right
Grip - Hand Conforming, Left
Nut - Nyloc Jam, 1/2-13; ZY
Bolt - 1/4-20 x 3; GR2, ZP
Pivot - Handle Grip
Bolt - Carriage, 5/16-18 X 2 ZY Gr 2
Assembly - Brake & Hydro Bypass
Nut - Flange 5/16-18, Nyloc
Screw - Serr Flng 5/16-18X3/4, Type F ZP
11
Qty.
1
1
2
5
15
2
5
2
2
2
1
8
1
9
1
1
1
2
1
2
3
2
2
2
2
2
2
2
4
4
1
3
1
1
1
1
2
1
2
2
1
2
4
2
1
1
2
1
2
1
1
1
10
PARTS BREAKDOWN
ZTR2360KA, ZTR2360KA-CA, ZTR2366KA, ZTR2366KA-CA
HANDLE DETAIL
Notes:
-Item number 23 (two places) attaches
to item number 8 from Page 7 using
item numbers 29 & 30.
BRAKE & HYDRO BYPASS ASSEMBLY
BRAKE DETAIL
12
PARTS BREAKDOWN
ZTR2360KA, ZTR2360KA-CA, ZTR2366KA, ZTR2366KA-CA
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
Part #
20665
18679*
NB513
NB275
NB170
NB207
NB181
18582
18686*
NB110
18713*
NB515
18931*
26X249
18951*
18936*
18945
18933*
NB503
14029
NB180
17465
NB264
NB265
18627
NB190
NB263
18723
NB159
NB215
18710*
3609
18685*
18687*
NB583
18680*
18937
10548
009X58
NB177
18711*
18712*
MWB
18852
18807
18808
NB688
NB574
2077
NB590
20103
NB524
20105
20235
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
Description
Seat - High Back; w/ Seat Slide, Armrest & Seat Belt
Base - Seat
Bolt - HCC, 5/16-18 x 4; GR5, Zy
Washer - SAE Flat, 5/16; ZY
Nut - Serr Flange, 5/16-18; Case Hard, ZY
Nut - Jam, Nyloc 3/8-16 ZY
Nut - Nyloc, 5/16-18; ZY
Gas Tank - 4 Gallon, ZT
Strap - Tank Hold Down
Bolt - Carriage, 5/16-18 x 2 1/4; GR2, ZY
Weldment - Tank & Seat Mount
Bolt - Serr Flange 5/16-18 x 1 3/4; GR5, ZY
Weldment - Brake Arm
Screw - 5/16-18 x 3/4
Weldment - Bypass Arm
Weldment - Brake Mount Bracket
Switch - 2 Pole, NC/NO
Plate - Swivel Lock
Bolt - HCC, 5/16-18 x 1 3/4; GR5, ZP
Bushing
Nut - Nyloc, 1/4-20
Spring - Extension, Hydro Release, ZT
Linkage - Ball, Left; Moridge # 265616
Nut - Jam, 5/16-24; Left-Hand Thrd; GR2, ZY
Linkage - 5/16-24 x 1; LHT & RHT
Nut - Jam, 5/16-24; GR2, ZY
Linkage - Ball, Right; Moridge # 265615
Damper
Washer - Split Lock, 5/16; Medium Duty, ZY
Nut - Hex, 5/16-24; GR2, ZY
Weldment - Handle Mount, Right
Spring - Tapered
Bracket - Damper Mount, Right (Hidden)
Bracket - Damper Mount, Left (Hidden)
Bolt - Carriage, 1/4-20 x 1 1/2; GR2, ZY
Bracket - Seat Swivel
Washer - Wave, 1/2 ID x 1 OD x .087
Bolt - Serr Flange, 5/16-18 x 1; GR5, ZY
Bolt - Shoulder, 3/8-16
Washer - Mach, 1/2 x 14 GA; NR
Weldment - Handle Mount, Left
Weldment - Handle
Bearing - Wheel, 1 ⅛" OD x 1/2" ID
Plug - Plastic, 7/8 OD x 11 GA Tube; Blk
Grip - Hand Conforming, Right
Grip - Hand Conforming, Left
Nut - Nyloc Jam, 1/2-13; ZY
Bolt - 1/4-20 x 3; GR2, ZP
Pivot - Handle Grip
Bolt - Carriage, 5/16-18 X 2
Assembly - Brake & Hydro Bypass
Nut - Serr Flange, 1/4-20 Grade 5 ZY
Nut - Flange 5/16-18, Nyloc
Screw - Serr Flng 5/16-18X3/4, Type F ZP
13
Qty.
1
1
2
5
15
2
5
2
2
2
1
8
1
9
1
1
1
2
1
2
3
2
2
2
2
2
2
2
4
4
1
3
1
1
1
1
2
1
2
2
1
2
4
2
1
1
2
1
2
1
1
2
1
10
PARTS BREAKDOWN
ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA
Notes:
-Item number 37 (four places) attaches to item
number 15 & 16 from Page 8.
-Item number 3 attaches to item number 2 from Page
5 using item numbers 23, 24 & 25 from Page 8.
INSIDE IDLER DETAIL
OUTSIDE IDLER DETAIL
14
PARTS BREAKDOWN
ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Part #
18703*
18863*
18601
NB596
NB170
NB178
NB126
18383*
3511
18874
NB132
15779*
NB707
18638
AS001
NB577
NB121
NB272
NB182
15780*
18652*
18604
10501
18702*
18654*
26X249
18595
166X34
NB117
NB181
NB275
18622
NB272
NB182
18726*
18725*
18722
18597
NB618
6040Z
18875
18873*
18613
NB164
18708*
NB207
18728
3622
4422
NB779
NB210Z
18787
10177
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
Description
Weldment - 54" Deck
Bracket - Stabilizer, 54" Deck
Rod - Drag Link Bar
Bolt - Serr Flange, 5/16-18 x 3/4; GR5, ZY
Nut - Serr Flange, 5/16-18; Case Hard, ZY
Washer - 5/8" ID x 1" OD x 10 GA; ZY
Pin - Cotter, ⅛ x 1"; Carbon Steel, Ext Prng
Bracket - Middle Roller
Gauge - Wheel
Washer - UHMW, 2" OD x 3/8" ID x .188"
Bolt - Hex, 1/2-13 x 4; GR5
Bracket - Left Wheel
Bolt - Carriage, 3/8-16 x 4; Full Thread, GR2
Belt - Deck Idler, 1/2" x 54"
Roller - Anti-Scalp, 3/8 ID
Bolt - 1/2-13 x 3 1/2; GR5, ZY
Nut - Jam Lock, 1/2-13; 2-way, GR A
Washer - SAE Flat, 3/8; Carbon Steel, ZY
Nut - Nyloc, 3/8-16; ZY
Bracket - Anti-Scalp
Bracket - Grass Chute
Rubber - Grass Chute
Bolt - Carriage, 3/8-16 x 1 1/4; GR5, ZY
Weldment - Grass Chute
Bracket - Grass Chute Mount
Screw - 5/16-18 x 3/4
Rod - Deck, Grass Chute; ZP
Spring - Torsion
Nut - Push, 5/16; ZP
Nut - Nyloc, 5/16-18; ZY
Washer - SAE Flat, 5/16; ZY
Bolt - Spade, 5/16-18; ZY
Nut - Nyloc 3/8-16 ZY
Washer - Fender 3/8 ZY Carbon Steel
Cover - Left, Belt 54"
Cover - Right, Belt 54"
Chain - Deck Hanger, Six Links
Bolt - Hook, 3/8-16
Bolt - 3/8-16 x 1 1/4; GR5, ZY
Washer - Idler, ZP
Spacer - UHMW, 7/8" Sq. x 3/8" ID x .200"
Weldment - Backsidek Idler, 54
Pulley - 4 1/2" OD x 2 1/2"
Washer - 1 x 1 1/2 x 10 GA
Weldment - Deck Idler, Inside
Nut - Nyloc Jam, 3/8-16; ZY
Spring - Deck Idler, Short; ZP
Pulley - V, Idler; 3.54 OD x 3/8 ID
Spring - Idler Tension, Bent Leg
Nut - Serr Flange, 3/8-16; ZY
Nut - HNC, 5/16-18; GR2, ZY
Belt - Engine to Deck, 1/2 x 122, Gates
Washer - Fender 3/8X1 1/2, Crbn Stl GR 2
15
Qty.
1
2
1
17
19
2
2
1
3
8
1
1
1
1
2
2
5
20
14
1
1
1
7
1
1
2
1
1
2
1
1
1
2
2
1
1
4
4
3
9
4
1
1
1
1
7
1
1
1
1
2
1
5
PARTS BREAKDOWN
ZTR2360KA, ZTR2360KA-CA
Notes:
-Item number 37 (four places) attaches to item
number 15 & 16 from Page 8.
-Item number 3 attaches to item number 2 from Page
6 using item numbers 23, 24 & 25 from Page 8.
INSIDE IDLER DETAIL
OUTSIDE IDLER DETAIL
16
PARTS BREAKDOWN
ZTR2360KA, ZTR2360KA-CA
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Part #
18701*
18786*
18601
NB596
NB170
NB178
NB126
18383*
3511
18874
NB132
15779*
NB707
18637
AS001
NB577
NB121
NB272
NB182
15780*
18652*
18604
10501
18702*
18654*
26X249
18595
166X34
NB117
NB181
NB275
18622
18532
18531
024203
18621
18722
18597
NB618
6040Z
18875
18707*
18613
NB164
18708*
NB207
18605
3622
4422
NB779
NB210Z
18746
10177
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
Description
Weldment - 60" Deck
Bracket - Deck Stabilizer
Rod - Drag Link Bar
Bolt - Serr Flange, 5/16-18 x 3/4; GR5, ZY
Nut - Serr Flange, 5/16-18; Case Hard, ZY
Washer - 5/8" ID x 1" OD x 10 GA; ZY
Pin - Cotter, ⅛ x 1"; Carbon Steel, Ext Prng
Bracket - Middle Roller
Gauge - Wheel
Washer - UHMW, 2" OD x 3/8" ID x .188"
Bolt - Hex, 1/2-13 x 4; GR5
Bracket - Left Wheel
Bolt - Carriage, 3/8-16 x 4; Full Thread, GR2
Belt - Deck Idler, 1/2" x 55"
Roller - Anti-Scalp, 3/8 ID
Bolt - 1/2-13 x 3 1/2; GR5, ZY
Nut - Jam Lock, 1/2-13; 2-way, GR A
Washer - SAE Flat, 3/8; Carbon Steel, ZY
Nut - Nyloc, 3/8-16; ZY
Bracket - Anti-Scalp
Bracket - Grass Chute
Rubber - Grass Chute
Bolt - Carriage, 3/8-16 x 1 1/4; GR5, ZY
Weldment - Grass Chute
Bracket - Grass Chute Mount
Screw - 5/16-18 x 3/4
Rod - Deck, Grass Chute; ZP
Spring - Torsion
Nut - Push, 5/16; ZP
Nut - Nyloc, 5/16-18; ZY
Washer - SAE Flat, 5/16; ZY
Bolt - Spade, 5/16-18; ZY
Nut - Clip, 10-24
Washer - Bent, 1/4" ID x 18 GA; Belt Cover
Screw - Phillips Truss Head, 10-34; ZP
Cover - Deck Belt, Short
Chain - Deck Hanger, Six Links
Bolt - Hook, 3/8-16
Bolt - 3/8-16 x 1 1/4; GR5, ZY
Washer - Idler, ZP
Spacer - UHMW, 7/8" Sq. x 3/8" ID x .200"
Weldment - deck Idler, Backside
Pulley - 4 1/2" OD x 2 1/2"
Washer - 1 x 1 1/2 x 10 GA
Weldment - Deck Idler, Inside
Nut - Nyloc Jam, 3/8-16; ZY
Spring - Extension, Idler; ZP
Pulley - V, Idler; 3.54 OD x 3/8 ID
Spring - Idler Tension, Bent Leg
Nut - Serr Flange, 3/8-16; ZY
Nut - HNC, 5/16-18; GR2, ZY
Belt - Engine to Deck, 1/2 x 126, Gates
Washer - Fender 3/8X1 1/2, Crbn Stl GR 2
17
Qty.
1
2
1
17
19
2
2
1
3
8
1
1
1
1
2
2
5
20
14
1
1
1
7
1
1
2
1
1
2
1
1
1
4
4
4
2
4
4
3
9
4
1
1
1
1
7
1
1
1
1
2
1
5
PARTS BREAKDOWN
ZTR2366KA, ZTR2366KA-CA
Notes:
-Item number 37 (four places) attaches to item
number 15 & 16 from Page 8.
-Item number 3 attaches to item number 2 from Page
6 using item numbers 23, 24 & 25 from Page 8.
INSIDE IDLER DETAIL
OUTSIDE IDLER DETAIL
18
PARTS BREAKDOWN
ZTR2366KA, ZTR2366KA-CA
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Part #
19064*
18786*
18601
NB596
NB170
NB178
NB126
18383*
3511
18874
NB132
15779*
NB707
19070
AS001
NB577
NB121
NB272
NB182
15780*
14256*
14258
NB558
14434*
6030*
26X249
NB136
166X34
19067*
NB181
NB275
18622
18532
18531
024203
19068
18722
18597
NB618
6040Z
18875
18707*
18613
NB164
18708*
NB207
18728
3622
4422
10548
NB210Z
19069
10177
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
Description
Weldment - 66" Deck
Bracket - Deck Stabilizer
Rod - Drag Link Bar
Bolt - Serr Flange, 5/16-18 x 3/4; GR5, ZY
Nut - Serr Flange, 5/16-18; Case Hard, ZY
Washer - 5/8" ID x 1" OD x 10 GA; ZY
Pin - Cotter, ⅛ x 1"; Carbon Steel, Ext Prng
Bracket - Middle Roller
Gauge - Wheel
Washer - UHMW, 2" OD x 3/8" ID x .188"
Bolt - Hex, 1/2-13 x 4; GR5
Bracket - Left Wheel
Bolt - Carriage, 3/8-16 x 4; Full Thread, GR2
Belt - Deck Idler, 1/2" x 62"
Roller - Anti-Scalp, 3/8 ID
Bolt - 1/2-13 x 3 1/2; GR5, ZY
Nut - Jam Lock, 1/2-13; 2-way, GR A
Washer - SAE Flat, 3/8; Carbon Steel, ZY
Nut - Nyloc, 3/8-16; ZY
Bracket - Anti-Scalp
Bracket - Grass Chute
Rubber - Grass Chute
Nut - 2-Way Lock, 5/16-18; ZY
Weldment - Grass Chute
Bracket - Grass Chute Mount
Screw - 5/16-18 x 3/4
Rod - 5/16-18 X 8 3/4; ZP
Spring - Torsion
Plate - Debris Shield, 66"
Nut - Nyloc, 5/16-18; ZY
Washer - SAE Flat, 5/16; ZY
Bolt - Spade, 5/16-18; ZY
Nut - Clip, 10-24
Washer - Bent, 1/4" ID x 18 GA; Belt Cover
Screw - Phillips Truss Head, 10-34; ZP
Cover - Deck Belt, 66"
Chain - Deck Hanger, Six Links
Bolt - Hook, 3/8-16
Bolt - 3/8-16 x 1 1/4; GR5, ZY
Washer - Idler, ZP
Spacer - UHMW, 7/8" Sq. x 3/8" ID x .200"
Weldment - Deck Idler, Backside
Pulley - 4 1/2" OD x 2 1/2"
Bolt - HTC 3/8-16 x 3; GR5 (Full Thread)
Weldment - Deck Idler, Inside
Nut - Nyloc Jam, 3/8-16; ZY
Spring - Idler, Short; ZP
Pulley - V, Idler; 3.54 OD x 3/8 ID
Spring - Idler Tension, Bent Leg
Bolt - Serr Flange, 5/16-18 x 1; GR5
Nut - HNC, 5/16-18; GR2, ZY
Belt - Engine to Deck, 1/2 x 130, Gates
Washer - Fender 3/8X1 1/2, Crbn Stl GR 2
19
Qty.
1
2
1
17
19
2
2
1
3
8
1
1
1
1
2
2
5
5
7
1
1
1
2
1
1
9
1
1
1
7
1
1
4
4
4
2
4
4
3
5
4
1
1
1
1
6
1
1
1
6
2
1
5
PARTS BREAKDOWN
CENTER BLADE DRIVER
Note:
Torques for bolt numbers 10 & 11
should be set at 35 ft./lbs.
Torque settings for nut number 1
should be set at 35 ft./lbs.
Subassembly
P/N 12824
Subassembly
P/N 10540
Subassembly
P/N 12824
RIGHT BLADE DRIVER
LEFT BLADE DRIVER
Item #
1
2
3
4
5
6
7
8
Part #
NB175
AS155
B4104*
3785
NB179
B98
9077
10539*
9008
Description
Nut - Jam, 3/4-16; GR2
Washer - Belleville, 3/4 x 1 1/2 x .098
Pulley - Blade 4.5" (54" & 60" Decks)
Pulley - Blade 5" (66" Deck)
3/4 ID X 1 1/4 OD 18 GA Washer
Bearing - Blade
Shaft - Blade 5", Long Shoulder
Blade Driver
Plate - Blade Mount
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
Item #
Qty.
3
3
4
4
7
6
1
3
3
9
20
10
11
12
13
14
15
16
17
18
Part #
14326
3293
12509
NB238
NB238N
NB607
NB216
NB690
NB524
12823
9078
18620
Description
Blade - 18.5" Mulching (54" Deck)
Blade - 20.5" Mulching (60" Deck)
Blade - 22.5" Mulching (66" Deck)
Bolt - 3/8-24 x 1; GR5, ZY
Bolt - HHc, 3/8-24 x 1; GR5, Nyloc
Washer - SP Belleville, .413 x .945 x .118
Nut - Two Way Lock, 3/8-24; GR A, ZY
Bolt - Serr Flange, 1/4-20 x 3/4; GR5
Nut - Serr Flange, 1/4-20; Case Hard, ZY
Spacer - 3/4 ID x 1, Powder Metal
Shaft - Blade 6", Long Shoulder
Spacer - Pulley, Deck Idler
Qty.
3
3
3
6
3
3
6
12
12
1
2
1
PARTS BREAKDOWN
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part #
20433
18578*
18743
3706
17635
3605
18636
1001542
18221
EBAT300
18698*
NB622
NB690
NB524
18697*
18802
20636*
18717
Description
Fender - Left
Panel - Control, Left
Screw - Thread Cut, 5/16-18X1
Clip - Timmerman, 5/16-18
Hour Meter - LCD
Switch - PTO
Switch - Starter
Holder - GA, Beverage
Cap, Fuel - 2.5 Gallon, Carb Sealed
Battery - 12V (8U1L)
Strap - Battery Hold Down
Bolt - Serr Flange, 5/16-18 x 2 1/4; GR5, ZY
Bolt - Serr Flange, 1/4-20 x 3/4; GR5, ZY
Nut - Serr Flange, 1/4-20; GR5, ZY
Cover - Battery, Fender
Screw - Thumb w/ Shoulder, 5/16-18 x 3/4
Weldment - Floorpan
Spacer - Fender
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
Qty.
1
1
12
6
1
1
1
1
2
1
1
1
2
2
1
1
1
4
21
Item #
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Part #
20432
18639*
18606
NB711
NB456
18745
4226
4226K
26X263
3623
9087
9088
20643*
NB780
18603B
20236
20237
20235
Description
Fender - Right
Panel - Control, Right
Cable - Control, Engine Choke 66"
Washer - Split Lock, 3/8; Medium, ZY
Nut - HNF, 3/8-24; GR2, ZY
Adapter - 12V Power Plug
Cable - Throttle
Knob - T, for Throttle Cable
Screw - 1/4-20 x 1/2
Switch - Key
Nut - Key Switch
Washer - Lock, Key Switch
Weldment - Foot Rest Bracket
Bolt - Serr Flange, 3/8-16 x 3/4; GR5, ZY
Bar - Foot Pedal, Black Oxide
Bolt - Carriage 5/16-18 X .75
Nut - Serr Flange 5/16-18
Screw - Serr Flng 5/16-18X3/4
Qty.
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
11
PARTS BREAKDOWN
Notes:
-Torque specs for lug nuts number 2 should be
set at 40 ft./lbs.
Item #
1
2
3
4
5
6
7
8
9
10
11
Part #
18784
2203LN
18785
18816*
18886*
14430
18953
NB595
B98
NB195
17X195
NB313
094618
Description
Tire/Wheel - 20 x 10-10; Spoked, Blk
Nut - Lug, Wheel Hub, 1/2-20; GR5, ZY
Tire/Wheel - 12/600 x 6-4Ply; Smooth, Blk
Weldment - Caster, 3/8" (54" Deck)
Weldment - Caster, 1/2" (60" & 66" Decks)
Bolt - 5/8-11 x 8 (54" Deck)
Bolt - 5/8-11 X 8 1/2 (60" & 66" Decks)
Nut - 2-way Jam Lock, 5/8-11; GR A
Bearing - Blade
Washer - 13/16 x 1 1/4 x ⅛; Mild, ZY
Washer - Flat
Nut - Myloc Jam, 3/4-10
Cap - Hub
When ordering replacement parts
*USE PAINT CODE: TK=BLACK
Qty.
2
8
2
2
2
2
2
2
4
4
2
2
2
22
-Nut number 10 should not be fastened tightly. It
should only be tight enough to engage the Nyloc
nut but also allow the caster (#4) to spin freely.
There should be no up and down axial
movement in the caster once fastened.
-Bolt & nut numbers 5 & 6 should also not be
fastened tightly. They should be tight enough
that the bolt has no axial movement side to side
but also allow the wheel (#3) to spin freely.
NOTES
23
REPLACEMENT PARTS
Quick Reference
ZTR2454BS, ZTR2454BS-CA, ZTR2354KA, ZTR2354KA-CA
Part #
Description
18811
Belt – Hydro, ½ x 80 ¼
18787
Belt – Engine to Deck ½ x 122
18638
Belt – Deck Idler, ½ x 54
18784
Tire/Wheel – 20 x 10-10, Spoked
18785
Tire/Wheel – 12/600 x 6-4 Ply
14326
Blade – 18 ½” Mulching
AS069
Fuse – 10 Amp
10540
Blade – Driver Assembly (Right)
12824
Blade – Driver Assembly (Center & Left)
ZTR2360KA, ZTR2360KA-CA
Part #
ZTR2366KA, ZTR2366KA-CA
Part #
Part Description
18811
Belt – Hydro, ½ x 80 ¼
19069
Belt – Engine to Deck ½ x 130
19070
Belt – Deck Idler, ½ x 62
18784
Tire/Wheel – 20 x 10-10, Spoked
18785
Tire/Wheel – 12/600 x 6-4 Ply
12509
Blade – 22 ½” Mulching
AS069
Fuse – 10 Amp
10540
Blade – Driver Assembly (Right)
12824
Blade – Driver Assembly (Center & Left)
24
Part Description
18811
Belt – Hydro, ½ x 80 ¼
18746
Belt – Engine to Deck ½ x 126
18637
Belt – Deck Idler, ½ x 55
18784
Tire/Wheel – 20 x 10-10, Spoked
18785
Tire/Wheel – 12/600 x 6-4 Ply
3293
Blade – 20 ½” Mulching
AS069
Fuse – 10 Amp
10540
Blade – Driver Assembly (Right)
12824
Blade – Driver Assembly (Center & Left)