The Cold Hard Facts about Cooling Food Teaching Activities for the Classroom Setting or Onsite Inspection Background According to the Centers for Disease Control, improper cooling is one of the major causes of foodborne illness. Leaving food in the temperature danger zone of 41°F to 140°F is a dangerous practice. However, bacteria can grow and multiply every 10 minutes in the “super danger zone” between 70°F to 130°F making cooling food quickly an important ingredient in preventing a foodborne illness. Discussion Items Classroom or Onsite Inspection Ask: What is the room temperature of this room? Is this temperature within the danger zone? Have you seen food cooled at room temperature? Onsite Activity Have an employee check some food temperatures that are cooling or were cooled and are now in the cooler. Decide if any are in the danger zone. Discuss proper cooling methods. Classroom Activity Show a variety of thermometers available. Explain that you may need a variety of types depending on its use, i.e. immersion probes for deep pots of soup or chili, meat thermometers, instant read, surface thermometer, etc. Classroom or Onsite Discussion Discuss the 4 hour rule: ! It takes bacteria four hours to adapt to its environment. • Explain that the accumulated time cannot exceed four hours. Discuss how time accumulates when food is temperature abused during the flow of food from receiving through cooking. Once food has been cooked, time will accumulate again during holding, cooling, and reheating. Review Procedures for Cooling Food Classroom or Onsite Discussion Why is cooling foods quickly a challenge? The equipment we use to cool food is not as efficient as the equipment we use for cooking. Food is usually cooked with much greater heat than the final internal temperature. For example, to cook lasagna to reach an internal temperature of 165°F, the oven temperature is set at 350°F, a difference of 185°F. Fryers are even hotter. When we cool food, the difference of the ice bath at 32°F and the desired food temperature of 41°F are just a few degrees. If you cool food in the walk-in cooler, the difference is narrowed. That’s why it’s so critical to monitor food during the cool-down process. Onsite Discussion " Ask for food items that are routinely cooled in their establishments. " Ask how each food is cooled down to meet the cooling temperature requirements. Teaching Activities for the Classroom Setting or Onsite Inspection Page 1 of 3 " Ask to see their Standard Operating Procedures (SOPs) or instructions for cooling food. Remediate as necessary. Classroom Activity Divide participants in groups of 3 or 4. Have them count off 1-3 or 1-4 so participants are from a variety of establishments/settings. Ask each person to write down a food that is routinely cooled in their work place. Have each person discuss the way the food is cooled. Allow 5 minutes. Bring the group back together. Have a few folks share how foods are cooled. Reinforce best practices in cooling food such as: " Factors that hinder the cooling process. Foods high in fats and starches tend to cool slowly. A dense film forms at the wall or the containers and the surface of food creates a barrier—that’s why it’s important to stir the food. " Discuss pan size, shape, material it’s made from, etc. Food cools faster in thin-walled metal containers than through thick-walled glass or plastic materials which acts like an insulator and holds in heat. " The smaller the surface of the container, the faster the cooling process. Place foods in shallow pans. The pan should be no more than 6 inches high and the food depth no more than 2-3 inches deep. During the cooldown phase, keep food uncovered or loosely covered to allow heat to escape. " Place uncovered food on the top shelf of a refrigerator to cool quickly. Then cover when cooled to 41°F. Cooling time will be increased by 10% if food is covered. (Cover loosely if top shelf isn’t available to avoid contaminating the product.) " Reduce food mass—the smaller the portions, the quicker the cool down time. Cut solid foods like ham, roasts, turkey into 5 pounds or less. " Remind them to use a thermometer to monitor the cooling process. " Discuss the cooling time/temperature requirements—from 140°F or hot to 70°F with 2 hours; then from 70°F to 41°F with 4 more hours. " Salads made at room temperature need to be cooled to 41°F within 4 hours. " Ask: How do you know if the food you are cooling has met these requirements? Answer: Check temperature with a thermometer. Have SOPs for cooling food that have been tested and are monitored. " Ask: How could you reduce the chance of human error during the cool-down process? Answers may include: " Do you have a closing checklist? Is “Cool Hot Foods” on the top of the closing-to-dolist? " Adjust shelves in your walk-in to no more than six inches apart so it’s impossible to put a stock pot full of hot food in to cool. This also prevents employees from stacking several pans of hot food on top of each other. " Train and monitor employees. " Review your menu. What foods are cooked in advance and require cooling? Can some of these foods be cooked and served the same day, so you avoid the chance of human error during the critical cool down process? " Write a SOP for cooling each food item. Include cooling in the recipe. Include the corrective action of improperly cooled food—if not cooled to 70°F within 2 hours, it must be re-heated to 165°F for 15 Teaching Activities for the Classroom Setting or Onsite Inspection Page 2 of 3 o If they use the boiling water method, check to see if they adjust for altitude. Water boils 1 degree lower for every 550 feet above sea level. 2000 feet is the highest point in Minnesota where water boils at 208 degrees. seconds within two hours and then attempt to cool it properly OR throw away the food. " Schedule the cooling process so that someone is on hand to take the internal temperature of the food. How to Use a Thermometer to Check Food Temperatures and Calibrating Thermometers Onsite Activity # Ask employee/manager to get their thermometer and have them demonstrate how they use it to test a food temperature. Remediate any errors you notice. # Ask about procedure of taking food temperatures. # Ask the employee/manager to show you how to calibrate a thermometer. Remind as necessary. # Notes/reminders about calibrating thermometers: o Turn nut clockwise to make warmer. Counter clockwise to make cooler. o If they use the boiling water method, check to see if they adjust for altitude. Water boils 1 degree lower for every 550 feet above sea level. 2000 feet is the highest point in Minnesota where water boils at 208 degrees. Classroom Activity Demonstrate how to use a thermometer correctly and how to calibrate using an ice/water method or ask for a volunteer to show the class how to use a thermometer and another volunteer to calibrate it. Remediate as necessary. # Notes/reminders about calibrating thermometers: o Turn nut clockwise to make warmer. Counter clockwise to make cooler. References 1. University of Idaho Cooperative Extension System, The Cold Facts about Safe Food Poster. 1994. 2. Food Safety Illustrated. Fellow Operators Pass along their Best Food Safety Ideas and Product Finds. Spring 2003, p. 15. 3. Health Service Agency—County of Santa Cruz, Cooling Foods Properly, Santa Cruz, CA. 4. Minnesota Food Code, Cooling Hot Foods. 5. University of Florida, Cooling Depending on Food Type and Containers. 1998. 6. Florida Department of Business and Professional Regulation Division of Hotels and Restaurants. Improper Cooling is the Major Cause of Foodborne Illness. University of Florida, DBPR Form HR 5030-061. 2001. 7. DuPage County Health Department. DuPage Safe Food: The Problem with Cooling Food. www.dupagehealth.org/safefood/industry/q a/cooling3.asp 8. International Food Safety Council. The Right Way to Chill Foods. ServSafe Instructor Guide, p. 7-15. 9. Ministry of Health Malaysia. Guidelines Cook Chill Catering. Food Quality Control Division MOH Malaysia. Developed by Suzanne Driessen, Regional Extension Educator, University of Minnesota Extension Service, [email protected], and Joe Jurusik, Registered Sanitarian, Hennepin County Health Department, [email protected], February 2004; Revised September 2004. Teaching Activities for the Classroom Setting or Onsite Inspection Page 3 of 3
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