PRE-HYDROLYSIS OF THE PHENYL GLYCOSIDIC BOND IN A MODEL COMPOUND By Sagar Nandkumar Deshpande A THESIS Submitted in Partial Fulfillment of the Requirements for the Degree of Master of Science (in Chemical Engineering) The Graduate School The University of Maine December, 2008 Advisory Committee: Adriaan R. P. van Heiningen, Professor of Chemical Engineering, Co-Advisor Martin Ocen Lawoko, FBRI's Analytical Chemist, Co-Advisor Joseph M. Genco, Professor of Chemical Engineering Raymond C. Fort, Jr., Professor of Chemistry PRE-HYDROLYSIS OF THE PHENYL GLYCOSIDIC BOND IN A MODEL COMPOUND By Sagar Nankumar Deshpande Thesis Advisors: Dr. A. R. P. van Heiningen and Dr. Martin Ocen Lawoko An Abstract of the Thesis Presented in Partial Fulfillment of the Requirements for the Degree of Master of Science (in Chemical Engineering) December, 2008 Chemical pulping of wood leads to fiber yields of only about 50 % because most hemicelluloses and almost all the lignin end up in the spent pulping stream. The latter is combusted for steam and electricity generation. The heating value of wood carbohydrates is only half that of lignin. Therefore it has been proposed that a more economical use of hemicelluloses is extraction as oligomers from wood chips prior to pulping followed by conversion to high value-added products such as ethanol, polymers and other chemicals. Recently, it has been shown that all lignin in soft wood is chemically linked to carbohydrates and especially to the hemicelluloses by covalent bonds (Lawoko et. 2005). The main LCC bonds proposed are of the ester-, a-ether-, phenyl glycosidic- and carboncarbon type. Selective cleavage of LC bonds will be essential when extracting hemicellulose mostly free of lignin in an extraction step prior to pulping. In this study the cleavage of the phenyl glycosidic bond of a model compound, phenyl-B-D-glucopyranoside, was studied. The hydrolysis conditions were chosen to simulate different pretreatment methods such as auto hydrolysis, green liquor pretreatment and acid hydrolysis. It was found that hydrolysis of the phenyl glucoside model compound at near neutral aqueous conditions (pH 6) was minimal (4 %) at 170 °C. On the other hand hydrolysis was nearly complete (95 %) at this temperature with the addition of acetic acid at a concentration expected to be generated from deacetylation of xylan in hardwoods (about 10 g/L). At acid conditions of pH 1.65 the temperature may be lowered to 105 or 121 °C while still obtaining a significant (80-90 %) hydrolysis yield. The hydrolysis experiments performed simulating green liquor extraction showed as previously reported that the hydrolysis of phenyl-glucoside produces phenol and levoglucosan while no glucose is formed. The result showed that hydrolysis of the phenyl glucoside at 155 °C was essentially complete with quantitative formation of levoglucosan and phenol rather than glucose and phenol. Incomplete mass balances were obtained between the amount of the phenyl glucoside reacted and phenol and glucose formed after hydrolysis at pH 1.65 at all temperatures studied (70, 90, 105 and 121 °C). Based on the curved nature of the phenyl glucoside calibration curve and quantification of the TOC of the starting and final reaction mixtures, it is suggested that the alditol acetylation method does not work properly at strong acidic conditions. No other degradation products than glucose, phenol and levoglucosan were observed at any of the experimental conditions studied. ACKNOWLEDGMENTS I would like to express my deepest gratitude to my advisor Dr. Adriaan van Heiningen for keeping faith and giving opportunity to work under OBER group. I would like to thank Dr. Matin Lawoko who gave his constant guidance, generous support, patience and valuable time to fulfill my work. I would also like to take the opportunity to thank my other committee members Dr. Joseph M. Genco, and Dr. Raymond C. Fort for spending their time and energy for the benefit of my thesis. I would like to thank other research group members from OBER group for keeping friendly, healthy working environment and endless encouragement. I would like to thank all the graduate students as well as staff of the Chemical and Biological Engineering Department and Pilot Plant for their warm hearted helpfulness. This research has been made possible by financial support from EPSCoR under NSF Grant No. 0554545 Finally, I would like to dedicate this thesis to my parents, brother and fiancee. This work would not have been possible without the everlasting support of my family whom I owe everything. TABLE OF CONTENTS ACKNOWLEDGMENTS ii LIST OF FIGURES vi LIST OF TABLES ix Chapter 1. INTRODUCTION 1.1 Wood Pulping 1 1.2 Cellulose 2 1.3 Hemicelluloses 3 1.3.1 Galactoglucomannans 3 1.3.2 Arabinoglucuronoxylan 4 1.3.3 Glucuronoxylan 4 1.3.4 Glucomannan 5 1.4 Lignin 5 1.5 Extractives 6 2. LITERATURE REVIEW 2.1 Lignin-Carbohydrate Complexes 7 2.2 Glycosidic Type of Lignin-Carbohydrate bonds 2.2.1 Acid Catalyzed Hydrolysis of Glycosides in 10 11 3. MATERIAL AND METHODS 3.1 Chemicals 13 3.1.1 Materials 14 3.1.2 Equipments 15 3.2 Reduction to Alditols _ 3.2.1 Reduction procedure 15 16 3.3 Acetylation of Alditols 16 3.3.1 Alditol acetylation procedure 17 3.4 Phenol extraction procedure 18 4. DESCRIPTION OF EXPIREMENTAL CONDITIONS AND SAMPLE PREPARATION PRODURES 4.1 Hot water extraction of hardwood 20 4.1.1 Simulation of hot water extraction - Neutral Condition 22 4.1.2 Simulation of hot water extraction-Acidic Condition 22 4.2 Green liquor extraction - Alkaline Condition 23 4.3 Strong acidic treatment 26 4.4 Preparation of internal standard for phenyl-glucoside, glucose and levoglucosan 26 4.4.1 Preparation of internal standard for phenol 27 4.5 Calibration for phenol 27 5. RESULTS AND DISCUSSION 29 5.1.1 Investigating the effect of temperature on cleavage of the phenyl-glucosidic bond in pH 6 water iv 30 5.1.2 Simulation of hot water extraction -Effect of temperature and acidity 31 5.2 Green liquor extraction - Alkaline Condition 32 5.3 Strong acidic treatment 34 _ 5.3.1. Strong acidic treatment at 70°C 35 5.3.2 Strong acidic treatment at 90°C 36 5.3.3. Strong acidic treatment at 105°C 37 5.3.4. Strong acidic treatment at 121°C 38 5.4 Activation energy for strong acidic treatment condition 39 5.5 Total Organic Carbon analysis 41 6. CONCLUSIONS 44 6.1 Practical Implication 45 REFERENCES 47 Appendix A Methodology Development 52 Appendix B Discussion of Product Analysis 60 Appendix C Figures and Graphs. 70 BIOGRAPHY OF AUTHOR 77 v LIST OF FIGURES Figure 1.1 Structure of Cellulose 2 Figure 1.2 Structure of Galactoglucomannans 4 Figure 1.3 Structure of Arabinoglucuronoxylan 4 Figure 1.4 Structure of basic building blocks of lignin 5 Figure 2.1 Proposed structure of benzyl ether bond between lignin and hemicelluloses Figure 2.2 8 Proposed structure of benzyl ester bonds between lignin and hemicelluloses 9 Figure 2.3 Proposed structure of acetal bond between lignin and hemicelluloses 9 Figure 2.4 Proposed structure of glycoside bond between lignin and .hemicelluloses Figure 2.5 _ A-l Mechanism of acid hydrolysis of phenyl-P-D-glucopyranoside Figure 3.1 10 12 Molecular structure of model compound phenyl-P-D-glucopyranoside 13 Figure 3.2 Molecular structure of internal standard inositol 14 Figure 3.3 Molecular structure of internal standard guaiacol 14 Figure 3.4 Molecular structure of glucose isomer 15 Figure 4.1 Modified Dionex ASE-100 extractor 21 Figure 4.2 Graph of temperature against time for rocking digester 24 Figure 4.3 Calibration curve for phenol in water 27 VI Figure 5.1 Phenyl-glucoside hydrolysis in hot water in the presence of acetic acid - constant time of 90 minutes Figure 5.2 31 Phenyl-glucoside cleaved at simulated green liquor extraction conditions - constant time 90 minutes 33 Figure 5.3 Phenyl-glucoside cleaved at pH 1.65 and 70 °C 35 Figure 5.4 Phenyl-glucoside cleavage at pH 1.65 and 90 °C 36 Figure 5.5 Phenyl-glucoside hydrolysis at pH 1.65 and 105 °C 37 Figure 5.6 Phenyl-glucoside cleavage atpH 1.65 and 121 °C 38 Figure 5.7 Arrhenius plot for degradation of phenyl-glucoside at pH 1.65 40 Figure 5.8 Calibration curve for phenyl-glucoside in acidic solution 43 Figure A.l UV spectrograms.., 52 Figure A.2 HPLC Chromatograms 55 Figure A.3 Gas chromatogram for pure glucose after acetylation using Pyridine and acetic-anhydride Figure A.4 _ 57 Gas chromatogram of pure glucose after silylation using N-Trimethylsilylimidazole reagent 58 Figure B.l. Graph of phenyl-glucoside cleaved at pH 1.65 60 Figure B.2 Hydrolysis of pure glucose at pH 1.65 62 Figure B.3 Hydrolysis of pure phenol at pH 1.65 63 Figure B.4 Graph plot of carbon after reaction for low acidic condition 69 Figure B.5 TOC comparison for final analysed vs. final calculated 69 Figure C.l Graph for calibration curves for water as solvent 71 Figure C.2 Graph for calibration curves for green liquor as solvent 72 vii Figure C.3 Percentage of phenyl-glucoside reacted on basis of glucose formed measured by GC-MS and GC-FID 73 Figure C.4 GC-MS chromatograms 74 Figure C.5 Mechanism for formation of levoglucosan at alkaline conditions at high temperature 76 vin LIST OF TABLES Table 4.1 Details of hot water extraction in presence of acetic acid 23 Table 5.1 Rate constant at pH 1.65 at different temperatures 40 Table 5.2 Carbon calculations before reaction for pure compounds at room temperature and pH 1.65 Table 5.3 42 Carbon analysis for pure compounds at different temperature and pH1.65 42 Table B.l TOC for acidic hydrolysis at pH 1.65 and 70 °C 67 Table B.2 TOC for acidic hydrolysis at pH 1.65 and 90 °C 67 Table B.3 TOC for acidic hydrolysis at pH 1.65 and 105 °C 68 Table B.4 TOC for acidic hydrolysis at pH 1.65 and 121 °C 68 Table C.l Initial concentrations of phenyl-glucoside 70 IX Chapter 1 INTODUCTION 1.1 Wood Pulping Wood is a heterogeneous, hygroscopic, cellular natural material. Wood is made up of four main generic components; cellulose, hemicelluloses, lignin and a smaller amount of extractives. The composition of wood changes depending on the type of soft wood or hard wood. The proportion of hemicelluloses varies from 23-32 %, that of lignin from 15-25 % and the proportion of cellulose vary from 38-50 % (Sjostrom, 1993). For the pulp and paper industry, wood is an important source of fibers. Pulping can be done in many ways, but mechanical and chemical pulping are the dominant processes. In mechanical pulping, wood chips or wood logs are physically broken down into fibers by application of mechanical force. Steam or water is used to separate and accelerate the breaking of the fiber bonds, while only a small fraction of lignin is removed in the process. To produce pulps with low lignin content, chemical pulping method must be used. The wood chips are cooked with a chemical solution and then washed and bleached. Basically, there are two different chemical pulping procedures: the kraft or sulfate process and the sulfite process. The yield in both cases is approximately 50 % because most of the hemicelluloses and almost all the lignin ends up in the spent pulping stream. From the spent liquid stream, the pulping chemicals are recovered and the heat generated from combustion of the organics is used for steam and electricity production. The heating value of wood carbohydrates is only half that of lignin. Therefore a more economical use of hemicelluloses is extraction as oligomers from wood chips prior 1 to pulping followed by their conversion to high value-added products such as ethanol, polymers and other chemicals, as has been proposed by vanHeiningen (2006). However, when the hemicelluloses pre-extraction is performed at high temperature and acidity/alkalinity, the carbohydrates may degrade and lignin undergoes condensation reactions. These unwanted reactions must be minimized to obtain the hemicellulose sugars in undegraded form and avoid problems during the subsequent delignification stage. Also it is known that the hemicelluloses are covalently bonded to lignin (Lawoko et al, 2003). Therefore it is important to know the reactivity and stability of these chemical bonds as a function of operating conditions used for hemicelluloses extraction. 1.2 Cellulose Cellulose is the most abundant organic compound found in nature. It forms the skeleton of the plant wall and has the most desired properties for making paper because of its high molecular weight and hydrogen bonding capacity. Cellulose is a long chain of glucose molecules typically containing as many as 10,000 P-D-glucopyranose units linked to one another through P-(l-4)-glycosidic bonds, Because of its linear nature cellulose adopts a partially crystalline structure, which explains its chemical stability and lack of solubility in aqueous and organic media. 1 OH X ^ ^ O HO -^~ HO ~~o- v ^ ~J^~^\~v^ 4 OH \^ ^ \ \ OH^i* / V - ~^^ \° \ ~~s^V OH Figure 1.1 Structure of Cellulose (Sjostrom, 1993). 2 OH tf The presence of intermolecular and intramolecular hydrogen bonds contributes to the chemical stability of cellulose. The OH-groups present at both ends of the cellulose chain show different properties, in that the CI -OH group is a hemi-acetal and has reducing properties, while the C4 -OH group is an alcohol and shows non-reducing behavior (Fengel, 1984). The structure of cellulose is shown in Figure 1.1 1.3 Hemicelluloses Hemicelluloses are low molecular weight, branched chains of xylose, arabinose, galactose, mannose, and glucose molecules. The hemicelluloses polymers are located in between cellulose and lignin in the plant cell wall. Hemicelluloses are chemically bonded with lignin. The hemicelluloses are non-crystalline; provide water absorbency, elasticity, and swelling and wet strength to the fibers (Sjostrom, 1993). A significant part of the hemicelluloses are removed and degraded during the chemical pulping process. The hemicelluloses in softwoods are mostly of the glucomannan type, while xylan is the dominant type in hardwoods. 1.3.1 Galactoglucomannans These are the principal hemicelluloses in softwood, making up of about 20% of dry material. The backbone is a linear chain of (1-4) linked P-D-glucopyranose and P-Dmannopyranose units. The a-D galactopyranose monomer unit is (1-6) linked to a mannopyranoside unit. Galactoglucomannans are divided into two types differing in galactose content. The ratio of the fractions present in low galactose glucomannan contents is 0.1:1:4 for galactose: glucose: mannose, while the galactose rich fraction has a ratio of 1:1:3 (Gatenholm, 2002). 3 Figure 1.2 Structure of Galactoglucomannans (Sjostrom, 1993). 1.3.2 Arabinoglucuronoxylan Arabinoglucuronoxylan represents 5 to 10 % of the dry material in softwood. It is composed of a framework of (l-4)-(3-D-xylopyranose linked units which are partially substituted at C-2 by 4-O-methyl-a-D-glucuronic acid groups. Another side group is a-Larabinofuranose. (Sjostrom, 1993) Figure 1.3 Structure of Arabinoglucuronoxylan (Sjostrom, 1993). 1.3.3 Glucuronoxylan These are the main hemicelluloses in hardwood species and represent 15 to 30% of the dry wood material. (3-D-xylopyranose units with acetyl groups at the C2 or C3 4 positions form the back bone of these polymers. The xylan is substituted with side groups of 4-0- methyl glucuronic acid monomer units through a link (1-2) with an average frequency of approximately 1 uronic acid group per 10 xylose units. (Sjostrom, 1993) 1.3.4 Glucomannan Hardwoods also contain 2 to 5% of a glucomannan composed of P-Dglucopyranose and P-D- mannopyranose linked units. The glucose: mannose ratio varies between 1:2 and 1:1, depending on the wood species. 1.4 Lignin Lignin (Brunow, G, 1999, Sjostrom, 1993, Watanabe, 2003, Sixta, 2006) is an amorphous, highly complex, mainly aromatic polymer of phenyl propane units. Lignin increases the mechanical strength properties of wood. Lignin in wood is distributed throughout the secondary cell wall with the highest concentration in the middle lamella. Because of the difference in the volume of the middle lamella relative to that of the secondary cell wall, about 70% of the lignin is located in the secondary wall. Figure 1.4 Structure of basic building blocks of lignin; [A] phenyl propane unit, [B] guaiacyl unit and [C] syringyl unit (Sixta, 2006) 5 Lignins can be classified in several ways but they are usually identified according to their structural elements. All plant lignin consist mainly of three basic building blocks of phenyl propane, guaiacyl and syringyl units (see Figure 1.4) although other aromatic type units also exist in many different types of plants. There is a wide variation of structures within different plant species. The phenyl propane unit can be substituted at the (3 and y carbon positions into various combinations linked together both by ether and carbon to carbon linkages. Lignin in softwoods is mainly a polymerization product of coniferyl alcohol and is called "guaiacyl lignin." Hardwood lignin is mainly of the "syringyl-guaiacyl" type, i.e. a copolymer of coniferyl and sinapyl alcohols. The ratio of these two varies in different hardwood species from a ratio of 4:1 to 1:2. Lignins found in plants contain significant amounts of constituents other than guaiacyl- and syringylpropane units. 1.5 Extractives Extractive covers a large number of different compounds which can be extracted from wood by means of polar and non-polar solvents. They derive their name by being chemicals that are removed by one of several extraction procedures. The extractives are chemicals mainly consisting of fats, fatty acids, fatty alcohols, phenols, terpenes, steroids, resin acids, rosin, waxes and etc (Sixta, 2006). These chemicals exist as monomers, dimers, and polymers. 6 Chapter 2 LITERATURE REVIEW 2.1 Lignin-Carbohydrate Complexes (LCCs) Lignin carbohydrate complexes are the class of materials in which the hydrophobic lignin is bonded to the hydrophilic polysaccharides. These compounds are commonly referred to as glycoconjugates. Researchers have proposed several types of linkages between lignin and carbohydrates. Erdmann (1866) proposed that covalent bond exists between lignin and carbohydrate in wood based on the observation that it was difficult to separate the two components. Braun (1952) obtained a native lignin fraction after extracting 2-3% of wood lignin with cold ethanol. This fraction was free from carbohydrates and the degree of wood milling did not increase the yield. Subsequently it is named 'Brauns native lignin'. Later Traynard et al (1953) proved experimentally the existence of covalent linkages between pentosans and lignin by hydrolysis of poplar in buffered water solutions at four different pH levels (range 2.2 to 4.2), and found that the percentage of lignin dissolved to percentage of pentose dissolved was constant. Lawoko et al (2003) reported that 50 to 90% of the residual lignin in kraft pulp was linked to various carbohydrates in unbleached kraft pulps, and mainly to xylan and glucomannan forming network structures. The study demonstrated that lignin is linked through covalent bonds to all the major polysaccharides in the woody cell wall, arabinoglucuronoxylan (Xyl), galactoglucomannan, glucomannan (GlcMan) and cellulose. Such a network structure may play an important mechanical role for the "woody" properties of the secondary xylem in contrast to non-lignified plant cells as for 7 instance the seed hairs of cotton. Furthermore, the progressive degradation of lignincarbohydrate networks may be important in technical processes involving wood, such as chemical pulping. During the end of a kraft cook and oxygen delignification, LCC structures were observed to be degraded at different rates. The delignification rates of the LCC types were different, with the xylan and cellulose rich LCCs being delignified faster than the glucomannan rich LCC toward the end of a kraft cook and during oxygen delignification. Four types of lignin carbohydrate bonds (LC-bonds) have been proposed in the literature. One of them is the benzyl-ether type (see Figure 2.1), where the a-hydroxyl group of the lignin is linked to the hydroxyl group of the carbohydrate (Freudenberg and Grion, 1959, Eriksson and Lindgren 1977, Kosikova et al 1979, Yaku et al. 1981, Koshijima et al. 1984, Watanabe 1989). In softwood xylan, the 2-OH or 3-OH units of the arabinose and in galactoglucomannans, the 3-OH unit of galactose are the common linkage sites. HO v ^ OH CH2OH H3CO 0 I Figure 2.1 Proposed structure of benzyl ether bond between lignin and hemicelluloses (Watanabe, 2003) 8 The benzyl ester type (see Figure 2.2) is formed by the linkage between the ahydroxyl group of the lignin and the carboxyl group of glucuronic acid (Freudenberg and Harkin 1960, Yaku et al. 1976, Eriksson et al. 1980, Obst et al 1982, Lundquist et al. 1983, Watanabe and Koshijima 1988). HOH,C—HC-HC ^ HO OCH OH H O ^ ) 0 C 0 H3CO Figure 2.2 Proposed structure of benzyl ester bond between lignin and hemicelluloses (Watanabe, 2003) The proposed acetal type LC-bond (see Figure 2.3) shows a linkage between lignin and two hydroxyl groups of the hemicelluloses. CH,OH HOH 2 C-HC-HC H3CO Figure 2.3 Proposed structure of acetal bond between lignin and hemicelluloses (Watanabe, 2003) 9 In the phenyl glycoside types (see Figure 2.4), the hydroxyl groups of the lignin are glycosylated by the reducing end of hemicelluloses (Smeltorious 1974, Kosikova et al. 1972, Yaku et al. 1976, Joseleau and Kesraoui 1986, Kondo et al. 1990). Figure 2.4 Proposed structure of glycoside bond between lignin and hemicelluloses (Watanabe, 2003) 2.2 Glycosidic Type of Lignin-Carbohydrate bonds. Research on lignin carbohydrate bonds employs different experimental methods and use different starting materials like wood, milled wood, wood extractives, isolated lignin, model compounds, etc. Therefore the conclusions often are speculative and thus controversial as to the suggested type of bonds in native wood. Kawamura and Higuchi (1952) showed that xylose was liberated from dioxane lignin by treatment with a glycosidase, suggesting the presence of glycosidic linkages between lignin and xylose units. Hayashi (1961) degraded wheat straw LCCs by using glycosidase and brewer's yeast extract having P-glycosidase activity, and inferred the presence of phenyl-|3-D-glycosidic linkages from the increase in the amount of phenolic hydroxyl group and reducing power. Kosikova (1972) proposed the existence of phenyl- 10 glycosidic bonds by comparing the behavior of model compounds with lignin carbohydrate complex isolated from the soluble part of methylated beech wood. The isolated complex was investigated using UV after subjecting the wood to alkali and acid treatment. Smelstorius (1974) showed that arabinoglucuronoxylan in the secondary cell wall is glycosidically linked to lignin and also proposed that galactoglucomannan and cellulose are not glycosidically linked to lignin in wood of Australian-grown Pinus Radiata. Koshijima, Yaku, and Yamada (1976) proposed the existence of glycosidic bonds between wood polysaccharides and lignin. Nelson and Richardson (1982) examined the structure of LCCs by methylation analysis using GLC-MS for the unequivocal classification of the sugar derivatives. D-glucose, D-xylose and L-rhamnose were shown to be glycosidically linked to lignin. Some of the D-glycosyl residues carry other (1 —> 4) linked D-glucose units, and some of the D-xylosyl residues bear other (1 —> 4) linked D-xylose unit and (1 —> 3) linked L-arabinofuranosyl group. Joseleau and Kondo et al (1990) examined the possibility of linkages between lignin and carbohydrates by transglycodase action of glycosidase. The result suggested the possibility of the formation of glycosidic linkages between lignin and carbohydrate in LCC by the participation of glycosidases during biosynthesis of lignin. 2.2.1 Acid Catalyzed Hydrolysis of Glycosides Early work on cleavage of different type of glycosidic compounds at acidic conditions has been reported by Moelwyn-Hughes (1928) and Veibel (1939). They suggested that the cleavage of the glycosidic linkage follows a unimolecular mechanism. Heidt et al (1944) determined the rate constants and activation energies of the aqueous 11 acid hydrolysis of four different types of glucopyranosides (a - methyl, p -methyl, phenyl and benzyl). They were able to show that degradation is first-order in glucopyranoside concentration in 0.1 N HCl at 45 to 96 °C. Overend, Rees and Sequiera, (1962) studied rates of acidic hydrolysis for a variety of glucopyranosides including phenyl-P-Dglucopyranoside. They showed that degradation of phenyl-P-D-glucopyranoside proceeds by unimolecular heterolysis of the conjugate acid with fission of the glucosyloxygen bond, supporting the A-1 mechanism (see Figure 2.5). Bruyne and Wouters-Leysen (1970) provided further supportive evidence that the degradation of phenyl-P-Dglucopyranoside proceeds by the unimolecular A-1 mechanism. CH2OH + H+ =F K Phenyl-Glucoside Slow <-het CH2OH 0 OH OH H20 Fast <*? OH OH Phenol -OH CH 2 OH + HO- Figure 2.5 A-1 Mechanism of acid hydrolysis of phenyl-P-D-glucopyranoside 12 Chapter 3 MATERIAL AND METHODS 3.1 Chemicals All chemicals used were of analytical grade. The model compound phenyl-P-D- glucopyranoside was purchased from TCI America (purity > 99 %). The molecular structure is shown in Figure 3.1. The molecular weight of anhydrous phenyl-P-Dglucopyranoside is 256.25 g/mol, and has the molecular formula as C12H16O6. CH2OH HO f?cCv ^-"° OH /V> \ / Figure 3.1 Molecular structure of model compound phenyl-|3-D-glucopyranoside (3-D-glucose and phenol were purchased from Fisher Scientific (both 99+ % purity). Inositol (Figure 3.2) was used as internal standard for the quantification of phenyl-glycoside, glucose and levoglucosan, while guaiacol (Figure 3.3) was used as internal standard to quantify phenol. Both chemicals were obtained from Fisher Scientific. Reagents used for hydrolysis of model compound phenyl-P-D-glucopyranoside consisted of glacial acetic acid (HPLC grade), (12M) hydrochloric acid, sodium hydroxide, sodium carbonate; sodium sulfate and anhydrous sodium sulphate; all reagents obtained from Fisher Scientific. 13 Figure 3.2 Molecular structure of internal standard Inositol Figure 3.3 Molecular structure of internal standard guaiacol Chemicals used for derivatization of the sample included dichloromethane, 25 % ammonium hydroxide, potassium borohydride solution, 1-methylimidazole, acetic anhydride, absolute ethanol and 7.5M potassium hydroxide; obtained from Fisher Scientific and Across Organic. 3.1.1 Materials The materials used for the analytical methods were glass flasks, cylinders, beakers, centrifuge tubes (50 ml), small measuring glass tubes (approximately 5 ml capability) with screw lock, round bottom glass tubes (20 x 150 mm) with Teflon-lined screw tops, pipettes (200-1000 uL, 1-5 mL) and pH paper (range 0-14). 14 3.1.2 Equipments Hydrolyzed product were investigated using a gas chromatograph of SHIMADZU GC2010 with mass spectrum analysis QP2010S (GC-MS). Capillary column of type RTX 225 (length 30 m, internal diameter 0.25 mm, film thickness 0.25 um). A gas chromatograph with flame ionization detector (GC-FID) of SHIMADZU GC2010 and capillary column of type RTX 225 and DB-225 (length 15 m, internal diameter 0.25 mm, film thickness 0.25 um) was used for glucose analysis. A Dionex ASE-100 modified accelerated solvent extractor, autoclave (temperature range 105 °C to 121 °C), water bath (temperature range 40 °C to 90 °C) and rocking digester were also used for hydrolysis experiments. 3.2 Reduction to Alditols Derivatization using by direct acetylation of glucose yielded multiple GC peaks because of the presence of different acetate isomers (five ring structure furanose, open ring structure aldose and six ring structure pyranose) (Figure 3.4). Figure 3.4 Molecular structure of glucose isomer, [A] five ring structure furanose, [B] open ring structure aldose, [C] six ring structure pyranose 15 By performing reduction (Theander, O, 1986; Sjostrom, E 1993) prior to acetylation, the glucose isomers were converted to the alditol form, which upon acetylation gave one single alditol acetate peak, more specifically that of glucitol. 3.2.1 Reduction procedure 1 ml of neutralized phenyl-glucoside solution after hydrolysis was placed in a round glass tube with screw lock. 100 uL of 25 % ammonium hydroxide solution was added to raise the pH to 11 due to the fact that reduction must take place at alkaline conditions. Every time it was necessary to check pH using pH paper. A known amount of the internal standard inositol solution (prepared in 2.5 % ammonium hydroxide) was added followed by 100 uL of reduction reagent, a potassium borohydride solution. The potassium borohydride solution was prepared by adding 250 uL of 2.5 % ammonium hydroxide and 750 uL of deionized water to 150 mg potassium borohydride. This solution was kept in a water bath at a temperature of 40 °C for 1 hour during which reduction took place. After the reduction, the excess of borohydride was reacted with acetic acid, which was added stepwise until the pH of the mixture was slightly acidic (pH = 4.5). 3.3 Acetylation of Alditols The analysis in gas chromatography often involves derivatization either by silylation or acetylation of the hydroxyl groups. The purpose of the derivatization was to increase the volatility of the material to enable quantitative analysis. Derivatization using alditol-acetylation was preferred over silylation and acetylation using pyridine and acetic- 16 anhydride as the reagent. This procedure was chosen for several reasons and will be discussed later in the chapter as well as Appendix A. 3.3.1 Alditol Acetylation Procedure (Theander, O, 1986) 0.5 mL of the neutralized reduced sample was placed in a round glass tube (20x150 mm) with Teflon-lined screw top. This was done in duplicate to minimize error. Methylimidazole and acetic-anhydride were used as the acetylation reagents. Both reagents were added in quantities of 0.5 ml and 5 ml respectively, and the glass tube was immediately screw locked. The methylimidazole functioned as catalyst while acetic anhydride was the acetylation reagent. Mixing was done using the vortex mixer, and then cooled in an ice bath for about 2 minutes and then kept at room temperature for 10 minutes. 1.5 ml of ethanol was then added, the tube was screw locked and mixture was vortex mixed and then cooled in an ice bath for 2 minutes and then the mixture was kept at room temperature for 10 minutes so that the excess of aceticanhydride reacts with ethanol to form ethyl-acetate. 4 ml of deionized ice cold water was added and the solution was vortex mixed, cooled in an ice bath for 2 minutes and kept at room temperature for 5 minutes. 4 ml of freshly prepared and ice cold 7.5M potassium hydroxide solution was then added, vortex mixed and cooled in the ice bath for 5 minutes. It was important that after addition of potassium hydroxide the glass tube was immediately screw locked as the reaction was exothermic and otherwise would lead to loss of material due to vaporization. Another 4 ml of 7.5M potassium hydroxide was added in same manner. Potassium hydroxide was added in two stages to avoid excess heating due to the exothermic reaction. The potassium hydroxide reacts with excess 17 acetic anhydride in the solution. It was added stoichiometrically so that it only reacts with the free acetic anhydride and no de-acetylation takes place. The pH after addition of potassium hydroxide remains constant at 6.5 starting from a pH of 4.5 after acetylation process. After addition of 8 ml of 7.5M potassium hydroxide phase separation occurs of the water and ethyl-acetate phases. Since the aqueous alkaline solution has a higher density, the upper phase was ethyl acetate containing the alditol acetates. The ethylacetate phase containing the alditol acetate was transferred into a GC vial (to 1.5 ml level) containing a pinch of anhydrous sodium sulphate which absorbed any small amount of water remaining in the transferred phase. The GC-MS conditions are: 1 \xL of ethyl-acetate was injected in the GC operating in split ratio mode of 1:20. The injection temperature was maintained at 250 °C and the detector temperature at 260 °C. The oven temperature program was as follows; from 120 °C to 200 °C at a rate of 5 °C/min and held at 200 °C for 5 minutes, then from 200 °C to 280 °C at a rate of 4 °C/min and held at 280 °C for 10 minutes. The total flow was maintained at 25 ml/min. 3.4 Phenol extraction procedure Phenol formed as a result of hydrolysis of the phenyl-glucoside was isolated using liquid-liquid extraction. Dichloromethane was used as extraction reagent (Muard, 2001). 1 ml of the neutralized solution after hydrolysis was transferred in a round glass tube with Teflon-lined screw top. A known amount of internal standard (guaiacol solution in dichloromethane) was added followed by 2 ml of dichloromethane. The mixture was vortex mixed and kept at room temperature for phase separation. The density of 18 dichloromethane was higher than that of water, so the dichloromethane phase settles to the bottom. The dichloromethane phase was transferred into a GC vial (to 1.5 ml level) containing a pinch of anhydrous sodium sulphate which absorbed any small amount of water present in the transferred phase. GC-MS operating conditions: 1 uL of dichloromethane was injected in the GC operating at a split ratio mode of 1:20. The injection temperature was maintained at 250 °C and the detector temperature at 260 °C. The oven temperature program was as follows: the oven was maintained at 40 °C for 1 minute, then from 40 °C to 120 °C at a rate of 5 °C/min and held for 5 minutes at 120 °C, from 120 °C to 280 °C at a rate of 4 °C/min and held at 280 °C for 10 minutes. The total flow was maintained at 27 ml/min. 19 Chapter 4 DESCRIPTION OF EXPERIMENTAL CONDITIONS AND SAMPLE PREPARATION PROCEDURES Pre-extraction of hemicelluloses from hard woods is being pursued at the University of Maine to create more value from them. Knowledge of the quantity and ease of cleavage of hemicellulose-lignin complexes is important for the design of the subsequent separation and biological conversion processes of the extracted hemicelluloses. In the present work, the effect of pre-extraction conditions and that of a subsequent high temperature dilute acid treatment on the reactivity of the phenylglucosidic LCC bond was investigated using the simplest model compound, phenyl-P-Dglucopyranoside. In order to define the reaction conditions for the present model compound study, the different extraction procedures and hydrolysis methods are reviewed below. 4.1 Hot water extraction of hardwood It has been shown that hydrothermal treatment of hardwoods leads to significant removal of hemicelluloses. At the end of extraction process most of the xylan dissolves in the form oligosaccharides, which later de-polymerizes to a smaller extent into monomeric xylose. Arabinan and galactan are completely removed from wood while acetic acid is released by de-acetylation of the dissolved acetylated oligosaccharides. Xylan is the predominant component in the extract, especially at temperatures higher than 150 °C. (Tunc and vanHeiningen, 2008) 20 Hence it was interesting to study the effect of the experimental conditions of hot water extraction on cleavage of the phenyl-glucoside bond. The temperature conditions investigated were 150, 160 and 170°C, while the extraction time was kept constant at 90 minutes. These experiments were performed using a Dionex ASE-100 extractor. The ASE-100 equipment works at high pressure in the range of 11-15 MPa. When extracting wood with water, the pressure inside the extraction cell does not remain stable. If the pressure inside the extraction cell in the ASE-100 drops below a minimum set point of 11 MPa, the supply pump introduces fresh water into the extraction cell. If the pressure increases above the maximum set point of 15 MPa due to thermal expansion or generation of gases during extraction, the relief valve (relief valve-1, Figure 4.1) opens and releases liquid from the extraction cell. Relief Valve - 2 -c*a—i -t>^3- Solven: Bottle Extraction Cell L-®Pump —tsc Static Valve Relief Vsilve-1 Hsat Exchanger Three-way Valve Expansion Tank Needle Valve - 1 A o Collection Bottle-1 Collection Bottle-2 Nitrogen 11-15 MPa Needle Valve - 2 Waste Bottle Nitrogen 1-1.5 MPa Figure 4.1 Modified Dionex ASE-100 extractor (Tunc and van Heiningen, 2008) 21 In order to avoid release or addition of liquid during the extraction process, the Dionex ASE-100 was modified by connecting a pressurized expansion tank to the extraction cell. This allowed the ASE-100 to operate at constant volume extraction. Moreover, a heat exchanger was added to afford condensation of any volatile products (Tunc and vanHeiningen, 2008). The Modified ASE-100 extractor is represented schematically in Figure 4.1. 4.1.1 Simulation of hot water extraction - Neutral Condition A known concentration of an aqueous phenyl-glucoside solution of pH 6 is pumped from the solvent bottle of the ASE 100 into the extraction cell. The pH of the solution was similar to the final pH of the extract when hardwood is contacted with a solution of "green liquor" as described in the so-called "near-neutral" extraction process (Mao et al., 2008). The present model compound experiments were performed at temperatures of 150, 160 and 170 °C for a constant time of 90 minutes. At the end of each experiment, a sample taken from the collection bottle was further analyzed using the earlier described alditol-acetylation and liquid extraction methods to quantify the amount of remaining phenyl-glucoside and formed glucose and phenol. 4.1.2 Simulation of hot water extraction - Acidic Condition De-acetylation of xylan occurs during hydrofhermal hemicelluloses extraction from hard woods. The release of acetic acid creates an acidic solution. The amount of acetic produced depends on the time and temperature of the wood extraction (Tunc and 22 vanHeiningen, 2008). Based on these results, pre-determined amounts of acetic acid were added to the aqueous solution of the phenyl-glucoside in the ASE 100 experiments. Table 4.1 shows the amount of acetic acid added at the three different temperatures. At the end of each of the three models compound experiments the samples collected in the ASE 100 collection bottle were neutralized using IM of sodium hydroxide solution. The neutralized samples were analyzed using the alditol-acetylation and liquid extraction methods for quantification of the remaining amount of phenyl-glucoside and formed glucose and phenol. Temperature Acetic acid added pH after lMNaOH added to (°C) (50% by weight) reaction neutralize solution 150 4.42 mg/ml 3.34 1.22ml/10ml 160 6.45 mg/ml 3.29 1.25ml/10ml 170 12.76 mg/ml 3.24 1.30ml/10ml Table 4.1 Details of hot watei* extraction in presence of acetic acid 4.2 Green liquor extraction - Alkaline Condition Kraft pulping is the dominant technology for producing unbleached pulp. Wood chips are pulped at high temperature and high pressure using an aqueous mixture of caustic and sodium sulfide to produce pulps which are superior in strength compared to that of other pulping processes. The spent liquor containing dissolved wood substance and residual inorganic pulping chemicals are burned in the recovery boiler. The inorganic chemicals are removed from the furnace as a smelt primarily consisting of sodium carbonate and sodium sulfide. The molten smelt is dissolved in water to form so-called green liquor. 23 Pre-extraction of wood with green liquor to obtain hemicelluloses for value added products is presently being persued at the University of Maine (Mao et al, 2008), hence the effect of green liquor on the cleavage of the phenyl-glucosidic bond as a possible LCC was investigated in the present study. Industrial green liquor is an alkaline solution containing 8.99 g/L sodium hydroxide, 29.14 g/L sodium sulfide and 69.98 g/L sodium carbonate (all concentrations expressed as sodium oxide, Na20). For green liquor pretreatment of wood, 3% (as Na20) of green liquor is charged based on dry wood at total liquor to wood ratio of 4:1 L/kg. For the present experiments, this composition was used to simulate the green liquor extraction process. The concentrations used after dilution of the sodium salts are shown in Appendix C. The present green liquor extraction experiments were performed in the rocking digester at temperatures of 137, 146, and 155 °C for 90 minutes. Each time a known amount of phenyl-glucoside was dissolved in a small quantity of water and then dissolved in the green liquor solution. The pH before and after high temperature treatment was 12.5. 180 160 Jfc -VJ_ - 140 1 ?0 OJ 3 inn rt> »Q . £01 K BO 60 40 20 2U 40 60 SO 100 120 140 160 Time (minutes) Figure 4.2 Graph of temperature against time for rocking digester 24 The rocking digester is a batch, indirectly electrically heated vessel which rotates back and forth, thereby mixing the content of the digester. The UMaine rocking digester has a capacity of 20 L, but for hydrolysis of the phenyl-glucoside model compound 8 small bombs of 350 ml capacity were used simultaneously. Once the sealed bombs are properly placed inside the rocking digester, the digester was filled with water to 60 % of its capacity and then heated to the desire temperature. This is schematically shown in Figure 4.2. The temperature profile shown in Figure 4.2 is composed of three regions: A. Heating period: The temperature was raised from room temperature to the desired maximum temperature (160 °C). It takes 36 minutes to attain 160 °C temperature from room temperature (26.1 °C) B. Time at temperature: Time at which the desired temperature was kept constant. C. Cooling time: Time required for cooling the digester from the high temperature to a temperature at which the hydraulic pressure reaches atmospheric pressure (approximately 94 °C). After every run, the small bombs were removed from the rocking digester and cooled under cold water. The samples were neutralized using 1ml of 12M hydrochloric acid for 55 ml of green liquor solution. The neutralized samples were analyzed using alditol-acetylation to quantify the remaining phenyl-glucoside and formed glucose and using liquid extraction method to quantify the amount of formed phenol. 25 4.3 Strong acidic treatment Acid treatment of woody biomass and pulp fibers is commonly used to dissolve and hydrolyze the carbohydrate fraction to release and quantify the amount of lignin and mono sugars. Also dilute acid treatment of the sugars is an important pretreatment technique for biomass to overcome the "recalcitrance" of cellulose for production of biofuels. Thus it was important to establish the stability of the phenyl-glucoside at strong acidic conditions. A strong acidity of pH 1.65 at room temperature was chosen using HC1 as acid. Four temperatures were studied; 70 and 90 °C using a water bath, and 105 and 121 °C using an autoclave. At the lower temperature of 70 °C the solutions in capped centrifuge tubes were taken out of the bath every hour for up to 5 hours (i.e. 1, 2, 3, 4, 5 hours) and after 12, 24, and 48 hours. For the temperature of 90 °C the solutions in capped vials were taken out of the water-bath every hour for up to 4 hours. After removing the samples from the bath or autoclave, they were immediately cooled under cold water and neutralized using known amount of 1M of sodium hydroxide solution. The neutralized samples were stored for further analysis using the alditolacetylation and liquid extraction method. 4.4. Preparation of internal standard for phenyl-glucoside, glucose and levoglucosan The internal standard for the quantification of phenyl-glucoside, glucose and levoglucosan was prepared by dissolving 20 mg of Inositol in 20.0 mL solution obtained by combining 2 mL of 25% ammonium hydroxide solution with 18 ml of deionized water. 26 4.4.1 Preparation of internal standard for phenol The internal standard for the quantification of phenol was prepared by dissolving 20.0 mg of guaiacol in 20.0 mL of dichloromethane. 4.5 Calibration for phenol Five standard flasks of 15.0 mL were used for series dilution. In the first flask 15.0 mg of phenol was dissolved in 15ml with deionized water. From the first flask 5.0 mL, 4.0 mL, 3.0 mL and 2.0 mL and 1.0 mL was transferred respectively to the other flasks and diluted to the 15.0 mL mark with deionized water. As a result, each flask had a different phenol concentration. 1.0 ml was taken from each flask and was subjected to dichloromethane liquid extraction. Figure 4.3 shows the GC-MS calibration curve for phenol extracted with dichloromethane. Extraction proceeded in a similar fashion as described in section 3.4. Figure 4.3 Calibration curve for phenol in water 27 In a similar fashion standard solutions of phenyl-glucoside and glucose (Appendix C, see Figure C.l) were prepared. 1ml samples were taken from each flask and then subjected to the earlier described reduction and the alditol-acetylation procedure. For the green liquor extraction condition, green liquor rather than water was used as dilution solvent, and a different calibration curve (Appendix C, see Figure C.2) was obtained. 28 Chapter 5 RESULTS AND DISCUSSION The final mass of phenyl-glucoside and phenol after the hydrolysis treatment was determined by GC-MS, while GC-FID was used for glucose, since GC-FID gave a more consistent result for glucose than GC-MS. Appendix C, Figure C.3 shows a comparison of GC-MS and GC-FID data for glucose at different hydrolysis conditions. The detector response factor, Fx, was calculated using calibration curves (Appendix C; see Figure C.l and C.2) for each product by using mass ratio to area ratio of the compound to the internal standard. Then the calibration curve was used to calculate the mass of the compound after an hydrolysis experiment as shown below, M x = (Fx) x (M1S) x (A x ) (Ax) where M = Mass of compound (mg) Fx = Detector response factor A = Peak area of compound X = Compound phenyl-glucoside / phenol / glucose or levoglucosan IS = Internal standard inositol / guaiacol From the data, the percentage of phenyl glucoside cleaved was calculated based on the following three methods: 1) On the basis of phenyl-glucoside remaining: = (Initial mass of phenyl-glucoside - Final mass of phenyl-glucoside) x 100 (Initial mass of phenyl-glucoside) 29 2) On the basis of glucose formed = (256/180) x (Final mass of glucose formed) (Initial mass of phenyl-glucoside) x 100 where 256 g/mol is the molar mass of phenyl-glucoside and 180 g/mol is the molar mass of glucose. 3) On the basis of phenol formed = (256 / 94) x (Final mass of phenol formed) (Initial mass of phenyl-glucoside) x 100 where 94 g/mol is the molar mass of phenol. Appendix C; table C.l shows the initial concentration of phenyl-glucoside for each condition. 5.1.1 Investigating the effect of temperature on cleavage of the phenyl-glycosidic bond in pH 6 water The effect of pre-extraction temperature on the cleavage of the phenyl glycosidic bond at near neutral aqueous conditions (pH of 6) was studied. It was found that there was no significant cleavage of the phenyl-glucoside at 150 and 160 °C. At 170 °C only 4 % of the model compound was cleaved. These results show that pre-extraction at neutral aqueous conditions has a minimal effect on the phenyl-glucoside bond at the present selected temperatures. 30 5.1.2 Simulation of hot water extraction - Effect of temperature and acidity Graph 5.1 shows the yield of phenyl-(3-D-glucopyranoside reacted plotted versus hydrolysis temperature of 150, 160 and 170 °C at constant time of 90 minutes in the presence of acetic acid. The amount of acetic acid added is plotted on right y axis. As can be seen, the addition of acetic acid leads to a considerable increase in the cleavage of the phenyl-glucoside bond. At 170 °C the amount of phenyl-glucoside cleaved is in the range of 91 % to 96 % depending on the calculation basis; i.e. on the amount of phenyl-glucoside remaining, or amount of formed glucose or phenol. The amount of phenyl-glucoside reacted calculated using the three methods are in good agreement, implying that a good mass balance is achieved using the present experimental and analytical procedures. Figure 5.1 Phenyl-glucoside hydrolysis in hot water in the presence of acetic acid - constant time of 90 minutes 31 The results show that during hot water hemicelluloses pre-extraction of wood at 160 °C or higher for 90 minutes at a L/W ratio of about 4 a significant cleavage of phenyl-glucoside lignin-carbohydrate bond is obtained due to release of acetic acid from the hemicelluloses. The combined effect of temperature and acidity accomplishes the cleavage. By increasing the temperature from 150 to 160 °C the percentage of phenylglucoside bond cleavage increases considerably from about 55 % to about 85 %. No other products were seen in the chromatogram. It was further studied whether any other products than glucose and phenol were formed. This study is reported in the last part of Appendix-B. This investigation showed that there were no other products. 5.2 Green liquor extraction - Alkaline Condition No glucose was detected at the simulated alkaline hydrolysis conditions, while phenol was measured. This indicates that glucose is further converted to other products. The GC-MS data revealed another significant peak that was determined by the NIST library data base to be levoglucosan (Appendix C; see Figure C.4.C chromatograph plot from GC-MS). To confirm this, a commercial levoglucosan was derivatised using the alditol acetate method and then analyzed using the GC-MS system. It gave an identical retention time and mass spectrum as the product identified in the green liquor hydrolysis experiments. Thus, it can be concluded that at the green liquor pre-extraction conditions, the phenyl-glucoside is cleaved to produce levoglucosan and phenol. The formation of glucose is minimal, if any. The mechanism for the formation of levoglucosan from phenyl-glucoside has in fact been reported in the literature (William E., 1990) and is shown in Figure C.5. 32 The detector response factor for levoglucosan was calculated using a separate calibration curve (Appendix C; see Figure C.2). In a similar way as before, the percentage of phenyl glucoside cleaved was then calculated on the basis of phenylglucoside left and phenol formed and also on the basis of levoglucosan formed as shown below: (256 / 162) x (Final mass of levoglucosan formed) x 100 (Initial mass of phenyl-glucoside) Here 256 g/mol represent the molar mass of phenyl-glucoside, while 161 g/mol represent the molar mass of levoglucosan. 100 . - * 80 "O 0) u 60 n a QC40 (D Q. ^5 20 135 140 145 150 155 160 i Temperature (°C) o PG basis (GC-MS) j - a- Levoglucosan basis (GC-FID) j i - A - Phenol basis (GC-MS) I Figure 5.2 Phenyl-glucoside cleaved at simulated green liquor extraction conditions - constant time 90 minutes Figure 5.2 shows the plot of phenyl-glucoside reacted as a function of hydrolysis temperature (137, 146 and 155 °C for 90 minutes). For the hydrolysis experiments at 137 and 146 °C, the percentage of phenyl-glucoside cleaved on the basis of levoglucosan formed were in very good agreement with those of phenol formed and phenyl-glucoside 33 remaining. This indicates quantitative conversion of glucose to levoglucosan at these conditions At 155 °C however, there is no significant amount of phenyl-glucoside left (on remaining PG basis), while the calculation on the basis of phenol and levoglucosan formed show an 84 % cleavage. This may indicate some other degradation reaction of the phenyl-glucoside leading to products which are not analyzed by the GC system due its reduced volatility. Further investigation is however required to confirm this. Based on these results it may be concluded that during wood pre-extraction at alkaline conditions of pH 12.5 with green liquor more than 50 % cleavage of the phenylglucoside lignin-carbohydrate bonds takes place at 145 °C, and increases to approximately 85 % at 155 °C. 5.3. Strong acidic treatment The LC bond cleavage was also investigated at dilute acid pretreatment conditions. The pH of the aqueous hydrochloric acid solution used was 1.65 and the temperatures investigated were 70, 90, 105, and 121 °C with reaction time being another parameter. The hydrolysis of phenyl-[3-D-glucopyranoside was studied on the conversion bases as discussed above [see equations (1), (2) and (3)]. Large mass balance discrepancies were observed when the percent cleavage calculated based on remaining phenyl-glycoside was compared with that based on formed phenol or glucose. This is shown in detail in Appendix B. The discussion below will concentrate mainly on the cleavage calculated based on the formation of glucose and phenol. However, at the end of 34 this chapter the mass balance discrepancy (shown in Appendix B) will be addressed when discussing the carbon balance (TOC data). 5.3.1 Strong acidic treatment at 70 °C At a low pH of 1.65 the temperature can be lowered while still achieving some cleavage of phenyl-glucoside. Figure 5.3.A shows phenyl-glucoside cleaved at 70 °C after 1, 2, 3, 4, 5, 24, 48, 72 hours on the basis of glucose and phenol formed. [A] 70 40 20 60 80 Time (hours) • Glucose basis (GC-FID) - * - Phenol basis (GC-MS) [B] Figure 5.3 Phenyl-glucoside cleaved at pH 1.65 and 70 °C; [A] at 1 ,2, 3, 4, 5 , 24, 48 and 72 hours, [B] at 1 ,2 ,3, 4 and 5 hours 35 The conversion yield calculated based on the two known products formed, i.e. phenol and glucose shows reasonable agreement with each other. The results show a nearly linear increase in conversion up to 63 % after 72 hours. The percentage yield of phenyl-glucoside hydrolysis on the basis of glucose formed was somewhat higher than that on the basis of phenol formed during the first 5 hours. This was further investigated by subjecting pure glucose and pure phenol to the same conditions of pH 1.65 at 70 °C for 1, 5 and 24 hours (Appendix B; see Figure B.2 and Figure B.3 respectively). The mass of the two components was unchanged by the hydrolysis, clearly showing that glucose and phenol were stable at these conditions and no other degradation products of glucose or phenol were formed. 5.3.2 Strong acidic treatment at 90 °C Figure 5.4 shows the phenyl-glucoside hydrolysis yield at 90 °C for 1, 2, 3 and 4 hours. ] s 32 ] •o 524 o j ra a> 0£ tj)16 0. 55 ! I I 8 0 ! 0 1 --Q- 2 3 Time (hours) - Glucose basis (GC-FID) 4 5 ; - A - Phenol basis (GC-MS) ! Figure 5.4 Phenyl-glucoside cleavage at pH 1.65 and 90 °C 36 The hydrolysis yield on the basis of phenol and glucose formed show good agreement with each other. During the first hour, 8 % cleavage occurs and this increases to 30% after 4 hours. To determine whether any degradation product was formed from glucose or phenol, the pure compounds were subjected at 90 °C for 1 and 3 hours (Appendix B; Figure B.2 and Figure B.3 respectively). No significant conversion of either compound was detected by gas chromatographic analysis. 5.3.3 Strong acidic treatment at 105°C Treatment at 105 °C was performed in the autoclave. For the analysis of the data it should be taken into account that it takes approximate 15 minutes for the reaction mixture to reach the desired final temperature. This explains why the hydrolysis of phenyl-glucoside at 105 °C begins after about 15 minutes as seen in Figure 5.5 90 80 70 1 60 ! S 50 ! ,j? '/ % « ! °- 30 ; ^ 20 i 10 I /' / / / o I-*-— 0 0.5 1 1.5 2 2.5 3 Time (hours) - o- Gluccose basis (GC-FID) - A - Phenol basis (GC-MS) Figure 5.5 Phenyl-glucoside hydrolysis at pH 1.65 and 105 °C 37 3.5 Only 3 % conversion is obtained at 15 minutes based on phenol and glucose formed due to heat-up to 105 °C in this period. Figure 5.5 shows that subsequently the cleavage increases rapidly to 61 % after 1 hour. Then the cleavage rate decreases significantly with a yield of 78 % after 2 hours, and 85% after 3 hours. Since our data shows no formation of degradation products from pure phenol or glucose at 105°C, the observed reduced rate of formation of glucose and phenol may be due to depletion of the phenyl-|3-D-glucopyranoside. However to verify this, further studies need to be performed whereby the concentration of the phenyl-P-D-glucopyranoside is changed to determine the reaction order of the phenyl-(3-D-glucopyranoside hydrolysis kinetics. 5.3.4 Strong acidic treatment at 121 °C As discussed before, it takes about 15 minutes to heat up the sample to the final autoclave temperature. This was again reflected in the initial delay time of about 15 minutes for phenyl-glucoside cleavage at 121 °C shown in Figure 5.6 100 <1> lea > * . . — • — • — •_£ 80 60 * o o 40 / Q. 5? **' *•/ ' J / 20 I 0 0 0.5 1 1.5 2 2.5 Time (hour) --o--Glucose basis (GC-FID) - A - Phenol basis (GC-MS) Figure 5.6 Phenyl-glucoside cleavage at pH 1.65 and 121 °C 38 3.5 During the temperature rise to 121 °C about, 8% of the phenyl-glucoside was cleaved after 15 minutes. The data shows a rapid increase in yield up to 76 % after 1 hour and then only a small further increase to around 82 % at 2 hour and 3 hours. No formation of degradation products from phenol or glucose was observed. 5.4 Activation energy for strong acid treatment condition The activation energy is the amount of energy required to ensure that a reaction happens. It can be calculated by the Arrhenius equation which is given below k =A*exp ( - E i T T) The Arrhenius equation can be rearranged as follows; where k = rate percentage (hour"1) Ea = activation energy (kJ*mor') R = gas constant; 0.008314472 (kl^K^'mol"1) T = Temperature (°K) A = proportionality constant Figure 5.7 shows a straight line Arrhenius plot of the data in Table 5.1 in the form of log(rate) versus jj. 39 2 j hour1) • 1.5 j : y = -6681.x + 19.38 R2 = 0.991 i ! ^ I 0s ! log [rate v ^ \ •s. 0.5 j 0 | 0.0t>26 0.00265 -0.5 0.0027 0.00275 0.0028 0.00285 0.0029 0.00295 ; 1/Temperature (°K') Figure 5.7 Arrhenius plot of degradation of phenyl-glucoside at pH 1.65 Temperature Temperature 1/T 1 rate (k) (%.hr"') logk CK" ) (°K) (°C) -0.052 70 343 0.00292 0.8866 0.884 90 0.00275 363 7.6715 1.769 105 378 0.00265 58.843 Table 5.1 Rate constant at pH 1.65 at different temperatures The activation energy (Ea) was estimated from the slope of the log(k) versus -y^ curve and found to be 128 kJ mol"1. This value is in good agreement with previous work, where the activation energy for the cleavage of the phenyl glycoside bond at acidic conditions was estimated to be between 125 kJ mol"1 and 135 kJ mol"1 (Overend, Rees and Sequiera, 1962) 40 5.5 Total Organic Carbon (TOC) analysis In order to better understand the mass balance discrepancies obtained under acidic hydrolysis conditions, the total organic carbon content of the sample was determined using the TOC analyzer. The equations for the calculation of the theoretical amount of organic carbon based on the GC analyses are also given below: (CpG) Carbon from phenyl-glucoside (PG) Mass of carbon (12x12) x (256 / 180) x (mass of glucose formed) Molar mass of PG (Initial mass of PG) Please note that in the above formula the amount of PG remaining is calculated on basis of glucose formed because of problems with the analysis of PG as will be explained later. (CQIU) Carbon from glucose = Mass of carbon (6 x 12) x Mass of glucose formed Molar mass of glucose (Cphe) Carbon from phenol = Mass of carbon (6 x 12) x Mass of phenol formed Molar mass of phenol Thus the total amount of carbon present in solution (mg/L): (Ctotal)= (CpQ + Cpiu + Cphe ) Total volume (ml) x 1000 At reaction time zero, i.e. when the phenyl-glucoside is dissolved in the acidic solution at room temperature and immediately neutralized, the TOC data from the analyzer is in excellent agreement with the calculated value (0.35% difference, see Table 5.2). When pure glucose and phenol were treated in the same way, the calculated carbon 41 showed a difference of 3% with the TOC data, still within the margin of experimental error. Compound Phenyl-glucoside Glucose Phenol Initial Carbon calculated (mg/Lit) 8.5 13.05 33.53 12.62 Carbon calculated from TOC analysis (mg/L) 8.53 34.65 % Difference 0.35 3.29 3.23 Table 5.2 Carbon calculations before reaction for the pure compounds at room temperature and pH 1.65 Also, when pure glucose and pure phenol were treated at different temperatures and pH 1.65, the TOC value measured and calculated from the GC analysis were in agreement in the range of 94-97% (Table 5.3). This clearly indicated that the formation of any degradation products from glucose or phenol is minimal at these conditions. Compound Temp (°C) Glucose (mg/L) Carbon from TOC Carbon analysis calculated after before reaction reaction 3.452 3.543 3.543 3.491 3.543 3.406 3.543 3.402 STD for TOC Phenol (mg/L) Carbon from TOC Carbon analysis calculated after before reaction reaction 7.669 7.221 7.669 7.32 7.669 7.197 7.669 7.173 14.32 13.45 STD for TOC Time (hr) 0.068 0.001 1 0.072 0.087 2 0.032 0.039 3 0.09 0.051 4 70 0.028 1 0.01 2 10.47 9.837 0.084 90 5 14.32 13.46 0.097 0.038 1 11.14 10.94 5.31 5.01 0.07 0.024 105 3 4.04 3.81 11.84 10.98 0.022 0.051 1 121 5.99 5.86 16.33 15.86 Tabh; 5.3 Carbon analysis for pure compc>unds at c ifferent term:>erature and pH1.65 Based on the above results, the higher yield of phenyl glycoside cleaved during acid treatment calculated based on the amount of remaining phenyl-glycoside (Appendix 42 B) is likely to be the result of an analytical problem related to the acid treatment. The calibration curve made for this system whereby phenyl-glucoside is dissolved in the acidic solution and then immediately neutralized, then preparing standards as discussed in section 4.4, is shown in Figure 5.8. The lack of linearity of the calibration curve, which is typical for the other calibration curves, is another indication of an analytical problem. This may be either an incomplete acetylation of the acid treated phenyl-glucoside or an incomplete extraction of the derivatized product to the ethyl acetate phase. Both problems p bo y = 2.961x R2 = 0.742 o o in ^ of Inositol would lead to an overestimation of the hydrolysis yield of phenyl glycoside. ; 0.4 i ••- • o (Mass of Glucose p o p ^ • + ^^ c/> 0 . 5 03 ^ S* 0.05 0.1 0.15 0.2 0.25 0.3 (Area PG / Area of Inositol) Figure 5.8 Calibration curve for phenyl-glucoside in acidic solution (pH 1.65) 43 Chapter 6 CONCLUSIONS The combined effect of temperature and acidity on the hydrolysis of phenyl-P-D-glucopyranoside was studied experimentally. The hydrolysis yield was quantified using GC/MS and GC/FID analysis after alditol acetylation derivatization of the products and starting material. The hydrolysis conditions were chosen to simulate different pretreatment methods such as auto hydrolysis, green liquor pretreatment and acid hydrolysis. It was found that hydrolysis of the phenyl glucoside model compound at near neutral aqueous conditions (pH 6) was minimal (4 %) at 170 °C. On the other hand hydrolysis was nearly complete (95 %) at this temperature with the addition of acetic acid at a concentration expected to be generated from deacetylation of xylan in hardwoods (about 10 g/L). At acid conditions of pH 1.65 the temperature may be lowered to 105 or 121 °C while still obtaining a significant (80-90 %) hydrolysis yield. The hydrolysis experiments performed simulating green liquor extraction showed as previously reported that the hydrolysis of phenyl-glucoside produces phenol and levoglucosan while no glucose is formed. The result showed that hydrolysis of the phenyl glucoside at 155 °C was essentially complete with quantitative formation of levoglucosan and phenol rather than glucose and phenol. Incomplete mass balances were obtained between the amount of the phenyl glucoside reacted and phenol and glucose formed after hydrolysis at pH 1.65 at all temperatures studied (70, 90, 105 and 121 °C). Based on the curved nature of the phenyl glucoside calibration curve and quantification of the TOC of the starting and final reaction mixtures, it is suggested that the alditol acetylation method does not work 44 properly at strong acidic conditions. No other degradation products than glucose, phenol and levoglucosan were observed at any of the experimental conditions studied. 6.1 Practical Implications of this Study The model compound experiments represent a homogeneous system while wood pre-extraction is a heterogeneous process. Also the effect of the chemical environment in close proximity to the phenylglycosidic bond in wood may affect the bond cleavage. For instance, the presence of the electron donating methoxyl group in the C3-position of the aromatic ring would enhance the cleavage. Similarly, the presence of other reactive species in solution may affect the kinetics. However, the present LCC model compound study provides a good understanding of how reactive the LC bond is at different conditions during real wood pre-extraction processes. Cleavage of the LC bond is important since it may enhance the dissolution of hemicelluloses. Furthermore, if wood is further processed to pulp by kraft cooking, cleavage of the phenylglycosidic bond would increase the phenolic content of lignin and thus enhance lignin reactions leading to delignification. During practical hot water pre-extraction of wood acetic acid is produced by deacetylation of xylan. Other organic acids e.g. formic acid and lactic acid are also formed, albeit in small amounts. The present model compound data suggests that at 160 °C and 90 minutes reaction time only 18-15 % of the phenyl glycosidic bond will be left, while at 170 °C complete cleavage is achieved. It is common practice to convert polysaccharides to monosugars by acid hydrolysis using 3 % or 4 % sulfuric acid in an autoclave at 121 °C. The monosugars 45 may be converted to other products e.g. ethanol, or simply be analyzed for composition determination. Based on the present study which was performed at milder conditions than the traditional acid hydrolysis discussed above (pH 1.65 versus pH 0), it is reasonable to assume that at the traditional acid hydrolysis conditions, the phenylglycosidic bond is completely cleaved. Extraction of wood with green liquor is performed to neutralize the organic acids that would otherwise be produced if only hot water was used. Thus, a milder extraction is achieved as is reflected in the final near-neutral pH of about 6. The near neutral pH is reached relatively quickly as can be inferred from the rapid pressurization of the digester due to release of CO2 from decomposition of Na2CC>3 shortly after temperature is reached. In the present model compound study however, the green liquor used was not neutralized as was reflected in the same pH of 12.5 before and after treatment. On the other hand the present study showed that phenylglycoside hydrolysis was minimal even at 170 °C at neutral aqueous conditions. Therefore the present data suggest that the LCC phenylglycosidic bond remains intact during "near-neutral" green liquor pre-extraction of hardwoods. 46 REFERENCES • Adriaan R.P van Heiningen. Converting a kraft pulp mill into an integrated forest biorefinery. Pulp and Paper Canada. (2006). 107(6), 38-43. • Brauns F. E. and Seiler, H. Reactions with homogenized sprucewood. Tappi. (1952). 35, 67-71. • Bruyne and Wouters-Leysen. The influence of acids on the hydrolysis of glucopyranoside. Carbohydrate Research. (1970). 17, 45-56. • Ebringerova, A; Hromadkova, Z. Xylans of industrial and biomedical importance biotechnol. Genet. Eng. Rev. (1999). 16, 325. • Erdmann, J Ueber die concretionen in den pyrus. 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Journal of Biobased Materials and Bioenergy. (2008). 2, 177-185. • Muard I. H. Helaleh, Kazuhiko Tanaka, Shin-Ichiro Fuji and Takahi Korenaga, GC/MS determination of phenol compounds in soil samples using soxhlet extraction and derivatization techniques, The Japan Society for Analytical Chemistry. (2001). 17, 1225-1227. • Mehmet Sefik Tunc and Adriaan R.P vanHeiningen. Hydrothermal dissolution of mixed southern hardwoods. Holzforschung. (2008). 62(5), 539-545. • Moelwyn-Hughes, E. A. Kinetics of the hydrolysis of certain glucosides (salicin, arbutin and phlorhizin). Transactions of the Faraday Society. (1928). • Neilson M. J. and Richards G. N. Chemical structure in a LCC isolated from the bovine rumen. Carbohydrate Research. (1982). 104, 121-138. 49 • Overend, W.G., Rees, C.W and Sequiera, J.S. Reaction at position 1 of carbohydrates. Part III. The acid catalysed hydrolysis of glucosodes. J. Chem. Soc. (1962). 3429-3440. • Obst, J. R. Frequency and alkali resistance of lignin-carbohydrate bonds in wood. Tappi. (1982). 65(4), 109-112. • Sixta. H. Handbook of pulp. Wiley-VCH. (2006) Volume 1. • Sjostrom. E. Wood Chemistry Fundamentals and Applications 2nd Edition, Academic Press, San Diego. (1993). • Smelstorius J. A. Chemical composition of wood of Australian-grown pinus radiate. Holzforschung. (1974). 28, 99-101. • Traynard, P., Ayroud, A.M. and Eymery, A. The existence of a lignin-carbohydrate union in wood. Assoc Tech Ind Papetiere Bull. (1953). 2, 45-52. • Theander, O and Westerlund, E, A. Studies on dietary fiber.3. Improved procedures for analysis of dietary fiber, Journal Agriculture Food Chem. (1986). 34, 330-336. • Veibel, Stig. and Kem. Maanedsblad. Enzymic and acid hydrolysis of glucosides. Chem. Zentr. (1939). 20, 253-8. • Watanabe, T. and Koshijima, T. Evidence for an ester linkage between lignin and glucuronic acid in lignin-carbohydrate complexes by DDQ-oxidation. Agric Biol Chem, (1988). 52(11), 2953-2955. • Watanabe, T.; Koshijima, T. Association between Lignin and Carbohydrates in Wood and Other Plants. Tissues Springer, New York. (2003). 50 • William E.M High Temperature Alkaline Degradation of Phenyl-P-D- Glucopyranoside, Journal of Wood Chemistry and Technology. (1990). 10(2), 209215. • Yaku, F., Yamada, Y. and Koshijima, T. Lignin-carbohydrate complex. Part II.Enzymatic degradation of acidic polysaccharide in Bjorkman LCC. Holzforschung. (1976). 30, 148-156. • Yaku, F., Tanaka, R. and Koshijima, T. Lignin carbohydrate complex. Part IV. Lignin as side chain of the carbohydrate in Bjorkman LCC. Holzforschung. (1981). 35(4), 177-181. • Brunow, G. http://www.helsinki.fi/~orgkm_ww/lignin_structure.htmI. (1999). 51 APPENDIX A METHODOLOGY DEVELOPMENT This chapter includes methods tried to quantify and analyze products after hydrolysis of phenyl-glucoside. UV Visible Spectroscopy UV-Visibility method was favored for being a non-sophisticated and easy method. Pretreatment of sample was not necessary. An HP8453 UV-VIS Spectrophotometer was used. Figure A. 1 shows a typical UV spectrogram. IA] ;; ' • •'.} i [Bl •: ? i A > / :;,;. Figure A. 1 UV spectrograms of [A] Phenyl-glucoside at acidic conditions [B] Phenylglucoside at alkaline conditions 52 Figure A. 1 Continued [C] Phenol at acidic conditions [D] Phenol at alkaline conditions [E] Guaiacol at acidic conditions 53 [F] Figure A. 1 Continued [F] Guaiacol at alkaline conditions A shortcoming of UV spectroscopy is that glucose has no UV response without use of dyes; hence it is difficult to use for glucose. Another problem is that the UV adsorption of phenyl-glucoside and phenol overlap i.e. phenyl-glucoside - 266nm, 272nm (figure A.l.A and A.l.B) and phenol 270nm, 275nm (figure A.l.C and A.l.D). Finally the UV adsorption of guaiacol (internal standard) occurred at different wavelength depending on the pH; at acidic conditions at 223nm, 274nm (figure A.l.E) and at alkaline nature at 240nm, 290nm (figure A. 1 .F). 54 HPLC Analysis Figure A.2 HPLC chromatograms [A] pure phenyl-glucoside- UV detector [B] Pure phenol -UV detector [C] phenyl-glucoside hydrolysed in presence of HCl - 90°C- 3hours 55 HPLC with UV and RI detector was used for analysis of glucose, phenylglucoside and phenol. An HPX-87p type of detector was used (300mm x 7.8mm), oven temperature 60°C, eluent HPLC grade water (0.6 ml/min), total run time 50inutes, UV wavelength 272nm. Sample was neutralized, filtered and then analyzed. The UV peak for phenyl-glucoside and phenol are broad and overlap (phenylglucoside 29 to 35 minutes and phenol 21 to 31minutes). Also the RI detector was not effective for low concentrations glucose; hence a new approach was necessary. 56 GC-MS Analysis -Derivatization using Acetylation RTX-225 and DB-225 columns (50% cyanopropylmethy 1/50% phenylmethyl polysiloxane) were preferred for analysis. Since complete water removal was necessary, rotary vacuum evaporation was preferred over freeze drying because of time required (vacuum evaporator - 15 minutes and freeze drying - 18 hours). Derivatization was necessary to make the products volatile, and acetylation was considered because of its universal acceptance. ity 200000 w i 150000 solute Int c 100000 < 50000 Glucose / 0 — 16 17 I A : 18 19 20 21 22 23 24 25 Time (min) Figure A.3 Gas chromatogram of pure glucose after acetylation using pyridine: acetic-anhydride (1:1 v/v) After removing water from the sample, pyridine and acetic-anhydride (Gellerstedt, 1992) were mixed in a ratio of 1:1 by volume and kept overnight to complete the reaction; Un-reacted acetic-anhydride was removed by washing using methanol in an ice bath. Toluene was used to remove pyridine and then the mixture was subjected to rotary evaporation (water bath temperature maintained at 35°C). The dry 57 products were dissolved in ethyl-acetate which was used as solvent for GC-MS analysis. Figure A.3 shows the gas chromatogram for pure glucose after acetylation. GC-MS Analysis -Derivatization using Silylation Derivatization using silylation was preferred over acetylation because of its short preparation time. After removing water from the sample, 1.5 ml of silylation reagent N- trimethylsilylimidazole (Tri-Sil-Z) was added and the solution was kept in a water bath maintained at 65 °C to achieve complete dissolution. The sample was filtered and was then ready for gas chromatographic analysis. The silylation reagent Tri-Sil-Z was bought from Pierce-Biotechnology. The reagent is a mixture trimethylsilylimidazole (TMSI) in dry pyridine (1.5 mEq/ml = 1 part TMSI: 4 parts pyridine) 6000000 jnsifr ^ 5000000 4000000 2til 3000000 ibsolut Glucose 2000000 «i 1000000 Glucose Ml 13 14 15 16 17 18 19 20 Time (min) Figure A.4 Gas chromatogram of pure glucose after silylation using N-Trimethylsilylimidazole reagent Removal of water may be done either by freeze drying or by rotary vacuum evaporation. However both methods must deal with a salt residue after neutralizing the 58 sample. More over in the rotary vacuum evaporator there is a possibility of losing volatile products with water at high vacuum. Other major problem is the presence of more than one peak for glucose, which makes quantification more difficult. Since reduction using potassium hydroxide prior to acetylation converts all isomers of glucose into one alditol form, only one peak in seen in the chromatogram after alditol-acetylation. Acetylation using methylimidazol as reagent removes water from the acetyl phase, and hence rotary evaporation and freeze drying are unnecessary. 59 APPENDIX B DISCUSSION OF PRODUCT ANALYSIS Problems with phenyl-glucoside analysis at acidic conditions (pH 1.65) At acidic hydrolysis conditions of pH 1.65, the yield of phenyl-glucoside cleaved calculated on the basis of un-reacted phenyl-glucoside was significantly larger than that on the basis of the two products, glucose and phenol. Figure B.l shows the percentage of phenyl-glucoside cleaved calculated using the three methods at the four temperatures. 100 [A] [B] Time (hours) o PG basis (GC-MS) - A -Phenol basis (GC-MS) --Q--Glucose basis (GC-FID) Figure B.l. Phenyl-glucoside cleaved at pH 1.65; [A] 70 °C; [B] 90 °C 60 [C] 100 . * • / 0 0 1 2 3 4 Time (hours) o PG basis (GC-MS) - Q- Gluccose basis (GC-FID) - A - P h e n o l basis (GC-MS) [D] -B- -B Figure B.l. Continued; [C] 105 °C; [D] 121 °C To investigate this disagreement, the following experiment was performed; phenylglucoside was treated at pH 1.65 and room temperature rather than at the higher temperatures, and the mixture was analyzed by alditol-acetylation and dichloromethane liquid extraction. Again it was observed that 35% of the phenyl-glucoside had disappeared while there was no formation of glucose and phenol. The possibility of degradation of glucose and phenol was eliminated by testing the pure components (see Figures B2 and B3). This suggests that the treatment of phenyl-glucoside with 61 hydrochloric acid at pH of 1.65 leads to a systematically lower analysis for the phenyl glucoside remaining. 2.5 [A] 2.4 2.2 2.1 2 25 [B] Figure B.2 Hydrolysis of pure glucose at pH 1.65. [A] 70 °C; [B] 90°C 62 1.4 1.38 1.36 1.34 1.32 1.3 1.28 1.26 1.24 1.22 1.2 [A] 30 [B] Time (hours) •Initial mass -a-Final calculated mass Figure B.3 Hydrolysis of pure phenol at pH 1.65. [A] 70 °C; [B] 90°C 63 Sample composition after sodium borohydride reduction Final samples prepared at acidic conditions (pH 1.65, 70 °C - 2, 5 and 24 hours and 121 °C - 1 hour) and at high temperature in the presence of acetic (150, 160 and 170 °C) were subjected to the potassium borohydride reduction as usual, but then the solutions were extracted with dichloromethane to verify whether any other phenolic products than phenol were formed. The liquid-liquid extraction after reduction was done in the same way as used for the analysis of phenol as discussed in chapter-3, except that no internal standard was used. The dichloromethane phase was analyzed using GC-MS. No significant other compound than phenol were seen. Analysis of the water phase formed after acetylation Samples prepared at acidic conditions (pH 1.65, 70 °C - 2, 5 and 24 hours and 121 °C - 1 hour) and at high temperature in the presence of acetic (150, 160 and 170 °C) were used. A water phase is formed after alditol-acetylation of these samples. To verify whether any PG was remaining in the water phase, the pH of the water phase was reduced to 1 from pH 6.5 using hydrochloric acid, and then exposed to 121 °C for 1 hour. This condition was selected since all phenyl-glucoside would hydrolyze after this treatment. Subsequently the sample was directly acetylated using pyridine and aceticanhydride as reagents (see Appendix-A). No compound was detected by GC-MS, except for traces of levoglucosan. 64 Determination of the presence of gluconic acid in the reaction mixture This investigation was undertaken based on two assumptions: 1) Gluconic acid is formed after hydrolysis of phenyl-glucoside, and 2) Gluconic acid is not derivatized using the alditol acetylation method. Pure gluconic acid was dissolved in deionized water, and subjected to reduction and alditol acetylation as discussed in Chapter-3. GC-MS didn't show any gluconic acid peak, proving that the alditol-acetylation method was inadequate to derivatize gluconic acid. Hence a new method was developed to derivatize gluconic acid using an ion exchange resin. A DOWEX 1x8, 200-400 mesh ion exchange resin was pre-treated to convert it to the sodium form. Thus, a known amount of resin was washed three times with 6ml water followed by three times washing with 5ml 3M of sodium acetate. Each time before washing the resin was kept at room temperature for 10 minutes in the sodium acetate solution. Subsequently the resin was kept for 10 minutes in 5ml of 0.5M acetic acid before washing with 0.05M of acetic acid to convert the resin to the acetate form. The freshly prepared resin in the acetate form was mixed with a gluconic acid solution for 1 hour and then the resin was removed by filtration. The filtrate was set aside, and the resin was first washed with water and then with 2.5ml of 1M hydrochloric acid to remove adsorbed gluconic acid. The hydrochloric acid filtrate was evaporated to dryness and kept overnight in a desiccator. 65 2.5 mL of a buffer solution of pH 8 prepared using 0.025M sodium-tetraborate and 0.1M hydrochloric acid was added to the dry residue. The pH was checked regularly to make sure that the pH does not exceed 6.5. Reduction and acetylation was then performed on the above prepared solution as discussed in chapter-3, except that potassium borohydride was dissolved in 0.5ml of the buffer solution and no any internal standard was used. The gluconic acid peak was clearly seen in the GC-MS chromatogram; showing that the above method derivatizes gluconic acid and allows its detection by GC-MS. Subsequently two neutralized samples after acidic hydrolysis (pH 1.65, 70 °C - 5 hours and 121 °C - 1 hour) and one green liquor treatment sample (155°C) were subjected to the above described resin assisted reduction acetylation method. No gluconic acid peak was seen in the GC-MS chromatograms of all the above samples, proving that gluconic acid is not formed during hydrolysis of the phenylglucoside. 66 TOC measurement The total organic carbon (TOC) content of the starting phenyl-glucoside solution and final hydrolyzed solution can be calculated if the concentrations of all organics are known. Also the TOC may be determined experimentally both before and after hydrolysis of the phenyl-glucoside solution. Thus, if the experimentally determined TOC is higher than the TOC calculated based on the measured concentrations of the organics, then not all the organics are identified in the mixture or their measured concentrations are inaccurate. The TOC calculation was done using the equations described in chapter 5.4. Note again that in the amount of PG after hydrolysis is calculated on basis of glucose formed because of problems with the analysis of PG. Time (hour) 2 4 1 3 TOC calculated before reaction 5.34 5.34 (mg/L) 5.34 7.88 Final TOC measured after 5.02 reaction (mg/L) 7.416 4.908 5.059 Final TOC calculated after reaction (mg/L) 7.498 4.735 5.229 5.576 STD of TOC measured after reaction (mg/L) 0.072 0.091 0.081 0.077 Table B.l TOC for acidic hyc rolysis at p H1.65an< i 7 0 ° C Time (hour) 1 TOC calculated before reaction (mg/L) 8.644 Final TOC measured after reaction (mg/L) 8.064 Final TOC calculated after reaction (mg/L) 7.989 STD of TOC measured after reaction (mg/L) 0.03 Table B.2 TOC for acidic hydrolysis 67 5 5.34 4.95 5.709 0.098 2 3 4 8.644 8.644 8.644 8.175 7.959 8.121 7.981 7.148 8.372 0.072 0.067 0.102 at pH 1.65 and 90 °C Time (hour) 1 3 TOC calculated before reaction (mg/L) 9.48 8.2 TOC measured after reaction (mg/L) 8.96 8.175 TOC calculated after reaction (mg/L) 8.821 8.754 STD of TOC measured after reaction (mg/L) 0.081 0.05 Table B.3 TOC for acidic hydrolysis at pH 1.65 and 105 °C Time (hour) 1 3 TOC calculated before reaction (mg/L) 9.04 5.99 TOC measured after reaction (mg/L) 8.85 5.86 TOC calculated after reaction (mg/L) 8.98 5.81 STD of TOC measured after reaction (mg/L) 0.015 0.088 Table B.4 TOC for acidic hydrolysis at pH 1.65 anc 1121°C The measured TOC values after hydrolysis are compared to those calculated from the known starting phenyl-glucoside concentrations in Figure B.4 for all four hydrolysis temperature experiments. It can be seen that the measured value is somewhat smaller than the calculated value. This difference may be attributed to experimental error and a slightly too low TOC calibration. The measured TOC values after reaction are plotted against the TOC values calculated from the organic concentrations in Figure B.5. A straight line through the origin is obtained with a slope of 0.98 indicating small fraction of carbon is unaccounted for by the (measured) concentrations of phenyl-glucoside, glucose and phenol. 68 Initial carbon calculated before reaction (mg/L) 10 9 8 y = 1.053x R2 = 0.986 7 6 5 4 3 2 1 0 10 Final carbon from TOC analysis after reaction (mg/L) Figure B.4 TOC comparison for all pHl.65 hydrolysis experiments. Initial vs. final y = 0.989x R2 = 0.935 10 Final carbon calculated after reaction (mg/L) Figure B.5 TOC comparison for all pHl.65 hydrolysis experiments. Final analysed vs. final calculated 69 APPENDIX C FIGURES AND GRAPHS Initial concentration of phenyl-glucoside Condition Concentration (mg/mL) Effect of temperature and acidity 0.949 150 ° C - 90 minutes 160 ° C - 90 minutes 0.92 170 ° C - 9 0 minutes 0.93 Green liquor extraction 137 ° C - 90 minutes 0.986 146 ° C - 90 minutes 1.146 155 ° C - 9 0 minutes 1.132 Strong acidic condition 70 °C - 1 hour 0.935 70 °C - 2 hour 0.599 70 °C - 3 hour 0.602 70 °C - 4 hour 0.603 0.599 70 °C - 5 hour 0.682 70 ° C - 1 2 hour 70 °C - 24 hour 0.602 70 °C - 48 hour 0.599 90 °C 90 °C 90 °C 90 °C - 1 hour 2 hour 3 hour 4 hour 0.824 0.822 0.824 0.824 1 0 5 ° C - 1 hour 105 ° C - 2 hour 105 ° C - 2 hour 0.27 0.317 0.268 121 ° C - l h o u r 1.076 121 ° C - 2 h o u r 0.916 121 ° C - 3 h o u r 0.98 Table C.l Initial concentrations of phenyl-glucoside 70 Calibration curves for phenyl-glucoside and glucose in water Figure C.l Calibration curves for water as solvent [A] Phenylglucoside - GC-MS [B] Glucose - GC-FID 71 Calibration curves for green liquor as solvent [A] 1 2 3 4 (Area of PG) / (Area of Inositol) [B] -> 10 re —» 8° 2. o roc [C] y = 0.566x R2 = 0.976 c % o is re E o 10 15 20 (Area of levoglucosan) / (Area of Inositol) Figure C.2 Calibration curves for green liquor as solvent [A] Phenyl-glucoside - GC-MS [B] Phenol - GC-MS [C] Levoglucosan - GC-FID 72 Comparison of phenyl-glucoside yield on basis of glucose formed using GC-MS and GC-FID analysis. [A] 155 160 165 170 80 175 [B] o 20 60 40 80 [C] 35 Figure C.3 Percentage of phenyl-glucoside reacted on basis of glucose formed measured by GC-MS and GC-FID [A] Simulation of hot water extraction; [B] pH 1.65 - 70 °C; [C] pH 1.65 - 90 °C 73 25000 [A] 20000 Glucose 33 18 800000 [B] Phenol v 10 15 20 25 Time (min) Figure C.4 GC-MS chromatograms; [A] Alditol acetylation - pH 1.65, 90 °C , 4hours [B] Phenol extraction - pH 1.65, 90 °C , 4 hours 74 60000 [C] 40000 Inositol Phenylglucoside (I.S) 12 18 32 17 23 28 33 Time (min) Figure C.4 GC-MS chromatograms; [C] Alditol acetylation - green liquor, 137 °C - 90 minutes [D] Alditol acetylation - pH 1.65, 105 °C , 3hours 75 Mechanism for formation levoglucosan from phenyl-glucoside • OH OH HO'* 5 ' HO HO ®o ^o> Figure C.5 Mechanism for formation of levoglucosan at alkaline conditions and high temperature. (1) phenyl-glucoside, (2) phenolate ion, (3) 1, 2- anhydro a-Dglucopyranose (4) levoglucosan (William E., 1990) 76 BIOGRAPHY OF THE AUTHOR Sagar Nandkumar Deshpande was born in Aurangabad, India on March 26th, 1982. He was raised in Mumbai, the capital metropolitan city of India. He graduated with a Bachelor of Science degree from the Chemical Engineering Department of Mumbai University in June 2005. Upon graduating, Sagar enrolled in University of Maine for graduate studies in January 2006 where he pursued his Master of Science in Chemical Engineering. He is a candidate for the Master of Science degree in Chemical Engineering from The University of Maine in December, 2008. 77
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