1 | P a g e Module 2: Solid Fossil Fuel (Coal) Lecture 7: Coal classification, composition and basis IIT Kharagpur NPTEL Web Course 2 | P a g e Keywords: Coal formation, rank, fuel ratio, basis 2.1 Coal classification, composition and basis Coal is called a fossil fuel because it was formed from the remains of vegetation that grew as long as 400 million years ago. Most of our coal was formed about 300 million years ago, when much of the earth was covered by steamy swamps. As plants and trees died, their remains sank to the bottom of the swampy areas, accumulating layer upon layer and eventually forming a soggy, dense material called peat. Over long periods of time, the earth's surface changed, and seas and great rivers caused deposits of sand, clay and other mineral matter to accumulate, burying the peat. Sandstone and other sedimentary rocks were formed above peat layer, and the pressure caused by their weight squeezed out the water from the peat. Increasingly deeper burial and the heat associated with it gradually changed the material to coal. Scientists estimate that 3 to 7 feet of compacted plant matter was required to form 1 foot of bituminous coal. There are many compositional differences between the coals mined from the different coal deposits worldwide. Coal formation is a continuing process and some of our newest coal is a mere 1 million years old. Today, in areas such as the Great Dismal Swamp of North Carolina and Virginia, the Okefenokee Swamp of Georgia, and the Everglades in Florida, plant life decays and subsides, eventually to be covered by silts, sands and other materials. Perhaps millions of years from now, those areas will contain large coal beds. For the use of coal in various purposes, there is a need of widely acceptable classification of coal. The very old and earliest classification was based on the visual observation and the burning characteristics of coal are as follows: IIT Kharagpur NPTEL Web Course 3 | P a g e Lignite or brown coal: Brown or Black color woody substances with high moisture contents Bituminous coal: Black in color, easily ignites, and burns with flame and smoke. Anthracite: Black color and lustrous, difficult to ignite and burns without flame. In 1837, Regnault first classified the coal based on chemical composition in five categories on the basis of total oxygen and nitrogen percentage using the ultimate analysis of coal. In 1844, Walter R. Johnson, divided them according to the ratio of fixed carbon to the volatile matter which is defined as Fuel ratio. P Frazer (1887) used the fuel ratio to classify the various coals and it was tabulated as Coal Fuel Ratio Dry anthracite 100-12 Semi anthracite 12-8 Sub-bituminous 8-5 Bituminous 5-0 The different types of coal are usually classified by rank which depends upon the degree of transformation from the original source (i.e., decayed plants) and is therefore a measure of a coal’s age. As the process of progressive transformation took place, the heating value and the fixed carbon content of the coal increased and the amount of volatile matter in the coal decreased. The method of ranking coals used in the United States and Canada was developed by the American Society for Testing and Materials (ASTM) and is based on a number of parameters obtained by various prescribed tests. IIT Kharagpur NPTEL Web Course 4 | P a g e The following table (Table 1) discusses about different grades of Indian coal, their characteristics and uses. Table 1. General Classification of Indian Coals (IS : 770-1964) Gross Calorific value kcal/kg Chief uses A1 V.M. % at 900±150C Unit coal basis 3-10 8330 - 8670 A2 10-15 8440 - 8780 gasification, producers, domestic and where intense heating and no smoke are required. ,, B1 15-20 8670 - 8890 carbonization for the productions of metallurgical coke Medium volatile (caking) B2 20-32 8440-8780 ,, High volatile (caking) High volatile (semi caking) High volatile (non caking) B3 over 32 8280-8610 B4 over 32 8000-8440 B5 over 32 7500-8060 Non caking B6 over 32 6940-7500 Normal lignite L1 45-55 6110-6940 Canneloid lignite L2 55-65 6940-7500 coking coals, gasification Long-flame heating Steam raising, gasification, long flame heating Steam raising, Gasification Steam raising, briquetting gasification ,, Type Name Symbol Anthracite Anthracite Semi anthracite Low volatile (caking) Bituminous Subbituninous Lignites or Brown coal IIT Kharagpur NPTEL Web Course 5 | P a g e Analysis of coal is also reported in terms of some arbitrary basis. These are, 1) Run-of-mine (ROM) When the coal directly obtained from a mine is analysed by elemental or proximate analysis, the data are called run-of-mine. 2) As-received After extraction from mine, coal is transported to the receiver. The analysis data obtained at this point is called as-received. 3) Air-dried When analytical data are collected after air drying the coal at a standard condition of 400C and 60% relative humidity, the data are called at air-dried basis. 4) Dry When the effect of moisture content is removed from the analytical data, then that is said as dry basis. 5) Dry and ash-free (d.a.f) When the data are reported excluding the effect of ash content, then it is said d.a.f basis. 6) Dry and mineral matter free (d.m.m.f) When effects of both moisture and mineral matter are removed from the analytical data, then it is reported as d.m.m.f basis. This is the data of pure coal only. 7) Moist-mineral-matter-free This is the basis where the effect of mineral matter is excluded, only pure coal and moisture are taken to report the data. IIT Kharagpur NPTEL Web Course 6 | P a g e References: 1. McGraw Hill Encylopedia of Science & Technology, no. 4, 9th edition, McGraw Hill, 2002. 2. Fuels and combustion, S. Sarkar, 2nd edition, Orient Longman Ltd., 1990. 3. Fuels combustion and furnaces, John Griswold, Chemical engineering series, McGraw Hill Book Company, Inc. 1946. IIT Kharagpur NPTEL Web Course
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