Bioresource Technology 104 (2012) 737–742 Contents lists available at SciVerse ScienceDirect Bioresource Technology journal homepage: www.elsevier.com/locate/biortech Preparation and characteristics of bio-oil from the marine brown alga Sargassum patens C. Agardh Demao Li a,⇑, Limei Chen b, Dong Xu c, Xiaowen Zhang c, Naihao Ye c,⇑, Fangjian Chen a, Shulin Chen a a Tianjin Key Laboratory for Industrial Biological Systems and Bioprocessing Engineering, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, Tianjin, China College of Agriculture, Liaocheng University, Liaocheng, China c Key Laboratory for Sustainable Utilization of Marine Fishery Resources, Yellow Sea Fisheries Research Institute, Qingdao, China b a r t i c l e i n f o Article history: Received 22 July 2011 Received in revised form 1 October 2011 Accepted 2 November 2011 Available online 11 November 2011 Keywords: Sargassum patens C. Agardh Liquefaction Bio-oil a b s t r a c t The marine brown alga, Sargassum patens C. Agardh, floating on the Yellow Sea, was collected and converted to bio-oil through hydrothermal liquefaction with a modified reactor. A maximum yield of 32.1 ± 0.2 wt.% bio-oil was obtained after 15 min at 340 °C, at a feedstock concentration of 15 g biomass/150 ml water, without using a catalyst. The bio-oil had a heating value of 27.1 MJ/kg and contained water, lipid, alcohol, phenol, esters, ethers and aromatic compounds. The solid residue obtained had a high ash and oxygen content. The results suggest that S. patens C. Agardh has potential as biomass feedstock for fuel and chemical products. Ó 2011 Elsevier Ltd. All rights reserved. 1. Introduction Marine algae are a potential source of fuel and chemical compounds since their average photosynthetic efficiency is higher than that of terrestrial plants (Huntley and Redalje, 2007; Kraan, 2010; Li et al., 2010a,b, 2011; Ye et al., 2010). Various techniques have been developed to utilize this biomass, including fermentation, direct combustion, gasification, pyrolysis and hydrothermal liquefaction (Patil et al., 2009). With water as the reaction medium, hydrothermal liquefaction is environmentally friendly, rapid, and does not require drying of the biomass (Peterson et al., 2008). In addition, hydrothermal reactions involve the elimination of oxygen from the feedstock, which results in an increase in the H:C ratio of the product (bio-oil) and therefore leads to more attractive fuels (Peterson et al., 2008). Studies on hydrothermal liquefaction of algae have primarily focused on microalgae (Dote et al., 1994; Duan and Savage, 2011; Minowa et al., 1995a; Sawayama et al., 1999; Yang et al., 2004; Zou et al., 2010a,b), and only a few have investigated the potential of macro-algae (Anastasakis and Ross, 2011; Aresta et al., 2005a,b; Zhou et al., 2010), despite the fact that these alga are easy to harvest and that mature culture technologies are in place. ⇑ Corresponding authors. Addresses: Key Laboratory for Sustainable Utilization of Marine Fishery Resources, Yellow Sea Fisheries Research Institute, No. 106, Nanjing Road, Qingdao, China. Tel.: +86 532 85822957 (N. Ye); Tianjin Key Laboratory for Industrial Biological Systems and Bioprocessing Engineering, Tianjin Institute of Industrial Biotechnology, Chinese Academy of Sciences, No. 32, XiQiDao, Tianjin Airport Economic Park, Tianjin, China. Tel.: +86 22 84861932 (D. Li). E-mail addresses: [email protected] (D. Li), [email protected] (N. Ye). 0960-8524/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved. doi:10.1016/j.biortech.2011.11.011 The marine brown alga, Sargassum patens C. Agardh, has a high biomass yield. It is capable of self-propagation in open sea water. A large amount of raft-like S. patens C. Agardh was founded floating in the Yellow Sea in April 2010. This indicated that it could potentially be developed for aquaculture as basis of a bioenergy industry. In addition, the decay of large quantities of S. patens C. Agardh biomass could be detrimental to the marine environment and aquaculture (such as green tides) (Ye et al., 2011). In the present study, the hydrothermal liquefaction characteristics of S. patens C. Agardh were studied and the products were analyzed by elemental analysis, infrared spectroscopy (IR), gas chromatography–mass spectrometry (GC–MS) and bomb calorimetry. The combustion characteristics of the bio-oil were evaluated using a thermal analysis-mass spectrometry (TA-MS). 2. Methods 2.1. Raw materials The S. patens C. Agardh was collected from the Yellow Sea, Jiangsu Province, China, latitude 33.7843° north and longitude 120.6181° east. The algal material was sundried for 4 days (for the preservation of the sample), pulverized in a plant disintegrator until it passed through a 80 mesh sieve and stored in a desiccator. 2.2. Apparatus and experimental procedure The hydrothermal liquefaction of S. patens C. Agardh was conducted in a modified cylindrical reactor (Fig. 1) based on previously 738 D. Li et al. / Bioresource Technology 104 (2012) 737–742 Fig. 1. The experimental apparatus. reported systems (Dote et al., 1994; Yang et al., 2004; Zhou et al., 2010). The system is composed of a 1-L autoclave, an electrically heated furnace, an agitator, a pressure gauge, two condensate pots, two bio-oil recovery pots, a gas recovery pot, several valves and two salt baths. The algal feedstock was placed into the autoclave and placed under a N2 atmosphere at 3 MPa to avoid water evaporation. The autoclave was heated to the desired temperature (required time to reach desired temperature was about 1 h), and held at that temperature (320–380 °C) for the desired amount of time. The effects of temperature holding time was in the range of 15–90 min. The biomass to water ratio was in the range of 5–25 g/150 ml. Na2CO3 in the amount of 5% was used as catalyst. After liquefaction, valve 1 was opened and the high temperature gas was released to the condensate pots 1 and 2, which were pre-cooled to 5 and 15 °C, respectively. This process guaranteed that the condensable gas was cooled quickly, avoiding the requirement for a long cool down period before the reactor could be opened. The non-condensable gas was recovered in the gas recovery pot. After the autoclave had been cooled to room temperature, the solid residue was removed. The separation process for the reaction products is illustrated in Fig. 2. The apparatus and the solid and liquid reaction mixtures were washed with chloroform to recover the bio-oil, and the chloroform was then removed at 40 °C using a rotary evaporator. Solid and liquid were separated by filtration through a membrane filter. The solid residue was dried at 105 °C until a constant weight was achieved. The aqueous phase was evaporated at 60 °C for 16 h with a rotary evaporator to remove water, and the residue was weighed. 2.3. Analysis and calculation methods Moisture analysis was conducted according to ASTM E871 – 82 (E871-82, 2006). The ash content was determined according to ASTM E1755 – 01 (E1755-01, 2007). The volatile matter content was analyzed according to ASTM E872 – 82 (E872-82, 2006). The fixed carbon was expressed as the 100%-ash content-volatile matter-moisture content. The higher heating value was measured using a Parr 6100 (Parr Instrument Company, USA) bomb calorimeter. The C, H, S and N contents were measured using a Vario EL III CHNS/O Elemental Analyzer. The oxygen content was calculated using the equation O (wt.%) = 100 (ash + C + H + N) (wt.%). The proximate analysis (received basis, wt.%) results and chemical content (elemental composition, wt.%) of S. patens C. Agardh are shown in Table 1. The yields of the products (gas, bio-oil, aqueous phase (AP) and solid residue) were calculated according to the following equations (wt.%): Y Bio-oil ðwt:%Þ ¼ W Bio-oil =ðW Feedstock W moisture W ash Þ 100% Y AP ðwt:%Þ ¼ W AP =ðW Feedstock W moisture W ash Þ 100% Y solid residue ðwt:%Þ ¼ W solid residue =ðW Feedstock W moisture W ash Þ 100% Y gas ðwt:%Þ ¼ ð100 Y Bio-oil Y WSP Y solid residue Þ 100% where WBio-oil is the mass of bio-oil (g), Wfeedstock is the total mass charged into the autoclave, including algae and catalyst (where used), Wmoisture is the moisture content of the feedstock, WAP is the mass of the water soluble residue, and Wsolid residue is the mass of solid residue. YBio-oil, YAP, Ysolid residue and Ygas refer to the yields of the products. The components of the bio-oil were analyzed by a gas chromatography and mass spectrometry (GC–MS) (Agilent 6890N/5973 Table 1 Proximate analysis (received basis, wt.%) and chemical content (element composition, wt.%) of the algal material. Fig. 2. The separation process of the products. Moisture Ash Volatile Fixed carbon HHV (MJ/kg) 14.38 C 40.18 17.77 H 5.22 55.49 N 2.00 12.36 S 0.98 15.47 O 33.85 D. Li et al. / Bioresource Technology 104 (2012) 737–742 with a HP-5 ms column) coupled system. Helium was used as the carrier gas, at a flow rate of 20 ml/min. Two microliters of the chloroform/bio-oil solution (0.04 g/ml) were injected. The injector was set to splitless mode, with an inlet temperature of 280 °C. The GC oven temperature program was as follows: hold at 40 °C for 3 min, raise to 300 °C with a heating rate of 5 °C/min, and then hold for 8 min. Compounds were identified by comparison with the National Institute of Standards and Technology (NIST) library of mass spectra (Zhou et al., 2010). The infrared spectrum of the bio-oil was determined using a NICOLET NEXUS 470 instrument. The sample was placed in the sample pool which was made from KBr. For each spectrum, a 32 scan adsorption interferogram was collected with a 4 cm1 resolution in the 4000–400 cm1 region at room temperature. The thermal characteristics of the bio-oil were studied by TA-MS (NETZSCH STA409PC-Aeolos QMS403C, Germany) with an air atmosphere of 80 ml/min. The two pieces of equipment were linked by a stainless steel capillary, which was heated to 260 °C. For TG analysis of the bio-oil, the sample was heated from ambient temperature to 800 °C, at a rate of 10 °C/min, until complete reaction was achieved. The sample mass used in each experiment was 15 ± 2 mg. The micro-structure of the solid residue was determined by scanning electron microscopy (SEM, Hitachi Tabletop Microscope, TM-1000, Japan). 3. Results and discussion 3.1. Effects of reaction conditions on product yields The important reaction conditions for product yield are known to be temperature, holding time, catalyst dosage and feedstock ratio (Anastasakis and Ross, 2011; Yang et al., 2004). The yields of bio-oil obtained under various conditions are summarized in Fig. 3. The solid residue remaining in the reactor was composed of inorganic salts and nonvolatile compounds. Aqueous products (3.8–11.5%) were generally the least abundant. This result differs from previous reports on Laminaria Saccharina, Botryococcus braunii, Microcystis viridis and Enteromorpha prolifera treated under approximately the same conditions. (Anastasakis and Ross, 2011; Dote et al., 1994; Yang et al., 2004; Zhou et al., 2010). Losses incurred during the recycling of bio-oil and evaporation of the biooil with a rotatory evaporator, which resulted in inaccurate yield measurements, especially for the gas products calculated by differences (see Section 2.3). Also, the incompletely evaporation of the solvents (CHCl3 and water), which was inevitable with the standard evaporation procedure, might have caused an error. Fig. 3A shows the effect of temperature on product yield. With increasing temperature, the bio-oil yield increased, until it reached a maximum at 340 °C, then it decreased at higher temperatures, with the yield ranging from 22.1 ± 1.3% to 32.1 ± 0.2%. The solid residue and AP yields decreased with increasing temperature. The gas yield first increased and then decreased between 320 and 340 °C, and then increased with further increasing temperature. The feedstock in hot compressed water underwent hydrolysis and repolymerization (Yuan et al., 2009). The reactions processes were assumed as follows. At lower temperatures, the polysaccharides and proteins were degraded to small molecules, and dehydration, deoxygenation and decarboxylation reactions occurred. At higher temperature, the rate of hydrolysis decreased, while repolymerization was accelerated. With further increases in temperature to 340 °C, more solid residue was converted to bio-oil. When the temperature was increased further, however, the bio-oil decomposed and the gas yield increased. During processing, the solid residue yield decreased during the hydrolysis reaction. 739 The highest bio-oil yield was obtained at 340 °C for M. viridis (same as this study) (Yang et al., 2004), 350 °C for L. saccharina (Anastasakis and Ross, 2011), 350–395 °C for Chaetomorpha linum (O.F. Muller) Kutzing (Aresta et al., 2005b) and 300 °C for E. prolifera (Zhou et al., 2010). These differences may be caused by differences in the feedstocks and the conditions used. Reaction time also had an important effect on product yields, as indicated in Fig. 3B. A holding time of 15 min was sufficient to achieve the highest yield of bio-oil ((32.1 ± 0.2)%). With increasing reaction time, the yield of solid residues decreased until 25 min and increased at longer holding times. This tendency indicates that the bio-oil was not formed completely, however, long reaction time incurred decomposition of the bio-oil and promoted higher yields of gas and solid residue. Therefore, a reaction time of 15 min was selected as optimal for the liquefaction of S. patens C. Agardh with the modified reactor. Although a similar reaction time was reported for the hydrothermal liquefaction of L. saccharina (Anastasakis and Ross, 2011), the reaction times were different due to the quick ramp down in temperature in the current study. Other studies have found optimal reaction times that ranged from 30 to 60 min (Zhou et al., 2010; Zou et al., 2010a,b). Differences in the reaction times for different feedstocks are likely responsible for differences in optimal reaction times. The reactor set-up described in the present study required similar ramp-up times as reactors used in other studies (Anastasakis and Ross, 2011; Dote et al., 1994; Yang et al., 2004; Zhou et al., 2010), the time required to cool the reactor after operation was shorter than that required by the other systems and thus allowed more accurate determination of the reaction time. A benefit of the system described here is that slow autoclave cooling was avoided by rapid cooling of the reaction, allowing reaction times to be more accurately measured although the ramp up time was same with the previous studies. The effect of the biomass to water ratio on bio-oil production is illustrated in Fig. 3C. Increasing the biomass to water ratio led to a decreased yield of bio-oil, from 38.0 ± 1.7% to 26.1 ± 1.0%. However, the solid residue and gas yields increased with increasing biomass to water ratio. With increasing biomass to water ratio, the biomass content in the solvent decreased and the intermediate products were estimated to have a tendency to undergo polycondensation. Although the product yield ratio was high when a low biomass to water ratio was used, the bio-oil weight was very low. This indicates that more water and heat was required when a higher biomass to water ratio was used. Thus, ratio of 15 g biomass/150 ml of water was selected as optimal. The effect of the catalyst on bio-oil production is illustrated in Fig. 3D. A loading of 5% Na2CO3 catalyst resulted in a decreased yield of bio-oil and solid residue, and increased yields of gas and aqueous products compared to without catalyst. At a loading of 5%, Na2CO3 therefore reduced the formation of bio-oil and increased the aqueous solubility of the organic compounds produced. A similar phenomenon was observed when 0–100% KOH was used for hydrothermal liquefaction of L. Saccharina (Anastasakis and Ross, 2011). Previous reports have indicated that sodium carbonate was an effective catalyst for bio-oil production from garbage (Minowa et al., 1995a) and cellulose (Minowa et al., 1998). It increased the bio-oil yield in water and reduced the gas, bases and bicarbonates formed, which can suppress the formation of char (Xu and Lad, 2007). This difference of the catalyst effect may be due to the large quantities (17.77%) of ashes in S. patens C. Agardh (Zhou et al., 2010). The effect of the catalyst was also observed in previous reports on the liquefaction of Dunaliella tertiolecta (Minowa et al., 1995b). 3.2. Characteristics of the bio-oil The bio-oil obtained at 340 °C (15 min) with 15 g biomass/ 150 ml water was black and viscous. The results of its elemental 740 D. Li et al. / Bioresource Technology 104 (2012) 737–742 Fig. 3. Effects of reaction condition on the product yields. A, effects of temperature with 15 g biomass/150 ml water for 15 min without catalyst; B, effects of reaction time at 340 °C with 15 g biomass/150 ml water without catalyst; C, effects of biomass and water ratio at 340 °C for 15 min without catalyst; D, effects of catalyst at 340 °C for 15 min with 15 g biomass/150 ml water. and HHV analysis are shown in Table 2. The C and H contents of the bio-oil were greater after liquefaction compared with unreacted S. patens C. Agardh, which indicates a significant increase in the HHV of the bio-oil, but the contents are too high for a useful biofuel. Therefore pretreatments such as catalytic hydrogenation and esterification would be required. Similarly high O contents in bio-oils were also observed with E. prolifera and D. tertiolecta (Zhou et al., 2010; Zou et al., 2010b) as feedstock. The IR spectrum of the bio-oil (supplemental Fig. 1, Table 3) demonstrated the presence of water, lipids, alcohols, phenols, esters, ethers and aromatic compounds. GC/MS analysis allowed presumptive identification (>90% similarity with compounds in NIST 05 library) of 10 compounds of the 132 compounds detected in the bio-oil (Table 4). Ketones may have been formed by hydrolysis, dehydration and cyclization of polysaccharides (Zhou et al., 2010), and alkenes by the dehydration and hydrolysis of unsaturated fatty acids (Zhou et al., 2010). Nitrogen containing heterocyclic compounds are typical products of the reaction of amines with sugars (Kruse et al., 2006). The types of compounds identified above are consistent with the products described in previous reports (Minowa et al., 1995a,b; Xu and Lad, 2007; Yuan et al., 2009; Zhou et al., 2010; Zou et al., 2010b). Table 5 shows the characteristic temperatures of the bio-oil combustion and TG-DTG-DTA curves can be found in supplemental Fig. 2. The bio-oil began to lose weight at low temperatures, and the highest rate of weight loss was observed at 105 °C. An endothermic effect Table 2 Elemental and high heat value analysis of the bio-oil and solid residue obtained at 340 °C for 15 min with 15 g biomass/150 ml water. Bio-oil Solid residue C (%) H (%) N (%) S (%) O (%) HHV (MJ/kg) 64.64 18.64 7.35 2.03 2.45 0.73 0.67 1.42 22.04 59.41 27.1 was observed during the initial stages of weight loss, suggesting volatilization of volatile compounds. An exothermic effect was observed when the temperature was increased above 108 °C. At this stage, both volatilization and combustion occurred. The weight loss rate decreased as the temperature was increased between 108 and 248 °C, indicating that volatile compounds were no longer present and that the ignition point for most of the compounds had not yet been reached. At temperatures higher than 248 °C, fluctuation in the weight loss rate occurred, which suggested that combustion had begun. Three weight loss peaks (temperature peaks of weight loss rate at 360.7, 423.9 and 574.7 °C) were then observed in the DTG curve, which corresponded with major exothermic peaks (temperature peak of heat exothermic effect at 560.4 °C). The weight loss observed between 248 and 642 °C (temperature at which reaction was deemed complete) was from 51.42% to 4.22%. About 47.2% of the bio-oil compounds were burned and most of the heat was released during this stage. 741 D. Li et al. / Bioresource Technology 104 (2012) 737–742 Table 3 Functional groups detected by infrared spectroscopy of bio-oil obtained at 340 °C for 15 min with 15 g biomass/150 ml water. Wave number 666.22 700.46 754.17 809.80 1109.77 1271.81 1378.22 1455.67 1514.13 1614.83 1698.18 2855.10 2925.89 2958.01 3363.24 Group Table 6 The corresponding temperature to the release peak of the volatile compounds. Characteristic temperature (°C) Class of compound Aromatic compounds Qian et al. (2007) O–H bending C–O stretching C–H bending Phenol, esters, ethers Qian et al. (2007) Alcohol Zou et al. (2010a,b) Fat Zou et al. (2010a,b) –NO2 stretching C@C stretching C@O stretching Nitrogenous compounds Qian et al. (2007) Alkenes Qian et al. (2007) Ketones, aldehydes, carboxylic acids Qian et al. (2007) Alkanes Zou et al. (2010b) C–H stretching O–H or N–H stretching –OH or N–H, water Matsui et al. (1997) CO2 H2O CO C2H6 C2H6O C3H6 C3H8O C6H6 C7H8 1 2 3 366 223 104 571 129.3 159 142 218.7 163.3 575 374.7 571 – 575 433 437.7 591 437.7 – 504.3 – – – 566.7 – ‘–’ means no that temperature peak. residual carbon was in the form of inorganic carboxylate salts. The char maybe a potential fertilizer, but further investigation is required to confirm this possibility. 4. Conclusion Table 4 Compounds identified by GC–MS in the bio-oil obtained at 340 °C for 15 min with 15 g biomass/150 ml water. Retention time (min) Comparative area (%) Compound name 1.480 2.545 2.761 3.177 3.626 4.118 10.236 11.063 11.150 20.679 Total 8.31 3.21 8.52 6.59 3.52 2.62 2.55 0.52 0.67 0.49 37 Ethyl alcohol Furan, 2,4-dimethyl2,5-Octadiene 7-Oxabicyclo[4.1.0]heptane,2-methyleneSpiropentane Cyclononene Indolizine, 2,7-dimethyl1H-Indole, 5,6,7-trimethyl2,3,7-Trimethylindole 1,5,9-Undecatriene, 2,6,10-trimethyl-,(Z)- Table 5 Characteristic temperatures during combustion of the bio-oil obtained at 340 °C for 15 min with 15 g biomass/150 ml water. Heat rate (°C min1) Tb Te Tvm Th Thp 10 30.8 644 105 142 560.4 Tb, Te, Tvm, Th, and Thp denote the beginning temperature of the weight loss, the end temperature of the weight loss, the maximum weight loss occurred temperature, the beginning temperature of the heat liberation, and the maximum heat liberation temperature, respectively. A modified reactor (slow autoclave cooling was avoided by rapid cooling of the reaction) was used to study the liquefaction of S. patens C. Agardh under different conditions. It has a high liquefaction yield and heating value. However, it contained a large amount of O and N, which would have to be eliminated before it could be used as a fuel. Also, a bio-refinery system shows promise as a means to fully use the new algae biomass as a biofuel, and to obtain other chemical products such as activated carbon and fertilizer. Acknowledgements This work was financially supported by the National Basic Research Program (973 Program) of China (No. 2011CB200905), Tianjin special project (No. YOM2021171), National special fund for transgenic project (2009ZX08009-019B), the Hi-Tech Research and Development Program (863) of China (2009AA10Z106), Natural Science Foundation of Shandong Province (2009ZRA02075), Shandong Science and Technology plan project (2011GHY11528), National Natural Science Foundation of China (41176153), the National Science & Technology Pillar Program (2008BAD95B11) and the Fundamental Research Funds for the Central Universities (JUSRP21115). Appendix A. Supplementary data Supplementary data associated with this article can be found, in the online version, at doi:10.1016/j.biortech.2011.11.011. References Mass spectrometry provided information on the chemical bonds ruptured and the products formed from the volatile compounds. 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