CE 479 Wood Design Lecture Notes JAR Introduction: Sizes of Structural Lumber and Use Text Chapter 4 Design Approach: The design of structural wood is carried on the basis of allowable stresses at service load levels. Structural calculations are based on the standard net size of a piece of lumber. Most structural lumber is dressed lumber. 1) Dressed Lumber: Lumber that has been surfaced to the standard net size, which is less than the nominal size (stated)(Textbook Section 4.11 and NDS 01 Supplement). i.e. 8 x12 member (nominal size = 8 x 12 in.) actually is 7 ½ x 11 ½ in. (Standard net size) NDS Table 1A Sec. 3 Supplement 2001. Lumber is dressed on a planning machine for the purpose of obtaining smooth surfaces and uniform sizes. Typically lumber will be S4S (surfaced on 4 sides). 2) Rough Sawn: Large timbers are usually rough sawn to dimensions that are close to standard net sizes, roughly 1/8” larger than the standard dressed size. Rough surface is usually ordered specially for architectural purposes in smaller sizes. 3) Full Sawn: In this case a rough surface is obtained with actual size equal to the nominal size. 1 CE 479 Wood Design Lecture Notes JAR Wood Rating The majority of sawn lumber is graded by visual inspection, and material graded in this way (visually) is known as visually graded structural lumber. As the lumber comes out of the mill, a person familiar with lumber grading rules examines each piece and assigns and stamps a grade. There are two broad size classifications of sawn lumber: • • Dimension Lumber: smaller (thinner) sizes of structural lumber. Dimension lumber usually ranges in the size from 2x2 through 4x16. In other words, dimension lumber is any material with a thickness (smaller dimension of a piece of wood, and width is the larger dimension) of 2 to 4 inches. Timbers: are the larger pieces and have a minimum nominal dimension of 5 inches. Thus, the smallest practical size timber is a 6x6 inch. The design properties given in the NDS supplement are based on two different sets of ASTM Standards (Textbook Sections 4.3 and 4.4): • In-grade procedures applied to Dimension lumber • Clear wood procedures applied to timbers The lumber grading rules which establish the allowable stresses for use in structural design have been developed over the years. The relative size of the wood was used as a guide in anticipating its use. Although most lumber is visually graded, a small % of lumber is MACHINE STRESS’ RATED by subjecting each piece of wood to a nondistructive test. This process is highly automated. As lumber comes out of the mill, it passes through a series of rollers. In this process, a bending load is applied about the minor axis of the cross section, and the modulus of elasticity of each piece measured. In addition the piece is visually inspected. The material graded using MSR is limited to a thickness of 2” or less. MSR has less variability in mechanical properties than visually graded lumber. Consequently, is often used to fabricate engineered wood products. • • Glulam beams Wood I joists and light frame However, stress rated boards are not commonly used for structural framing because they are very thin. So we will focus on dimension lumber. It must be remarked that the allowable stress depends on the species and on the size of the member. Species (Sec. 4.5 Textbook): A large number of species can be used to produce structural lumber. The 2001 NDS supplement (Sec. 4, Page 29) contains allowable stresses for a large number of species. The choice of species for use in design is a matter of economics typically. For a given 2 CE 479 Wood Design Lecture Notes JAR location only a few species groups may be available and it is prudent to check with local distributors as well as a wood products agency. The species of tress used for structural lumber are classified as hardwoods and softwoods owing not necessarily to a description of the wood properties. For example evergreens aka conifers are a large majority of the structural lumber. This will be either Douglas-Fir or Southern Pine. Allowable Stresses/Design Values (NDS Tabulated values in the NDS Supplement 01): Are determined by multiplying the tabulated (stresses) by the appropriate adjustment factors (Textbook, Sections 4.13-4.22, and design example in Section 4.23). Thus becoming allowable design value (F’). For example for tension parallel to the grain: Ft' = Ft x (adjustment factors) = Design value 3 CE 479 Wood Design Lecture Notes JAR For an acceptable design, the axial tensile stress due to loads, ft, should not exceed the allowable (adjusted) stress: f t ≤ Ft' Design Value (stress) Bending Tension parallel to grain Shear parallel to grain Compression perpendicular to grain Compression parallel to grain Modulus of elasticity Tabulated Stress Fb Ft Pu Fc1 Fb’ Ft’ Fv’ FcI’ Fc Fc’ E E’ Allowable (adjusted) Stress Adjustment Factors: Some decrease other increase tabulated value (Textbook, Sections 4.13-4.22, and design example in Section 4.23, and NDS 2001 Sections 2 and 4) Examples: C D = load duration factor C M = web service factor (moisture content) C F = size factor C fu = flat use factor C f = form factor Stresses and adjustment factors: Stresses due to known loads :(NDS 2001, Section 3)) f = t P M ,f = , etc. A S b 4 CE 479 Wood Design Lecture Notes JAR Tabulated Values (Stresses): Tabulated design values listed in the NDS Supplement 2001 ED. These values include reduction for safety (F) and are for normal load duration under the specified moisture service condition. Modulus of elasticity (E) does not include reduction for safety and represent average values. Dimension Lumber Page 29 NDS Supp. 2001 Table 4A, page 30, 31: Base design value for visually graded dimension lumber (except southern pine) Table 4B, page 36,37: Base design value for visually graded southern pine Table 4C, page 39-42: Design values for mechanically graded dimension lumber (MSR) Timbers (5x5 and larger) Table 4D, page 43-49: Design values for visually graded timbers (all species) Adjustment Factors (Sec 4.3 NDS 01 and Suplement to NDS Tables): A. Wet Serviced Factor: CM EMC = Equilibrium moisture content = the average moisture content that lumber assumes in service. Moisture designation in grade stamp S-Grn (surface green) MC = 19% (in service) S-Dry (surfaced dry) MC = 15% (in service) These values can vary depending on environmental conditions (in most buildings ranges from 7-14% EMC). Special conditions must be analyzed individually. 5 CE 479 Wood Design Lecture Notes JAR Tabulated values in NDS supplement apply to members with EMC of 19% or less (regardless of S-GRN or S-Dry). If EMC exceeds 19%for an extended period of time, table values should be multiplied by CM (see Page 30 and others for values in Table 4 NDS-Supp 01) B. Load Duration Factor: CD Wood can handle higher stresses if loads are applied for a short period of time. All tabulated values apply to normal duration loading (10 years) The term “duration of load” refers to the total accumulated length of time that a load is applied during the life of a structure. Table 2.3.2 in NDS 01 provides CD to be used in the one associated with the shortestduration of time. Whichever combination of loads, together with the appropriate load duration factor produces the largest member size is the one that must be used in design. 6 CE 479 Wood Design Lecture Notes JAR C. Size Factor: CF The size of the member has an effect on its unit stress. - See Supplement 01 Tables: 4A, 4B, 4C, 4D and 4E D. Repetitive Member Factor: Cr only “Fb”!! The system performance of a series of small closely spaced wood members, where failure of one member is not fatal (see Supplement 01) 7 CE 479 Wood Design Lecture Notes JAR E. Flat use Factor: Cfu Except for decking, tabulated stress for dimension lumber apply to wood members that are stressed in flexure about the strong axis – “edgewise or load applied to narrow face”. If however load is a applied to the wide face – the stresses may be increased by Cfu. Tabulated bending stresses also for timber Beams & stringers apply for bending about xaxis. NDS does not provide Cfu for these cases. 8 CE 479 Wood Design Lecture Notes JAR F. Temperature Factor: Ct The strength of the wood in service is increased as the temperature cools below the normal temp in most buildings. On the other hand, the strength decreases as temperatures are increased. The factor Ct is the multiplier that is used to reduce tabulated stresses if higher than normal temperatures are encountered in a design situation. Values of Ct are given in NDS Sec. 2.3.4 for T > 100oF. Important to note that strength will be regained when temperature returns to normal values! Thus this factor applies for sustained conditions. G. Form Factor: Cf The purpose of this factor is to adjust tabulated bending stress Fb for non-rectangular sections (see Section 3.3.4 in NDS 01). 9 CE 479 Wood Design Lecture Notes JAR Example: Determine the tabulated and allowable design values for the following member and loading condition. • • No. 2 Hem-Fir (bending about strong axis) Floor beams 4x6 in @ 4’ on centers. Loads are (D+L). High-humidity conditions exist, and moisture content may exceed 19%. Stresses Bending (NDS Supp 01) Tabulated value, Fb = 850 psi (Tab. 4A Supp. NDS 01) 10 CE 479 Wood Design Lecture Notes JAR Factors (NDS 01 Sec. 4.3) (Table 4.3.1, NDS 01 Page 27) In many practical situations, a number of adjustment factors may have a value of 1.0. A comprehensive summary of the modification factors for wood members is given in NDS Table 4.3.1 C D = load duration factors (Sec. 2.3.2 NDS) C D = 1.0 (Table 2.3.2 controlled by live load) C M = Wet service (Sec. 4.3.3 NDS 01, Supp Ch 4, Table 4A) C M = 0.85 since M C > 19% or 1.0 if Fb C F ≤ 1150 psi C F = size factor (Sec. 4.3, NDS 01 and Table 4A) C F = 1.3 since Fb xC F = 850 x 1.3 = 1105 psi < 1150 psi C M = 1.0 C t = Temperature factor (Sec. 4.3.4 NDS) T ≤ 100 o F C t = 1.0 11 CE 479 Wood Design Lecture Notes JAR C = Beam Stability Factor (Sec. 4.3.5 and 3.3.3 NSD 01) L 6 = 1.5 < 2.0 ; no lateral support is required 4 (Sec. 3.3.3.2) C = 1.0 (Also 3.3.3.3 could be invoked if needed) (Sec. 4.4.1.2) d / b = L C = 1.0 (Element is not loaded on its flat side) fu C = Incising Factor (Sec. 4.3.8) done to increase treatment penetrations i C = 1.0 i C = Repetitive Member Factor (Sec. 4.3.9 NDS) r C = 1.0 r C = Form factor (Sec. 4.3.10 &3.3.4) f ∴ C = 1.0 f Finally calculate allowable stress for bending Fb' = 850 x 1 x ... x 1.3 x ... = 1105 psi Tension II to Grain FT = Tension parallel to grain (Table 4A Supp) FT = 525 psi Factors (NDS 01, Sec. 4.3 & Table 4.3.1) C D = 1.0 C M = 1.0 (Table 4A, Supp Adj. Factors) C t = 1.0 C F = 1.3 C i = 1.0 FT' = 525 x 1.3 = 683 psi Shear II to Grain, FV FV = 150 psi Factors (NDS 4.3) 12 CE 479 Wood Design Lecture Notes JAR C D = 1.0 C M = 0.97 Table 4A Supp Adj. Factor C t = 1.0 C i = 1.0 FV' = 150 psi x 0.97 = 146 psi Compression ⊥to grain FC ⊥ = 405 psi Factors (NDS 4.3) Table 4.3.1 (Sec. 4.3.3) and Table 4A C M = 0.67 C t = 1.0 C i = 1.0 C b = Bearing area factor (Sec. 4.3.13) Assume l b ≥ 6" C b = 1.0 FC⊥ = 405 x 0.67 = 271 psi Compression II to grain Fc = 1300 psi Factors (NDS 4.3 @ Table 4.3.1) C D = 1.0 (Table 4A, Supp) C M = 0.8 or 1.0 when (Fc ) (C F ) ≤ 750 psi C F = 1.1 (Table 4A, Supp) ∴ C M = 0.8 since 1300 x 1.1 > 750 C t = 1 .0 C i = 1 .0 C p = 1.0 (This is a beam!) Fc' = 1300 x 0.8 x 1.1 x K 1.0 = 1144 psi 13 CE 479 Wood Design Lecture Notes JAR Modulus of Elasticity, MOE From Table 4A E = 1,300 ,000 psi C = 0.9 (Factors in Table 4A, Supp) M C = 1.0 t C = 1.0 i C = Buckling Stiffness factor for wood tresses (4.4.2) T N.A. ∴ E' = 1,300 ,000 x 0.9 = 1,170 ,000 psi C = temperature factor t C = repetitive factor r 14 CE 479 Wood Design Lecture Notes JAR Design Summary – Beams (Chapter 6 Text) 1. Determine trial beam size based on bending stress considerations (long. Bending stress, II to grain – see Fig. 6.1a). For sawn lumber loaded-edgewise only are given tabulated values. ( S ) reqd = M Fb' Select trial member with (use Table for dressed S4S) (S ) prov ≥ (S )reqd recheck for appropriate size factor, CF, since initially is unknown (beam size) so that fb = M ≤ Fb' (with actual C F ) (S act ) 2. Check shear (Sec. 3.4 NDS) f v = 1.5 fv = V ≤ Fv' supp. with app. factors A V td w In this calculation a reduced shear (d- away from support face, d = overall depth) can be used V’ (Sec. 3.4.31)(a) f v' = 1.5 V' A If this check shows the beam size selected to be inadequate, the size is revised to provide sufficient A. 15 CE 479 Wood Design Lecture Notes JAR Deflection Criteria (IBC 2003 Sec. 3.5 NDS 01) Limits are established for deflections for beams, trusses, and similar members that are not to be exceeded under certain gravity loads. Table 1604.3 in the IBC 2003 gives the necessary limits and other information necessary to ensure user comfort and to prevent excessive cracking of plaster ceilings. For Green Lumber (MC > 19%) ∆ TOTAL = 2.0 (∆ long term ) + ∆ short term < L/180 ∆Live < L/240 For Seasoned Lumber (MC < 19%) 16 CE 479 Wood Design Lecture Notes JAR ∆ TOTAL = 1.5(∆ Long Term ) + ∆ Short Term < L/180 ∆Live < L/240 where ∆Long Term = immediate deflection due to the long term portion of the design load (usually dead load) ∆Short Term = immediate deflection due to short term component of the design load (usually live load) Bearing - Sec. 3.10 NDS 01 17 CE 479 Wood Design Lecture Notes JAR Example: Sawn Beam Design (Dimension Lumber) • • • • Beams are spaced 16 inches on center (roof beam) Buckling of the compression zone is prevented by the plywood roof sheathing Material is No. 1 Douglas Fir – larch Loads w D = 19 lb / ft (Dead load per lineal ft.) w L = 27 lb / ft (Live load per lineal ft.) TOTAL = 46 lb / ft Required load combination (Sect. 2.3.2 NDS 01 and Table 2.3.2) and Duration Factors Dalone ⇒ C D = 0.9 D + L = C D = 1.15 ( snow load ) Determine trial size based on bending and then check other criteria. (Sec. 4.3.9, NDS 01 and Table 4A of the supplement, Spacing < 24” ) C r = 1.15 (Table 4A Supp to NDS01) C F = 1.20 (MC < 19%, normal temperature conditions, compression edge of bending member supported throughout in accordance with 4.4.1.2 and no incision) C M , CT , C L and C i = 1.0 Fb = 1000 (1.15) (1.2) (1.15) = 1587 psi Reqd S = M max Fb' = 12,515 = 7.9 in 3 1587 Try 2x6 S = 7.56 in3 (From Table 1B Supp). From NDS Supplement Table 4A C F = 1.3 S reqd = Fb' = 1587 x 1.3 = 1719 psi 1.2 1255 = 7.32 in 3 < 7.56 ∴ o.k . 1719 18 CE 479 Wood Design Lecture Notes JAR Check for Shear (NDS Sec. 3.4) f = v 3V (Rect.) 2b d C , C = 1.0 A = 8.25 in (Table 1B Supp) 2 M t Conservative to use V = V MAX = 46.0 (13.5) = 3110 fv = 3 (311) = 56.5 psi 2 (8.25) FV' = FV (C D ) (C M ) (C t ) (C i ) = 180 (1.15) = 207 psi > 56.5 psi ∴ ok Check Deflections E' = E ( C ) ( C ) ( C )( C ) = E M T i t = 1,7000 Ksi (Table 4A Supp NDS01) 5w L 5( 27.0 )( 13.5 ) ( 1728 ) = = 0.57" 384 E' I ( 384 ) ( 1,700 ,000 )( 20.8 ) L 13.5 x 12 ∆ = = = 0.67" > 0.57" ∴ ok 240 240 ∆ = 4 4 L L L Also check for long term effects by calculating dead plus live deflection does not exceed L/180 (Do in-class). Use 2x6 No. 1 DF-L MC ≤ 19% Bearing Stress Check (Sec. 3.10 NDS01) FC' ⊥ = FC⊥ (C M ) (C t ) (C b ) = 625 psi R 311 Re qd . ∆ = = = 0.49 in 2 ' 625 FC ⊥ Re qd . l b > A 0.99 = = 0.33 : < 6" ∴ ok b 1.5 19
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