Building a High School Shot Put Sector Geoff Emerson – Throws Coach – Myers Park High School, Charlotte NC This summer, we set out to solve a problem we've had with our shot sector for a number of years. Because our sector is almost perfectly level - which is normally desirable - it retained water after a heavy rain. This caused us to miss too many days of practice during otherwise acceptable weather. An Internet search of construction methods didn’t yield very much, so this article is being written in the hope that it will help someone else. I'm not suggesting this is the best way or the only way, it's just how we did it. Our design was to create a ‘shower pan’; that is, the periphery of the sector was excavated to about 4" and sloped down to about 7" in the center of the sector. In the center we dug a hole or ‘retention well’ about 4' wide by 10' long by 2' deep. The idea is that water runs down the slope and collects in the gravel filled well where it eventually drains, but keeps the material above dry. We began by excavating to a depth of 4-7" in a shape slightly wider than a 34.92 degree sector. This extra width gave us room to work with the lumber that formed our sector line barrier. We chose a distance of 60' as a trade-off between material costs and the throws we're likely to have. The area beyond is grass, so we can still accommodate longer throws. The dimensions of the retention well were an educated guess, but have worked out so far. We elected to have the excavation done with a machine vs. manually, which added cost, but saved considerable time and also gave us a more precise shower pan. 1 After creating the pan we filled the retention well with 5 tons of a material called 6/7 stone, which is small gravel. Then we covered all but the well with a material called 'soil separator' which is designed to stop water from penetrating, allowing it to run into the retention well. When placing the soil separator, it should be overlapped like roof shingles so that water running down the pan (periphery to center) does not run under the material. Although some people use nails or stakes to hold the soil separator in place, we found that the 4 x 6 lumber for the sector line barrier worked fine. We then laid 4 x 6 lumber on the sector lines, oriented 4" across and 6" down. We drilled three 1/2” holes in each 10' section and anchored them with 2' rebar (also 1/2”). We used a sledge hammer to drive the rebar flush with the lumber (the hole and the rebar are covered with PVC boards in a later step). We considered positioning the lumber outside of the sector which would slightly reduce hits from errant shots but would also require us to continue to paint sector lines. We also thought having the border be the actual sector line looked better. The arc of the 60' back line was made by using scrap (less expensive) synthetic decking installed on its side and held in place with rebar. 2 Next, we filled the sector with a material that the local stone yard calls 'washed screenings'. I've also heard it called granite dust. It has a fine enough consistency not to chew up the shots, but compacts better than sand so it’s firm to walk on. To achieve a minimum depth of 4" out to 60’ required approximately 32 tons of screenings. Before adding the screenings, we placed conventional landscape fabric from Home Depot over the retention well, so as to allow water to penetrate, but not the screenings. Once the screenings were spread, the next step was to install our actual sector lines on top of the 4 x 6's. The sector lines are made from 1 x 2 x 8' PVC board. We chose this over wood for maintenance reasons as they would never need to be painted. The boards were fastened with deck screws to exactly line up with the 34.92 sector. By screwing the PVC in using 8’ sections, we will be able to remove and replace them should they become too banged up. Cost - the total cost was about $2600. Major expenditures were: • Stone– 32 tons of screenings & 5 tons of 6/7 stone – $1075 (including $285 delivery) • Rental of bobcat and operator for a day – $750 • Landscape lumber ($220) and soil separator fabric ($220) • White PVC boards ($160) and miscellaneous wood and hardware. There are opportunities to reduce cost with additional labor (digging vs. bobcat), less expensive materials or reducing the sector dimensions (e.g. 50’ vs. 60’). Our sector was paid for, both financially and with a lot of 'sweat equity' by parent volunteers, many of our throwers and our team’s coaching staff. The Final Result We've only been using the finished sector for about a month, but so far it has worked well. We didn't take any specific steps to compact the screenings, such as rolling them or using a plate tamper, but they are pretty firm to walk on already and hopefully with additional rain and foot traffic, they'll firm up a little more. A few weeks back, we had a big storm (1" of rain in one hour), and while the sector did have puddles in it immediately after, it drained quickly and within a few hours was bone dry. So we hope we accomplished our goal of having a drier sector. 3
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