AFA Comprehensive New
Replacement Parts Catalog
for Cummins® Models,
ISL Series C.I.
Diesel Engines.
AFA INDUSTRIES INCORPORATED
Manufacturer & supplier of heavy duty Diesel
Engine & Fuel Systems Replacement Parts
.
AFA INDUSTRIES INCORPORATED
Page 1
CONTENTS
INTRODUCTION
WARRANTY
WARRANTY IN SPAIN
PICTURE
CRANKSHAFT PULLEY
GEAR HOUSING
CRANKSHAFT
CYLINDER BLOCK
VALVE TAPPET
CRANKCASE BREATHER
COMPRESSOR COOLANT PLUMBING
COMPRESSOR MOUNTING
AIR COMPRESSOR
DAMPER VIBRATION
THERMOSTAT
FUEL FILTER
FLYWHEEL HOUSING
FUEL PUMP MOUNTING
FUEL INJECTION PUMP
ACCUMULATOR MODULE
ICV DISTRIBUTOR MODULE
CAM HOUSING MODULE
FUEL PUMP GEAR MODULE
FUEL TRANSFER PUMP
FUEL GEAR COVER
AIR INTAKE CONNECTION
OIL FILTER AND COOLER HEAD
ENGINE OIL COOLER
OIL LEVEL GAUGE
OIL PUMP
OIL FILLER ARRANGEMENT
OIL PAN
ELECTRONIC CONTROL MODULE
GEAR CAMSHAFT
CONNECTING ROD
CYLINDER HEAD
INJECTOR
TURBOCHARGER
STARTING ENGINE
VALVE COVER
WATER INLET CONNECTION
WATER PUMP
BELT TENSIONER
WATE PUMP DRIVE
GASKET SET UPPER
GASKET SET LOWER
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7 – 8
PAGE 9
PAGE 10 – 11
PAGE 12 – 13
PAGE 14
PAGE 15 – 16
PAGE 17 – 18
PAGE 19 – 20
PAGE 21 – 22
PAGE 23
PAGE 24
PAGE 25 – 26
PAGE 27 – 28
PAGE 29 – 30
PAGE 31
PAGE 32 – 33
PAGE 34
PAGE 35
PAGE 36
PAGE 37 – 38 – 39
PAGE 40
PAGE 41 – 42
PAGE 43 – 44
PAGE 45
PAGE 46
PAGE 47
PAGE 48
PAGE 49 – 50 – 51
PAGE 52 – 53
PAGE 54
PAGE 55 – 56
PAGE 57 – 58 – 59
PAGE 60 – 61
PAGE 62 – 63
PAGE 64
PAGE 65 – 66
PAGE 67
PAGE 68
PAGE 69
PAGE 70
PAGE 71
PAGE 72 – 73
Page 2
INTRODUCTION
AFA Industries has assembled this “ISL” Series Cummins Parts Catalog
with every care and attention to detail in mind to ensure accuracy.
However, AFA can not accept any responsibility liability, as the result of
any errors, omissions or typographical errors.
This catalog enables you to find part numbers for the parts and assemblies
you need to repair or upgrade your Cummins “ISL” engines.
The CPL and Engine Serial Number play a critical role in determining
correct application cylinder kit, camshafts, and turbocharger’s.
All items listed in this catalog are for part no illustration purposes only and
does not in any way indicate that all items listed in this catalog are
available from AFA. Please check with AFA or your local AFA authorized
distributor accordingly, to determine.
“IMPORTANT NOTE”
CUSTOMER PARTS INFORMATION
The engine data plate located on the side of Block on fuel pump side of the
engine and should be referenced when sourcing parts.
Information contained on the engine date plate is the engine model name,
the Engine Serial Number and the CPL Number located in the upper centre.
*Cummins is a registered trademark of the Cummins Engine Co. Inc.
Page 3
WARRANTY POLICY
Products Warranted:
Coverage:
This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc
unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
New and AFA replacement parts are warranted to be free from defects in workmanship and material
under normal use and service.
AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever
occurs first from date of first installation.
AFA Responsibilities:
AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition
existing immediately prior to the failure, including progressive damage to the engine in which the part
was installed.
Labour costs will be paid in accordance with published labour rates and at no more than published
flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be
used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses
and other maintenance items that are not reusable due to the warrantable failure.
Owner Responsibilities:
Owner is responsible for the operating and maintenance of the engine as specified in the
Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner
must give notice to AFA of a failure considered to be warrantable.
It is the owner's responsibility to provide failed and associated parts for examination by AFA
Technical Services Department in a condition that makes such examination possible.
Owner is responsible for the cost of all repairs made to items other than the engine in which the
parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements,
belts, hoses and other maintenance items replaced during warranty repairs, except where such
items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of
Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and
all business costs and losses resulting from a warrantable failure.
Warranty Limitations:
AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as:
operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of
maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up,
run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO
AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO
ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties,
express or implied, or of merchantability or fitness for a particular purpose.
AFA Industries Incorporated
Page 4
GARANTIA para Partes de Reposición
WARRANTY for Replacement Parts
Productos Garantizados:
Esta garantía aplica a todas las partes de motor nuevas y comercializadas por AFA
INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes
instaladas en/o despúes Enero de 1,996.
Limites:
Todas las Partes Nuevas de Reposición de la marca AFA están garantizadas contra
defectos de material y fabricación, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operación,
la que ocurra primero desde la fecha de la primera instalación.
Responsabilidades AFA:
Pagará por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la
condición original antes de la falla, incluyendo daño progresivo al motor donde se instaló
el repuesto.
El costo de la mano de obra se pagará basado en la lista de precios vigente y publicados.
No sobretiempo, tarifas especiales o precios de días festivos se pagarán. Solo se usarán
partes AFA nuevas para hacer la reparación. AFA pagará por el lubricante, anticongelante, elementos del filtro, bandas, mangueras y otros complementos de
mantenimiento que no son re-usables por la falla bajo cobertura.
Responsabilidades
Del Dueño:
El dueño es responsable por el mantenimiento y operación del motor como se
especifica en el manual de Operación y Mantenimiento. Antes del limite de la garantía el
dueño debe notificar de cualquier falla que esté bajo cobertura a AFA.
Es la responsabilidad del dueño facilitar las partes con falla o asociadas con la falla al
Departamento de Servicios Tecnicos de AFA en una condición que pueda ser examinada.
El dueño es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueño es reponsable por gastos de
lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros
componentes de mantenimiento re-emplazados durante reparaciones durante cubertura
de garantía, excepto cuando una parte no es re-usable a causa de una falla bajo la
garantía.
El dueño es responsable por gastos de estadia, comidas y otros gastos incidentales
incurrido por el dueño o sus agentes, como resultado de una falla bajo garantía. El dueño
es responsable por los gastos de no poder trabajar y todos los gastos y perdida en su
negocio como resultado de un fallo bajo garantía.
Limites De Garantía:
AFA no es responsable por fallas como resultado de uso indebido o negligencia, como
operar el motor sin líquido refrigerante, gasolina o lubricantes, retopar el tanque de
gasolina, pasar los limites de velocidad, falta de lubricación, líquido refrigerante o sistemas
de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor.
AFA no es responsable por fallas como resultado de reparaciones impropias o
instalaciones o uso de partes no aprovadas por AFA. Esta garantía no aplica a respuestos
provistos por AFA sin costo alguno al dueño.
La garantía aquí descrita es exclusivamente la propiedad de las garantías hecha por AFA
para cubrir sus repuestos. Ningún agente, empleado o representante de AFA tiene
ninguna autoridad para sujetar a AFA a ninguna representaciónes o garantías adicionales,
AFA no hace ninguna otra garantías, expresadas o implicadas o mercadeo o uso para
ningún otro particular.
AFA Industries Incorporated
Page 5
TYPICAL ENGINE ILLUSTRATION OF ISL SERIES “CUMMINS"
ENGINE
*Cummins is a registered trademark of the Cummins Engine Co. Inc.
Page 6
ISL SERIES CRANKSHAFT PULLEY
Page 7
ISL SERIES CRANKSHAFT PULLEY
ITEM No PART NUMBER
1
2
A3902116
A3958032
DESCRIPTION
PULLEY,CRANKSHAFT
QTY
Screw, Hex Flange Head Cap
Pulley, Crankshaft
Page 8
4
1
COMMENTS
PULLEY, CRANKSHAFT
Component Thickness (mm):
21.36 (0,84 in.) - To
Determine Customer Mounting
Face from Front Face of
Block, Add This Dimension to
the Customer Mounting Face
Dimension Referenced in
Compatible DA Option
Pulley Mounting Face to
Centerline of First Groove
(mm): 14.85 (0.58 in.) - To
Determine Customer Mounting
Face from Front Face of
Block, Add This Dimension to
the Customer Mounting Face
Dimension Referenced in
Compatible DA Option
Pulley Type: 8 Rib Poly V
Pulley Effective Diameter
(mm): 314.2 (12.4 in.)
Torque Limit (lbs.ft.): 210
Required Mounting Bolt Circle
(mm): 4 x 96.0
Required Mounting Thread:
M12 x 1.75-6H
Engine Design Phase: Encore
Engine Family: L Series
Used Only With Viscous
Dampers
M12 x 1.75 x 50
ISL SERIES FRONT GEAR HOUSING
ITEM No
PART NUMBER
DESCRIPTION
Front Gear Housing
QTY
COMMENTS
HOUSING, FRONT GEAR
Accessory Drive Location:
From Engine Centerline
(mm): 227.4
From Crankshaft Centerline
(mm): 39.5
Gear Housing Pilot Bore
Diameter (mm): 114.66
Fuel Pump Manufacturing /
Gear Housing Material:
Aluminum
1
2
3
4
A3926846
A3943885
A3944293
A3945595
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Gasket, Gear Housing
Housing, Gear
Page 9
3
3
1
1
M8 x 1.25 x 20
M8 x 1.25 x 40
ISL SERIES CRANKSHAFT
ITEM No PART NUMBER
1
2
3
A3943034
A3904483
A3918776
A3904483
DESCRIPTION
Crankshaft
QTY
Crankshaft, Engine
Pin, Dowel
Gear, Crankshaft
Pin, Dowel
1
1
Page 10
COMMENTS
CRANKSHAFT
ISL SERIES CRANKSHAFT
ITEM No PART NUMBER
QTY
4
5
6
A3945917
A3944158
A3944163
A3944153
DESCRIPTION
Main Bearing Sets
Kit, PDC
Bearing, Main
Bearing, Crankshaft Thrust
Bearing, Main
1
6
1
7
Standard
Sold In Higher Level Assy/Kit
Standard
Sold In Higher Level Assy/Kit
4
5
6
A3945918
A3944159
A3944164
A3944154
Kit, PDC
Bearing, Main
Bearing, Crankshaft Thrust
Bearing, Main
1
6
1
7
0.25 mm Oversize
0.25 mm Oversize
0.25 mm Oversize
0.25 mm Oversize
4
5
6
A3945919
A3944160
A3944165
A3944155
Set, Main Bearing
Bearing, Main
Bearing, Crankshaft Thrust
Bearing, Main
1
6
1
7
0.50 mm Oversize
0.50 mm Oversize
0.50 mm Oversize
0.50 mm Oversize
4
5
6
A3945920
A3944161
A3944166
A3944156
Kit, PDC
Bearing, Main
Bearing, Crankshaft Thrust
Bearing, Main
1
6
1
7
0.75 mm Oversize
0.75 mm Oversize
0.75 mm Oversize
0.75 mm Oversize
4
5
6
A3945921
A3944162
A3944167
A3944157
Kit, PDC
Bearing, Main
Bearing, Crankshaft Thrust
Bearing, Main
1
6
1
7
1.00 mm Oversize
Sold In Higher Level Assy/Kit
1.00 mm Oversize
1.00 mm Oversize
A3925343
A3920405
A3925626
A3924986
A3924987
A3926126
Service Parts
Ft Seal Ser Kit W/Sleeve
Tool, Seal Installation
Seal, Oil
Sleeve, Wear
Shield, Dust
Rear Seal, Wear Sleeve Kit
1
1
1
1
1
1
Fr Non-Automotive Application
A3945926
A3945927
A3945928
Oversize Thrust Bearings
Bearing, Crankshaft Thrust
Bearing, Crankshaft Thrust
Bearing, Crankshaft Thrust
A/R
A/R
A/R
7
8
Page 11
COMMENTS
Rear
1.00 mm Oversize
.50 O/S Jrnl - .50 O/S Thrust
ISL SERIES CYLINDER BLOCK
Page 12
ISL SERIES CYLINDER BLOCK
ITEM No PART NUMBER
1
2
3
4
7
8
9
10
5
6
11
12
13
14
15
16
17
18
19
20
21
A4089702
A3970750
A143066
A3004258
A3900956
A3945329
A3905401
A3916369
A3970955
A3800332
A3678923
A3678924
A3678925
AS923
A3969006
A3900257
A3901846
A3901969
A3926048
A3008470
A3800328
A3948095
A3907177
A3678921
A3678912
A3678922
DESCRIPTION
Block, Cylinder
QTY
Block, Cylinder
Block, Cylinder
Plug, Expansion
Plug, Expansion
Plug, Expansion
Bushing
Plug, Expansion
Screw, Hex Flange Head Cap
Cap, Main Bearing
Kit, Cyl Block Hardware
Plug, Threaded
Plug, Threaded
Seal, O Ring
Elbow, Plain Street Pipe
Nozzle, Piston Cooling
Dowel, Pin
Dowel, Pin
Plug, Expansion
Seal, O Ring
Plug, Pipe
Kit, Liner
Liner, Cylinder
Seal, Rectangular Ring
Plug, Threaded
Seal, O Ring
Plug, Threaded
Page 13
1
1
2
4
3
7
4
14
7
1
6
1
1
1
6
2
4
1
1
1
1
1
1
1
1
COMMENTS
Engine Family: "L" Series
Cylinders: 6
Piston Cooling Nozzle Style: J-jet
Thrust Bearing: 180 Degrees
Tappett Diameter (mm): 31.2
Tappett Type: Roller
Main Bearing Cap Material:
41,020 High Grade Ductile Iron
Main Bearing Mtg Size: M16
Push Rod Load Capability:
1700 lbs (7560 N)
Rationalized Cylinder Block
For Use With 4 Valve
Cylinder Head
M14 x 2.00 x 128
M10 x 1 x 13.5
M10 x 1 x 13.5
M10
1 NPT
Sold In Higher Level Assy/Kit
M14 x 1.5 x 16
M14
M14 x 1.5 x 16
ISL SERIES VALVE TAPPET
ITEM No
PART NUMBER
DESCRIPTION
QTY
Valve Tappet
1
A3965966
COMMENTS
TAPPET, VALVE
Engine Family: L Series
Cylinders: 6
Piston Cooling Nozzle Style:
J-Jet
Tappet Diameter (mm): 31.2
Tappet Type: Roller
Main Bearing Cap Material:
41,020
High Grade Ductile Iron
Push Rod Load Capability:
1700 lbs. (7560 N)
Rationalized Cylinder Block
for Use With 4 Valve
Cylinder Head
Tappet, Valve
12
Page 14
ISL SERIES CRANKCASE BREATHER
Page 15
ISL SERIES CRANKCASE BREATHER
ITEM No
PART NUMBER
DESCRIPTION
Crankcase Breather
QTY
COMMENTS
Engine Design Phase: Encore
Breather Type: Open
Tube Routing: Exhaust
Manifold Side
Filter Supply Method:
Mounted
Fuel Type: Diesel
Plumbing Mounting
Tube Routes Ahead of Rear
Lift Bracket: No
Engine Cylinders: 6
Drain Hose Length (mm):
3505.2
Attaches to Front Cover: No
Engine Family: C Series
Engine Aspiration: Charge
Air Cooled
1
2
3
4
5
6
7
A3910509
A3913638
A3970886
A3936987
A3968496
A3968382
A3948080
Clamp, Hose
Screw, Hex Flange Head Cap
Gasket, Breather
Hose, Plain
Hose, Molded
Breather, Crankcase
Clamp, Spring Hose
Page 16
1
6
1
1
1
1
2
1/4 - 7/8 in.
M6 x 1.00 x 16
ISL SERIES COMPRESSOR COOLANT PLUMBING
Page 17
ISL SERIES COMPRESSOR COOLANT PLUMBING
ITEM No
PART NUMBER
DESCRIPTION
Compressor Coolant Plumbin
QTY
COMMENTS
Engine Design Phase: Encore
Compressor Cylinders: 1
Fuel Pump Type: Rotary
Coolant Tubing: Solid
Engine Cylinders: 6
CPR Water Inlet Location:
Top
CPR Water Outlet Location:
Top
Coolant Return Location: CYL
Head REAR 45 DEG Down
Stud in MTG Transfer
Connection: No
Compressor Model:
18.7 HD
Engine Family: C & L Series
1
2
3
4
5
6
7
A204994
A204995
A4022705
A4022706
A3046201
A3944496
AS1003A
AS1004A
A3944495
A3944498
AS1003A
AS1004A
A3944497
A3943520
Connector, Male
Elbow, Male Adapter
Elbow, Male Adapter
Elbow, Male Union
Seal, O Ring
Tube, Cpr Water Inlet
Seal, Grommet
Nut, Tube
Piece
Tube, Cpr Water Outlet
Seal, Grommet
Nut, Tube
Piece
Clamp, Tube
Page 18
1
1
1
1
1
1
2
2
1
1
2
2
1
2
13/16-18 x 1/2 NPTF
Sold Only as 3944496 Assembly
Sold Only as 3944498 Assembly
ISL SERIES COMPESSOR MOUNTING
Page 19
ISL SERIES COMPESSOR MOUNTING
ITEM No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
A3282433
A3102651
A3331123
A3903990
A3921533
A3925344
A3978324
A4991240
A3935229
A4940646
A3957526
A3958714
A3991495
A3289908
DESCRIPTION
Ref Compressor Mounting
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Screw, Socket Head Cap
Screw, Hex Flange Head Cap
Shield, Dust
Screw, Hex Flange Head Cap
Pulley, Idler
Pulley, Idler
Shaft, Idler
Support, Ref Compressor
Support, Belt Tensioner
Support, Idler Pulley
Tensioner, Belt
Belt, V Ribbed
Page 20
QTY
1
4
3
4
4
4
3
1
4
1
1
1
1
1
COMMENTS
REFRIGERANT COMPRESSOR
MOUNTING
Family: L Series
Mounting Hardware for:
Seltec TM-31
Compressor Type: Rotary
Drive Belt Type: 8 Rib Poly
V
Belt Provided: Yes
Drive Source: Crankshaft
Bracket Attachment Location:
Cylinder Head
Engine Design Phase: Encore
Note:
This Option Cannot Be Used
With Oil Fill or Dipstick
Attached to the Front Gear
Cover
This Option Must Be Used With
Fan Centers of 355.6 or Less
M10 x 1.50 x 85
M10 x 1.50 x 60
M10 x 1.50 x 20
M10 x 1.50 x 30
ISL SERIES AIR COMPRESSOR
ITEM No
PART NUMBER
DESCRIPTION
Air Compressor
QTY
COMMENTS
AIR COMPRESSOR
CPR Cylinders: 1
CPR Model:
18.7 CFM
CPR Method of Cooling: Water
CFM: 18.7
CPR Front Drive: Gear
CPR Front Flange: SAE B
(5.750 in.)
CPR Rear Flange: 82-2 (SAE
A)
CPR Rear Mount Thread:
Metric
Water Inlet: Top
Water Outlet: Top
Air Outlet: Rear
Air Outlet Connection: SAE
45 Male Flare-#10 Hose
Air Inlet: Rear
Page 21
ISL SERIES AIR COMPRESSOR
ITEM No
PART NUMBER
DESCRIPTION
QTY COMMENTS
CPR SAE/DIN Standard Rear
Drive: SAE 19-4
CPR Max Thru Torque: 125 #ft
Max CPR Speed (RPM): 3000
CPR Turbocharged: Yes
Compressor Length (mm): 207
Engine Design Phase: Encore
Oil Return Provision: Front
Cover
Drive centerline from Crank
Centerline (mm): 230
Engine Family: C & L Series
1
2
3
4
5
6
7
8
9
10
11
12
A3680997
A3678606
A3680998
A3900634
A3925344
A3906747
A3920447
A3940245
A3942911
A3944000
A4933782
A3942497
A3969111
A3945212
Union, Male
Seal, O Ring
Union, Male
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Hose, Flexible
Screw, Hex Flange Head Cap
Gasket, Hydraulic Pump
Brace, Air Compressor
Spacer, Mounting
Compressor, Air
Gear, Accessory Drive
Compressor, Air
Elbow, Plain Union
1
1
1
2
4
1
2
1
1
1
1
1
1
2
A4936226
COMPRESSOR SERVICE KITS
Kit, Air Compressor Repair
1
A4089222
A4089238
Kit, Rear Seal & Adpt.
Kit, Gskt & Seals 1 Cyl
1
1
A4089675
A4089677
Plug, Solid
Adapter, Spline
1
1
Page 22
M27 x 2.00
M27 x 2.00 x 7/8-14
M10 x 1.50 x 50
M10 x 1.50 x 30
Oil Supply Line
M12 X 1.75 X 40
Recon Equivalent 3969110 RX
M10 x 1.00 x 7/16-20
Services 4933559 Ports Major
Ports Major
Services 4933559
Services 4933559 Single Major
Single Major
Services 4933559
Spline Adapter, 11th
ISL SERIES DAMPER VIBRATION
ITEM No
1
2
3
4
5
PART NUMBER
A3914118
A3967014
A4940809
A3939088
A3901859
DESCRIPTION
Vibration Damper
Screw, Hex Flange Head Cap
Damper, Vibration
Pulley, Crankshaft
Adapter, Crankshaft
Screw, Hex Flange Head Cap
Page 23
QTY
5
1
1
1
4
COMMENTS
Engine Family: L Series
Damper Pulley Eff Diameter
(mm): 199.42
Damper Diameter (mm): 275.58
Damper Type: Viscous
Customer MTG Face from FFOB:
132.1mm (5.2in)
Pulley Type: Spun 8 groove
Front PTO Provision: Yes
Tach Pick-up Provision: No
High Inertia Damper: No
Additional Undercut on
Damper: No
Accessory Drive Bolt Circle:
4 x 96.0mm
Accessory Drive Thread:
M12 x 1.75-6H
Engine Design Phase: Encore
Provision for Engine Position
Sensor: No
M14 x 1.50 x 60
M12 x 1.75 x 55
ISL SERIES THERMOSTAT
ITEM No
1
PART NUMBER
A3940632
DESCRIPTION
Thermostat
Thermostat
QTY
1
Page 24
COMMENTS
THERMOSTAT
Engine Family: C & D Series
180 Degree F Opening
ISL SERIES FUEL FILTER
Page 25
ISL SERIES FUEL FILTER
ITEM No
1
2
3
4
5
6
7
8
9
10
PART NUMBER
A3010596
A3903990
A3945066
A3944987
A3800394
A3944269
A3944270
A3944821
A3944845
A3944099
A3678923
A3678924
A3678925
A3944892
DESCRIPTION
Fuel Filter
Screw, Captive Washer Cap
Screw, Hex Flange Head Cap
Filter, Fuel
Head, Fuel Filter
Kit, Fuel Wtr Separator
Filter, Fuel
Sensor, Water
Seal, O Ring
Bracket, Filter
Screw, Hex Flange Head Cap
Plug, Threaded
Plug, Threaded
Seal, O Ring
Decal
Page 26
QTY
3
2
1
1
1
1
1
1
1
1
1
1
COMMENTS
FILTER, FUEL
Design Phase: Encore
Engine Family: C & L Series
Engine Cylinders: 6
Element Quantity: 1
Element Style: Spin On
Water Separator Provision:
Yes
Drain Provision: Yes
Water Drain Clearance: 25.4
Water In Fuel Sensor
Included: Yes
WIF Fuel Sensor Connection
Type: Packard
Fuel Heater Included: No
Fuel Filter Location: Engine
Mounted
From Engine Centerline (mm):
258
From Crankshaft Centerline
(mm): 390.1
From Front Face of Block
(mm): -514.2
3/8 - 16 x 1 1/4 in.
M10 x 1.50 x 20
Buy Directly From Fleetguard
Sold In Higher Level Assy/Kit
Sold In Higher Level Assy/Kit
M10 x 1 x 13.5
M10 x 1 x 13.5
M10
ISL SERIES FLYWHEEL HOUSING
ITEM No PART NUMBER
DESCRIPTION
Flywheel Housing
Page 27
QTY
COMMENTS
Flywheel Housing
Wet/Dry Clutch: Dry Only
Housing Material: Aluminum
Housing SAE Size or Type:
SAE 2
Starter Mount Holes Angle
angle (deg): 120 starter
Starter Mount Hole Thread
Size: M12x1.75-6H
Starting Motor Location
ISL SERIES FLYWHEEL HOUSING
ITEM No PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
A3904181
A3910248
A3910260
A3934486
A3933262
A3933384
A3912072
A3912473
A3991306
A3939353
A3920447
A3926207
A3925234
DESCRIPTION
Plug, Threaded
Plug, O Ring
Seal, O Ring
Kit, Seal
Seal, Oil
Cover, Rear
Screw, Self Tapping Metal
Seal, Rectangular Ring
Screw, Hex Flange Head Cap
Gasket, Rear Cover
Screw, Hex Flange Head Cap
Housing, Flywheel
Plate, Cover
Page 28
QTY
1
1
1
1
1
1
2
1
8
1
12
1
1
COMMENTS
(deg): 250
Starter Motor Center
Distance (mm): 239.96
Starter Pad Offset From Rear
Face of Block (mm): 0.00
Required Starter Pilot Bore
(mm): 106.0 trans MT holes
Trans Mounting Holes
Thread Size: M10X1.50-6H
Trans MT Holes Count: 12
Engine Mount Type: Pad
Engine Mount Top Hole +/- CR
Centerline (mm): 104.78
Engine Mounting Hole
Dimension: M12x1.75-6H
# Engine Mounting Holes: 8:
M10x1.50-6H
Tachometer sensor port
location: 4th
Tachometer port size: 3/4-16
UNF-2B
Tachometer port count: 1
EBM Structure Code: 03
Structural Improvements for
Severe Applications
3/4 - 16 UNF
Serviced as 3934486
M8 x 1.25 x 15
M6 x 1.00 x 16
M12 X 1.75 X 40
ISL SERIES FUEL PUMP MOUNTING
Page 29
ISL SERIES FUEL PUMP MOUNTING
ITEM No
PART NUMBER
DESCRIPTION
Fuel Pump Mounting
QTY
COMMENTS
COUPLING, FUEL PUMP
Engine Family: C & L Series
Governor Type: Electronic
Boost Control Provision: Yes
Engine Cylinders: 6
Engine Design Phase: Encore
Fuel Pump Gear Timing
(Crank): 0 Degrees Retarded
Fuel Pump Manufacturing /
Aspiration: Charge Air
Cooled
1
2
3
4
5
6
7
8
9
10
11
A3900630
A3902460
A3902662
A3093931
A3909310
A3282372
A3926722
A3942764
A3943440
A3991108
A3899283
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Nut, Hexagon Flange
Screw, Hex Flange Head Cap
Screw, Hexagon Head Cap
Stud
Seal, Rectangular Ring
Gear, Fuel Pump
Support, Fuel Pump
Support, Fuel Pump
Seal, O Ring
Page 30
2
2
4
4
1
4
1
1
1
1
1
M8 x 1.25 x 20
M10 x 1.50 x 25
M10 x 1.50
M10 x 1.50 x 20
M8 x 1.25 x M6 x 1.00
ISL SERIES FUEL INJECTION PUMP
ITEM No
PART NUMBER
DESCRIPTION
QTY
Fuel Injection Pump
COMMENTS
FUEL PUMP
CPL: 2475, 2476, 2535, 2908,
2946, 8042, 8106, 8158, 8180,
8181, 8183, 8182
Pump Model:
CAPS
Fuel Pump Mounted Location:
Front
Engine Family: L Series
Engine Cylinders: 6
Engine Design Phase: Encore
Governor Type: Electronic
A4076443
Pump, Fuel
1
1
A4076870
Accumulator
1
2
A4010269
ICV Distributor
1
3
A4010271
Housing, Camshaft
1
4
A4076878
Pump, Gear Fuel
1
5
A4009781
Tube, Fuel Supply
1
6
A4002010
Tube, Fuel Drain
1
Page 31
Recon Equivalent 4025319 RX
ISL SERIES ACCUMULATOR MODULE
Page 32
ISL SERIES ACCUMULATOR MODULE
ITEM No
PART NUMBER
DESCRIPTION
QTY
Accumulator Module
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
A4076870
A3867640
A3330797
A4984579
A4076871
A4010544
A3330620
A3867891
A3329942
A3330640
A3867040
A3347925
A3417161
A3417095
A3331002
A4010051
A4010084
A4002010
A3918002
A3963982
A3963984
A4002006
COMMENTS
ACCUMULATOR
Engine Family: L Series
Engine Cylinders: 6
Engine Design Phase: Encore
Accumulator
Seal, O Ring
Seal, O Ring
Sensor, Pressure
Washer, Sealing
Assembly, Rate Snubber
Union, Male
Guide, Spring
Spring, Compression
Seat & Valve
Disc, Seal
Connector, Fuel Drain
Harness, Wiring
Clip, Wire Retaining
Screw, Hex Flange Head Cap
Sensor, Temperature
Adapter, Sensor
Tube, Fuel Drain
Screw, Banjo Connector
Washer, Sealing
Washer, Sealing
Screw, Banjo Connector
Page 33
1
1
1
1
2
1
1
1
1
1
1
1
1
1
4
1
1
1
2
4
2
1
Recon Equivalent 4025319 RX
Fuel
Fuel
M10 x 1.00 x 19
ISL SERIES ICV DISTRIBUTOR MODULE
ITEM No
1
2
3
4
5
6
7
8
9
10
11
13
14
5
12
PART NUMBER
A4010269
A4088001
A3867645
A3867480
A3330644
A3867642
A3867641
A3800909
A3867724
A3347874
A3348756
A3331080
A3348755
A4009971
A4062462
A3348757
A3347941
DESCRIPTION
ICV Distributor Module
QTY
ICV Distributor
Distributor, Fuel
Seal, O Ring
Seal, O Ring
Drive, Fuel Pump
Seal, O Ring
Seal, O Ring
Assembly, Outlet Fitting
Washer, Sealing
Seat & Valve
Spring, Compression
Guide, Spring
Union, Male
Fitting, Inlet
Cap, Fuel Pump Filter
Seal, O Ring
Screw, Socket Head Cap
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
Page 34
COMMENTS
ICV DISTRIBUTOR
Engine Family: L Series
Engine Cylinders: 6
Engine Design Phase: Encore
Recon Equivalent 4089664 RX
ISL SERIES CAM HOUSING MODULE
ITEM No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
A4010271
A3329899
A3330081
A3330252
A3926593
A3348448
A3867642
A3417071
A3867641
A3867640
A3330797
A3329797
A3867480
A3867645
DESCRIPTION
Cam Housing Module
Housing, Camshaft
Dowel, Pin
Seal, O Ring
Washer, Lock
Nut, Regular Hexagon Jam
Connector, Qck Disconnect
Seal, O Ring
Hub, Distributor Drive
Seal, O Ring
Seal, O Ring
Seal, O Ring
Spring, Compression
Seal, O Ring
Seal, O Ring
QTY
COMMENTS
CAM HOUSING
Engine Family: L Series
Engine Cylinders: 6
Engine Design Phase: Encore
NOTE: This Cam Housing
Module CANNOT be used on any
ISC CAPS Fuel Pumps.
1
1
1
1
1
1
1
1
1
1
1
2
1
1
ISL SERIES FUEL
PUMP GEAR MODULE
Page 35
ITEM No
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
A4076878
A4076877
A3867641
A4061755
A3867642
A3867645
A3867480
A3330644
A3090769
A70700
A3046943
A4062462
DESCRIPTION
Fuel Pump Gear Module
Pump, Gear Fuel
Pump, Gear Fuel
Seal, O Ring
Hub, Accessory Drive
Seal, O Ring
Seal, O Ring
Seal, O Ring
Drive, Fuel Pump
Screen, Filter
Spring, Compression
Seal, O Ring
Cap, Fuel Pump Filter
QTY
1
1
1
1
1
1
1
1
1
1
1
1
Page 36
COMMENTS
GEAR, FUEL PUMP
Engine Family: L Series
Engine Cylinders: 6
Engine Design Phase: Encore
NOTE: This gear pump module
CANNOT be used on an ISC
CAPS fuel pump.
Recon Equivalent 4089074 RX
ISL SERIES FUEL TRANSFER PUMP
ITEM No
PART NUMBER
DESCRIPTION
Fuel Transfer Pump
Page 37
QTY
COMMENTS
PUMP, FUEL TRANSFER
Voltage: 12
Used With CAPS Fuel System
Fuel Inlet: 7/8-14 45 Degree
Flare
Fuel Inlet Location (mm):
Rear of Engine
From Engine Centerline
(mm): 195
From Crank Centerline
(mm): 255.5
From Front Face of Block
(mm): -875.5
Fuel Drain: 3/4-16 45 Degree
ISL SERIES FUEL TRANSFER PUMP
ITEM No
1
2
3
4
PART NUMBER
A129866
A3040817
A3100516
A3061833
A3046201
A3061832
DESCRIPTION
Union, Male
Seal, O Ring
Union, Male
Union, Male
Seal, O Ring
Union, Male
QTY
1
1
1
1
1
1
Page 38
COMMENTS
Flare
Fuel Drain Location (mm):
Rear of Engine
From Engine Centerline
(mm): 153
From Crank Centerline
(mm): 255.5
From Front Face of Block
(mm): -875.5
Fuel Pump Drainback
Location (At Lift Pump):
From Engine Centerline
(mm): 153
From Crank Centerline
(mm): 276.0
From Front Face of Block
(mm): -780.0
Engine Fuel Return Location
(At Lift Pump):
From Engine Centerline
(mm): 153.0
From Crank Centerline
(mm): 276.0
From Front Face of Block
(mm): -825.0
OEM Fuel Supply Port Qty: 1
OEM Fuel Drain Port Qty: 1
To Avoid Interference,
Cannot Be Used With Flywheel
Housings Which Include High
Angular Mounting Pads
7/8-14 UNF
Service Replacement O-Ring
Use 3046201 Replacement Seal
ISL SERIES FUEL TRANSFER PUMP
ITEM No PART NUMBER
5
A3902460
A4935005
6
AS102
7
A3678923
8
A3678925
9
A3964387
10
A4935293
11
A4965004
12
A4935013
13
A3944152
A3948104
DESCRIPTION
Screw, Hex Flange Head Cap
Pump, Fuel Transfer
Screw, Hexagon Head Cap
Plug, Threaded
Seal, O Ring
Bracket, Transfer Pump
Valve, Check
Gasket, Fuel Pump
Pump, Fuel Transfer
Screw, Hex Flange Head Cap
Service Parts
Lift Pump Repair Kit
Page 39
QTY
2
1
3
2
2
1
1
1
1
1
1
COMMENTS
M10 x 1.50 x 25
5/16 - 18 X 1"
M10 x 1 x 13.5
M10
Svc w/Higher Level Lift Pump
ISL SERIES FRONT GEAR COVER
ITEM No
1
2
3
4
5
6
PART NUMBER
A4946714
A3925883
A3926863
A4024883
A3942535
A3921927
A3941786
A3943813
DESCRIPTION
Front Gear Cover
Nut, Lock
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Kit, Seal
Seal, Oil
Seal, Oil
Carrier, Seal
Cover, Gear
Page 40
QTY
5
9
11
1
1
1
1
1
COMMENTS
COVER, FRONT GEAR
Front Gear Cover Assembly
With Low Mount PTO and
Without Noise Panel
FIP Seal to Gear Housing
Contains Bolt on Front Seal
FIP Gasket for Front Seal
Carrier
Cover Used on P5-C and D3-D
and Beyond
M8 x 1.25 x 16
M8 x 1.25 x 50
Includes Installation Tool
Serviced as 4024883
Serviced as 4025270
ISL SERIES AIR INTAKE CONNECTION
Page 41
ISL SERIES AIR INTAKE CONNECTION
ITEM No
1
2
3
4
5
6
7
8
PART NUMBER
A3900678
A3902114
A3917892
A3928519
A3943613
A3941706
A3944646
A3992090
DESCRIPTION
Air Intake Connection
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Gasket, Connection
Connection, Air Intake
Connection, Air Intake
Heater, Intake Air
Gasket, Int Manifold Cover
Gasket, Connection
Page 42
QTY
10
7
1
1
1
1
1
1
COMMENTS
Air Heater Connection
Air Heater Included: Yes
System Voltage: 12
Air Heater Amp: 100 A x 2
Elements
Air Heater Ground Type:
Common
Intake Air Connection
Type: Rotatable
Elbow Position Every 45
Degrees
Intake Air Connection
Size: 4.0 Inch Hose
Attachment
Direction of Intake Manifold:
Forward
45 Degrees Outboard
M8 x 1.25 x 40
M8 x 1.25 x 30
ISL SERIES OIL FILTER AND COOLER HEAD
Page 43
ISL SERIES OIL FILTER AND COOLER HEAD
ITEM No
PART NUMBER
DESCRIPTION
QTY
Oil Filter Cooler Head
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
A68274
A3008469
A3008468
A3906619
A3966976
A3918174
A3945967
A3929011
A3931084
A3930910
A3930911
A3974325
A118227
A3907860
A3918334
A3992092
A3974325
A3936365
A3934410
A3201562
A3934278
Spring, Compression
Plug, Pipe
Plug, Pipe
Plug, Pipe
Screw, Hex Flange Head Cap
Gasket, Oil Cooler Core
Plunger, Prs Regulator
Gasket, Lub Oil Clr Cover
Plug, Threaded
Plug, Threaded
Seal, O Ring
Head, Lub Oil Filter
Dowel, Ring
Screw, Hex Flange Head Cap
Head, Lub Oil Filter
Gasket, Connection
Head, Lub Oil Filter
Valve, Pressure Relief
Valve, Bypass
Seal, O Ring
Valve, Bypass
Page 44
COMMENTS
HEAD, OIL FILTER COOLER
Type: Plate
Mounting Location: Block
Cavity
Exhaust Pressure Relief
Valve: Yes
Oil Flow Thermostat: Yes
Unique Characteristics:
W/O Studded Capscrews
1
1
1
2
11
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
3/4 NPT
1/2 NPT
1/8 NPT
M8 x 1.25 x 65
Use W/Dump to Sump ISL Block
M8 X 1.25 X 25
ISL SERIES ENGINE OIL COOLER
ITEM No
PART NUMBER
DESCRIPTION
Engine Oil Cooler
QTY
COMMENTS
Cylinders: 6
Cooler Type: 14
Plate Mounting
Position/Location: Vertical
Engine Families: ISC greater
than 300 peak HP.
1
A3966365
Core, Cooler
1
Page 45
ISL SERIES OIL LEVEL GAUGE
ITEM No
PART NUMBER
DESCRIPTION
Oil Level Gauge
QTY
COMMENTS
GAUGE, OIL LEVEL
Engine Family: D Series
Cylinders: 6
Oil Pan Sump: Front or Rear
Entry .ocation from Front
Face of Block (mm): 428
Pull Direction: Customer
Responsibility
Dipstick Location: Fuel Pump
Side
Tube Effective Length
(mm): 762
BFOB-Full/Low (428) 0-5
Degrees: 71/91
Support End of Tube Will Be
Installed by the Customer
1
2
3
4
5
6
7
A108722
A3280884
A3943808
A3905800
A3905802
A3909395
A3945796
Clip
Tube, Oil Gauge
Plug, Expansion
Tube, Oil Gauge
End, Oil Gauge Tube
Clamp, Spring Hose
Dipstick
1
1
1
1
1
2
1
Page 46
1/2 in. ID
ISL SERIES LUBRICATING OIL PUMP
ITEM No
1
2
PART NUMBER
A3991123
A3900677
DESCRIPTION
Lube Oil Pump
Pump, Lubricating Oil
Screw, Hexagon Head Cap
Page 47
QTY
1
4
COMMENTS
PUMP, LUBE OIL
Engine Design Phase: Encore
Pump Drive: Non-Crank
Concentric
Body Material: Cast Iron
Body
Flow Rate (GPM at RPM): 40.0
at 4375
Gear Type: Steel HCR Gear
Piston Cooling Method:
Direct Cooling
Engine Families: L Series
Cylinders: 6
Engine Aspiration: Charge
Air Cooled
M8 x 1.25 x 30
ISL SERIES OIL FILLER ARRANGEMENT
ITEM No
PART NUMBER
DESCRIPTION
Oil Filler Arrangement
QTY
COMMENTS
ARRANGEMENT, OIL FILL
Engine Family: C & L Series
Oil Fill Location: Fuel Pump
Side
Fill Position:
From Front Face of Block
(mm): 654
Vertical from Crank
Centerline (mm): 212
Horizontal from Crank
Centerline (mm): 263
Fill Cap Supplier: Customer
Unique Characteristics:
Oil Fill Tube With Hose Bead
In A Bolt-On Flange Attached
to the Block
For Customer Installed Oil
Fill Tube
Includes Access Hole Cover
for Gear Cover
1
2
3
4
5
A3900630
A3903463
A3903475
A3939258
A3944511
Screw, Hex Flange Head
Cap
Cover,
Access Hole
Seal, Rectangular Ring
Gasket, Cover Plate
Connection, Oil Filler
Page 48
2
1
1
1
1
M8 x 1.25 x 20
ISL SERIES OIL PAN
Page 49
ISL SERIES OIL PAN
ITEM No PART NUMBER
DESCRIPTION
Oil Pan
Page 50
QTY
COMMENTS
PAN, OIL
Engine Family: L Series
Cylinders: 6
Sump Style: Standard
Sump Location: Front
Oil Pan Material: Stamped
Steel
Drain Location: Exhaust
Manifold Side
Pan High Capacity (qt): 24
(22.706 L)
Pan Low Capacity (qt): 20
(18.921 L)
Pan Front Up Angularity
(deg): 45
Pan Front Down Angularity
(deg): 45
Pan Side to Side Angularity
(deg): 45
Unique Characteristics: 3/8
Level Sensor Hole on Exhaust
Manifold Side
Oil Pan Type: Non-Isolated
Internally Cast Suction Tube:
No
Required Oil Filter Medium:
Stratapore
Drain Size: M18
Suction Tube Flange Thickness
(mm): 6.58
Oil Heater Thread Provision:
M22 x 1.5-6H
Required Block Flange:
282 x 883.5
Doweled for Flywheel Housing:
No
Engine Design Phase: Encore
ISL SERIES OIL PAN
ITEM No PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
A3013786
A3900628
A3901865
A3902425
A3906216
A3907860
A3910960
A3913638
A3920400
A3920773
A3924147
A3924148
A3926865
A3927611
A3938160
A3939352
A3974294
A3944264
A3965800
DESCRIPTION
QTY
Plug, Pipe
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Washer, Sealing
Nut, Hexagon Flange
Screw, Hex Flange Head Cap
Washer, Plain
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Washer, Sealing
Plug, Threaded
Plug, Threaded
Spacer, Mounting
Brace, Tube
Gasket, Oil Pan
Gasket, Oil Suc Connection
Pan, Oil
Connection, Oil Suction
Plate, Clamping
Page 51
1
2
1
1
1
16
1
2
16
1
1
1
2
1
1
1
1
1
4
COMMENTS
Corner Pan Stiffener
Provided: No
Heater Boss Size & Location:
22mm Exhaust
3/8 NPT
M6 X 1.00 X 30
M6 x 1.00 x 20
M22
M6 x 1.00
M8 X 1.25 X 25
M6
M6 x 1.00 x 16
M8 x 1.25 x 21
M18
M18 x 1.50 x 12
M22 x 1.50 x 14
ISL SERIES ELECTRONIC CONTROL MODULE
ITEM No
PART NUMBER
DESCRIPTION
Electronic Control Module
QTY
COMMENTS
Engine Control System: ENC
ECM Version: CM554 100 pin
Module Location: N/A
Ambient Air Pressure Sensor:
Yes
Page 52
ISL SERIES ELECTRONIC CONTROL MODULE
ITEM No
1
2
3
2
4
5
6
7
6
8
9
10
11
12
13
14
PART NUMBER
A4902720
A4921497
A3330202
A3348748
A4076930
A4010519
A4076931
A3408345
A3408346
A4010519
A3609867
A4954905
A4010519
A4088751
A3900630
A3913638
A3936236
A3949116
A3944125
A3944881
A3949288
A4921597
A3408438
A3408431
DESCRIPTION
Sensor, Pressure
Sensor, Pressure
Seal, O Ring
Sensor, Pressure
Switch, Pressure
Seal, O Ring
Switch, Pressure
Sensor, Temperature
Sensor, Temperature
Seal, O Ring
Dataplate
Sensor, Temperature
Seal, O Ring
Sensor, Temperature
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Spacer, Threaded
Module, Electronic Control
Module, Electronic Control
Data, Bootloader
Data, Nonvolatile Mmmory
Sensor, Position
Seal, O Ring
Sensor, Position
Page 53
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
4
2
1
1
1
1
2
1
1
COMMENTS
Intake Manifold Pressure
Manufacturer: N/A
Fuel Pump Model:
CAPS
Connection Style: Straight
Module Status: Production
Engine Design Phase: Encore
Speed Sensor Location: Cam
Gear
Intake Manifold Pressure
Sensor: Gauge
Engine Family: C Series, L
Series.
Ambient Air
Intake Manifold
Intake Manifold
Oil
Oil
Coolant or Intake Manifold
Air Temperature
Coolant or Oil
M8 x 1.25 x 20
M6 x 1.00 x 16
M8 x 1.25
Cam
Camshaft
ISL SERIES GEAR CAMSHAFT
ITEM No
1
2
3
4
5
PART NUMBER
A3967256
A3967198
A3917883
A3944298
A3944001
A3900227
DESCRIPTION
Camshaft Gear
Camshaft
Camshaft
Dowel, Pin
Gear, Camshaft
Support, Camshaft Thrust
Screw, Hexagon Head Cap
Page 54
QTY
COMMENTS
1
1
1
1
1
M8 x 1.25 x 22
ISL SERIES CONNECTING ROD
Page 55
ISL SERIES CONNECTING ROD
ITEM No
PART NUMBER
DESCRIPTION
Connecting Rod
5
A4944670
A3944681
A3944679
A3942087
A3950661
A4089613
A4941395
Rod, Engine Connecting
Rod, Engine Connecting
Screw, Connecting Rod Cap
Bushing
Bearing, Connecting Rod
Kit, Engine Piston
Top, Piston
6
A3966721
Skirt, Piston
7
8
9
A3920692
A3934046
A3800912
Ring, Retaining
Pin, Piston
Set, Piston Ring
1
2
3
4
QTY
6
1
2
1
12
6
6
6
12
6
6
Page 56
COMMENTS
Performance Parts Dependent
Technical Model Name: 6
LTAA8.9 litre
Engine Family: L Series
Reference: CPL#: 8474
Certified By: AUSF, EPA,CARB
Cert Level: CD00 m, CD02
mh, 4CD02 mh
Cylinders: 6
Structure Code: 03 EBM
Engine Aspiration: Charge
Air Cooled
Engine Control System: ENC
Application: Automotive
CPL Comments:
Replacement for PP8106
Engine Design Phase: Encore
Service Model Name: 1
ECM Version: CM554 100 PIN
Centinel Provision: No
Product Unique Information:
Push Rod Load Capability:
1700 lbs (7560n)
Applicable FR Options:
FR9929, FR91039, FR91096,
FR91097
Standard
Sold In Higher Level Assy/Kit
assembly or kit.
Sold In Higher Level Assy/Kit
or kit.
ISL SERIES CYLINDER HEAD
Page 57
ISL SERIES CYLINDER HEAD
ITEM No
1
2
3
4
6
7
5
8
5
9
10
10
PART NUMBER
A4987958
A4987957
A3678923
A3678924
A3678925
A4934063
A4936076
A3800340
A3942588
A3900250
A3800341
A3942589
A3900250
A3944452
A3948578
A3948578
DESCRIPTION
Cylinder Head
Head, Cylinder
Head, Cylinder
Plug, Threaded
Plug, Threaded
Seal, O Ring
Guide, Valve Stem
Spring, Valve
Valve, Intake
Valve, Intake
Collet, Valve
Valve, Exhaust
Valve, Exhaust
Collet, Valve
Retainer, Valve Spring
Seal, Valve Stem
Seal, Valve Stem
Page 58
QTY
1
1
1
1
1
24
24
12
12
24
12
12
24
24
12
12
COMMENTS
Engine Family: C Series, L
Series
Engine Design Phase: Encore
Cylinder: 6
Swirl: Low
MFLD Pressure to Lift EXH
Valve (PSI): 60
Air Compressor Inlet
Coupling: Without
Notched Head: No
Cylinder Head Material: Cast
Iron
Cylinder Head Valve Material:
Standard
Exhaust Manifold Type: Dry
Valve Seat Inserts: Yes
Valve Bridge Scalloping: No
Compression Brake Mounting
Hardware: No
Aspiration: Charge Air
Cooled
Recon Equivalent 3948583 RX
M10 x 1 x 13.5
M10 x 1 x 13.5
M10
Sold In Higher Level Assy/Kit
Sold In Higher Level Assy/Kit
Intake
ISL SERIES CYLINDER HEAD
ITEM No
11
12
13
14
15
16
17
18
19
20
PART NUMBER
A3945098
A3032693
A3945093
A3945097
A3920706
A3940152
A3940153
A3945094
A3943366
A3960043
DESCRIPTION
Plug, Expansion
Plug, Expansion
Plug, Expansion
Plug, Expansion
Plug, Expansion
Insert, Valve
Insert, Valve
Plug, Expansion
Gasket, Cylinder Head
Screw, Hex Flange Head Cap
Page 59
QTY
6
2
1
1
17
12
12
2
1
26
COMMENTS
1.198 in.
Intake
Exhaust
M14 x 2.00 x 160
ISL SERIES INJECTORS
ITEM No
PART NUMBER
DESCRIPTION
Injector
QTY
COMMENTS
INJECTOR
Engine Design Phase: Encore
Engine Family: L Series
Hydraulic Flow (CC/30 SEC @
100 BAR): 800
Attachment for Wiring
Harness: No
CPL: 2908, 8181, 8182, 8183,
8106, 8158
144 Degree Spray Cone Angle
Page 60
ISL SERIES INJECTORS
ITEM No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NUMBER
A3867043
A3944717
A3902023
A3902114
A3940639
A3940817
A3944833
A3904519
A3904711
A3917746
A3917747
A3919359
A3920854
A3930688
A3944686
A3944690
A3944694
A3943503
A3944698
A3944688
A3944692
A3944696
A3944699
A3948636
A3948635
A3029820
A3937142
DESCRIPTION
Seal, O Ring
Screw, Captive Washer Cap
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Clamp, Injector
Screw, Hex Flange Head Cap
Connector, Male
Brace, Tube
Brace, Tube
Isolator, Vibration
Isolator, Vibration
Isolator, Vibration
Screw, Captive Washer Cap
Brace, Tube
Tube, Injector Fuel Supply
Tube, Injector Fuel Supply
Tube, Injector Fuel Supply
Brace, Tube
Brace, Tube
Tube, Injector Fuel Supply
Tube, Injector Fuel Supply
Tube, Injector Fuel Supply
Isolator, Vibration
Injector
Injector
Seal, O Ring
Seal, Injector
Page 61
QTY
6
1
6
5
6
6
6
2
5
6
3
4
7
4
1
1
1
1
2
1
1
1
1
6
1
1
1
COMMENTS
P/N 3944686 = #1 Cylinder
P/N 3944688 = #2 Cylinder
P/N 3944690 = #3 Cylinder
P/N 3944692 = #4 Cylinder
P/N 3944694 = #5 Cylinder
P/N 3944696 = #6 Cylinder
M5 x .8 x 30
M6 x 1.00 x 25
M8 x 1.25 x 30
M5 x 0.80 x 20
No. 1 Cylinder
No. 3 Cylinder
No. 5 Cylinder
No. 2 Cylinder
No. 4 Cylinder
No. 6 Cylinder
ISL SERIES TURBOCHARGER
Page 62
ISL SERIES TURBOCHARGER
ITEM No
1
2
3
4
5
PART NUMBER
A4025397
A3597023
A3901356
A3937706
A3818824
A3818823
DESCRIPTION
Turbocharger
Kit, Turbocharger
Turbocharger
Gasket, Turbocharger
Gasket, Oil Drain
Nut, Hexagon Flange
Stud
QTY
1
1
1
1
4
4
Page 63
COMMENTS
Turbocharger
Engine Family: L Series
Exhaust Outlet Location:
LMRO
Base ID17 Turbocharger:
3597023
Turbocharger Type: Wastegate
Wastegate Pressure Setting
(BAR): 1.89
Turbo Model: HX40W
Fixed Compressor Outlet
Orientation (deg): 185
Compressor Angle (shipping
deg): 180
Turbine Angle (deg): 133
SPIG Orientation: 90 deg.
Wastegate Bracket
Orientation: 30 degree up
Structure Code: 03 EBM
Engine Cylinders: 6
Engine Aspiration: Charge
Air Cooled
This option may be used with
or without a compression
brake.
Holset P/N 3709861
Replace With 5264569
M10 x 1.50
M10 x 1.5-6G Both Ends
ISL SERIES STARTING MOTOR
ITEM No
PART NUMBER
DESCRIPTION
Starting Motor
QTY
COMMENTS
Pinion diametral pitch: 8/10
Pinion gear outside diameter:
46.36mm
Pinion gear offset: 0
Pinion drive type: Thru drive
Mounting flange type:
SAE#3 - 3 bolt 120 degrees
Frame size diameter: 111.14mm
Pilot diameter: 92.05mm
Starter motor length:
358.14mm
Acceptable starter mounting
range: 263 degrees +/30 degrees
Sealing Provision: Sealed
Supply method: Mounted
Cranking torque: TBD
Removal length: 57.15mm
Model: 39 MT - HD
Voltage: 12volt
Kilowatt rating: 6.4 KW
Unique Characteristics:
Provision For Jump start
protection.
1
A5256410
A127571
Motor, Starting
Washer, Plain
1
3
Page 64
1/2"
ISL SERIES VALVE COVER
Page 65
ISL SERIES VALVE COVER
ITEM No
1
2
3
4
5
PART NUMBER
A3973511
A3968283
A3990084
A3945970
A3990876
A3939309
A3990875
DESCRIPTION
Valve Cover
Cap, Filler
Cap, Filler
Seal, O Ring
Cover, Valve
Screw, Cpt Isolator Cap
Isolator, Noise
Screw, Captive Sleeve Cap
Page 66
QTY
1
1
1
1
5
1
1
COMMENTS
Valve Cover
Family: "C" Series
Cylinders: 6
Oil Fill Provisions: Yes
Oil Fill Location: Rear
Noise Suppression Provision:
No
Studded Capscrew Location:
None
Valve Cover Color: Base
Engine Color
Unique Characteristics:
Generic Graphics with rear
threaded ratcheting oil fill
cap.
Isolated Gasket System: Yes
Integrated Breather: No
Engine Brake Compatible: Yes
ISL SERIES WATER INLET CONNECTION
ITEM No
1
2
3
4
5
6
PART NUMBER
A3681065
A3903118
A3906697
A3944720
A4932859
A3945603
DESCRIPTION
Water Inlet Connection
Screw, Hex Flange Head Cap
Screw, Hex Flange Head Cap
Seal, Rectangular Ring
Connection, Water Inlet
Connection, Water Inlet
Gasket, Connection
Page 67
QTY
4
2
1
1
1
1
COMMENTS
Connection Orientation:
Straight Out
Connection Type: Beaded
Length Of Water Inlet: 41mm
Water Inlet Outside Diameter:
57.12mm (2.25in)
Alternator Mounting
Provision: 7 in. Spool to
Suit Neihoff C620
Contains Mounting Pad For
Reference Compressor: No
This option interferes with
all metal shipping skids at
engine mount surface on
exhaust side.
Engine Design Phase: Encore
Engine Family: "C" Series,L
Series
M12 x 1.75 x 70
M8 x 1.25 x 120
ISL SERIES WATER PUMP
ITEM No
1
2
3
PART NUMBER
A4089647
A3940386
A3934054
DESCRIPTION
Water Pump
Pump, Water
Seal, O Ring
Screw, Hex Flange Head Cap
Page 68
QTY
1
1
3
COMMENTS
WATER PUMP
Pulley Type: Hardened
Pulley Diameter (mm): 110.74
Engine Design Phase: Encore
Engine Family: C, D & L
Series
ISL SERIES BELT TENSIONER
ITEM No
PART NUMBER
DESCRIPTION
Belt Tensioner
QTY
COMMENTS
TENSIONER, BELT
Tensioner Pulley Type:
Standard
Tensioner Mounting Location:
Gear Housing
Dust Shield Type: None
Engine Design Phase: Encore
Structure Code: 03 EBM
Engine Family: C & L Series
1
2
A3282433
A3976831
Screw, Hex Flange Head Cap
Tensioner, Belt
Page 69
1
1
M10 x 1.50 x 85
ISL SERIES WATER PUMP DRIVE
ITEM No
PART NUMBER
DESCRIPTION
Water Pump Drive Pulley
QTY
COMMENTS
Tensioner MTG Location: Gear
Housing
Engine Family: C Series, L
Series
Alternator
Model:
C620
Belt Length: 1930.4mm
Tensioner Pulley Type:
Standard
Alternator Mount: Integral
with WI Connection
Alternator Brace Attached to:
Gear Housing
Engine Fan Center: 355.6
Fan Drive Ratio: 1.20:1
Damper Pulley Effective
Diameter: 199.42
Provides Intergral Ref Mtg:
No
Allows Clearance for Block
Heater: No
Engine Design Phase: Encore
Structure Code: 03 EBM
1
A3289659
Belt, V Ribbed
1
Page 70
ISL SERIES UPPER ENGINE GASKET SET
PART NUMBER
A4089958
A3037236
A3678925
A3867043
A3883284
A3901356
A3903475
A3906659
A3913032
A3922794
A3931824
A3936876
A3937479
A3937706
A3939258
A3939284
A3942902
A3943366
A3948578
A3944646
A3992090
DESCRIPTION
QTY
Set, Upper Engine Gasket
Seal, O Ring
Seal, O Ring
Seal, O Ring
Seal, O Ring
Gasket, Turbocharger
Seal, Rectangular Ring
Seal, Injector
Gasket, Connection
Seal, O Ring
Seal, O Ring
Seal, Rectangular Ring
Gasket, Exhaust Manifold
Gasket, Oil Drain
Gasket, Cover Plate
Gasket, Valve Cover
Gasket, Flange
Gasket, Cylinder Head
Seal, Valve Stem
Gasket, Int Manifold Cover
Gasket, Connection
1
1
1
6
1
1
2
6
1
4
1
1
6
1
1
1
1
1
24
1
1
Page 71
COMMENTS
M10
Holset P/N 3709861
For 7mm Head
Replace With 5264569
Intake
ISL SERIES LOWER ENGINE GASKET SET
PART NUMBER
A3800929
A3040817
A3046201
A3070393
A3089240
A3201562
A3330081
A3330202
A3330478
A3353977
A3678912
A3678925
A3818885
A3902425
A3903475
A3907177
A3910248
A3910260
A3912473
A3913032
A3913695
A3914301
A3914302
A3918174
A3921605
A3926048
A3926722
A3929011
A3930911
A3931059
A3934044
A3934486
A3963982
DESCRIPTION
Set, Lower Engine Gasket
Seal, O Ring
Seal, O Ring
Screw, Hex Flange Head Cap
Seal, O Ring
Seal, O Ring
Seal, O Ring
Seal, O Ring
Seal, O Ring
Front, Seal Service Kit
Seal, O Ring
Seal, O Ring
Seal, O Ring
Washer, Sealing
Seal, Rectangular Ring
Seal, Rectangular Ring
Plug, O Ring
Seal, O Ring
Seal, Rectangular Ring
Gasket, Connection
Seal, Rectangular Ring
Gasket, Rear Cover
Gasket, Oil Suc Connection
Gasket, Oil Cooler Core
Gasket, Filter Head
Seal, O Ring
Seal, Rectangular Ring
Gasket, Lub Oil Clr Cover
Seal, O Ring
Gasket, Cover Plate
Gasket, Oil Pan
Kit, Seal
Washer, Sealing
QTY
1
2
1
6
2
1
1
2
2
1
2
3
2
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
Page 72
COMMENTS
M10 x 1.50 x 25
M22 x 1.50 x 15.5
Includes Installation Tool
M14
M10
M22
ISL SERIES LOWER ENGINE GASKET SET
PART NUMBER
A3963983
A3963988
A3940245
A3940386
A4942874
A4989614
A3944293
A3970886
A3945435
DESCRIPTION
Washer, Sealing
Washer, Sealing
Gasket, Hydraulic Pump
Seal, O Ring
Gasket, Corrosion Resistor
Seal, O Ring
Gasket, Gear Housing
Gasket, Breather
Nozzle, Piston Cooling
QTY
4
4
1
1
1
1
1
1
6
Page 73
COMMENTS
COMMENTS
Page 74
COMMENTS
Page 75
WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE
AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC.
WORLD HEADQUARTERS
140 East Pond Drive
Romeo, Michigan 48065-4902 USA
Phone: 586 – 752 2900
Fax : 586 – 752 3541
Email: [email protected]
AFA LATINO AMERICA
S.A. DE C.V
BLVD. Los Fundadores NO 3751-5
Colonia Valle De Las Flores
Saltillo, Coahiula, CP 25156. MEXICO
Phone: 52-844-4300220
Toll free: 01 800 874 3481 Mexico only
Fax: 52-844-4300754
Email: [email protected]
AFA INDUSTRIES, INC.
ASIA / PACIFIC
314 Jimbour Road,
Gympie, Queensland,
Australia , 4570
Phone: 61-754-823434
Fax: 61-754-823332
Email: [email protected]
Email: [email protected]
AFA INDUSTRIES, INC.
MIDDLE EAST
Mar-Antonios Street, B2,
Jdeidet El-Maten
LEBANON
Phone: 961-1-900663
Mobile: 961-3-552704
Fax: 961-1-900664
Email: [email protected]
AFA WEST COAST
DISTRIBUTION CENTER
1371 E. Pine Street – Unit # 7
Lodi, California – 95240
Phone (Local): 209-625-8953
Toll Free: 877-437-0902
Fax: 209-625-8854
AFA INDUSTRIES INCORPORATED
Manufacturer & Supplier
Page 76 of Heavy Duty Diesel
Engine & Fuel System Replacement Parts