S
P E C I F I C AT I O N S
ALL ELECTRIC
INJECTION
MOLDING
MACHINES
17i
33i
55i
11 0 i
165i
275i
330i
55EV
11 0 E V
F E AT U R I N G
ARTIFICIAL
I N T E L L I G E N C E (Ai)
TECHNOLOGIES
The Roboshot is an advanced and extremely versatile all-electric
toggle-type injection molding machine, featuring Artificial
Intelligence (Ai) technologies.
Developed jointly by Milacron and Fanuc, the machine features the latest IMM technology for fully automatic, electric, quiet,
clean operation – plus Artificial Intelligence (Ai) processing capabilities. There are no hydraulics, no oil used for either
mechanical operation or lubrication. Energy-saving heavy duty AC servo motors provide consistent high injection pressure, in
highest speed ranges, for precision specialty molding applications. Energy savings up to 85% is provided through advanced
technology. The machine features newly expanded capability 32 bit 586DX microprocessor based controls.
D
E S I G N
A
S
D VA N TA G E S
TA N D A R D
F
E AT U R E S
CONTROL
• CNC Control for Injection Molding
• Windows™ C E function
• Real Time Melt (RTM) Pressure Trace Technology
• Pressure Profile Editing Function via Artificial Intelligence (Ai)
• Artificial Intelligent (Ai) Screw Recovery Function
• Artificial Intelligent (Ai) Mold Protect Based on Motor Load
• Ethernet Card for LAN Networking Capability
• Energy efficient AC servo motors with digital control
• Multi-barrel/screw selection
• Auto PID tuning
• Minimized machine footprint
• Rigid base design
• Repeatability to +/-0.0004
• FEA toggle designed for rigidity and efficient clamp kinematics
• 60-85% lower power usage than typical hydraulic machines
• Oil free operation
• Ring gear driven die adjustment
• Advanced barrel/screw designs
• Tri-directional part removal
• Precision ground ball screws
• Expanded machine cover design with space for auxiliaries
• Advanced 32 bit, 586DX, Series 180 iS, Fanuc controller
• Latest IGBT transistor technology
• Modular control design
• Advanced melt pressure control
• Full level machine diagnostics
• Intelligent D.S.P. for State of the Art motor motion control
• Advanced 32 bit, 586Dx, RISC, Series 180 iS, Fanuc Controller
• Windows™ C E function
• 10.4” Color Graphic Active LCD Display
• Touch Screen/Push Button Operation
• Interactive Data Entry Menus
• Operator screen menu customizing capability
• 30 mold storage with 4 pressure curves
• PCMCIA SRAM Memory Storage for Mold files and Operator Screens
(250 files per 1 MG card) Note: SRAM Card is Optional
• Ethernet Card for LAN Networking Capability
• Artificial Intelligence (Ai) Screw Recovery Function
• Artificial Intelligence (Ai) pressure tracing capability
• Artificial Intelligence (Ai) Mold Protect Based on Motor Load
• Screen Print Capability
• Operator Selection of Machine Sequence
• Automatic Shutdown Sequence
• High precision pressure control
• Calendar/Scheduling function
• Modular design - 2 parameter relationship plotting
• 100 cycle history plotting
• Digital setting of all functions
• Alphanumeric entry capability
• Complete self diagnostics
• Production Management
• Digital servo motor control
• Closed loop of all functions
1
I
M
N J E C T I O N
• Digital Indication of Screw Speed, Position & Decompression
• High Precision Pressure Control
• Shot Size accuracy/repeatability of +/- 0.0004”
• Real Time Melt (RTM) Pressure Trace Technology
• Pressure Profile Editing Function via Artificial Intelligence (Ai)
• Pressure Curve Storage with the Mold File
• Multiple Pressure Tracing Capability
• Artificial Intelligence (Ai) Screw Recovery Function
• Ten (10) Step Velocity Control Injection
• Six (6) Step Packing Pressure Control
• Six (6) Step Back Pressure and Extruder RPM Control
• V-P Transfer based on Time, Position and Pressure
• 5 Stage Automatic Purge Sequence with 3 Digital Outputs (Card Optional)
• Sprue Break with Selectable Delay and Distance
• Injection Start Delay Timer
• Freely Adjustable Decel/Accel Rate on Velocity
• Auto PID tune function
• High precision temperature control (0.1o F)
• Cold screw start prevention
• Max. pack velocity control
• Adjustable temperature alarms on each zone
• Precise injection velocity control
• Thermocouple fault monitoring
• Multi-Screw decompression
• Extruder start delay function
• Adjustable increased nozzle touch force
O T O R S
N D
C
O N T R O L S
• Advanced IGBT technology
• Low heat generation in drives
• High energy efficient motors
• Compact servo drives using latest 3D surface mounting
• High resolution pulse encoders
G
E N E R A L
• Pre-drilled robot mounting
• Printer interface
• Resetable cycle counter
• Machine hour meter
• Vibration Free Leveling Pads
• Fuse and Tool Kit included
• Low power requirements \ Clean operation
• Lower utility bills
• Low noise emission
• Ideal for clean room and high precision molding applications
• Automatic Central Lubrication with Easy Replacement Grease
Cartridge
• Redundant safety micro switches
• Reduced machine footprint and lowered machine height
• SPI Robot interface
• SPI Core sequencing
• Batch/Lot container function
AVA
C
A
L A M P
I L A B L E
O
P T I O N S
• High Speed injection (most injection units)
• High Speed Eject (17-33 ton)
• 3 stage independent air eject
• Ejector pulse skip function
• Computer interface
• Pre-Inject software
• Heater band failure detection
• 230 / 110 VAC outlet receptacles
• SRAM card for external mold storage
• Corrosion/wear barrel and screw
• Multiple pressure monitoring with alarm bands
• Extruder torque monitoring
• Independent clamp/eject/injection operation
• Multi language capability
• Special Application barrels & screws
• Thermoset packages (T/S)
• Liquid Silicone packages (LIM)
• Artificial Intelligence (Ai) Mold Protect Based on Motor Load
• Advanced toggle design
• Automatic Die Height Adjustment
• Four (4) Stage Clamp Close Speed Control
• Three (3) Stage Clamp Open Speed Control
• +/-0.0004” Repeatability of Clamp/Eject Functions
• Digital Clamp/Eject Position Indication
• Adjustable Eject Speeds/Positions During Clamp Opening
• Multi Sequence Eject Operation
• Oil-less operation
• Independent ejector control
• Improved dry cycle times
• Rigid cast platens
• Hardened steel toggle pins with oil-less bushings
• Platen supports
• Full access connection to center eject (110 ton and up)
2
17i
I NJECTION U NIT S PECIFICATIONS
Inj. Capacity, Max. GPPS
Theoretical Disp.
Max. Inj. Press. Note 1
Max. Inj. Rate Note 1
Max. Pack Press Note 1
Screw Stroke
Screw Dia.
Screw L/D Ratio
Screw Performance
Screw Speed, Max.
Nozzle Touch Force.
Barrel Heat Control
Number of Pyrometers
(Barrel/Nozzle)
Total Heat Capacity
English
A
B
Metric
A
B
oz.
in3
psi
in3/sec
psi
in
in
0.37
0.69
34,128
0.7
31,284
2.20
0.63
20:1
0.47
0.87
27,018
0.9
24,174
2.20
0.71
20:1
Grams
cm3
bar
cm3/sec
bar
mm
mm
11
11.3
2,354
40
2,158
56
16
20:1
13
14.3
1,863
51
1,667
56
18
20:1
rpm
tons
450
0.33
450
0.33
rpm
Tonf
450
0.3
450
0.3
kw
3/1
2.8
3/1
3.1
kw
3/1
2.8
3/1
3.1
C LAMP U NIT S PECIFICATIONS
English
Tonnage
Maximum Daylight
Max./Min. Mold Height
Max. Clamp Stroke
Clamp Speed
Dry Cycle Time Note 3
Platen Size
Tie Bar Spacing
Tie Rod Diameter
Ejector Stroke
Max. Ejector Force
Metric
tons
in
in
in
17
16.54
10.24/5.12
6.30
Tonf
mm
mm
mm
15
420
260/130
160
sec
in
in
in
in
tons
0.96
13.0x13.0
9.25x9.25
1.57
1.97
0.77
sec
mm
mm
mm
mm
Tonf
0.96
330x330
235x235
40
50
0.7
M ACHINE S PECIFICATIONS
Dimensions Overall
Length
Width
Height
Shipping Weight (Est.)
Electric Specifications
Input Power Source
Machine
Power
External Outlet
Supply
Capacity
Max. Total Capacity
Main Breaker Size
Standard
Optional
Water Requirements
Feedthroat only
English
in
in
in
lbs
Metric
88
27.6
63
2,200
mm
mm
mm
Kg
kVA
kVA
kVA
200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz
8.1
20
28.1
Amp
Amp
30
100
Connect 3/8” Hose Barb
NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject
3
2,235
702
1,603
1,000
17i
M O V I N G P L AT E N
A
B
C
D
E
J
in.
1.95
2.95
3.95
4.90
16.30
mm
50.0
75.0
100.0
125.0
415.0
F
G
H
I
J
AA M10 Depth 20mm (38 Holes)
F
G
H
I
BB 1.00” (30mm) thru (1 Holes)
A
B
AA
BB
E
C
D
D I E S PA C E
Ejector Stroke
50mm 2.0
M10 Depth 20mm
60mm
2.4 Dia.
40mm 1.6
Tie Rod Dia.
35mm 1.4
Nozzle Penetration
100mm 3.9
Daylight Adj.
160mm 6.3
Stroke
420mm 16.54 Max. Daylight
4
130mm 5.1
Min. Mold Height
in.
1.95
2.95
3.95
4.90
14.40
mm
50.0
75.0
100.0
125.0
365.0
17i
END VIEW
739mm
29.1"
702mm
27.6"
37mm
1.5"
327mm
12.9"
375mm
14.8"
285mm
11.2"
1020mm
40.2"
790mm
31.1" 75mm
3.0"
40mm
1.6"
125mm
4.9"
Power Connection
210mm
8.3"
710mm
28.0"
780mm
30.7"
R O B O T M O U N T I N G P L AT E
40mm
1.6"
4-M12 Depth 24mm
Operator Side
100mm
3.9"
20mm
0.8"
5
17i
PLAN VIEW
661mm
26.0"
35° Screw
Max. mold Removal
260mm
10.2"
8mm
0.3"
Clamp Stroke
160mm
6.3"
420mm
16.5"
707mm
27.8"
963mm
37.9"
E L E VAT I O N
2235mm
88.0"
955mm
37.6"
Platen Surface
408mm
16.1"
1280mm
50.4"
201mm
7.9"
Top of Platen
1305mm
51.4"
1280mm
50.4"
275mm
10.8"
310mm
12.2"
640mm 739mm
25.20" 29.10"
1150mm
45.28"
555mm
21.85"
3.9"
1020mm
261mm
10.28"
890mm
35.04"
120mm
4.7"
1805mm
71.1"
1870mm
73.6"
6
98mm
40.2"
(Nozzle
Center)
1553mm
61.1"
1305mm
51.4"
33i
I NJECTION U NIT S PECIFICATIONS
Inj. Capacity, Max. GPPS
Theoretical Disp.
Max. Inj. Press. Note 1
Max. Inj. Rate Note 1
Max. Pack Press Note 1
Max. Inj. Press Note 1,2
Max. Inj. Rate Note 1,2
Max. Pack Press Note 1,2
Screw Stroke
Screw Dia.
English
A
B
C
D
Metric
A
B
C
D
oz.
in3
psi
in3/sec
psi
psi
in3/sec
psi
in
in
0.37
0.69
35,550
2.5
35,550
35,550
4.0
35,550
2.20
0.63
20:1
0.63
1.16
31,284
3.1
28,440
32,706
5.1
29,862
2.95
0.71
20:1
0.78
1.44
27,018
3.8
24,174
28,440
6.3
25,596
2.95
0.79
20:1
0.95
1.74
24,174
4.6
21,330
25,596
7.7
22,752
2.95
0.87
20:1
Grams
cm3
bar
cm3/sec
bar
bar
cm3/sec
bar
mm
mm
11
11.3
2,452
40
2,452
2,452
66.4
2,452
56
16
20:1
18
19.1
2,158
51
1,961
2,256
84.0
2,059
75
18
20:1
22
23.6
1,863
63
1,667
1,961
103.7
1,765
75
20
20:1
27
28.5
1,667
76
1,471
1,765
125.4
1,569
75
22
20:1
rpm
tons
300
0.66
300
0.66
300
0.66
300
0.66
rpm
Tonf
300
0.6
300
0.6
300
0.6
300
0.6
kw
3/1
2.8
3/1
3.1
3/1
3.5
3/1
3.8
kw
3/1
2.8
3/1
3.1
3/1
3.5
3/1
3.8
Screw L/D Ratio
Screw Performance
Screw Speed, Max.
Nozzle Touch Force
Barrel Heat Control
Number of Pyrometers
(Barrel/Nozzle)
Total Heat Capacity
C LAMP U NIT S PECIFICATIONS
English
Tonnage
Maximum Daylight
Max./Min. Mold Height
Max. Clamp Stroke
Clamp Speed
Dry Cycle Time Note 3
Platen Size
Tie Bar Spacing
Tie Rod Diameter
Ejector Stroke
Max. Ejector Force
Metric
tons
in
in
in
33
22.1
12.99/5.9
9.06
Tonf
mm
mm
mm
30
560
330/150
230
sec
in
in
in
in
tons
1.23
16.5x16.5
11.0x11.0
1.97
2.36
0.88
sec
mm
mm
mm
mm
Tonf
1.23
420x420
280x280
50
60
0.8
M ACHINE S PECIFICATIONS
Dimensions Overall
Length
Width
Height
Shipping Weight (Est.)
Electric Specifications
Input Power Source
Machine
Power
External Outlet
Supply
Capacity
Max. Total Capacity
Main Breaker Size
Standard
Optional Note 2
Water Requirements
Feedthroat only
English
in
in
in
lbs
Metric
112.2
33.1
62.6
3300
mm
mm
mm
Kg
2850
842
1589
1500
kVA
kVA
kVA
200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz
8.8
16.1
20
20
28.8
36.1
Note 2
Note 2
Note 2
Amp
Amp
30
100
Connect 3/8” Hose Barb
NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject
7
33i
M O V I N G P L AT E N
A
B
C
D
E
in.
2.75
4.15
5.50
6.90
17.60
mm
70.0
105.0
140.0
175.0
446.0
F
G
H
I
J
in.
2.75
4.15
5.50
6.90
17.30
mm
70.0
105.0
140.0
175.0
440.0
AA 0.531” Drill - 1.78” Depth
0.625” - II UNC-2B-1.22” Depth (48 holes)
F G H I J
BB 1.1811” (30mm) thru (1 holes)
A
AA BB
B
C
D
E
D I E S PA C E
Ejector Stroke
60mm 2.4
0.500"-13UNC-2B DP25
101.6 mm 4.00 in
0.8 Tons
Ejector Force
50 mm 2.0
Tie Rod Dia.
34 mm 1.38.
Nozzle
Penetration
180 mm 7.1
Daylight Adj.
150 mm 5.9
Min.Mold Height
230 mm 9.1
Stroke
560 mm 22.1
Max.Daylight
8
33i
END VIEW
879mm
34.6
842mm
33.1
37mm
1.5
367mm
14.4
475mm
18.7
255mm
10.0
1045mm
41.1
790mm
31.1 100mm
3.9
Power Connection
40mm
1.6
170mm
6.7
165mm
6.5
710mm
28.0
790mm
31.1
R O B O T M O U N T I N G P L AT E
8-M16 DEPTH 24
25mm 15mm
1.0
0.6
110mm
4.3
35mm
1.4
20mm
0.8
15mm
0.6
5mm
0.2
115mm
4.5
290mm
11.4
5mm
0.2
115mm
4.5
290mm
11.4
60mm
2.4
130mm
5.1
9
33i
PLAN VIEW
794mm
31.3
Clamp Stroke
230mm
9.1
Max.Mold
300
11.8
530mm
20.9
30°
Screw Removal
40mm
1.6
801mm
31.5
1370mm
53.9
E L E VAT I O N
2850mm
112.2
1330mm
52.4
Platen Surface
405mm
15.9
330mm
13.0
1520mm
59.8
Top of Platen
1215mm
47.8
1370mm
53.9
1300mm
51.2
1342mm
52.8
370mm
14.6
410mm
16.1
1045mm
41.1
(Nozzle Center)
740mm
29.1
640mm
25.2
780mm
30.7
190mm
7.5
321mm
12.6
930mm
36.6
2260mm
89.0
10
848mm
33.4
1260mm
49.6
120mm
4.7
1539mm
60.6
55i
I NJECTION U NIT S PECIFICATIONS
Inj. Capacity, Max. GPPS
Theoretical Disp.
Max. Inj. Press. Note 1
Max. Inj. Rate Note 1
Max. Pack Press Note 1
Max. Inj. Press Note 1,2
Max. Inj. Rate Note 1,2
Max. Pack Press Note 1,2
Screw Stroke
Screw Dia.
Screw L/D Ratio
Screw Performance
Screw Speed, Max.
Screw Speed, Max. Note 2
Nozzle Touch Force
Barrel Heat Control
Number of Pyrometers
(Barrel/Nozzle)
Total Heat Capacity
English
A
B
C
D
E
oz.
in3
psi
in3/sec
psi
psi
in3/sec
psi
in
in
0.78
1.44
36,972
3.8
36,972
39,816
6.33
39,816
2.95
0.79
20:1
0.95
1.74
34,128
4.6
28,440
36,972
7.65
34,128
2.95
0.87
20:1
1.68
3.08
27,729
6.5
24,174
29,862
10.69
27,018
3.74
1.02
20:1
rpm
rpm
tons
300
450
1.7
300
450
1.7
300
450
1.7
300
450
1.7
300
N/A
1.7
kw
3/1
3.5
3/1
3.8
3/1
6.5
3/1
7.2
3/1
7.8
F
Metric
A
B
C
D
E
F
Grams
cm3
bar
cm3/sec
bar
bar
cm3/sec
bar
mm
mm
22
23.6
2,550
63
2,550
2,746
103.7
2,746
75
20
20:1
27
28.5
2,354
76
1,961
2,550
125.4
2,354
75
22
20:1
48
50.4
1,912
106
1,667
2,059
175.2
1,863
95
26
20:1
55
58.5
1,667
123
1,471
1,863
203.2
1,569
95
28
20:1
97
102.9
1,961
161
1,667
N/A
N/A
N/A
128
32
20:1
138
146.6
1,667
204
1,471
N/A
N/A
N/A
144
36
20:1
300
N/A
1.7
rpm
rpm
Tonf
300
450
1.5
300
450
1.5
300
450
1.5
300
450
1.5
300
N/A
1.5
300
N/A
1.5
3/1
9.1
kw
3/1
3.5
3/1
3.8
3/1
6.5
3/1
7.2
3/1
7.8
3/1
9.1
1.95
3.42
4.87
3.57
6.28
8.94
24,174 28,440 24,174
7.5
9.8
12.4
21,330 24,174 21,330
27,018 N/A
N/A
12.40 N/A
N/A
22,752 N/A
N/A
3.74
5.04
5.67
1.10
1.26
1.42
20:1
20:1
20:1
C LAMP U NIT S PECIFICATIONS
English
Tonnage
Maximum Daylight
Max./Min. Mold Height
Max. Clamp Stroke
Clamp Speed
Dry Cycle Time Note 3
Platen Size
Tie Bar Spacing
Tie Rod Diameter
Ejector Stroke
Max. Ejector Force
Metric
tons
in
in
in
55
23.62
13.8/5.9
9.84
Tonf
mm
mm
mm
50
600
350/150
250
sec
in
in
in
in
tons
1.12
18.1x18.1
12.6x12.6
1.97
2.76
2.20
sec
mm
mm
mm
mm
Tonf
1.12
460x460
320x320
50
70
2
M ACHINE S PECIFICATIONS
Dimensions Overall
Length
Width
Height
Shipping Weight (Est.)
Electric Specifications
Input Power Source
Machine
Power
Supply
External Outlet
Capacity
Max. Total Capacity
Main Breaker Size
Standard
Optional Note 2
Water Requirements
Feedthroat only
English
in
in
in
lbs
Metric
135.2
36.7
59.7
5,500
(147 E, F)
mm
mm
mm
Kg
3,434
933
1,517
2,500
kVA
kVA
kVA
200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz
12.2
19.5
35.0
35.0
47.2
54.5
Note 2
Note 2
Note 2
Amp
Amp
40
125
Connect 3/8” Hose Barb
NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject
11
(3,724 E, F)
55i
M O V I N G P L AT E N
A
B
C
D
E
F
L
in.
3.00
3.20
3.50
5.00
7.00
20.90
mm
76.3
81.9
88.9
127.1
117.8
529.9
G
H
I
J
K
L
in.
3.00
3.20
3.50
5.00
7.00
19.10
mm
76.3
81.9
88.9
127.1
177.8
485.3
AA 0.531” Drill - 1.78” Depth
G H I
J K
0.625” - II UNC-2B-1.22” Depth (36 holes)
BB 1.200” (30mm) thru (5 holes)
CC 1.000” (26mm) thru (2 holes)
CC
AA
BB
F
A
B
C
D
E
D I E S PA C E
Ejector Stroke
70mm 2.8
0.500" 13 UNC-2B DP25
101.6mm
4.0 Dia
50mm 2.0
Tie Rod Dia.
30mm 1.38
Nozzle Penetration
200mm 7.9
Daylight Adj.
250mm 9.9
Stroke
150mm 5.9
Min. Mold Height
600mm 23.6 Max. Daylight
12
55i
END VIEW
967mm
38.1
411mm
16.2
389mm
15.3
34mm
1.3
522mm
20.5
307mm
12.1
1084mm
42.7
678mm
26.7
19mm
0.7
69mm
2.7
23mm
0.9
Power Connection
155mm
6.1
220mm
8.7
870mm
34.3
915mm
36.0
R O B O T M O U N T I N G P L AT E
10-M12 Depth 28mm
Operator Side
110mm
4.3
10mm
0.4
40mm
1.6
20mm
0.8
25mm
1.0
60mm
2.4
20mm
0.8
115mm
4.5
115mm
4.5
15mm
0.6
15mm
0.6
145mm
5.7
145mm
5.7
13
55i
PLAN VIEW
892mm
35.1
30° Screw Removal
Clamp Stroke
250mm
9.8
Max.Mold 350mm
13.8
600mm
23.6
43mm
1.7
1560mm
61.4
1067mm
42.0
E L E VAT I O N
1517mm
59.7
456mm
17.9
Platen Surface
Top of Platen
1536mm 1467mm
60.5
57.8 1466mm
57.7 1295mm
51.0
122mm
4.8
1917mm
543mm 75.5
21.4
1230mm
48.4
590mm
23.2
1391mm
54.8
582mm
22.9
575mm
22.6
600mm
23.6
575mm
22.6
607mm
565mm
23.9
22.2 1000mm
39.4
66.1
1680mm
54.9
1395mm
3195mm
125.8
14
1084mm
42.7
(Nozzle
152mm Center)
6.0
65mm
2.6
110i
I NJECTION U NIT S PECIFICATIONS
Inj. Capacity, Max. GPPS
Theoretical Disp.
Max. Inj. Press. Notes 1,2
Max. Inj Rate Notes 1,2
Max. Pack Press Notes 1,2
Max. Inj. Press. Notes 1,2
Max. Inj Rate Notes 1,2
Max. Pack Press Notes 1,2
Screw Stroke
Screw Dia.
Screw L/D Ratio
Screw Performance
Screw Speed, Max.
Screw Speed, Max. Note 2
Nozzle Touch Force
Barrel Heat Control
No. of Pyrometers
(Barrel/Nozzle)
Total Heat Capacity
ENGLISH
A
B
C
D
E
F
G
METRIC
oz.
in3
psi
in3/sec
psi
psi
in3/sec
psi
in
in
0.95
1.74
35,550
4.64
35,550
36,972
7.65
36,972
2.95
0.87
20:1
1.68
3.08
35,550
6.48
32,706
36,972
10.69
36,972
3.74
1.02
20:1
1.95
3.57
32,706
7.51
29,862
34,128
12.40
31,284
3.74
1.10
20:1
3.42
6.28
28,440
9.81
24,174
31,284
16.19
28,440
5.04
1.26
20:1
4.87
8.94
24,174
12.42
21,330
27,018
20.49
24,174
5.67
1.42
20:1
6.02
11.04
21,330
25.30
18,486
N/A
N/A
N/A
5.67
1.57
20:1
rpm
rpm
tons
300
450
1.7
300
450
1.7
300
450
1.7
300
450
1.7
300
450
1.7
450
N/A
1.7
300
N/A
1.7
kw
3/1
3.8
3/1
6.5
3/1
7.2
3/1
7.8
3/1
9.1
3/1
9.1
3/1
9.1
A
B
27
28.5
2,452
76.0
2,452
2,550
125.4
2,550
75
22
20:1
48
50.4
2,452
106.2
2,256
2,550
175.2
2,550
95
26
20:1
rpm
rpm
Tonf
300
450
1.5
kw
3/1
3.8
7.28 Grams
13.36 Cm3
21,330 bar
18.554 cm3/sec
18,486 bar
N/A
bar
N/A cm3/sec
N/A
bar
5.67
mm
1.73
mm
20:1
C
D
E
F
G
55
58.5
2,256
123.2
2,059
2,354
203.2
2,158
95
28
20:1
97
102.9
1,961
160.8
1,667
2,158
265.4
1,961
128
32
20:1
138
146.6
1,667
203.6
1,471
1,863
335.9
1,667
144
36
20:1
171
181.0
1,471
414.7
1,275
N/A
N/A
N/A
144
40
20:1
206
219.0
1,471
304
1,275
N/A
N/A
N/A
144
44
20:1
300
450
1.5
300
450
1.5
300
450
1.5
300
450
1.5
450
N/A
1.5
300
N/A
1.5
3/1
6.5
3/1
7.2
3/1
7.8
3/1
9.1
3/1
9.1
3/1
9.1
C LAMP U NIT S PECIFICATIONS
English
Tonnage
Maximum Daylight
Max/Min Mold Hieght
Max. Clamp Stroke
Clamp Speed
Dry Cycle Time Note 3
Platen Size
Tie Bar Spacing
Tie Rod Diameter
Ejector Stroke
Max. Ejector Force
Metric
tons
in
in
in
110
31.50
17.7/5.9
13.78
Tonf
mm
mm
mm
100
800
450/150
350
sec
in
in
in
inch
tons
1.88
24.0x24.0
16.1x16.1
2.76
3.94
2.75
sec
mm
mm
mm
mm
Tonf
1.88
610x610
410x410
70
100
2.5
M ACHINE S PECIFICATIONS
English
Dimensions Overall
Length
Width
Height
Shipping Weight (Est.)
Electric Specifications
Input Power Source
Machine
Power
Supply External Outlets
Capacity
Max. Total Capacity
Main Breaker Size
Standard
Optional Note 2,4
Water Requirements
Feedthroat Only
in
in
in
lbs
kVA
kVA
kVA
Metric
164.1
39.1
64.9
9,460
(175.6 G)
mm
mm
mm
Kg
4,169
993
1,648
4,300
200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz
22.6
22.6
Note 2,4
35.0
35.0
Note 2,4
57.6
57.6
Note 2,4
Amp
Amp
60
150
Connect 3/8” Hose Barb
NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject 4) Large capacity barrel F
15
(4,459 G)
110i
M O V I N G P L AT E N
A
B
C
D
E
F
G
N
H
I J K
L
M
in.
3.00
3.20
3.50
5.00
7.00
10.00
26.40
mm
76.2
82.0
88.9
127.0
177.8
254.0
670.0
H
I
J
K
L
M
N
in.
3.00
3.20
3.50
5.00
7.00
10.00
24.02
mm
76.3
81.9
88.9
127.1
177.8
254.0
610.0
AA 0.531” Drill - 1.78” Depth
0.625” - II UNC-2B-1.22” Depth (52 holes)
BB AA CC
BB 1.181” (30mm) thru (5 holes)
A
CC 1.024” (26mm) thru (2 holes)
B
C
D
E
F
G
D I E S PA C E
Ejector Stroke
100 mm 3.9 in.
0.500" - 13 UNC-2B DP25
4.00 in. Dia.
101.6 mm
2.8 in. 70 mm
Tie Rod Die
13.8 in. 350 mm
Stroke
1.38 in. 34mm
Nozzle
Penetratrion
11.8 in.
300 mm
Daylight
Adj.
31.5 in. 800 mm
Max. Daylight
16
5.9 in. 150 mm
Min. Mold Height
110i
END VIEW
1027mm
40.4
34mm
1.3
481mm
18.9
459mm
18.1
339mm
13.3
1141mm
44.9
69mm
675mm 2.7
26.6
Power Connection
19mm
0.7
225mm
23mm 220mm
8.9
0.9
8.7
870mm
34.3
915mm
36.0
R O B O T M O U N T I N G P L AT E
4-M16 Depth 35mm
70mm
2.8
10-M12 Depth 25mm
185mm
7.3
35mm
1.4
50mm
2.0
155mm
6.1
155mm
6.1
115mm
4.5
115mm
4.5
65mm
2.6
65mm
2.6
410mm
16.1
17
110i
PLAN VIEW
952mm
37.5
Max.Mold
450mm
17.7
800mm
31.5
Clamp Stroke
350mm
13.8
30° Screw Removal
63mm
2.5
1965mm
77.4
1213mm
47.7
E L E VAT I O N
1902mm
74.9
2267mm
89.3
Platen Surface
507mm
20.0
631mm
24.8
Top of Platen
1370mm
53.9
1598mm
1668mm
62.9 1401mm
65.7
55.1
1622mm
63.9
317mm
12.5
590mm
23.2
510mm
20.1
710mm
28.0
1141mm
1480mm
44.9
58.3
(Nozzle Center)
584mm
23.0
750mm
29.5
890mm
35.0
600mm
23.6
3740mm
147.2
18
1338mm
52.7
2020mm
79.5
144mm
5.7
65mm
2.6
165i
I NJECTION U NIT S PECIFICATIONS
Inj. Capacity, Max. GPPS
Theoretical Disp.
M AX . I NJ . P RESS . N OTE 1
Max. Inj. Rate Note 1
Max. Pack Press Note 1
Max. Inj. Press Note 1,2
Max. Inj. Rate Note 1,2
Max. Pack Press Note 1,2
Screw Stroke
Screw Dia.
Screw L/D Ratio
Screw Performance
Screw Speed, Max.
Screw Speed, Max. Note 2
Nozzle Touch Force.
Barrel Heat Control
Number of Pyrometers
(Barrel/Nozzle)
Total Heat Capacity
English
A
B
C
oz.
in3
4.01
7.36
35,550
9.81
29,862
39,816
16.19
39,816
5.91
1.26
20:1
5.08
9.32
29,862
12.42
27,018
39,816
20.49
39,816
5.91
1.42
20:1
6.27
11.50
24,174
15.33
21,330
36,972
25.30
36,972
5.91
1.57
20:1
rpm
rpm
tons
300
400
3.3
300
400
3.3
300
400
3.3
300
400
3.3
kw
3/1
12.0
3/1
13.0
3/1
14.0
3/1
15.9
PSI
in3/sec
psi
psi
in3/sec
psi
in
in
D
E
F
Metric
A
B
C
D
E
F
14.69
26.95
22,752
25.9
22.752
N/A
N/A
N/A
8.19
2.05
20:1
Grams
cm3
bar
cm3/sec
bar
bar
cm3/sec
bar
mm
mm
114
120.6
2,452
160.8
2,059
2,746
265.4
2,746
150
32
20:1
144
152.7
2,059
203.6
1,863
2,746
335.9
2,746
150
36
20:1
178
188.5
1,667
251.3
1,471
2,550
414.7
2,550
150
40
20:1
252
267.6
1,471
304.1
1,275
2,158
501.8
2,158
176
44
20:1
300
318.5
1,863
597.2
1,863
N/A
N/A
N/A
176
48
20:1
416
441.7
1,569
425
1,569
N/A
N/A
N/A
208
52
20:1
400
N/A
3.3
400
N/A
3.3
rpm
rpm
Tonf
300
400
3.0
300
400
3.0
300
400
3.0
300
400
3.0
400
N/A
3.0
300
N/A
3.0
3/1
17.9
3/1
17.9
kw
3/1
12.0
3/1
13.0
3/1
14.0
3/1
15.9
3/1
16.4
3/1
17.9
8.90
10.59
16.33 19.43
21,330 27,018
18.55 36.43
18,486 27,018
31,284 N/A
30.61
N/A
31,284 N/A
6.93
6.93
1.73
1.89
20:1
20:1
C LAMP U NIT S PECIFICATIONS
English
Tonnage
Maximum Daylight
Max./Min. Mold Height
Max. Clamp Stroke
Clamp Speed
Dry Cycle Time Note 3
Platen Size
Tie Bar Spacing
Tie Rod Diameter
Ejector Stroke
Max. Ejector Force
Metric
tons
in
in
in
165
36.61
19.3/7.8
17.32
Tonf
mm
mm
mm
150
930
490/200
440
sec
in
in
in
in
tons
2.10
29.5 x 29.5
20 x 20
3.54
5.12
3.85
sec
mm
mm
mm
mm
Tonf
2.10
750 x 750
510 x 510
90
130
3.5
M ACHINE S PECIFICATIONS
Dimensions Overall
Length
Width
Height
Shipping Weight (Est.)
Electric Specifications
Input Power Source
Machine
Power
Supply External Outlet
Capacity
Max. Total Capacity
Main Breaker Size
Standard
Optional Note 2,4
Water Requirements
Feedthroat only
English
in
in
in
lbs
Metric
204.2
47.3
71.6
14,960
(214.4 F)
mm
mm
mm
Kg
5,187
1,202
1,819
6,800
kVA
kVA
kVA
200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz
33.0
62.5
35.0
35.0
68.0
97.5
Note 2,4
Note 2,4
Note 2,4
Amp
Amp
75
175
Connect 3/8” Hose Barb
NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject 4) Large capacity barrel E
19
(5,447 F)
165i
M O V I N G P L AT E N
R
J K L
M N O
in.
2.00
3.00
3.50
5.00
7.00
8.00
10.00
12.00
31.30
A
B
C
D
E
F
G
H
I
P Q
mm
50.8
76.2
90.0
127.0
177.8
203.2
254.0
304.8
796.0
J
K
L
M
N
O
P
Q
R
in.
2.00
3.00
3.50
5.00
7.00
8.00
10.00
12.00
30.70
mm
50.8
76.2
90.0
127.0
177.8
203.2
254.0
304.8
780.0
AA 0.531” Drill - 1.78” Depth
0.625” - II UNC-2B-1.22” Depth (68 holes)
A
AA
BB
I
BB 1.200” (30mm) thru (13 holes)
B
C
D
E
F
G
H
D I E S PA C E
Ejector Stroke
130mm 5.1
0.500"-13 UNC-2B-DP25
101.6mm
4.0
Nozzle
Penetration
35mm 1.4
90mm 3.5
Tie Rod Dia.
290mm 11.4
Daylight Adj.
440mm 17.3
Stroke
930mm 36.6
Max. Daylight
20
200mm 7.9
Min. Mold Height
165i
END VIEW
1259mm
49.6"
57mm
2.2"
550mm
21.7"
396mm
15.6"
1239mm
48.8"
678mm
26.7"
30mm
1.2"
69mm
2.7"
19mm
0.7"
Power Connection
320mm
12.6"
235mm
9.3"
1110mm
43.7"
1170mm
46.1"
R O B O T M O U N T I N G P L AT E
4-M16 Depth 28mm
10-M12 Depth 24mm
105mm
4.1"
50mm
2.0"
65mm
2.6"
65mm
2.6"
115mm
4.5"
115mm
4.5"
155mm
6.1"
155mm
6.1"
21
35mm
1.4"
165i
PLAN VIEW
1182mm
46.5"
Clamp stroke 440mm
17.3"
Max. Mold
490mm
19.3"
930mm
36.6"
30° Screw Removal
63mm
2.5"
1672mm
65.8"
2316mm
91.2"
E L E VAT I O N
2252mm
88.7"
Platen Surface
782mm
30.8"
2935mm
115.6"
770mm
30.3"
Top of Platen
1792mm
70.6"
1840mm
72.4"
1510mm
59.4"
1768mm 1571mm
69.6"
61.9"
272mm
10.7"
565mm
22.2"
650mm
25.6"
559mm
22.0"
955mm
37.6"
850mm
33.5"
1130mm
44.5"
22
1635mm
1239mm 64.4"
48.8"
(Nozzle
Center)
600mm
23.6"
4443mm
174.9"
845mm
33.3"
2303mm
90.6"
678mm
26.7"
465mm
18.3"
104mm
4.1"
275i
I NJECTION U NIT S PECIFICATIONS
Inj. Capacity, Max GPPS
Theoretical Disp Note 1
Max. Inj. Press. Note 1
Max. Inj Rate Note 1
Max. Pack Press Note 1
Max. Inj. Press. Note 1,2
Max. Inj Rate Note 1,2
Max. Pack Press Note 1,2
Screw Stroke
Screw Dia.
Screw L/D Ratio
Screw Performance
Screw Speed, Max.
Screw Speed, Max.
Nozzle Touch Force
Barrel Heat Control
No. of Pyrometers
(Barrel/Nozzle)
Total Heat Capacity
ENGLISH
A
B
C
D
METRIC
A
B
C
D
oz.
in3
psi
in3/sec
psi
psi
in3/sec
psi
in
in
6.27
11.50
24,174
15.3
21,330
36,972
25.30
36,972
5.91
1.57
20:1
8.90
16.33
21,330
18.6
18,486
31,284
30.61
31,284
6.93
1.73
20:1
10.59
19.43
18,486
22.1
15,642
27,018
36.43
27,018
6.93
1.89
20:1
14.69
26.95
22,752
42.76
22,752
N/A
N/A
N/A
8.19
2.05
20:1
Grams
cm3
bar
cm3/sec
bar
bar
cm3/sec
bar
mm
mm
178
188.5
1,667
251
1,471
2,550
414.7
2,550
150
40
20:1
252
267.6
1,471
304
1,275
2,158
501.8
2,150
176
44
20:1
300
318.5
1,275
362
1,079
1,863
597.2
1,863
176
48
20:1
416
441.7
1,569
700.8
1,569
N/A
N/A
N/A
208
52
20:1
rpm
rpm
tons
300
400
3.3
300
400
3.3
300
400
3.3
400
N/A
3.3
rpm
rpm
Tonf
300
400
3.0
300
400
3.0
300
400
3.0
400
N/A
3.0
kw
3/1
14.9
3/1
15.9
3/1
17.9
3/1
20.2
kw
3/1
14.9
3/1
15.9
3/1
17.9
3/1
20.2
C LAMP S PECIFICATIONS
English
Tonnage
Maximum Daylight
Max./Min. Mold Height
Max. Clamp Stroke
Clamp Speed
Dry Cycle Time Note 3
Platen Size
Tie Bar Spacing
Tie Rod Diameter
Ejector Stroke
Max. Ejector Force
Metric
tons
in
in
in
275
49.21
25.6/11.8
23.62
Tonf
mm
mm
mm
250
1250
650/300
600
sec
in
in
in
in
tons
3.19
37.4 x 37.4
24.8 x 24.8
5.12
5.91
3.85
sec
mm
mm
mm
mm
Tonf
3.19
950 x950
630 x 630
130
150
3.5
M ACHINE S PECIFICATIONS
Dimensions Overall
Length
Width
Height
Shipping Weight (Est.)
Electric Specifications
Input Power Source
Machine
Power
Supply
External Outlet
Capacity
Max. Total Capacity
Main Breaker Size
Standard
Optional
Water Requirements
Feedthroat only
English
in
in
in
lbs
kVA
kVA
kVA
Metric
238.9
63.5
78.4
23,760
mm
mm
mm
Kg
6,069
1,614
1,992
10,886
200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz
33.0
64.8
35.0
35.0
68.0
99.8
Note 2,4
Note 2,4
Note 2,4
Amp
Amp
75
175
125
225
Note 2,4
Note 2,4
Connect 3/8” Hose Barb
NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject 4) Large capacity barrel D
23
275i
M O V I N G P L AT E N
in.
2.00
3.00
3.50
5.00
7.00
8.00
10.00
13.00
17.00
42.90
A
B
C
D
E
F
G
H
I
J
U
K L M N P Q R S T
mm
50.8
76.2
88.9
127.0
177.8
203.2
254.0
330.2
431.8
1090.0
K
L
M
N
P
Q
R
S
T
U
in.
2.00
3.00
3.50
5.00
7.00
8.00
10.00
13.00
17.00
41.40
mm
50.8
76.2
90.0
127.0
177.8
203.2
254.0
330.2
431.8
1052.0
AA 0.531” Drill - 1.78” Depth
0.625” - II UNC-2B-1.22” Depth (92 holes)
AA
BB
A
B
C
D
BB 1.200” (30mm) thru (13 holes)
E
F
G
H
I
J
D I E S PA C E
0.500" - 13 UNC-2B-DP25
Ejector Stroke
150mm 5.9
101.6mm
4.0 Dia.
35mm
1.4
Nozzle Penetration
130mm 5.1
Tie Rod Dia.
600mm 23.6
Stroke
350mm
13.8
Daylight
Adj.
1250mm 49.2 Max Daylight
24
300mm 11.8
Min. Mold Height
275i
END VIEW
1671mm
65.8"
57mm
2.2"
737mm
29.0"
396mm
15.6"
1239mm
48.8"
504mm 19mm
19.8" 0.7"
69mm
2.7"
35mm
1.4"
330mm
13.0"
335mm
13.2"
Power Connection
1330mm
52.4"
1400mm
55.1"
R O B O T M O U N T I N G P L AT E
8-M16 Depth 32mm
60mm
2.4"
70mm
2.8"
25mm
1.0"
220mm
8.7"
220mm
8.7"
25
275i
PLAN VIEW
1564mm
61.6"
Max. Mold
650mm
25.6"
Clamp Stroke
600mm
23.6"
30° Screw Removal
70mm
2.8"
1250mm
49.2"
1917mm
75.5"
2967mm
116.8"
E L E VAT I O N
6069mm
238.9"
3022mm
119.0"
849mm
33.4"
2967mm
116.8"
955mm
37.6"
Platen Surface
1613mm
63.5"
Top of Platen
1942mm
76.5"
2012mm
79.2"
1645mm
64.8"
1669mm
65.7"
1239mm
48.8"
(Nozzle
Center)
358mm
14.1"
617mm
24.3"
712mm
28.0"
367mm
14.4" 550mm
21.7"
750mm
29.5"
580mm
22.8"
750mm
29.5"
600mm
23.6"
660mm
26.0"
850mm
33.5"
5180mm
203.9"
607mm
23.9"
26
770mm
30.3"
2640mm
103.9"
720mm
28.3"
187mm
7.4"
52mm
2.1"
1635mm
64.4"
330i
I NJECTION U NIT S PECIFICATIONS
Inj. Capacity, Max GPPS
Theoretical Disp
Max. Inj. Press. Note 1
Max. Inj Rate Note 1
Max. Pack Press
Max. Inj. Press. Notes 1,2
Max. Inj Rate Notes 1,2
Max. Pack Press Notes 1,2
Screw Stroke
Screw Dia.
Screw L/D Ratio
Screw Performance
Screw Speed, Max.
Screw Speed, Max. Note 2
Nozzle Touch Force
Barrel Heat Control
No. of Pyrometers
(Barrel/Nozzle)
Total Heat Capacity
English
A
B
C
D
E
F
Metric
A
B
C
D
E
F
oz.
in3
psi
in3 sec
psi
psi
in3 sec
psi
in
in
8.90
16.33
36,972
18.6
34,128
39,816
22.27
39,816
6.93
1.73
20:1
10.59
19.43
34,128
22.1
31,284
36,972
26.50
34,128
6.93
1.89
20:1
14.69
26.95
28,440
25.9
25,596
31,284
31.10
28,440
6.93
1.73
20:1
21.29
39.07
24,885
30.1
22,752
28,440
36.07
25,596
10.24
2.20
20:1
27.81
51.03
22,041
47.1
19,908
N/A
N/A
N/A
10.24
2.52
20:1
31.40
57.61
19,908
53.2
17,064
N/A
N/A
N/A
10.24
2.68
20:1
Grams
cm3
bar
cm3/sec
bar
bar
cm3/sec
bar
mm
mm
252
267.6
2,550
304
2,354
2,746
364.9
2,746
176
44
20:1
300
318.5
2,354
362
2,158
2,550
434.3
2,354
176
48
20:1
416
441.7
1,961
425
1,765
2,158
509.7
1,961
208
52
20:1
604
640.4
1,716
493
1,569
1,961
591.1
1,765
260
56
20:1
788
836.4
1,520
772
1,373
N/A
N/A
N/A
260
64
20:1
890
944.2
1,373
872
1,177
N/A
N/A
N/A
260
68
20:1
rpm
rpm
tons
300
400
3.3
300
400
3.3
300
400
3.3
300
400
3.3
400
N/A
3.3
400
N/A
3.3
rpm
rpm
Tonf
300
400
3.0
300
400
3.0
300
400
3.0
300
400
3.0
400
N/A
3.0
400
N/A
3.0
4/1
15.9
4/1
17.9
4/1
20.2
4/1
23.5
4/1
26.8
4/1
26.8
Kw
4/1
15.9
4/1
17.9
4/1
20.2
4/1
23.5
4/1
26.8
4/1
26.8
C LAMP S PECIFICATIONS
English
Tonnage
Maximum Daylight
Max/Min Mold Height
Max Clamp Stroke
Clamp Speed
**Dry Cycle Time Note 3
Platen Size
Tie Bar Spacing
Tie Rod Diameter
Ejector Stroke
Max. Ejector Force
Metric
tons
in
in
in
330
49.21
25.6/11.8
23.6
Tonf
mm
mm
mm
300
1250
650/300
600
sec
in
in
in
in
tons
3.14
40.6 x 40.6
28 x 28
5.12
5.91
8.80
sec
mm
mm
mm
mm
Tonf
3.14
1,030 x 1,030
710 x 710
130
150
8
M ACHINE S PECIFICATIONS
Dimensions Overall
Length
Length (note 4)
Width
Height
Shipping Weight
Electric Specifications
Input Power Source
Machine
Power
Supply External Outlets
Capacity
Max. Total Capacity
Main Breaker Size
Standard
Optional
Water Requirements
Feedthroat Only
English
in
in
in
in
lbs
Metric
258.6
268.1
63.5
78.4
25,960
mm
mm
mm
mm
kg
6,569
6,809
1,614
1,992
11,800
kVA
kVA
kVA
200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz
71.6
75.2
35.0
35.0
106.6
110.2
Note 2, 4
Note 2, 4
Note 2, 4
Amps
Amps
125
225
Connect 3/8” Hose Barb
NOTES: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option. Other combinations Psi/Rates are possible. 3) Half stroke w/o eject 4) Large capacity barrel E, F
27
330i
M O V I N G P L AT E N
A
B
C
D
E
F
G
H
I
J
U
K L M N P Q R S T
in.
2.00
3.00
3.50
5.00
7.00
8.00
10.00
13.00
17.00
42.90
mm
50.8
76.2
88.9
127.0
177.8
203.2
254.0
330.2
431.8
1090.0
K
L
M
N
P
Q
R
S
T
U
in.
2.00
3.00
3.50
5.00
7.00
8.00
10.00
13.00
17.00
41.40
mm
50.8
76.2
90.0
127.0
177.8
203.2
254.0
330.2
431.8
1052.0
AA 0.531” Drill - 1.78” Depth
0.625” - II UNC-2B-1.22” Depth (92 holes)
AA
BB
A
B
C
D
BB 1.200” (30mm) thru (13 holes)
E
F
G
H
I
J
D I E S PA C E
0.500" - 13 UNC-2B-DP25
Ejector Stroke
150mm 5.9
101.6mm
4.0 Dia.
35mm
1.4
Nozzle Penetration
130mm 5.1
Tie Rod Dia.
600mm 23.6
Stroke
350mm
13.8
Daylight
Adj.
1250mm 49.2 Max Daylight
28
300mm 11.8
Min. Mold Height
330i
END VIEW
1671mm
65.8"
737mm
29.0"
57mm
2.2"
396mm
15.6"
504mm
19.8"
1239mm
48.8"
19mm
0.7"
Power Connection
69mm
2.7"
35mm
1.4"
330mm
13.0"
335mm
13.2"
1330mm 52.4"
1400mm 55.1"
R O B O T M O U N T I N G P L AT E
8-M16 Depth 32mm
60mm
2.4"
70mm
2.8"
25mm
1.0"
220mm
8.7"
220mm
8.7"
29
330i
PLAN VIEW
1564mm
61.6"
Clamp Stroke
Max. Mold
600mm
23.6"
650mm
25.6"
1250mm 49.2"
2967mm 116.8"
30° Screw Removal
70mm 2.8"
2247mm 88.5"
E L E VAT I O N
6569mm 258.6" (Standard Injection)
6809mm 268.0" (High Speed, High Pressure Injection)
2967mm 116.8"
3912mm 154.0" (High Speed, High Pressure Injection)
3672mm 144.6" (Standard Injection)
Platen Surface
1613mm 63.5"
1040mm 40.9"
874mm 34.4"
(Standard)
Top of Platen
1094mm 43.1"
(HSHP)
2012mm
79.2"
500mm
19.7"
(HSHP)
1645mm
64.8"
1669mm
65.7"
1942mm
76.5"
367mm
14.4"
617mm
24.3"
712mm
28.0"
1635mm
64.4"
358mm
14.1"
550mm
21.7"
580mm
22.8"
750mm
29.5"
750mm
29.5"
660mm
26.0"
850mm
33.5"
600mm
23.6"
1075mm
42.5"
770mm
30.3"
990mm
39.0"
1835mm
72.2"
5450mm 214.6"
607mm
23.9"
30
567mm
22.3"
52mm 2.1"
960mm
37.8"
(HSHP)
1239mm
48.8"
(Nozzle Center)
55 EV V ERTICAL I NJECTION
I NJECTION U NIT S PECIFICATIONS
Inj. Capacity, Max. GPPS
Theoretical Disp.
Max. Inj. Press. Note 1
Max. Inj. Rate Note 1
Max. Pack Press
Screw Stroke
Screw Dia.
Screw L/D Ratio
Screw Performance
Screw Speed, Max.
Nozzle Touch Force
Barrel Heat Control
Number of Pyrometers
(Barrel/Nozzle)
Total Heat Capacity
English
A
B
C
D
Metric
A
B
C
D
oz.
in3
psi
in3/sec
psi
in
in
0.78
1.44
36,972
3.45
36,972
2.95
0.79
20:1
0.95
1.74
34,128
4.17
28,440
2.95
0.87
20:1
1.68
3.08
27,729
5.83
24,174
3.74
1.02
20:1
1.95
3.57
24,174
6.77
21,330
3.74
1.10
20:1
Grams
cm3
bar
cm3/sec
bar
mm
mm
22
23.6
2,550
56.5
2,550
75
20
20:1
27
28.5
2,354
68.4
1,961
75
22
20:1
48
50.4
1,912
95.6
1,667
95
26
20:1
55
58.5
1,667
111.0
1,471
95
28
20:1
rpm
tons
300
1.7
300
1.7
300
1.7
300
1.7
rpm
Tonf
300
1.5
300
1.5
300
1.5
300
1.5
kw
3/1
3.8
3/1
4.5
3/1
5.0
3/1
7.6
kw
3/1
3.8
3/1
4.5
3/1
5.0
3/1
7.6
C LAMP U NIT S PECIFICATIONS
English
Tonnage
Maximum Daylight
Max./Min. Mold Height
Max. Clamp Stroke
Platen Size
Tie Bar Spacing
Tie Rod Diameter
Ejector Stroke
Max. Ejector Force
tons
in
in
in
in
in
in
in
tons
Metric
55
23.62
13.8/7.9
9.84
24.0x24.0
16.1x16.1
2.76
3.94
2.75
Tonf
mm
mm
mm
mm
mm
mm
mm
Tonf
50
600
350/200
250
610x610
410x410
70
100
2.5
M ACHINE S PECIFICATIONS
Dimensions Overall
Length
Width
Height
Shipping Weight (Est.)
Electric Specifications
Input Power Source
Machine
External Outlet
Max. Total Capacity
Power
Main Breaker Size
Supply
Capacity
Standard
Optional
Water Requirements
Feedthroat only
English
in
in
in
lbs
Metric
124.1
44.8
92.1
9,500
mm
mm
mm
Kg
kVA
kVA
kVA
200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz
12.5
20
32.5
Amp
Amp
30
75
Connect 3/8” Hose Barb
Notes: 1) Limitations may apply in certain conditions 2) High Speed/High Pressure Option 3) Half stroke w/o eject
31
3152
1138
2340
4,309
M O V I N G P L AT E N
477
18.78"
477
00.0"
477
00.0"
475
18.70"
4" Hole
D I E S PA C E
100mm
3.94"
Ejector Stroke
70mm
2.8"
Tierod Diam.
250mm 9.9"
Daylight Adj.
250mm 9.9"
Stroke
200mm 7.9"
Min. Mold Height
600mm 23.62" Max. Daylight
32
55 EV V ERTICAL I NJECTION
254mm
10.00
177.8mm
7.00
127.1mm
5.00
88.9mm
3.50
76.3mm
3.00
72.0mm
2.83
850mm
33.46
1070mm
42.1
PLAN VIEW
500mm
19.7
1727mm
68.0
30° Screw Removal
33
850mm
33.46
72.0mm
2.83
76.3mm
3.00
88.9mm
3.50
127.1mm
5.00
177.8mm
7.00
254mm
10.00
S TAT I O N A R Y P L AT E N
END VIEW
452mm
17.8
53mm
2.1
392mm
15.4
1119mm
44.1
600mm
23.6
1661mm
65.4
392mm
15.4
452mm
17.8
Power Connection
175mm
6.9
205mm
8.1
760mm 29.9
798mm 31.4
E L E VAT I O N
956mm
37.6"
800mm
31.0"
890mm
35.0"
712mm
28.0"
712mm
28.0"
3080mm
121.3"
34
1363mm
53.7"
1363mm
53.7"
86mm
3.4"
1511mm
59.5"
135-300mm
5.-311.8"
91mm
3.6"
1119mm Nozzle Center
44.1"
1075mm
42.3"
1219mm Nozzle Center
48.0"
2109mm
83.0"
2371mm
93.3"
Max.
Mold 350mm
13.8"
Clamp
Stroke
250mm
9.8"
600mm
23.6"
110 EV V ERTICAL I NJECTION
I NJECTION U NIT S PECIFICATIONS
Inj. Capacity, Max. GPPS
Theoretical Disp.
Max. Inj. Press. Note 1
Max. Inj. Rate Note 1
Max. Pack Press Note 1
Screw Stroke
Screw Dia.
Screw L/D Ratio
Screw Performance
Screw Speed, Max.
Nozzle Touch Force
Barrel Heat Control
Number of Pyrometers
(Barrel/Nozzle)
Total Heat Capacity
English
A
B
C
D
E
Metric
A
B
C
D
E
oz.
in3
psi
in3/sec
psi
in
in
0.95
1.74
36,972
6.96
36,972
2.95
0.87
20:1
1.68
3.08
36,972
9.71
36,972
3.74
1.02
20:1
1.95
3.57
34,128
11.27
31,284
3.74
1.10
20:1
3.42
6.28
31,284
14.72
28,440
5.04
1.26
20:1
4.87
8.94
27,018
18.63
24,174
5.67
1.42
20:1
Grams
cm3
bar
cm3/sec
bar
mm
mm
27
28.5
2,550
114.0
2,550
75
22
20:1
48
50.4
2,550
159.2
2,550
95
26
20:1
55
58.5
2,354
184.7
2,158
95
28
20:1
97
102.9
2,158
241.2
1,967
128
32
20:1
138
146.6
1,863
305.3
1,667
144
36
20:1
rpm
tons
450
1.7
450
1.7
450
1.7
450
1.7
450
1.7
rpm
Tonf
450
1.5
450
1.5
450
1.5
450
1.5
450
1.5
kw
3/1
3.8
3/1
4.5
3/1
5.0
3/1
7.6
3/1
8.4
kw
3/1
3.8
3/1
4.5
3/1
5.0
3/1
7.6
3/1
8.2
C LAMP U NIT S PECIFICATIONS
English
Tonnage
Maximum Daylight
Max./Min. Mold Height
Max. Clamp Stroke
Platen Size
Tie Bar Spacing
Tie Rod Diameter
Ejector Stroke
Max. Ejector Force
tons
in
in
in
in
in
in
in
tons
Metric
110
23.62
13.8/7.9
9.84
24.0x24.0
16.1x16.1
2.76
3.94
2.75
Tonf
mm
mm
mm
mm
mm
mm
mm
Tonf
100
600
350/200
250
610x610
410x410
70
100
2.5
M ACHINE S PECIFICATIONS
Dimensions Overall
Length
Width
Height
Shipping Weight (Est.)
Electric Specifications
Input Power Source
Machine
Power
Supply External Outlet
Capacity
Max. Total Capacity
Main Breaker Size
Standard
Optional
Water Requirements
Feedthroat only
English
in
in
in
lbs
Metric
124.1
44.8
92.1
9,500
mm
mm
mm
Kg
kVA
kVA
kVA
200 VAC or 220 VAC +/- 10% 3Ph 50Hz or 60Hz
18.5
20
38.5
Amp
Amp
40
100
Connect 3/8” Hose Barb
35
3152
1138
2340
4,309
M O V I N G P L AT E N
477
18.78"
477
00.0"
477
00.0"
475
18.70"
4" Hole
D I E S PA C E
100mm
3.94"
Ejector Stroke
70mm
2.8"
Tierod Diam.
250mm 9.9"
Daylight Adj.
250mm 9.9"
Stroke
200mm 7.9"
Min. Mold Height
600mm 23.62" Max. Daylight
36
110ev Vertical Injection
254mm
10.00
177.8mm
7.00
127.1mm
5.00
88.9mm
3.50
76.3mm
3.00
72.0mm
2.83
850mm
33.46
1070mm
42.1
PLAN VIEW
500mm
19.7
1727mm
68.0
30° Screw Removal
37
850mm
33.46
72.0mm
2.83
76.3mm
3.00
88.9mm
3.50
127.1mm
5.00
177.8mm
7.00
254mm
10.00
S TAT I O N A R Y P L AT E N
452mm
17.8
452mm
17.8
53mm
2.1
1119mm
44.1
600mm
23.6
1661mm
65.4
392mm
15.4
392mm
15.4
END VIEW
Power Connection
175mm
6.9
205mm
8.1
760mm 29.9
798mm 31.4
E L E VAT I O N
956mm
37.6"
800mm
31.0"
890mm
35.0"
712mm
28.0"
712mm
28.0"
3080mm
121.3"
38
1363mm
53.7"
1363mm
53.7"
86mm
3.4"
1511mm
59.5"
135-300mm
5.-311.8"
91mm
3.6"
1119mm Nozzle Center
44.1"
1075mm
42.3"
1219mm Nozzle Center
48.0"
2109mm
83.0"
2371mm
93.3"
Max.
Mold 350mm
13.8"
Clamp
Stroke
250mm
9.8"
600mm
23.6"
S TANDARD F EATURES
Items
Classification
Modification at the option (note 1)
Mechanical
Control
Software
Control unit
High speed/performance control (FANUC Series 180is)
Standard
Touch panel type 10.4" color LCD
Standard
i type operator panel
Standard
Injection/Extruder
Ai pressure profile trace control
Standard
Ai metering control
Standard
HR mode
Standard
Pre-injection function
Optional
•
Simultaneous operation
Optional
•
Injection 10 steps / Pack 6 steps digital control
Standard
Maximum pack speed
Standard
Selectable Injection speed acceleration
Standard
Selectable injection/pack transfer (Position/Pressure/Time)
Standard
Cavity pressure transfer/Signal transfer
Optional
Screw rotation/pressure 6 steps control
Standard
Suck back function
Standard
Pre-suck back function. Decompression before extruder for high cycle making application
Optional
Extruder delay timer
Standard
Auto purge function
Standard
Sprue break function (Selectable injection unit retreat timing)
Standard
Automatic start up parameter change. Such as injection speed and V-P transfer position are changed step by step at start up in order to eliminate initial defects
Optional
•
•
•
•
Temperature Control
High precision temperature control (0.1 degree)
Standard
Nozzle/barrel temperature digital settings
Standard
PID parameters auto tuning function
Standard
Selectable Manned/Unmanned operation
Standard
Soak timer
Standard
Built in calendar timer
Standard
Shut down sequence Lower temperature at production completion or alarm
Standard
Clamp / Eject
Ai mold protection
Standard
Pre-ejector function. Recommended to ultra precision in-mold degating
Optional
Clamp close 4 steps/Clamp open 3 steps digital control
Standard
Clamp close 5 steps/Clamp open 4 steps digital control 2 stages mold protection
Optional
Mold set mode
Standard
Automatic die height adjustment
Standard
2 stage ejector
Standard
Ejector delay timer
Standard
Maximum 10 pulses ejection
Standard
Ejection in clamp opening
Standard
•
•
Monitor
Quality radar Lite
Standard
High speed monitor function - injection pressure/seed/time/screw position
Standard
Parts reject by pressure curve
Optional
•
Extruder torque monitor - Screw rotation torque/rotation speed/screw position
Optional
•
Parts reject by screw rotation torque
Optional
•
Process monitor (Parts reject by 6 items) Trend chart (Maximum 100 shots) Relation graph
Optional
•
Register / Storage
Molding parameters/Process monitor data print (note 2)
Standard
Screen dump (image copy to memory card) (note 3)
Standard
Mold file function. 30 files including 3 files with pressure curve. Alphabet file name capability
Standard
Mold file storage in memory card (note 3) 150 files per 16MB memory card
Standard
39
Modification at the option (note 1)
Items
Classification
Mechanical
Control
Software
•
•
•
•
Production management / Alarm / Diagnosis
Production management
Standard
Consecutive NG short alarm
Standard
Cycle time alarm
Standard
Injection pressure alarm
Standard
Cavity pressure alarm
Optional
Temperature alarm function
Standard
Thermocouple disconnect alarm function
Standard
Heater disconnection alarm function
Optional
Diagnosis message window display capability
Standard
Alarm message window display capability
Standard
Alarm history (Maximum 250 items)
Standard
Production management
Standard
Container production management
Standard
NG when start up
Standard
Selectable Power on time/Run hour display
Standard
Two kinds of shot counters
Standard
•
Communication / Interface
Ethernet communication capability communication with MOLD24i or Auxiliaries
Standard
RS-232-C communication port under stationary platen cover
Standard
SPI Robot interface
Standard
Container signal output I/O box in cabinet and software
Standard
Rack motor - Terminals at top of moveable platen and software
Optional
Core pull/set interface - Terminals at top of moveable platen and software
Standard
•
Vacuum interface - I/O box in cabinet and software
Optional
Valve gate interface - I/O box in cabinet and software
Optional
Analog outputs (Maximum 4 Signals) - I/O box in cabinet and software
Optional
External signal ejector - Terminals in cabinet and software
Optional
•
Ejector interlock - Terminals at top of movable platen and software
Optional
•
Ejector Skip - Terminals at top of movable platen and software
Optional
•
2nd stage ejector trigger by signal - Terminals at top of movable platen and software
Optional
•
Parts removal detector - Terminals in cabinet and software
Standard
Ejector plate retract confirmation - Terminals at top of movable platen and software
Standard
Shut off nozzle interface - Terminals in cabinet and software
Standard
Alarm inputs (immediate or cycle and stop) - Terminals in cabinet and software
Standard
I/O diagnosis screen
Standard
Screen menu selection
Standard
•
•
•
•
Other features
Total setting screens - Settings for normal molding operation are arranged in two screens
Standard
Multi language capability (Japanese and English are standard) 3rd language is optional.
Optional
SI unit (kN, Mpa etc.) capability
Standard
Screen saver
Standard
Data entry security by password
Standard
Note 1) The retrofit option after the machine shipment requires additional construction and tuning fee.
Note 2) Commercial serial-parallel converter and cable is needed when specific commercial printer is connected to the machine’s serial port under stationary platen cover. Contact MILACRON sales for details.
Note 3) Memory card is optional.
40
•
S TANDARD F EATURES
Key Std: Standard feature
Option with retrofitting capability
Option with no retrofitting capability
110i
165i
275i
330i
Software
55i
❈
❈
❈
❈
❈
❈
❈
❈
❈
❈
❈
Mecha
33i
Control
17i
Attachment
Modification
NO . Items
Injection unit
1
Injection unit swivel
Injection unit swivel capability at screwbarrel change with safety stopper
Std
Std
Std
Std
Std
Std
Std
—
2
Injection unit top cover
Keeping away from hazards/Covering mechanical portion away from dust
Std
Std
Std
Std
Std
Std
Std
—
3
Purge shield
Slide type safety gate (Hinge type on17i/33i)
Std
Std
Std
Std
Std
Std
Std
—
4
Flow meter with valve
Mounted on water jacket side. Reduces recovery time variance
Std
Std
Std
Std
Std
Std
Std
5
High speed injection
Gear ratio is modified (Note 1) Injection pressure is limited
6
High pressure injection
Gear ratio is modified (Note 1) Injection speed is limited. (Motor is changed on 110i)
7
8
9
High speed/pressure injection
Quick filling for thin wall parts or narrow pitch connectors
●
●
●
●
●
High cycle molding
For high cycle molding application like food container or media parts (Contact MILACRON sales for the detail)
●
●
●
Increased nozzle touch force
3.0 ton type (increased to 3.0 ton from standard 1.5 ton)
●
Hopper
15 liter aluminum or stainless hopper with shutter ( 28 or smaller diameter)
❈
—
5.0 ton type (increased to 5.0 ton from standard 3.0 ton)
10
❈
❈
30 liter aluminum or stainless hopper with shutter ( 32 or larger diameter)
❈
50 liter aluminum or stainless hopper with shutter ( 32 or larger diameter)
❈
11
Closed loop feed throat temperature control
Electric valve ON/OFF (with strainer)
❈
12
Feed throat surface temperature
Magnet catch type thermometer mounted on side of water jacket
❈
Clamp unit
13
Mechanical safety
With a small window on the platen cover to confirm the safety latch and limit switch
Std
Std
Std
Std
Std
Std
Std
—
14
Operator side safety gate
Immediate stop by the gate open. One piece gate including operator and non operator side at 17i/33i
Std
Std
Std
Std
Std
Std
Std
—
15
Non-operator side gate
Immediate stop by the gate open. Removal cover is available to suit the robot stroke
Std
Std
Std
Std
Std
Std
Std
—
16
Platen support
Improves parallelism at mold open/close and precision at mold touch
Std
Std
Std
Std
Std
Std
Std
—
17
Robot mounting holes
Refer to the other page for the detail dimension
Std
Std
Std
Std
Std
Std
Std
—
18
Top die guard
Keeping away from hazards/For mold protection/Slide type
Std
Std
Std
Std
Std
Std
Std
—
19
Clamp unit top cover
Keeping away from hazards/Covering mechanical portion away from dust
Std
Std
Std
Std
Std
Std
Std
20
Clamp force/increase tonnage
Package for 55 to 72 US Tons
Package for 110 to 138 US Tons
Package for 165 to 198 US Tons
Package for 275 to 330 US Tons
Package for 330 to 385 US Tons
Extended 50mm for both maximum and minimum die height (No change for clamp stroke)
21
Extended tie bar
Locate ring variation
❈
❈
❈
Extended 100mm for both maximum and minimum die height (No change for clamp stroke)
22
—
❈
Diameter changing capability to fit the mold (Standard diameter is 2.4"/60mm)
Feature to prevent parts spread out at small and multi-cavity molding application.
(Note 1) the ejector force is limited
24
Ejector compression
Contact MILACRON sales for the detail
25
Air ejector
26
27
●
●
●
●
●
●
❈
—
●
High speed ejector
❈
●
(Standard diameter is 4"/101.6mm)
23
❈
●
●
●
●
●
●
Independent 3 outputs control (One for stationary platen side/Two for moveable platen side)
Insulator
Package for both halves/Select thickness from either 5 or 10 mm.
Quick Mold Change
Staubli Bayonet System
—
—
—
❈
❈
—
Auxiliary unit
28
Water Manifold
4 in's and 4 out's per side
❈
29
Mold heater (Select from one)
4kW 2 plugs/2chx4 plugs
❈
❈
❈
❈
❈
4kW 2 plugs/4chx8plugs
30
230V outlet (note 2) One kind for a 17i/33i
Two kinds for a 55i/330i
200v/3Ph/30A x 4 plugs
31
External outlet (AC110V)
4 recepticals @ 3 amp each
❈
32
Alarm lamp
Red colored with selectable blinking/no blinking. Mounted on clamp top cover
❈
33
Multiple color signal tower
Three or four different colors with selectable flashing/no flashing. Mounted on clamp top cover
34
Memory card
16MB memory card for 150 molding condition files storage and screen dump capability
❈
❈
Overall
35
Buzzer
Loud sound type
Std
Std
Std
Std
Std
Std
Std
—
36
Machine mount
Rubber type
Std
Std
Std
Std
Std
Std
Std
—
37
Non-operators side ESP button
Emergency stop button
Std
Std
Std
Std
Std
Std
Std
—
38
Ground fault breaker
For main disconnect. Sensitivity 100mA
Std
Std
Std
Std
Std
Std
Std
—
39
Central lubrication
Electric type automatic lubrication system for periodical lubrication to maintain the machine preciseness for long life.
Grease cartridge allows easy refill. Grease shortage or tube disconnection can be detected by valve switch.
Std
Std
Std
Std
Std
Std
Std
—
40
Grease cartridge for maintenance
specially developed high performance grease for central lubrication (1 or 6 units)
41
Tool kit
42
Fuse kit
43
Touch up paint
Std
Std
Std
Std
Std
Std
Std
Fuse set for control unit and heater
Std
Std
Std
Std
Std
Std
Std
For painting repair (200cc can)
Std
Std
Std
Std
Std
Std
Std
Note 1) the retrofit option after the machine shipment requires additional construction and tuning fee
Note 2) 17i/33i Total power including external outlet and mold heater must be below 30A (10kW)
55i /330i Total power including external outlet and mold heater must be below 60A (20kW)
41
❈
We’re your single-source productivity supplier
All-Electric Injection Molding Machines
High-Technology Injection Molding Machines
Multi-Color/Material Injection Molding Machines
Structural Foam/Web Gas Assist
Vertical Insert Injection Molding Machines
Consumer and Industrial Blow Molding Machines
Molding Systems and Supplies
Independent Service Provider Network
Rebuilt and Retrofitted Machines
Peripheral Auxiliary Equipment
After-Sale Technology, Service and Parts
Conical Twin Screw Extrusion Systems
Parallel Twin Screw Extrusion Systems
New and Rebuilt Extrusion Screws
Single Screw Extrusion Systems
Sheet Extrusion Systems
All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. If you
require more specific data, consult a certified installation print for your particular machine. Performance specifications are based on theoretical data.
Due to continual improvements, specifications are subject to change without notice.
Milacr o n Ma rke ting Com pany
Plas t ic s Tec hnolog i e s G r o u p - H e a d q u a r t e r s
4165 Halfacre Road
Batavia, OH 45103
Tel. (513) 536-2584 Fax (513) 536-2321 www.milacron.com
MILACRON, ROBOSHOT, ROBOSHOT i, ROBOSHOT EV
and the Globe Graphic are trademarks of Milacron Inc.
©2000 Milacron Inc. Printed in U.S.A. 2/00 PM809 5M