IS PARABOLIC TROUGH SOLAR POWER PLANT TECHNOLOGY READY FOR ITS NEXT GROWTH SURGE? David Kearney, K&A Henry Price, NREL WREC Denver, Colorado 31 August 2004 YES but why? Excellent operating experience Technology advances Stronger supplier base Large plants in development Opportunities for significant new deployments Parabolic Trough Collector • Typically tracks sun E-W on N-S axis • High temperature oil flows through receiver • Receiver highly efficient due to vacuum annulus and selective surface • Major cost elements: structure, receivers, reflectors • Mirror washing proven to be very effective Illustration courtesy of Solar Millennium Key Technical Characteristics ● ● ● ● Parabolic trough collectors concentrate direct beam radiation onto receiver, heating circulating high temperature fluid at 400C Via shell-and-tube heat exchangers, solar field heat used to generate high temperature, high pressure steam Larger power systems can be either steam Rankine cycles or combined cycles, from 30MWe to over 300 MWe Systems can use fossil fuel or thermal storage to raise capacity factor or shift time of electrical production Key Technical Characteristics (continued) ● ● ● ● Dispatchability achieved with thermal storage or hybrid operation (with fossil) => approaches firm power Proven long-term operation in California Technology development path to competitive electricity cost levels identified Ready for rapid manufacturing scale-up to GW level deployment Solar Electric Generating System Rankine Cycle Solar Field Conventional Steam Plant US 395 KJ SEGS Plants CA 58 Edwards AF Base • • • • • • 354 MWe installed 7000 GWH operations 110% peak availability $1.25 Billion invested Matured O&M procedures Technical advances lowered costs Kramer Junction, Calif. Five 30-MWe Trough Plants Kramer Junction Operational Experience Electrical Output 1,000 10 800 8 Annual Generation 600 6 400 4 200 2 0 0 1985 1987 1989 1991 1993 1995 1997 Year of Operation 1999 2001 2003 Cumulative Gross Solar Generation (TWh) Annual Gross Solar Generation (GWh) Cumulative Generation Cost Reduction Opportunities Parabolic Trough Technology ● Plant Size ● Concentrator Design ● Advanced Receiver Technology Thermal Energy Storage ● O&M ● Design Optimization/Standardization ● Power Park ● Competition ● ● Financial Trough Development Scenario Breakdown of Cost Reduction (Sargent & Lundy) 0.30 1984 14-MWSEGS LCOE 2002 $/kWh 0.25 1988 30-MWSEGS 0.20 1989 80-MW SEGS Current Potential 2004 Technology, 50-MWe Size, Optimum Location 0.15 0.10 Factors Contributing to Cost Reduction - Scale-up 37% - Volume Production 27% - Technology Dev. 42% Future Cost Potential 2004-2012 0.05 0.00 0 1000 2000 3000 4000 Cumulative Installed Capacity (MWe) 5000 Current State-of-the-Art 50 MWe Trough Plant ● Current State-of-the-Art (Plant built today) ◗ ◗ ◗ ◗ ◗ ◗ ◗ 50 MWe (~100 bar, 700F, 37.5% gross) LS-2 Collectors (391 C) Site: Kramer Junction Receiver – Solel UVAC Plant size, net electric [MWe] Solar only or hybrid Collector Aperture Area [km2] Thermal Storage [hours] Solar multiple 1.5 Solar-to-electric Efficiency. [%] No thermal storage DNI 8.0 kWh/m2-day Current Cost 11¢/kWh Plant Capacity Factor [%] Capital Cost [$/kWe] O&M Cost [$/kWh] Fuel Cost [$/kWh] Levelized Cost of Energy [2002$/kWh] Solar Only 50 0.312 0 13.9% 29.2% 2745 0.024 0.000 0.110 Hybrid (25%) 50 0.312 0 14.1% 39.6% 2939 0.018 0.010 0.096 Plant Size Impact on Cost of Energy Near-Term Trough Plant 0.25 0.204 LCOE 2002$/kWh 0.20 Reference Case 0.137 0.15 0.110 0.10 0.094 0.084 0.076 200 400 0.05 0.00 10 25 50 100 Plant Size MWe Trough Receiver Technology Impact on the Cost of Energy Near-Term 50 MWe Trough Plant 0.140 0.135 Near-Term Receiver Technology Assumption LCOE ($/kWh) 0.130 0.125 Field Tested 0.120 0.115 E = 0.15 0.110 E = 0.10 0.105 0.100 0.91 E = 0.05 0.92 0.93 0.94 0.95 0.96 Absorptance 0.97 0.98 0.99 SEGS VI Cermet UVAC UVAC2 Adv Adv Rel Thermal Storage Technology Impact on Cost of Energy Near-Term 50 MWe Trough Plant 35 LCOE LCOE 2002$/kWh 0.115 0.110 Storage Cost 0 .110 0 .10 5 0.105 25 20 0 .10 1 0.100 30 15 0 .0 9 6 0.095 0 .0 9 1 0.090 10 0 .0 9 0 0.085 5 0 No Storage 2-Tank Indirect TC Indirect 2-Tank Direct 450C TC Direct TC Direct 450C 500C Storage Cost $/kWht 0.120 Cost of Capital Impact on Cost of Energy Near-Term 50 MWe Trough Plant 0.120 LCOE 2002$/kWh 0.115 0.116 0.110 0.110 0.110 0.107 0.105 0.098 0.100 0.097 0.095 0.090 0.085 0.081 0.080 8.5% 6% 2% 18% Debt rate, IRR=14% 14% 12% IRR, debt 8.5% 8% Tax Incentives Impact on Cost of Energy Near-Term 50 MWe Trough Plant 0.130 0.119 LCOE 2002$/kWh 0.120 0.110 0.115 0.109 0.110 0.100 0.093 0.090 0.078 0.080 0.070 Bas e 10% IT C No IT C 1.7c P T C 30% IT C No P rop erty T ax All Future Development Scenario Parabolic Trough Technology SEGS VI 1989 NearTerm MidTerm LongTerm 30 1.2 50 1.5 100 2.5 400 2.5 Collector Receiver LS-2 Luz LS-2 UVAC2 LS-3+ Adv Adv Adv HTF VP-1 390 C VP-1 390 C Salt 450 C Salt 500 C TES NA NA 12 hrs TC Dir 12 hrs TC Dir Capacity Factor 22% 30% 56% 56% 10.6% 13.4% 16.2% 17.2% 5% 20% Plant Size: MWe Solar Multiple Solar to Electric η Cost Reduction Capital Cost $/kWe 2954 2865 3416 2225 O&M Cost $/kWh 0.0462 0.0233 0.0103 0.0057 Trough Power Plant Scenarios with Different Financing Assumptions 0.12 IP P w/10% ITC IP P w/1.8c P TC 30% ITC + 1.8c P TC M uni F ina nc ing LCOE 2002$/kWh 0.10 0.08 0.06 Region of Interest 0.04 0.02 0.00 Near-Term Mid-Term Long-Term Country Algeria Australia Brazil Egypt Greece India Iran Israel Italy Jordan Mexico Morocco Namibia South Africa Spain United States TOTAL MW Capacity 2010 130 100 100 130 50 130 130 200 100 130 300 150 100 100 200 200 2250 CSP Market Areas and Lead Near-Term Opportunities Market Pull Required for Success Market aggregation ● Incentives ● Favorable financing ● Policy changes ● Electricity production must be high to seriously impact reduction of green house gases ● Ultimate price goals tied to GW-scale deployment in 10-100 GW range ● Summary ● ● ● ● Huge domestic resource potential Trough technology has significant opportunities for cost reduction Trough technology could directly compete with fossil power technologies in the long-term Market or financial incentives needed for early plants
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