SET IT IN CONCRETE. WISA®-FORM PLYWOODS. WISA® MEETS YOUR REQUIREMENTS UPM has been manufacturing plywood for over a century and as an active supplier to the formwork industry for several decades we have gained a deep knowledge of the industry and its specific needs. Our leading professionals are at your service throughout the UPM’s global sales network. Our worldwide logistic service makes it possible for you to get your order promptly and in the right place - just when and where you need the panels. The WISA-Form plywood product range is designed to fulfil the demanding requirements of concrete construction. By developing our product range to meet the specific application demands, we have created a wide variety of WISA-Form panels which will help you to produce visually pleasing concrete faces. The stable quality and technical properties of our WISA-Form plywood products have been proven by continuous use in practice and by constant testing according to international standards. You set the requirements, WISA-Form plywoods meet those: • Proven and tested constant quality • Excellent strength to weight ratio • Good load bearing properties • Accurate dimensional tolerances • Maxi-sized panels • A high number of reuses • Easy cleaning • Economical solutions • Tailor-made components according to your specifications • Technical support • Sustainable products WISA-FORM PRODUCT RANGE MECHANICAL PROPERTIES OF PLYWOOD Each WISA-Form plywood product within the range has been developed with different properties to give every possible advantage to achieve the best concrete finish. Product Applications Approximate re-usage 3) Panel sizes WISA-FORM PRODUCTS CONSTRUCTION PROPERTIES 1) WISA®-Form Elephant walls and slabs 200 - 300 times Standard sizes 2) WISA®-Form Pro walls and slabs 30 - 100 times Standard sizes 2) Product Nominal thickness (mm) WISA®-Form Maxi Birch WISA®-Form Birch WISA®-Form Beto WISA®-Form Slab WISA-Form MDO WISA®-Form Spruce 1) walls and slabs walls and slabs mainly slabs mainly slabs mainly slabs mainly slabs The first indicated dimension gives the face grain direction. Size tolerance ±1 mm per linear metre of edge for standard size. 2) 30 - 80 times 20 - 80 times 10 - 15 times 5 - 10 times 5 - 10 times 5 - 10 times 2000-12300 x 2400-2700 mm Standard sizes 2) 1220 x 2440 mm 1250 x 2500 mm 2440 x 1220 mm 2500 x 1250 mm 2440 x 1220 mm 2500 x 1250 mm 1220 1250 1500 2440 2500 x x x x x 2440 2500 3000 1220 1250 mm mm mm mm mm BONDING: All WISA-Form plywoods are bonded with phenolic resin adhesive fulfilling the requirements of European standard EN 314-2: CLASS 3, exterior. Standard panel sizes: 1200/1220/1250/1500/1525 x 2400/ 2440/2500/2700/3000/3050/3600/3660 mm DIMENSIONAL CHANGES: The changes in and across the face grain direction Cut sizes at customer’s request. of Finnish exterior plywood averages 0.015% per 1% change in moisture level, 3) Standard versions: The number of times the plywood can be reused is only intended as an approximate guide. It does not imply any form of warranty. The actual number of reuses will depend on many factors other than the plywood. throughout the working range of moisture content of 10-27%. Mean modulus of elasticity Bending (N/mm2) Em II Em I- Characteristic strength Bending (N/mm2) fm II fm I- WISA-Form Pro 18 (13-ply) 10048 7452 40.2 34.1 WISA-Form Birch 18 (13-ply) 10048 7452 40.2 34.1 WISA-Form Beto 18 (11-ply) 7864 7158 31.5 25.3 WISA-Form Slab 18 (7-ply) 8170 3830 20.4 13.0 WISA-Form MDO 18 (7-ply) 8170 3830 20.4 13.0 WISA-Form Spruce 18 (9-ply) 5395 6605 13.5 18.8 WISA-Form Pro 21 (15-ply) 9858 7642 39.4 34.3 WISA-Form Birch 21 (15-ply) 9858 7642 39.4 34.3 WISA-Form Beto 21 (11-ply) 7621 7338 30.5 25.3 WISA-Form Slab 21 (7-ply) 7547 4453 18.9 14.3 WISA-Form MDO 21 (7-ply) 7547 4453 18.9 14.3 WISA-Form Spruce 21 (11-ply) 5226 6774 13.1 18.9 Moisture content 10 ±2% Excluding WISA-Form Elephant. Please ask for further information. LOAD TABLES FOR WISA-FORM PRODUCTS WISA-Form Birch 18 mm, 13-ply WISA-Form Birch 21 mm, 15-ply 30 40 load kN/m 350 mm 250 200 300 mm 250 mm 200 mm 10 20 30 40 50 60 70 80 90 500 mm 350 mm 200 300 mm 200 mm load kN/m 40 2 50 60 10 20 30 40 50 60 70 80 90 350 400 0 500 mm 350 mm 200 300 mm 200 mm 30 load kN/m 40 2 300 mm 200 250 mm 200 mm 10 20 30 40 50 60 70 80 90 100 110 120 50 60 500 mm 0 400 mm 300 350 mm 250 200 0,5 0 300 mm 250 mm 200 mm 0 10 20 30 load kN/m2 600 0 0 30 400 mm 350 mm 250 300 mm 200 40 200 mm 0 10 20 30 40 50 60 10 20 30 40 50 60 70 80 90 100 110 120 2 L/300 1,5 Span 600 mm 1 500 mm 400 mm 300 250 350 mm 200 0,5 300 mm 250 mm 250 mm 200 mm 0 250 mm 70 80 90 100 110 120 0 200 mm 0 10 20 30 40 50 load kN/m2 Load tables for other products and thicknesses available upon request 600 mm 35 500 mm load kN/m Span 1 2 0,5 300 mm 200 WISA-Form Slab 21 mm Span 600 mm 1 350 mm grain direction perpendicular to the span L/300 1,5 400 mm load kN/m 2 L/300 1,5 deflection mm 35 0 400 0 35 350 mm WISA-Form Slab 21 mm 600 mm 20 500 mm 400 mm 0 0,5 WISA-Form Pro 21 mm, 15-ply Span 600 mm 500 mm 250 grain direction perpendicular to the span grain direction parallel to the span 250 mm 10 grain direction of surface veneers load kN/m2 400 mm 0 100 110 120 2 0,5 100 110 120 1 0 90 250 2 0,5 80 3 Span 250 70 1 0 L/300 1,5 60 00 200 mm 30 deflection mm 400 400 mm 30 600 250 mm 600 500 600 500 500 mm 35 deflection mm 600 mm 20 300 mm 1,5 WISA-Form Slab 18 mm 2 10 350 mm 0,5 0 50 L/300 grain direction perpendicular to the span 250 mm 0 40 load kN/m 0 0 400 mm 200 Span 0,5 30 2 L/300 250 Span 600 mm 250 WISA-Form Slab 18 mm 300 20 grain direction parallel to the span 2 1 0 100 110 120 600 500 1,5 grain direction parallel to the span 1 10 WISA-Form Pro 21 mm, 15-ply 0 load kN/m 1,5 0 load kN/m2 30 2 2 100 110 120 35 0 500 mm 400 mm 0 90 L/300 400 0 35 500 40 0 600 0 30 deflection mm deflection mm 2 Span 600 mm 1 0 80 grain direction perpendicular to the span L/300 0,5 70 WISA-Form Pro 18 mm, 13-ply grain direction parallel to the span 1,5 60 load kN/m2 WISA-Form Pro 18 mm, 13-ply 2 50 1 0 Span 600 mm 300 600 20 1,5 500 10 500 600 500 0 L/300 400 100 110 120 200 mm deflection mm 90 250 mm Face grain perpendicular to the span ( I – ) 0 80 2 0 300 mm 200 40 70 0,5 400 60 200 mm 350 mm 250 600 50 0 250 mm 400 mm 1 500 40 300 mm 0,5 500 mm 600 30 200 Span 600 mm 300 500 20 350 mm deflection mm 10 400 mm deflection mm 0 250 1 1,5 35 200 mm 500 mm 500 250 mm Span 600 mm 40 0 300 mm 200 300 2 600 250 0,5 0 350 mm grain direction perpendicular to the span L/300 0 400 mm 1 1,5 deflection mm 500 mm 2 350 300 L/300 400 0 Span 600 mm 35 1,5 deflection mm 400 600 2 500 deflection mm L/300 WISA-Form Birch 21 mm, 15-ply grain direction parallel to the span grain direction perpendicular to the span 0 WISA-Form Birch 18 mm, 13-ply 35 grain direction of surface veneers 500 grain direction of surface veneers 400 grain direction of surface veneers grain direction parallel to the span 2 Face grain parallel to the span (II) 35 0 Face grain perpendicular to the span ( I – ) deflection mm Face grain parallel to the span ( I I ) LOAD TABLES FOR WISA-FORM PRODUCTS 50 60 60 CAREFUL SITE HANDLING. LONGER SERVICE LIFE. GOOD SITE PRACTICE Before use • Protect the panels from contact with water and direct sunlight by storing in a building or by covering with a suitable waterproof cover. • Store panels flat on level ground, well clear of mud or standing water, and away from any risk of contact with vehicles or machinery. • Avoid storing in very hot and dry places which may lead to panel distortion. • If the panels are to be stored on site for more than a few days, the outer packing and strapping should be removed. • CAUTION: Once the strapping has been removed the boards should not be moved further on site using mechanical handling equipment, as overlaid panels are extremely slippery. Form preparation • Coated WISA-Form plywoods are delivered with all 4 edges protected with edge paint to help reduce moisture penetration. If panels are cut or drilled all cut edges and holes must be painted immediately with a suitable acrylic based paint. • To give the best results we recommend that the plywood should be fastened from the formwork support members into the back of the panel. • Formwork panels should be oiled before each and every use regardless of the storage conditions or interval between pours. • The selection of the most suitable type of release agent for the type of overlay (e.g. phenol film or MDO) will ensure cleaner striking of the forms and more reuses. The quality of the release agent may also affect the quality or appearance of the concrete finish. Please follow the instructions of the release agent supplier regarding application rate. After Use • Clean the plywood panel carefully, dry and re-oil immediately. Any forms not cleaned immediately after use are likely to be damaged when attempts are made to remove fully cured concrete from the forming face (panel surface). • Take care not to damage the panel surface when cleaning the form of residues of concrete. We recommend plastic or nylon tools when cleaning, metal brushes or high-pressure washers should not be used. • Store the forms with the face away from the sun as exposure can lead to rapid loss of moisture from the face veneer and damage to the overlay. • Repair small scratches with a suitable mastic. • Fill deeper scratches, nail or screw holes with mastic or epoxy filler. Wooden insert systems are available for larger repairs. • At the end of their useful life WISA-Form panels can be chipped and utilized as a bio energy production for a power plant. For more detailed instructions see UPM Site Guidance Note available at www.wisa.com. CONSTANTLY RENEWING IN TERMS OF ENVIRONMENT Our R & D department has over 35 years of research and development knowledge on plywood We at UPM Plywood’s Research and Development are here to provide you with the best possible solution for your need. Combining fresh ideas with our knowledge on plywood we focus on keeping our product range up to date and ready to meet new challenges. To ensure the required performance – and to meet your specific needs – we constantly test and develop our plywood products for demanding casting projects in close co-operation with our customers. We concentrate our efforts on the areas you find important; strength, durability and surface properties, allied with the need for efficient and economical production in line with the environmental aspects of our industry. R&D work is supported by active participation in national and international research programs and joint initiatives. The tests are carried out according to the latest international standards together with our partners’ specific requirements. WISA – an ecological choice Did you know that producing WISA plywood consumes considerably less energy than competing materials and that most of the used energy in manufacturing is bio-energy made from wood residue like roots, bark, chips and production waste. Wood used in the manufacture of WISA plywood panels is renewable and from a sustainable source. The service life of WISA-Form plywood is long as they can be reused and recycled and at the end of their life cycle wood products can be utilized for bio-energy generation. Therefore we can honestly say that the use of UPM’s WISA wood products helps to mitigate the effects of climate change. 4/2010, photos: on page 7 Stalform Engineering & on page 8 Peri GmbH. www.wisaplywood.com www.upm.com
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