Rev. (2014) 92-98 J.A. Baimova, S.V. Dmitriev, A.V. Korznikov, and R.R. Mulyukov 92 Adv. Mater. Sci. 39 E.A. Korznikova, MECHANICAL BEHAVIOR OF CRUMPLED SHEET MATERIALS SUBJECTED TO UNIAXIAL COMPRESSION E.A. Korznikova1, J.A. Baimova1, S.V. Dmitriev1,2, A.V. Korznikov1,3, and R.R. Mulyukov1,4 1 Institute for Metals Superplasticity Problems, Russian Academy of Sciences, Khalturina 39, Ufa 450001, Russia 2 St. Petersburg State Polytechnical University, Polytechnicheskaya 29, St. Petersburg 195251, Russia 3 National Research Tomsk State University, Lenina 36, Tomsk 634050, Russia 4 Bashkir State University, Zaki Validi 32, Ufa 450074, Russia Received: July 24, 2014 Abstract. Crumpled sheet materials appear at different scales ranging from crumpled graphene composed of nanoscopic structural units to crumpled paper balls and crumpled foils. There exist a number of studies analyzing fractal geometry of crumpled materials, while their mechanical properties are not well addressed in the literature. In the present study the uniaxial compression of crumpled graphene is simulated with the help of molecular dynamics and the results are contrasted to the experimentally measured stress-density curves for differently packed crumpled paper balls. The distinctions in the mechanical response of the two studied materials are discussed based on the differences in their structure. 1. INTRODUCTION Crumpled sheet materials represent a new class of structures attracting a great interest because of their unique mechanical and physical properties. Such materials seem to be very promising for applications in the fields where extremely large specific surface area is required [1], which is in its turn governed by the topology of crumpled configuration [2]. Examples of applications for these materials range from virus capsids and polymerized membranes to folded engineering materials and geological formations [3]. Hence, understanding of crumpling mechanisms and factors governing the mechanical behavior of these materials is crucial for various research areas. Investigation of crumpled graphene and some other three-dimensional carbon structures is one of recent trends in modern materials science due to some promising results and perspectives revealed [1,4]. One of the new findings is that crumpling elimi- nates layer stacking followed by transition to graphite and can be obtained on a commercial scale at a low price [1]. Together with combination of prominent properties of flat graphene [5-9] it opens great opportunities for graphene-based bulk nanomaterials. A drastic increase of graphene specific capacitance caused by crumpling was shown in [10]. Authors have mentioned that using uncrumpled graphene sheets as binder for the crumpled particles eliminates the need for commonly used inactive binder materials and can further improve device performances. Crumpling of graphene can be performed in controllable [11] or uncontrollable [1,5] manner. Adjustable crumpling of graphene on polymer laminates can be used for artificialmuscle actuators development [11]. Stress concentrates in some points during crumpling, exceeds the yield limit of the material and leads to irreversible plastic deformations concentrated along narrow creases and point singularities Corresponding author: E.A. Korznikova, e-mail: [email protected] p( 6Ug R TVUHe fUj8V e Vc8 Ae U Mechanical behavior of crumpled sheet materials subjected to uniaxial compression [12,13]. Permanent changes in the folds grid complicate the study of the process by means of simulation. Rahul Narain et al. [13] proposed an adaptive remeshing concept in frame of finite elements simulation which consists in using the crushed mesh in the crumpled regions and retaining coarse mesh in the flat areas. The other powerful tool for investigation of various two dimensional structures including graphene and its properties is molecular dynamics simulation [14-19]. On the other hand, physical modeling can be considered as simple and reliable approach to study the properties of crumpled materials [3,20-22]. Crumpled paper [3,20], aluminum foil [22,23], and graphene [1] are the most common materials for studying. Paper sheet was a subject of investigation for the longest time among all above mentioned matters. It was also proved that it can be used as a physical model of crumpled graphene materials [5]. Fold-length distribution for crumpled paper sheets is well-described by a log-normal distribution [22] and crumpling patterns exhibit the fractal properties characterized by two fractal dimensions which are independent on the sheet size and ball diameter [24]. In [3] it was revealed that mechanical behavior of randomly folded sheets in one-dimensional stress state is governed by the shape dependence of crumpling network entropy. Experiments with constrained folded rods [25] demonstrated that the lowest level of energy was observed in case of spiral state (i.e. completely stacked) but due to self avoidance the system is topologically frustrated and only local minimal energy state can be reached. Increasing confinement strength leads to more ordered pattern and to the decrease of energy difference between the current disordered state and the ground level. Concentration of elastic energy around fold lines and its weak dependence on the length of the fold in a crumpled sheet was shown in [26,27]. Total energy of two folds is much greater than the energy of a single fold that is as long as the combined length of the two folds [26]. More recently it was discovered that no matter how tightly a ball of paper is crumpled, 2/3 of the space inside the ball remains empty because of packing constraints [28]. Effect of hydrostatic pressure on the mechanical and structural properties of bulk carbon nanomaterials was considered in [14,15]. These materials show distinct relations between the pressure and volume strain. Molecular dynamics simulations realized in [29] have shown that similarly to the results reported in paper [24] crumpled graphene possess a fractal scale invariance with a fractal di- (a) 93 (b) Fig. 1. (a) Photograph of a hand-made paper ball as the initial building unit for experimentally investigated crumpled sheet material. (b) The schematic description of the compression device, where F is the load (force) applied, h heigth, a width of the orhogonal cell, and b the length of the orhogonal cell. A front view cross section presents an example of simple cubic arrangement of paper balls. mension of D (),r ( hYZ TYZ dT aRc RS] Ve the latter of crumpled paper D 3 ,.r In this work mechanical behavior of the materials composed of crumpled paper balls is studied experimentally and crumpled graphene is studied by means of molecular dynamics simulations. Crumpled paper sheet for experimental investigation is chosen due to its low ductility [5] and numerous studies performed on this material [3,20,21,26,29]. Another novel feature of this work is the study of the effect of packing type on deformation behavior of crumpled paper balls that was not analyzed earlier despite a plenty of studies performed. 2. EXPERIMENTAL DETAILS Paper sheets of standard size (297x210 mm) with density 80 g/m2 and ~0.1 mm thickness are folded by hands into approximately spherical balls (Fig. 1a). The structural units obtained are placed into a rigid orthogonal box with the cross-section area S = :S = 435S530 mm (Fig. 1 b) in the three different ways: random (R), simple cubic (SC), and face centered cubic (FCC) packing. Initial height h of the box vary for different packing types from h = 368.8 to 398 mm. Amount of crumpled paper balls placed in the box is 445 for R packing, 441 for SC, and 476 for FCC packing with the initial density 0.0248; 0.0245, and 0.0248 g/cm3, respectively. The degree of compression ( h) is recorded as the function of the applied compressive load F. Compressive stress is L = F/S. Loading up to the maximal value of the force took about 20 minutes. 94 E.A. Korznikova, J.A. Baimova, S.V. Dmitriev, A.V. Korznikov, and R.R. Mulyukov Fig. 2. (a) The building unit of crumpled structure composed of 6 bended graphene flakes. (b) Initial structure of bulk crumpled graphene. 3. SIMULATION SETUP Crumpled graphene nanostructure is simulated using the large-scale atomic/molecular massively parallel simulator (LAMMPS) package [30] with the adaptive intermolecular reactive empirical bond order (AIREBO) potential [31] describing carbon-carbon interactions. The AIREBO potential has been successfully used for solving different problems such as stability range of graphene with the defects [32], thermoconductivity of hybrid graphene [16], properties of discrete breathers in hydrogenated graphene [33]. Additionally, the van-der-Waals forces acting between structural units are modeled using the Lennard-Jones potential with the equilibrium distance ) mR Ue YV ZZ R] ae Ve Z R] V Vc Xj W ( VK for each carbon-carbon pair not connected by the valent bonds. The Nose-Hoover thermostat is used to control the system temperature around 300K [34]. Fig. 2a shows the single unit of simulated crumpled material, which consists of 6 graphene flakes of different shape and orientation. Eight such building units having different orientation in space, are placed without overlapping in the vertices of a cube to produce a computational cell for crumpled material shown in Fig. 2b. This system contains N = 10960 atoms, and the periodic boundary conditions are applied to the simulation cell. A time step of 0.2 fs is used to integrate the equations of atomic motion. The uniaxial compression is applied to the computational cell in three directions (i) = , = = xx yy zz 0, (ii) = , = =0, and (iii) = , = = 0 yy xx zz zz xx yy with the strain rate of 3 (ad-1. In the unloading process, is reduced gradually with the same strain rate. The degree of anisotropy of the structure is estimated by comparing the longitudinal ( L) and transverse ( T) components of the resulting normal stress. For example, for compression with = , xx = = 0, and are defined as and ( + yy zz L T xx yy )/2, respectively. It is found that, in spite of relazz tively small size of the computational cell, the longitudinal and transverse stress components measured in the three tests differ within 5%. In the following, the results for the uniaxial compression are presented as the average for the three tests with different compression axes. To study the effect of random orientation of the structural units on the mechanical response of crumpled graphene, several random realizations of the computational cell are checked out. It is found that the curves coincide well which indicates that the random misorientation of building units has no significant effect on the properties of these structures. 4. RESULTS AND DISCUSSION Firstly, the results of the compression tests for the materials composed of paper balls are presented. Stress-density curves for compression of the arrays of paper balls are shown in Fig. 3a for the three packing types. All the dependences within the studied range of density are nearly linear with considerable force increase upon compaction. Slope of the curve slowly grows with the increase of the initial density of the material. R and SC packing show similar behavior in contrast to FCC packing, which exhibits a larger strengthening. At the strain = l/l0=0.26 ( ~0.0325 g/cm3) FCC packing shows 25% larger stress than R and SC packing. Higher rigidity of the FCC packing can be explained by the Mechanical behavior of crumpled sheet materials subjected to uniaxial compression 95 (a) (a) (b) (b) (c) Fig. 3. He c Vddsde c RZ Tfc g Vd Se RZVUUfc ZXT pression of paper ball structure including (a) loading for three cases of different packing types of the crumpled paper and (b) loading-unloading cycle for the case of SC packing. (c) Photograph of a crumpled paper ball cross section after compression. more homogeneous structure with smaller voids between paper balls in comparison to R and SC packing. Fig. 3b presents the L( ) dependence for the case of SC packing including loading up to = 0.0475 g/cm3 followed by unloading. The loading part of this curve can be approximated by the two linear functions with different slopes. A larger slope is observed for stress L>3.5 MPa. The increase of the slope of L( ) can be explained by the changes in deformation mechanisms. After achieving a certain value of density corresponding to complete compression of all the initially existing ridges and folds, Fig. 4. Stress as the function of density at T = 300K for simulated crumpled graphene subjected to uniaxial compression (a) and unloading after deformation =0.5 (b). xx the formation of new ridges and folds is required for further deformation, which is the reason for force growing with the number of folding events. The comparison of initial loose structure of a crumpled paper ball having relatively small amount of ridges and folds (Fig. 1a) with the one after compression (Fig. 3c) favors this assumption. At the first stage of unloading down to a half of the maximum value of stress no change of material density is observed. Density of the structure after complete unloading decreases down to 0.039 g/cm3, which is about 83% of the density after loading and 1.5 times higher than that of initial material density. Secondly, the numerical results for the uniaxial compression of the crumpled graphene simulated at 300K are described. The stress as the function of density for crumpled graphene is presented in Fig. 4a. The L( ) and T( ) curves calculated for uniaxial compression are shown by open circles and black squares, respectively. It can be seen that the curves demonstrate a nonlinear behavior and the material is compression-resistant which is similar to that shown in [28]. The slope of the stress-density curves starts to increase rapidly with increase in density after the density of graphite ( g = 2.09-2.33 g/cm3) is achieved. The effect of van-derWaals forces can possibly explain the strong non- 96 E.A. Korznikova, J.A. Baimova, S.V. Dmitriev, A.V. Korznikov, and R.R. Mulyukov (a) (b) (c) (d) Fig. 5. Structural transformation of one building unit under uniaxial compression at the densities (a) 1.0, (b) 1.5, (c) 2.0, and (d) 2.8 g/cm3. linear growth of L( ) and T( ) at densities higher than g. Evolution of L under unloading after uniaxial deformation = 0.5 ( ~1.76 g/cm3) is shown in red xx in Fig. 4b. The value of strain before unloading is xx chosen close to the strain = 0.4 reached for crumpled paper compression. Considerable difference with unloading behavior of crumpled paper material can be observed. A small rapid drop of stress in the case of crumpled graphene is followed by linear decrease of density down to complete unloading. The slope of the unloading line is close to the slope of the stress-density curve at the point where unloading begins. The difference in the unloading curves can be attributed to outstanding elastic properties of crumpled graphene. Absence of vander-Waals forces effect can be explained by a relatively low density of the material ( < g). Fig. 5 shows the structural transformation of one graphene flake chosen near the center of the computational cell for uniaxial compression at T = 300K at the densities (a) 1.0, (b) 1.5, (c) 2.0, and (d) 2.8 g/cm3. It can be seen that single structural unit of bulk crumpled graphene can be easily deformed at current loading scheme forming folds without sharp ridges in contrast with the case of crumpled paper. Different topography of two crumpled materials (e.g. structure and amount of building units, number of folds per unit, absence of sharp ridges which are the main energy concentrators in case of crumpled paper) also can be considered as the reason for distinctions in the mechanical behavior of these two materials under loading and unloading. 5. CONCLUSIONS A comparative study of the evolution of mechanical and structural characteristics of two materials composed of crumpled sheets, subjected to uniaxial compression was performed by means of experimental study (material composed of crumpled paper balls) and molecular dynamics simulation (crumpled graphene sheets). Three different paper ball packing were tested, namely R, SC, and FCC packing. The following conclusions are made as a result of the present study. 1. FCC packing of paper balls shows higher strength and higher rigidity at the same density (see Fig. 3a). This can be attributed to a more homogeneous ctructure of the close-packed FCC lattice with smaller voids between paper balls in comparison to R and SC packing. 2. Stress-density curves for paper ball materials can be approximated by a bilinear function within the density range from 0.025 to 0.05 g/cm3. Crumpled graphene demonstrates a highly nonlinear stressdensity curve whose slope starts to increase very rapidly for > g, where g is the density of graphite. 3. The unloading curve for the paper ball material differs very much from that of crumpled graphene Mechanical behavior of crumpled sheet materials subjected to uniaxial compression (see Figs. 3b and 4b). Unloading of the paper ball material goes in two steps. First step is characterized by a sharp and large drop of stress at practically unchanged density and the second step is charaterized by a nonlinear stress-density relation. A small rapid drop of stress in the case of crumpled graphene is followed by a linear decrease of stress down to complete unloading. The slope of the unloading line is close to the slope of the stress-density curve at the point where unloading begins. 4. The differences in mechanical behavior of crumpled paper and crumpled graphene materials can be understood by comparing their structure and type of bonding. Graphite, fullerites and crumpled graphene aggregate into 3D solids by means of weak van-der-Waals bonds, while the structural units are formed by the carbon atoms connected with the strong covalent sp2 bonds. All such materials can be classified based on the types of chemical bonds formed in them and on the number of the nearest neighbors with which each atom forms covalent bonds [35-37]. sp2-bonded carbon materials demonstrate extraordinary elastic properties. Paper balls, on the other hand, deform with formation of sharp ridges and there is no interaction between the paper sheets analogous to the van-der-Waals bonds which interact between sp2-bonded carbon units. Present study serves to some improvements in the understanding in the area of crumpled materials and opens perspectives for investigation in this direction, for example, studying the effect of various deformational topology on physical properties within one material. ACKNOWLEGEMENTS K.E.A. acknowledges financial support from the Russian Foundation for Basic Research grant 1402-97029-p-povolzhie-a. S.V.D. is grateful for the financial support provided by the Russian Government Project 5-100-2020. J.A.B. gratefully thanks Russian Science Foundation grant 14-13-00982. 6d d Z d e RT VW @Z d e R g66 HfT Y gHK OZ g t Vg A.V. in conducting experiments is gratefully acknowledged. 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