WÖHWA Gyroscopic Load Cell High-accuracy weighing of heavy loads The WÖHWA gyroscopic scale for high-precision weighing of heavy loads from approx. 500 kg upwards with an accuracy of 1,000,000 d. High-precision weighing of heavy loads with the gyroscopic measuring cell. • High-resolution up to 1,000,000 divisions • Optimally suited for high tare preloads by use of hybrid technology • Highest accuracy ensured by frictionless and hysteresis-free weighing principle • Extremely resistant to wear and tear by displacement-free and hysteresis-free measurement • High measurement accuracy by comparison measurements WÖHWA is the only supplier in the world of gyroscopic scales, which utilizes the principle of the gyroscopic measuring cell to permit highly accurate weighing of large masses from approx. 500 kg upwards. For this unique position WÖHWA can thank its founder, Josef Wöhrl, who developed the gyroscopic measuring cell in 1968. His invention has been further developed to achieve even higher accuracies. Josef Wöhrl Advantages • High preload compensation (tare) • Precision • Frictionless • Hysteresis-free • Overload protection • No creepage • No delays • Economical • Secure • Quality • Reliability The inventive spirit of the founder of our company, Josef Wöhrl, who died in 2000, still permeates the business today. Together with his brother Willi Wöhrl, he built up WÖHWA to its present greatness. The company has sparkled with innovative developments right from the beginning. The revolutionary invention of the gyroscopic measuring cell was Josef Wöhrl’s greatest personal success. In 1975, his invention was even granted a place of honour in the German Museum in Munich. A continuously improved model of the gyroscopic measuring cell is still used today in modern WÖHWA gyroscopic scales in order to determine the weight of heavy loads with an accuracy of one part in 106. 1st generation of gyroscopic load cell 2nd generation of gyroscopic load cell 3rd generation of gyroscopic load cell start/stop markers for pulse measurement 4 Torque Control 3 8 1 5 9 Basic Principles Pivoted Lever 6 Gyroscope Principle A gyroscope reacts to an applied force with a precession movement around its vertical axis. The precession speed is directly proportional to the applied force . 7 Time measurement 2F Using the gyroscopic principle, the force measurement is turned into a time measurement. Nothing can be more precisely measured than time. Therefore, time measurement is by far the most precise and most reliable method for determining weight forces. Displacement Transducer F oscillation curve t The dynamic measurement principle of the gyroscopic load cell is the solution to the uncountable problems of static weighing If a vertical force 2 is applied to a gyroscope hinged in gimbals (see figure), the gyroscope reacts with a precession movement about its vertical axis 3. The precession speed is proportional to the applied force, if the rotational speed of the gyroscope remains constant. Changes of the rotational speed are measured and processed. For measurement, the number of pulses that the gyroscope requires for one revolution, which are captured by a photo sensor, is added. Thus, the gyroscopic load cell uses time measurement to determine the weight of the applied load. The quartz used has a reproducible accuracy of 10-7 offering near-perfect linearity. The so-called auxiliary motor 4 compensates all frictional forces, which prevents any incipient fall of the rotor axis 5. The auxiliary motor does not interfere with the measurement of the precession movement in any way, i.e. there is absence of friction during the measurement, no extension of recovery times, and therefore absence of hysteresis. This measurement method also ensures absence of displacement and creepage, and is virtually free from malfunctions. In order to ascertain the accuracy of the measurements, the measured value is continually being replaced by the next value. The measured value will only be acknowledged after two successive values have been detected to be identical. The applied forces are transmitted from the static parts to the dynamic parts by means of a ball bearing tie rod 6, which, in the vertical axis, is linked directly to the cross flexures of the rotating lever by means of separable bearings 7. One end of the rotating lever is attached to the outer frame 8 and the other end to the inner frame 9 by means of cross flexures. Based on the gyroscope laws, the lever rotates directly proportional to the applied load around its vertical axis. The rotational speed of the gyroscopic system depends upon the load to be measured. The dynamic measurement method returns an integral throughout the measurement period, therefore allowing the computation of an average. This guarantees highest accuracy. grinding of knives milling of knives balancing of main gyroscope motor The WÖHWA gyroscopic scale – unmatched handcrafted precision “Made in Germany”. The scale system works on the principle of the gyroscopic load cell. It has the design of a hybrid scale. The load is received by the weighing platform and transmitted to the load levers via so-called ball support bearings. The ball support bearing transmits the load vertically. By means of a transverse lever and additional levers, the load is transmitted vertically to the gyroscopic load cell. To improve the load reception, the load levers are provided with two double-plate lever heads. This design guarantees a high bending and torsional stiffness. Pairs of knives and bearings are used for the load transmission between the levers. The perfect seating of the knives allows a precise load transmission. A durable and perfect seating of the knives over their entire contact area is achieved by using welded levers. Knives and bearings are manufactured by WÖHWA from casehardened tool steel. Special manufacturing processes and test procedures guarantee a long service life and a high availability of these highly accurate platform scales. The weighing platform is welded and has a stable and rigid design. The platform can be adapted to each customer‘s special requirements. For example, the high-accuracy scale can be equipped with a saddle for receiving cylinders or containers of various sizes. Such a saddle design allows the safe loading and weighing of different vessels. The scale system is supplied with a mounting frame that allows perfect fixing of the corner bearings and traverse lever plates on the floor. The scale is assembled, adjusted and calibrated on site by an experienced WÖHWA engineer, who will also prepare the scale for the initial verification. milling of grooves in knives hardness testing of bearings Measurement of concentricity quenching of hardened knives and bearings weighing platform ball bearing bearings (inside) load lever knives transverse lever transmission lever support for gyroscopic load cell mounting and installation frame bearing supports for transverse lever / transmission lever WÖHWA is worldwide “the measure of all things” if the reproducibility of accuracy is required for heavy loads. Mass Comparator Applications: • calibration and verification of standard weights in measurement offices • weighing of precious products, for example gold, uranium, etc. • batching of mixtures, for example in the pharmaceutical, chemical, paint, rubber and photo industries Technical data Rated capacity: 3,000 kg Operating capacity: 1,000 kg Scale interval: 1g Resolution: 1,000,000 d Scale system for calibrating flow meters for gas pipelines Applications: • calibrating flow meters for gas pipelines • high preload compensation (tare) Technical data Rated capacity: 20,000 kg Tare: 12.000 kg Operating capacity: Scale interval: Resolution: 600 kg 50 g 240,000 d Uranium Scale System Application: • weighing uranium hexafluorid cylinders for production and inventory purposes Technical data Rated capacity 25.000 kg Operating capacity: 20.000 kg Scale interval: Selectable: Resolution: 1 kg 100 g 200,000 d Scale system for calibrating flow meters for use with liquids Application: • calibrating flow meters for use with liquids • high preload compensation (tare) Technical data Rated capacity: 40.000 kg Operating capacity: 30.000 kg Scale interval: Resolution: 100 g 300,000 d WÖHWA Waagenbau GmbH Öhringer Strasse 6 74629 Pfedelbach Germany Phone +49 7941 9131-0 Fax +49 7941 9131-28 [email protected] www.woehwa.com The physical laws specific to the gyroscope are the same all around the world. World-wide there is only one supplier who uses these principles for the purpose of high-accuracy weighing.
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