SiNA® /MAiA® The modular inline system for PECVD anti-reflection coating and passivation layers High performance at lowest cost Industrially proven high-throughput PECVD reactor Over 700 systems and ~60 GW installed capacity Best cost of ownership – optimum of process quality and costs Modular platform system for high flexibility in throughput and technology High capacity up to 140 MW – throughput scalable up to 3,400 wafers/h Best footprint utilization (best TpT/m2) SiNA® – Leading inline anti-reflective coating system Standard solution for sunny side SiN anti-reflective coating High uptime ≥ 94% Best yield – continuous material flow due to continuously operating coating process Profit from the experience of 530 shipped machines and ~40 GW production capacity Qualified for PERC and PERT cell concepts MAiA® – Multiple Application inline Apparatus for various coating processes Standard solution for rear side AIOx + SiN passivation High uptime ≥ 93% Deposit different dielectric layers without vacuum breakage in one run Profit from the experience of 180 shipped machines and ~20 GW production capacity Qualified for PERC and PERT cell concepts Increase cell efficiency through PERC upgrade with MAiA® system Easy upgrade of standard Al-BSF cell lines to PERC technology Two process steps and equipments only Stay competitive with significant cell quality increase – Mono PERC cell efficiency: >21% (~1.0% efficiency gain) +15 W module power increase – Multi PERC cell efficiency: > 19.5% (~0.7% efficiency gain) +10 W module power increase Lowest additional production costs ensure profitability and short ROI Minimize your risk – benefit from 10 years PERC experience and 20 GW installed PERC capacity Saw damage etching & texturing Phosphorous doping Emitter diffusion Phosphor glass (PSG) etching Anti-reflection coating, passivation Screen printing Contact firing Cell tester & sorter Standard AI-BSF process Leading PECVD coating platform PECVD process Amorphous hydrogenated silicon nitride (SiN) layers applied by Plasma Enhanced Chemical Vapour Deposition (PECVD) are well suited as anti-reflection and passivation layers on crystalline silicon solar cells. These layers reduce the ratio of reflection on the wafer surface resulting in better sunlight utilization and passivate defects on the silicon surface as well as in the crystal structure of the silicon bulk material by hydrogenation from the SiN layer. This leads to an improvement of the electrical properties of the silicon and thus to a considerable increase of the light conversion efficiency of the solar cell. SiNA® Front side SiN deposition MAiA®2in1 Rear side AIOx + SiN deposition MAiA®3in1 Front side SiN + rear side AIOx + SiN deposition Emitter diffusion Phosphor glass (PSG) etching Anti-reflection coating, rear and front side passivation (Al2O3, SiNx) Screen print Laser ablation Contact firing PERC process SiNA® - Industrially proven single application system Meyer Burger belongs to the leading suppliers of PECVD equipment in the photovoltaic industry and has been working in this field for a very long time. SiNA® is an industrially proven PECVD reactor which has been designed especially for coating solar cells. The system is based on an inline concept where the wafer transport is effected by flat carriers. The highly productive microwave plasma sources provide a very homogeneous plasma with a high ratio of chemically active agents. Due to excellent coating results and long-term process stability, SiNA® systems feature a high uptime and low cost of ownership. MAiA® - Flexible multi application system Some novel solar cell concepts require further and new coating techniques. An upgrade of the existing standard line is the most efficient approach to meet this demand. Meyer Burger accommodates this demand for flexibly configurable coating equipment with the MAiA® platform. MAiA® is a development of the proven anti-reflection coating equipment SiNA® and is capable of coating both front and back side of the wafers with materials like silicon nitride, silicon oxide or aluminium oxide within one machine and in one run. MAiA® coating system with two process chambers Standard Al-BSF cell line + MB PERC solution MAiA Laser = PERC cell line PERC is an upgrade technology for standard Al-BSF solar cells which increases efficiencies by using aluminum oxide (AIOx) passivation and a silicon nitrate capping layer to improve the transformation of solar energy into electric energy. SiNA® and MAiA® systems are combined with evaluated PERC baseline recipes which are supported and optimized during machine ramp-up. Compared to other solutions, no additional wet bench or heating step is required. The Meyer Burger approach offers a solution using existing equipment to guarantee high-quality solar cells and excellent customer profitability and to prepare for changes in the market environment. Saw damage etching & texturing Phosphorous doping Phosphor glass (PSG) etching Emitter diffusion Anti-reflection coating, passivation Screen printing Cell tester & sorter Contact firing Standard AI-BSF process Emitter diffusion Phosphor glass (PSG) etching Anti-reflection coating, rear and front side passivation (Al2O3, SiNx) Contact firing Screen print Laser ablation PERC process Technical data at a glance Application SiNA® 3400 MAiA®2in1 3400 MAiA®3in1 3400 Silcon nitride (SiN) deposition Silcon nitride (SiN) + aluminum oxide (AIOx) deposition Silcon nitride (SiN) + aluminum oxide (AIOx) deposition Module configuration L 6PM U L T 6PM U L ≥ 94% Uptime 4PM T 6PM 6PM U ≥ 93% ≥ 99.5% (99.9% / 99.6%) Yield – (mech./optical) 6 SiN No. of plasma sources 2 AlOx + 6 SiN Wafer / tray [pcs] Wafer specification 4PM ≤ 3,400 Gross TpT [wph] 2 AlO x + 6 SiN + 6 SiN 24 (6 x 4) All common available wafer sizes can be processed, the number of wafers per tray and system throughput may thus vary accordingly. Nominal wafer size 6" (156 - 157 ±1 mm) General platform module functionality Chamber valve (Atmospheric gate) Shown on the right side: SiNA® 3400 for silicon nitride deposition. Unload module (cooling zone) Buffer module OUT (cooling zone) 12 11 9 10 7 8 6 Process module (plasma zone) 5 4 3 GUI (Graphic User Interface) H G 1. Evacuate 2. Heat-up 3. Transfer Buffer module IN (pre-heating zone) Load module (pre-heating) 1. Pre-heat 2. Transfer Process 1. Cool down 2. Transfer 1. Venting 2. Cool down 3. Unload We reserve the right to make changes reflecting technical progress (02/2017) Chamber valve (atmospheric gate) F Example layout MAiA® 2in1 3400 Length 11.95 m Width 5.08 m Height 3.00 m E D C B General tolerances DIN ISO 2768-mK A Edges DIN ISO 13715 Meyer Burger (Germany) AG, [email protected], www.meyerburger.com 12 11 10 9 8 Date Design: Drawn: CONFIDENTIAL This document contains proprietary information of Meyer Burger AG. Any reproduktion, disclosure or distribution of this document and it's contents to third parties without written consent of Meyer Burger AG is prohibited. All rights reserved. 7 6 5 4 3 Project: EDV:
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