156. NOLI, R I P E I E D F E A T P f i O C l i C T S J. C. AYRES, E. A. LILLARD, L. LEISTNEE Molds or y e a s t s a r e f r e q u e n t l y present i n l a r g e amounts on t h e surface or i n t h e i n t e r i o r of c e r t a i n aged, cured meats such a s "fermented" sausages and "country cured" hams and can be metabolically a c t i v e during t h e long curing and ripening time of t h e s e meats. Provisionally, t h e s e fungi must be considered important f o r t h e determination of f l a v o r , appearance, and wholesomeness of t h e s e meats. "Fermented" sausages or salami f o r which molds or y e a s t s a r e b e l i e v e d t o be d e s i r a b l e , a r e t r a d i t i o n a l l y produced i n c o u n t r i e s such a s Hungary, I t a l y , Spain, Greece, Yugoslavia, Rumania and Czechoslovakia and, t o a more l i m i t e d e x t e n t , i n c e r t a i n l o c a l i t i e s of t h e U. S . The processing of t h e s e sausages i n s e v e r a l European c o u n t r i e s has been an i n d u s t r y f o r hundreds o f years but i s l a r g e l y r e s t r i c t e d i n t h e U. S. t o t h e San Francisco-Oakland Bay a r e a , where scme t e n manufacturers may be found. "Country cured" hams a r e dry-cured meats comonly produced i n t h e southern U. S. and have a curing and ripening time of 1 / 2 t o 2 years. Heavy mold growth on t h e surface of t h e s e hams, i s o f t e n observed and i s sometimes rega.rded a s a s i g n of proper aging. Dry European type salami d i f f e r s from a l l o t h e r sausages i n t h a t i t s surface i s covered by a l i g h t grey mold mycelium. The microf l o r a not only a f f e c t s t h e appearance b u t a l s o i n f l u e n c e s t h e orgacol e p t i c q u a l i t i e s and weight l o s s e s of t h e product during aging. The c o n t r o l of mold growth on salami depends almost e x c l u s i v e l y on experience acquired over many years of p r a c t i c e . Variable proportions of pork and beef may be used i n t h e formulation of d i f f e r e n t types of fermented sausages. Usually, no water i s added t o t h e meat and t h e f a t i s i n c o r porated a s d i s c r e t e p a r t i c l e s or p i e c e s t h a t range i n s i z e from 1/8 t o 1/4 inch. Generally, t h e s e cubes a r e c a r e f u l l y mixed w i t h t h e l e a n meat so t h a t a marbling e f f e c t i s given t o t h e f i n a l product. S a l t , s p i c e s , n i t r i t e and n i t r a t e a r e added during t h e mixing process. This suspension i s kept a t 37OF f o r s e v e r a l hours t o allow t h e i n g r e d i e n t s t o mature. Then t h e sausage i s s t u f f e d i n t o n a t u r a l o r a r t i f i c i a l f i b r o u s casing and hung overnight before cold smoking d a i l y f o r 2 hours f o r 8-10 days (Hungarian salame). Otherwise, t h e product remains i n a green room f o r 4-5 days where excess moisture d r i p s from t h e meat tJhi1e a c h a r a c t e r i s t i c mold f l o r a begins t o grow on t h e casing ( I t a l i a n salame) - t h e t i m e v a r i e s f o r d i f f e r e n t batches and f o r d i f f e r e n t types of sausage. A f t e r smoking or when v i s i b l e growth i s observed, t h e product i s moved t o an aging room f o r a f u r t h e r 30 t o 60 day p e r i o d of curing; t h e temperature of t h i s room i s cont r o l l e d a t 50-60°F and humidity a t 75%. Too much humidity i s undesirable since it r e s u l t s i n excessive mold development and t h e presence of und e s i r e d f l u f f y or darker growth on t h e casings. Curing t h e aging period, employees p e r i o d i c a l l y check t h e salami f o r mold growth and determine when t h e sausages a r e mature and ready f o r marketing. 157. The production of "country cured" hams has been known f o r many years and t h e procedures adopted have become t r a d i t i o n a l i n c e r t a i n a r e a s . These processors a r e entrepreneurs who have developed a product t h a t has a t t a i n e d good l o c a l acceptance. Most of t h e p l a n t s do not s l a u g h t e r hogs; i n s t e a d they buy t h e hams according t o c e r t a i n s p e c i f i c a t i o n s from l o c a l packers or from t h e b i g packers. A good, t h i c k twenty pound ham which i s not t o o l e a n , has a long shank, and a round c u t b u t t end ( t y p i c a l country ham appearance) i s p r e f e r r e d . Ordinarily, t h e processing season extends f r o m t h e middle of November u n t i l t h e middle of January, and t h e e a r l y p a r t of December i s considered a s t h e b e s t time t o s t a r t curing because t h e n it i s u s u a l l y c o o l and dry, b u t not s u f f i c i e n t l y cold t o f r e e z e t h e meat. The temperature should not be above 40°F o r below 32OF. For c u r i n g on t h e f l e s h s i d e and t h e hock end of each ham, t h r e e t o f o u r tablespoons of sugar cure i s thoroughly rubbed i n , A f t e r t h i s c u r i n g mixture has "melted" i n t o t h e ham, which u s u a l l y t a k e s about h a l f an hour, sodium c h l o r i d e i s massaged on t h e f l e s h s i d e and i s deposited on t h e shank and t h e a i t c h bone opening: 4-1/2-5 pounds of sodium c h l o r i d e a r e r e commended for a hundred pounds of pork. A f t e r a p p l i c a t i o n of t h e cure, each ham i s wrapped i n butcher paper and s l i p p e d i n t o a c o t t o n k n i t bag. A f t e r leaving overnight or f o r s e v e r a l days on t a b l e s o r s l a t s , t h e hams a r e hung, shank end down, i n t h e ham house f o r six weeks or longer. Some processors hickory-smoke t h e hams every day or every o t h e r day w i t h cool hickory smoke f o r one t o t h r e e weeks. The hams s t a y i n t h e smokehouse f o r as long a s it t a k e s t o achieve t h e d e s i r e d c o l o r . The smoking process i s not regarded a s e s s e n t i a l o r even important f o r t h e f l a v o r of t h e hams b u t enhances t h e appearance of t h e cured product and i s used t o promote a d v e r t i s i n g . A f t e r smoking, t h e hams a r e hung i n t h e aging room. The aging time v a r i e s from a m i n i m u m of s i x months and may extend t o two years i n duration. The l e n g t h of t h e period t h a t a ham i s aged depends t o a g r e a t e x t e n t on i t s s i z e and f a t content. A f t e r two years of aging, t h e hams a r e s t i l l considered of high q u a l i t y and have i n t e n s e f l a v o r . When hams a r e kept longer t h a n t h i s , t h e y a r e considered t o be too dry and s a l t y , The f l a v o r of t h e hams i s considered s a t i s f a c t o r y only a f t e r t h e product has passed through t h e warm summer season. During t h i s time, t h e ham w i l l l o s e about 25-30 per cent of i t s o r i g i n a l weight. The temperature i s not c o n t r o l l e d during t h e aging process b u t t h e r e i s some c o n t r o l of t h e humidity by t h e use of dehumidifiers on damp s m e r days or by c r o s s v e n t i l a t i o n . Preferably, t h e hams a r e aged i n t h e dark. During aging, t h e hams a r e not handled o r permitted t o touch each o t h e r . There a r e a number of modifications i n processing techniques. I n s e v e r a l of t h e p l a n t s v i s i t e d , t h e operators expected only a small amount of mold growth on t h e s u r f a c e o f t h e hams and considered it d e s i r a b l e t o have none. Ordinarily, however, t h e process r e s u l t e d i n a very heavy mold growth on t h e f l e s h s i d e of t h e ham and, w i t h some processors, presence of t h e s e molds i s considered an i n d i c a t i o n of proper curing and aging. Yet, t o o much mold growth was reported t o l e a d t o musty f l a v o r and p e n e t r a t i o n of t h e molds through cracks i n t o t h e i n t e r i o r of t h e ham. 158. TABLE 1. Number and o r i g i n of samples studied. Fermented sausages No. 44 43 U. S. A. bngary Italy Spain Holland Germany Swit z e r land Greece Rumania Yugoslavia Czechoslovakia Country cured hams 20 5 5 5 2 1 1 1 1 1 M i s sour i Kentucky Iowa Virginia Tennessee North Carolina Georgia Country cured bacon 3 13 12 11 4 2 M i ss o u r i Kentucky Georgia 1 1 1 1 1 1 Ninety samples of c u e d and aged meats were t e s t e d i n t h i s l a b o r a t o r y f o r c h a r a c t e r i s t i c fungal f l o r a . Most of t h e s e meats were high q u a l i t y , gourmand-type products f o r which fungi a r e believed t o be desirable. The samples analyzed include a l l major t y p e s of cured and aged meats of t h e U. S. and Europe w i t h which fungi a r e comnonly a s s o c i a t e d . I n a d d i t i o n , a Yorkshire bacon (England) was examined b u t was not b e l i e v e d t o have a c h a r a c t e r i s t i c f l o r a . I n a l l , 670 fungal s t r a i n s were i s o l a t e d (456 molds and 214 y e a s t s ) . It i s b e l i e v e d t h a t t h e fungi i s o l a t e d a r e r e p r e s e n t a t i v e of t h e y e a s t and mold f l o r a . This view i s supported by t h e observation t h a t t h e f u n g a l f l o r a i s o l a t e d from products obtained from d i f f e r e n t l o c a l i t i e s b u t of t h e same type, proved t o be q u i t e s i m i l a r . Apparently, cured and aged meats provide a s u b s t r a t e s u i t a b l e only f o r c e r t a i n species of cosmopolitan y e a s t s and molds. Table 2‘ gives t h e moisture and f a t contents of various sausages. Sausages made i n t h e U. S. were not as d r y a s those obtained from Europe. Except f o r t h o s e from I t a l y and Greece, t h e f a t content was similar. These two sausages were q u i t e greasy and had l a r g e chunks of f a t t h a t had a yellow appearance due t o t h e discolored l i p i d s . Yeasts were found t o be more commonly a s s o c i a t e d w i t h fermented sausages t h a n w i t h country cured hams and were more prevalent on t h e surface t h a n i n t h e i n t e r i o r of t h e s e products. Yeasts were found on t h e surface of about 2/3 of t h e hams and 90% of t h e sausages sampled while t h e y were found i n t h e i n t e r i o r of 1/4 of t h e hams and 1 / 2 of t h e sausages examined. Although y e a s t s were recovered from high q u a l i t y products, i f t h e y were present i n excessive amounts ( g r e a t e r t h a n f i v e m i l l i o n per gram), t h e y c o n t r i b u t e d t o s p o i l a g e (Table 3). Salami obtained from Hungary and Holland were c h a r a c t e r i z e d by heavy mold growth on t h e casing of t h e product while mold growth on genuine I t a l i a n salami w a s somewhat scanty. Yet, sausages from t h e San Francisco a r e a , although l a b e l e d as I t a l i a n t y p e salami, showed heavy mold growth on t h e surface. 159. TABLE 2. Fat and moisture content of fermented sausages. Per cent moisture Per cent f a t * Spain 28.3 58.9 Spain 17.7 46.7 Spain 22.2 25.9 Italy 25.1 73.4 Italy 23.9 44.5 18.3 70.2 Yugoslavia* 18.9 55.8 H w a r F 20.3 62.5 Rumania** 17.9 55.6 Czechoslovakia* 19.7 59.6 California 32.2 41.6 California 35.0 49.2 Greece * ** * Calculated on dry weight basis Somewhat dehydrated during t r a n s p o r t a t i o n and storage 160. Table 3. Yeasts recovered from 78 ham and sausage samples. No. of samples 44 17 Genus Debaryomyce s Candida No. p o s i t i v e Species kloeckeri subglobosus hans e n i i n i c o t ianae Hams - Sausages 16 5 12 12 3 4 8 17 8 7 8 10 0 rugosa reukauf ii lipolytica me l i b i o si c a t enulat a guilliermondii 2 0 2 1 0 0 5 0 0 1 1 Total 28 5 2 1 1 1 9 Torulopsis famata pinus 3 0 5 1 1 2 Saccharomyces globosus 0 2 2 2 Rhodot o r u l a muc i l a g ino sa minuta 1 2 0 0 2 2 Sporob olomyces roseus pararoseus 0 1 1 0 1 1 1 Bullera alba 1 0 1 1 Pichia unidentified 0 1 1 8 1 Molds were recovered f r o m t h e s u r f a c e of a l l hams examined and a l s o were d e t e c t e d i n t h e i n t e r i o r of e i g h t hams. Three o f t h e s e hams showed deep cracks i n t h e i r s u r f a c e , through which t h e mold had penetrated i n t o t h e i n t e r i o r of t h e hams. The amount of mold growth of t h e s u r f a c e of t h e country cured hams examined v a r i e d considerably and apparently was i n fluenced by t h e r e l a t i v e humidity a t which t h e hams were held during t h e r i p e n i n g period. I n general, hams wrapped i n paper during t h e curing and r i p e n i n g process and kept a t ambient humidity e x h i b i t e d abundant mold growth on t h e meat p o r t i o n of t h e i r s u r f a c e w i t h l e s s on t h e s k i n and f a t p o r t i o n s . Hams which were not wrapped i n paper and were held a t a low r e l a t i v e humidity (about 65%):during ripenLng developed only sparse mold growth. The f a t on t h e s u r f a c e of t h e s e hams appeared s t r o n g l y oxidized a f t e r s e v e r a l months of ripening, and t h i s r a n c i d i t y may have c o n t r i b u t e d t o t h e i n h i b i t i o n of mold growth. (Table 4) 161. Table 4. Molds recovered f r o m t h e 67 ham and sausage samples. Fzmily No. and $ o f samples No. of Sam-des Genus Hams Sausages 3 Nucoraceae 9 (135) Rhizopus Mucor 5 Mortierellaceae 2 ( 3%) Mort ier e l l a 1 Cephalidaceae 1 ( Syncephalastrum 1 Moniliaceae Dematiaceae 15) 66 (99%) 1 4 (21%) Tuberculariaceae 3 ( 4%) Unidentified 4 ( 6%) 0 Total 8 1 1 0 1 Penicillium Aspergillus Scopular h p s i s Paecilomyces Oospora 33 36 3 24 9 11 57 45 14 3 3 Cladosporium Alternaria 12 0 12 5 3 0 0 3 Epicoccum Fusarium 3 3 5 1 0 0 0 1 Molds o f t h e family Moniliaceae were t h e most abundant and g e n e r a l l y outnumbered o t h e r molds p r e s e n t . P e n i c i l l i a were recovered from about a l l of t h e sausages and hams i n v e s t i g a t e d . On sausages, p e n i c i l l i a p r e v a i l during t h e e n t i r e ripening process o r share predominance w i t h Scopulariopsis i n t h e l a t e r s t a g e s . On hams, p e n i c i l l i a are predominant e a r l y i n t h e r i p e n i n g process, b u t a f t e r longer aging a r e succeeded by a s p e r g i l l i . (Table 5 ) . This d i f f e r e n c e i n p a t t e r n between sausages and hams i s probably due t o t h e water a c t i v i t y of t h e s u b s t r a t e s . From experimental a, determinations it was learned t h a t a f t e r a s h o r t r i p e n i n g time, fermented sausages have a water a c t i v i t y of about 0.985, which decreases t o about 0.915 i n t h e f u l l y matured product. On t h e o t h e r hand, t h e s u r f a c e zone of f u l l y matured country cured hams has an a, of about 0.88. Molds of t h e genus Aspergillus were recovered from most of t h e hams b u t only from 1/3 of t h e sausages examined. The A . glaucus group, which t h r i v e s a t a r e l a t i v e l y low awl was g e n e r a l l y d e t e c t e d on sausages only i f l i t t l e o r no growth of p e n i c i l l i a was p r e s e n t , b u t was recovered from almost a l l country cured hams during t h e r i p e n i n g process. I n a d d i t i o n t o t h e decrease of %, t h e i n c r e a s e i n temperature, applied a f t e r two t o four months i n ham ripening, could a l s o favor a s p e r g i l l i i n t h e l a t e r s t a g e s of t h e ripening process. O f t h e species belonging t o t h e A. glaucus group, A_. ruber, repens and amstelodami were f r e q u e n t l y found. 162. Table 5. Penicillia recovered fromthe 67 ham and sausage samples. No. and % No. and % of sausages 34 18 17 9 10 (40%) 18 ( 7 0 5 ) of samples Series expansum janthinellum chrysogenum commune viridicatum cyclopium roqueforti citrinum frequentans brevi- compactum urticae javanicum purpurogenum Rmigena unidentified (51%) (27%) (25%) (13$) 6 ( 9%) 5 ( 7%) 4 4 3 3 24 0 12 7 6 5 3 5 (19%) 2 ( 7% 0 0 1 3 1 9 (13%) (60$) (30$) (18%) (15%) (13%) 1 3 2 0 1 1 1 8 (20%) 0 3 1 1 1 No. and % of hams + bacon 3 0 0 0 1 ( 4%) Table 6. Aspergilli recovered fromthe 67 ham and sausage samples. No. of samples Aspergillus group Species No. of Samples Hams 42 glaucus A. ruber A. repens A. amstelodami A. chevalieri A. pseudoglaucus A. mangini 31 A. penicilloides Sausages Total 34 1 1 4 3 2 1 1 0 0 6 0 6 27 9 29 10 5 1 1 6 restrictus 7 versicolor 7 0 7 5 niger 3 2 5 2 wentii 2 0 2 1 candidus 0 1 1 1 fumigatus 1 0 1 1 flavus 0 1 1 163. A. - -ruber i s apparently t h e most important species of f u l l y matured country cured hams, s i n c e t h i s species was not only recovered from every ham examined w i t h a ripening time of longer t h a n f o u r months, b u t was a l s o p r e s e n t i n very l a r g e amounts. Besides t h e A. glaucus group, t h e groups A. r e s t r i c t u s and v e r s i c o l o r apparently fiEd a s u i t a b l e subs t r a t e on cured and aged meats. (Table 6 ) The p r i n c i p a l fungal f l o r a of cured and aged meats was composed of t h e genera Penicillium, A s p e r g i l l u s , Scopulariopsis, Debaryomyces, Candida and Torulopsis and t h e species of t h e s e genera which grow r e a d i l y have i n common a t o l e r a n c e f o r l o w water a c t i v i t y . Further e f f e c t s fhngi might have on fermented sausages or country cured hams concern t h e f l a v o r or t h e appearance of t h e s e products. The "mold of choice" might only prevent t h e growth of undesirable molds and b a c t e r i a on Hungarian type sausage, t h u s i n d i r e c t l y improving t h e flavor. A d e s i r a b l e e f f e c t on t h e appearance of t h e product might be t h a t produced by y e a s t s which reduce myoglobin and t h u s c o n t r i b u t e t o t h e a t t r a c t i v e , b r i g h t r e d c o l o r of I t a l i a n salami. The development of v i s i b l e yeast growth ( f l e u r du saucisson) on fermented sausages i s sometimes regarded a s a s i g n of proper ripening. While l a r g e numbers of y e a s t s i n t h e i n t e r i o r of country cured hams can c o n t r i b u t e t o spoilage, molds t h a t grow on t h e s u r f a c e of country cured hams prevent o x i d a t i o n of t h e f a t , which t h e r e f o r e does not appear yellow o r rancid. Nolds of t h e genus Cladosporium produce und e s i r a b l e "black s p o t s " on meats, while Scopulariopsis cause "white s p o t s " on t h e s k i n of country cured hams. "Whiskers" on sausages and hams a r e due t o t h e mycelium growth of Yiucorales, such a s Rhizopus. Cellulosereducing molds b r i n g about d e f e c t s i n c e l l u l o s e casing of sausages, which render t h e product unsightly. Some producers of country cured hams expressed t h e opinion t h a t good hams show a dark green mold on t h e surface. I n o c u l a t i o n Studies Fungi t o be considered as inocula f o r cured and aged meats should grow r e a d i l y on o r i n t h e s e products and must be n e i t h e r pathogenic nor toxinogenic. The f i r s t experimental batch of salami was s t u f f e d i n 3-1/2 inch diameter f i b r o u s casing and hung i n a green room where t h e temperature was s e t a t 3OoC and humidity a t 75%. The salami turned a b r i g h t r e d c o l o r a f t e r 1-1/2 days r a t h e r t h a n i n t h e 4-5 days experienced i n t h e i n d u s t r y . These salami were smoked f o r e i g h t hours and, s i n c e they were smaller t h a n t h e commercially produced sausages, t h e y were showered f o r only one hour w i t h t a p water. For i n o c u l a t i n g t h e surface of t h e salami, molds t h a t were found on Hungarian salami were s e l e c t e d . Two s t r a i n s of P e n i c i l l i u m simplicissimum, two of P e n i c i l l i u m expansum and two of Scopulariopsis alboflavescens were used. Nolds d r i e d and ground a f t e r growing on bread crumbs were mixed i n a s o l u t i o n containing 0.2% agar and 0.002% Na s u l f i t e and each salami w a s r o l l e d i n t h e s o l u t i o n containing t h e mold and hung up. By t h i s method, t h e salami received an even covering which clung t o t h e skin. 164. The salami were kept a t 10°C and 75% humidity. There was good e x t e r i o r growth and even coverage. Salami were t e s t e d a f t e r 1, 2, and 3 months. Each of t h e s e salami l o s t some weight d u r i n g s t o r a g e . On t h e salami sampled a t one month, t h e r e was no v i s i b l e surface growth. However, upon p l a t i n g , t h e inoculated species grew on t h e media even though t h e y had not grown on t h e salami used. The inoculated y e a s t d i d not survive t h e heat used f o r smoking. The color of t h e salami was dark pink and t h e edges darker; t h e t e x t u r e was dry and t h e r e were some a i r pockets where t h e casing had not been t i g h t l y s t u f f e d . Also, t h e s a l t added was i n s u f f i c i e n t and t h e f a t content was low. (Table 7 ) . Table 7. Moisture and f a t content of experimental salami (Batch No. 1). 1 mo. 0 % H20 Sample Initial 62.8 3 mo. 4'0 % fat - fat 41.2 Control 44.3 39.9 39.0 37.2 P. expansum 48.1 40.6 38. a 37.2 P. simplicissimum 45.4 40.4 37.8 37.9 S. alboflavescens 44.3 41.4 36.3 35.8 All t h r e e molds 48.8 40.6 38.0 37.2 The c e n t e r of t h e salami had b e t t e r f l a v o r t h a n a r e a s near t h e casing. When t h e s e salami were c u t open, t h e a i r pockets were covered w i t h mold growth. This i n t e r i o r mold growth could account for t h e l a r g e r degree of l i p o l y s i s i n some samples. Since t h e s t u f f i n g of t h e f i r s t b a t c h of salami was f a u l t y , a second l o t of e i g h t e e n salami were made and divided i n t o t h r e e groups: I. 11. 111. Control Inoculated w i t h Penicillium simplicissimum Ml51, M16 Inoculated w i t h Penicillium expansum Ml.49, Ml93 For t h i s t r i a l , 10% a d d i t i o n a l f a t was added as before, b u t t h e q u a n t i t y of s a l t was increased. The meat p a s t e was divided so t h a t y e a s t c u l t u r e and paprika were i n one h a l f and s p i c e s and curing i n g r e d i e n t s i n t h e o t h e r . A f t e r mixing, t h e two types of salami were s t u f f e d i n t o n a t u r a l casings a t high speed. The same y e a s t s were used f o r t h i s salami a s before. Samples t a k e n before and a f t e r smoking showed t h a t t h e inoculated y e a s t d i d not survive t h e temperature i n t h e smoke house. The 165. t e x t u r e of t h e second b a t c h of salami was much b e t t e r t h a n t h e f i r s t and t h e added f a t and s a l t improved t h e t a s t e , The salami before smoking had a pH of 5.5 and a f t e r smoking a pH of 5.0. There was no d i f f e r e n c e i n t h e c o l o r between t h e group containing s p i c e s only and t h e group having y e a s t s , spices and paprika. - Hams. Representative c u l t u r e s of fungal strains found on t h e e x t e r i o r of country cured hams were chosen, and s l a n t s were made of each s t r a i n f o r i n o c u l a t i o n on t h e e x t e r i o r of t h e hams. S t r a i n s of A s p e r g i l l u s and Penicillium were s e l e c t e d a s r e p r e s e n t i n g t h e predominant molds found on t h e e x t e r i o r o f country cured hams. Cultures used were: Aspergillus ruber: 1472, Ml78 A s p e r g i l l u s repens: M68, M128 Penicillium expansum: Ml16, Ml30 Penicillium chrysogenum: M166 Penicillium viridicatum: Ml64, M218 and treatments used a r e given i n Table 8. Table 8. Treatment of t h e hams. Numbers Weight ( l b s . ) Lbs. of S a l t (5%) 1-8 9-16 17-24 25-32 17-1-21.0 18.9 - 20.9 18.8-20.9 18.6-20.8 .86-1.05 .94-1.06 .94-1.04 .93- 1.04 33 20.6 No ne Salted controls Penicillium Aspergillus Penicillium and A s p e r g i l l u s I n i t i a l unsalted control Thirty-three f r e s h hams were obtained from a packing company from pigs t h a t had been slaughtered t h e day before and t h e meat had been allowed t o remain r e f r i g e r a t e d overnight. They were about 20 pound hams long shanked and unskinned. The b u t t end of 32 of t h e hams was trimmed, and t h e n each hamwas weighed. Five pounds of s a l t per 100 pounds of meat were used f o r rubbing i n t o t h e hams. Sugar, n i t r a t e , or n i t r i t e were not added, nor were t h e hams smoked. Appropriate amounts of s t e r i l e s a l t were rubbed i n t o each of t h e hams which were t h e n wrapped i n white butcher paper and placed i n s t e r i l e k n i t bags. Except for t h e u n t r e a t e d c o n t r o l , t h e 32 hams were kept a t O°C f o r one night and then were moved i n t o t h e c o n t r o l l e d humidity box and hung, shank down, where they were allowed t o remain under c o n t r o l l e d conditions (Table 9 ) . Two of t h e hams from each group were removed and sampled a t t h r e e month i n t e r v a l s during t h e curing time of one year. A f t e r two weeks curing time, one of t h e e i g h t hams w i t h s a l t b u t no inoculum was examined f o r e x t e r i o r f l o r a t o o b t a i n an i d e a of which b a c t e r i a had survived t h e high s a l t content. Only t h r e e a r e a s were sampled and t h e procedure was t h e same as t h a t used for t h e s u r f a c e sampling of f r e s h ham No. 33. 166. Table 9 Procedure f o r curing hams. Days Temperature Relative Humidity 60 4% l0OC 88% 80% 30 90 90 75% 72% 2O0C 3OoC The o u t s i d e of t h e f r e s h ham was found t o have two species of P e n i c i l l i u m and one of Aspergillus t o g e t h e r w i t h two s t r a i n s of s o i l Sarcina, Micrococcus spp., and B a c i l l u s spp. fungi and some b a c t e r i a The i n t e r i o r of t h e ham contained about t h e same f l o r a w i t h t h e exception t h a t one y e a s t species was found and t h e r e were no Sarcinae. - When t h e c o n t r o l ham was sampled a f t e r two weeks of curing time, it was found t h a t t h e same t y p e s of organisms were p r e s e n t a s those a t t h e beginning. This would i n d i c a t e t h a t t h e s e could withstand t h e high s a l t content. The appearance of t h e ham a t t h i s time w a s bloody and caked w i t h s a l t ; no mold growth was v i s i b l e . Upon sampling f o r i n t e r i o r growth, t h e ham was cut t h r e e times perpendicular t o t h e femur; t h e s u r f a c e of each cut was flamed, and 30 grams of m a t e r i a l were removed a s e p t i c a l l y f r o m w i t h i n each s l i c e . These represented compact muscle, connective t i s s u e , and f a t . A bone marrow sample was a l s o t a k e n f r o m t h e femur i n t h e middle s l i c e of t h e ham. Each of t h e samples was blended and d i l u t e d and p l a t e d on t h e same media a s l i s t e d for t h e c o n t r o l . Table 10. Percentage weight loss of hams. 1. 2. 3. 4. Control P. expansum, P. chrysogenum, P v i r i d i c a t u m A. ruber, A. repens A l l of t h e above 3 mo. - 6 mo. 9 mo. 12.9 12.4 13.0 13.3 20.5 22.1 25.1 27.4 24.5 22.4 26.0 28.3 A f t e r s t o r a g e f o r t h r e e months, t h e meat had l o s t 12-13% of i t s o r i g i n a l weight (Table 10). While t h e o u t s i d e had darkened considerably, near t h e c e n t e r it s t i l l had a q u i t e f r e s h appearance and. t h e f l e s h was not very firm. The f a t on t h e c o n t r o l hams had a decided yellow c a s t , b u t t h e hams t h a t received inocula containing p e n i c i l l i a were much w h i t e r and had l e s s r a n c i d odor. While t h e f a t of t h e meat inoculated w i t h a s p e r g i l l i a l s o was somewhat rancid, t h e f a t was l e s s colored t h a n t h a t o f t h e c o n t r o l s . There was q u i t e a l o t of excess s a l t t h a t remained caked i n t h e depressed a r e a near t h e a i t c h bone. 167 There was l i t t l e mold growth on t h e uninoculated c o n t r o l s ; y e t , Penicillium v i r i d i c a t u m was recovered from both hams. On hams t h a t received inocula containing E. expansum and P. viridicatum, f a i r l y heavy grey and green growth of t h e s e s p e c i e s was evidence especially i n t h e l e a n a r e a s , P. -was not recovered. Some growth of P. expansum and P. v?ridicatum was observed on hams t h a t received i n o c c l a Apparently t h e high water a c t i v i t y l e v e l of t h e of aspergilli-only. meats prevented growth i n i t i a t i o n by e i t h e r of t h e a s p e r g i l l i . A few species of Micrococcus and B a c i l l u s were recovered f r o m t h e hams (Table 11). in - Table 11. Changes occurring i n hams during storage. 3 mo. 6 mo. Salt Nold Growth Control 3P ZA 3P, 2A +++ ++ ++ ++ 2P ++ 2P + 2P ++ - + + + + Control 3P 2A + + + + 2 F + , U+ +++ + + + + lP, U, X + 3P, 2A 9 mo. Control 3P 2A 3P, 2A 2P +++ ZP, IA ++ 2P, u ++ 2p ++++ 2P, 2A +++ 2P, 2A ++++ Firmness Amt. Yellow +++ +++ +++ +++G ++++ ++++ ++++ Rancidity +-t + + + ++++ ++ ++ ++ + + + ++++T ++++ +++ ++ +++ +++ ++ ++ + *P. - expansum and chrysogenum G = greasy; T = t r a n s l u c e n t A t s i x m n t h s , t h e hams were q u i t e red and much more f i r m t h a n a t t h e start, although t h e r e was s t i l l some caked s a l t t h a t remained undissolved. A s b e f o r e , t h e r e was very l i t t l e mold growth on t h e c o n t r o l s and the f a t of t h e s e hams was q u i t e yellow and rancid. By c o n t r a s t , t h e f a t of t h e hams t h a t were inoculated w i t h p e n i c i l l i a had not become much more r a n c i d or yellow t h a n a t t h r e e months. There was profuse mold growth on t h e l e a n p o r t i o n s b u t not on t h e s k i n , The hams inoculated w i t h a s p e r g i l l i or w i t h a s p e r g i l l i and p e n i c i l l i a had considerable mold growth. While much of this was due t o 2. expansum and 2. viridicatum, A s p e r g i l l u s ruber was r e a d i l y i s o l a t e d . No b a c t e r i a were recovered from t h e s u r f a c e of any of t h e hams b u t a few Micrococcus, B a c i l l u s and y e a s t s were i s o l a t e d f r o m t h e i n t e r i o r samplings. P. chrysogenumwas recovered from t h e uninoculated c o n t r o l s but not f r o m hams r e c e i v i n g t h i s species as p a r t of an inocula. By nine months, t h e meat of t h e hams had become q u i t e red and very f i r m . The c o l o r and firmness were t y p i c a l of country cured hams e s p e c i a l l y t h o s e inoculated w i t h b o t h t h e Penicillium and A s p e r g i l l u s s t r a i n s . - 168. - The f a t was decidedly yellow and rancid smelling e s p e c i a l l y on t h e c o n t r o l s . Mold gmwth was abundant and was present i n f a i r l y l a r g e amounts even on t h e shank p o r t i o n . Penicillium expansum and Penicillium v i r i d i c a t u m again were t h e predominant fungi w i t h A s p e r g i l l u s ruber and A s p e r g i l l u s repens a l s o appearing a s a r e s u l t of t h e considerably lower water a c t i v i t y . No b a c t e r i a were found on t h e s u r f a c e of t h e hams while only a few B a c i l l u s , Micrococcus and y e a s t s were found on t h e i n t e r i o r . This would i n d i c a t e t h a t t h e s a l t concentration and. decreased water a c t i v i t y were i n h i b i t o r y t o a g r e a t e x t e n t . Conclusions On t h e basis of t h e s e f i n d i n g s , it may be concluded t h a t fungi do p l a y a r o l e i n t h e p r e s e r v a t i o n of aged sausages and hams. Their c o n t r i b u t i o n t o r e t e n t i o n of moisture and c o l o r has been noted f o r both types of meat. The use of molds i s i n t e n t i o n a l f o r many European gourmand sausages b u t i s i n c i d e n t a l f o r most country cured hams. Salami overgrovrn by molds develop an a t t r a c t i v e greyish white f e l t - l i k e surface t h a t p r o t e c t s t h e meat from spoilage fungi and serves a s a f a i r l y impermeable coating t o moisture vapor and oxygen transmission. A s a consequence, t h e s e sausages r e t a i n more moisture, develop more i n t e n s e c o l o r , have reduced estraneous microbial growth and can be preserved f o r longer t i n e s without development of r a n c i d i t y . Hams cure s a t i s f a c t o r i l y without any mold a c t i v i t y but when t h e s e meats remain i n storage f o r 6-9 months and l o s e 25-30$ of t h e i r o r i g i n a l weight, growth of P e n i c i l l i a and A s p e r g i l l i appear a s a r e s u l t o f t h e reduced water a c t i v i t y . The f a t of t h e s e hams i s l e s s yellow and r a n c i d t h a n t h a t of meat f r e e of mold growth. DR. BLUMER: O u r next speaker i s Director of Research of John Morrell and Company. So, he w i l l make a few remarks concerning t h e paper which was presented by Dr. Deibel. D r . Brown. DR. BROkJN: Thank you, Tom. I t ' s always a pleasure t o be back and meet w i t h you. I was very much i n t e r e s t e d i n hearing D r . D e i b e l ' s paper. This w i l l give me a chance t o t a l k t o you f o r a few minutes about some s p e c i f i c t h i n g s t h a t we do t o c o n t r o l t h e microbial content of f i n i s h e d products. I won't t a l k about t h e animal we s l a u g h t e r ourselves, because we have r a t h e r good c o n t r o l from t h e l i v e animal a l l t h e way through t o t h e f i n i s h e d product. But we buy a l o t of meats from o u t s i d e ; we c a l l t h e s e extra-purchase meats. W e have our own intercompany s p e c i f i c a t i o n for t h e s e inccming n e a t s . Now we found out long ago t h a t you c a n ' t give numbers t o your superv i s o r y and operating people t o use. So, you d o n ' t r e p o r t r e s u l t s t o them on t h e s e meats a s so many p e r gram. You simply send them a r e p o r t a f t e r t h e m e a t has been p r o p e r l y sampled and t h e a n a l y s i s has been made. You say t h a t it i s very good, good, questionable, or excessive. We
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