Aluminium conveyor support components

PO
X45
XS
Conveyor support components
XL
XLP
X85
X85P
XH
Beams, brackets and feet
XK
XKP
X180
X300
GR
CS
XT
WL
XC
XF
XD
Beams
Most conveyor support designs are based on vertical
support beams combined, if necessary, with horizontal
support beams. The conveyor must be supported at regular intervals not exceeding 3 m. The support beams
come in dimensions suitable for all conveyor sizes.
Beam support brackets
The structural system includes beams, feet, and several
types of beam connecting devices, as well as a large
selection of enclosure components.
XLX
X85X
Product configurator
X180X
A number of standard support solutions can be ordered
X300X
by means of a product configurator.
Please contact FlexLink Systems for more information.
Conveyor beam support brackets are used to connect the
conveyor to the support system. Brackets are available
for connection to vertical and horizontal support beams.
GRX
CSX
ELV
Feet
CTL
A selection of feet is available, ranging from heavy-duty
die-cast aluminium feet to adjustable feet and foot plates.
FST
Standard support solutions
TR
This catalogue section lists components for a selection of
standard, well proven support solutions. For applications
requiring special support designs, additional components can be found in catalogue sections
Structural system.
Beams, brackets and feet
APX
IDX
281
Conveyor support designs
Single support XL
Single support X85
Single support X85
XMCS 64 C
XCBL ..×64/
XCBM ..×64
XCFF 64×210
Alpine support XL
Single support – X85×2
Single support X180/X300
XMCS 88 B
XLCT 11×100 C
XLCT 11×100 C
XCBL ..×44×88/
XCBM ..×44×88
XMFA 84 B
XCBM .. ×88
XCBL ..×88/
XCBM ..×88
XCFB 88
XCBL .. ×88/
XCBM .. ×88
XCFF 88×260
XCFF 88×260
Double support – XL×2
Double support – XH×3
XLCT 11×100 C
XCFA 88 A
XMFA 84 B
XCBL .. ×88/
XCBM .. ×88
XCFF 88×260
282
Conveyor support designs
Support beams
PO
Net height of foot h1
X45
Foot type
h1 mm
Foot plate XCFB 44 F/XCFB 88 F
8
Foot XCFF 44×130
0–30
Foot XCFF 64×210
0–40
Foot XCFF 88×260
0–50
XS
XL
XLP
Height h2 of beam support bracket + half beam height
Standard and lightweight beams
Beam
The following table lists suitable beams for conveyor support from the Structural system XC product line. The
beams come in standard and lightweight versions. The
standard lengths is 3 m. Beams cut to custom length (L)
can also be delivered. The table also lists suitable feet
and foot plates. Other foot arrangements are also possible.
Foot plate
Bracket type
XS
XL
X85
XH
XK
44×44 mm XSCS 44
156
–
–
–
–
44×44 mm XLCS 44
–
156
–
–
–
44×44 mm XLCS 64 P
118
–
–
–
–
44×44 mm XMCS 64 P
–
119
–
–
–
44×44 mm XHCS 64 P
–
–
125
–
–
64×64 mm XSCS 64
155
–
–
–
–
Dimensions (mm)
Designation
Foot
44×44 standard
XCBM 3/L×44
XCFF 44×130 XCFB 44 F
64×64 mm XLCS 64
–
155
–
–
–
–
119
–
–
–
44×44 lightweight
XCBL 3/L×44
XCFF 44×130 XCFB 44 F
64×64 mm XLCS 64 P
64×64 standard
XCBM 3/L×64
XCFF 64×210 n.a.
XEFG 64 T/D
64×64 mm XMCS 64 C
–
–
170
–
–
64×64 mm XMCS 64 P
–
–
125
–
–
XCFF 64×210 n.a.
XEFG 64 T/D
64×64 mm XHCS 64 B
–
–
–
181
–
64×64 mm XHCS 64 P
–
–
–
125
–
88×88 mm XLCS 88
–
155
–
–
–
88×88 mm XMCS 88 B
–
–
181
–
–
88×88 mm XHCS 88 B
–
–
–
181
–
88×88 mm XKCS 88 R
–
–
–
–
212
64×64 lightweight
XCBL 3/L×64
88×88 standard
XCBM 3/L×88
XCFF 88×260 XCFB 88 F
88×88 lightweight
XCBL 3/L×88
XCFF 88×260 XCFB 88 F
Beam cutting length
X85P
XH
XK
XKP
X180
X300
GR
CS
XT
WL
See “Beam support brackets” for more information.
h2
X85
h2 mm
XC
Interconnecting support beams
XF
Combinations of support beams are used for example to
support multitrack conveyors. A selection of angle brack- XD
ets and mounting plates from Structural system XC are
available for interconnections. See page 286.
XLX
L
X85X
H
X180X
X300X
GRX
h1
CSX
The beam length required to obtain a specific conveyor
height H depends on the conveyor size, foot type and
beam support bracket. See figure. Type CS beam support brackets are used. Read more about beam support
brackets on page 284. Feet: see page 287.
In the following formula H represents the height from
the floor to the top of a standard plain chain. Most support combinations permit height adjustment both at the
foot and at the beam support bracket.
ELV
CTL
FST
TR
APX
L = H – h1 – h2
IDX
Support beams
283
Beam support brackets – selection guide
Type CT for crossing support beam 64/88 mm
Type CS for vertical support beam 64 mm
h2
h1
w
w
Height to top of chain h2 mm
Bracket type
XS XL
X85
XH XK
X180/
X300
Comments
XLCT 11×100 C* 137 137
144
144 157
146
h1=100 mm
XLCT 21×135 B
172 172
179
179 192
181
h1=135 mm
XLCT 21×158 R** 195 195
202
202 215
204
h1=158 mm
Width W:
XLCT 11×100 C
87 107
127
147 147
224
XLCT 21×135 B
87 107
127
147 147
224
XLCT 21×158 R
67
107
127 127 204/322
87
* Aluminium, diecast
** Type XLCT 21×158 R is intended for 88 mm crossing beam
Bracket type XS
XL
X85
W mm W mm W mm
XH
XK
Comments
W mm W mm
XSCS 64
87
–
–
–
–
–
XLCS 64
–
107
–
–
–
–
XLCS 64 P
–
65
–
–
–
Polyamide
XMCS 64 C –
–
107
–
–
Aluminium,
diecast
XMCS 64 P –
–
85
–
–
Polyamide
XHCS 64 B
–
–
–
147
–
–
XHCS 64 P
–
–
–
105
–
Polyamide
The heights above chain refer to standard plain chain.
Type CU for vertical support beam 88 mm
Type CS for vertical support beam 44 mm
W
w
Bracket type XS
XL
X85
W mm W mm W mm
XH
XK
Comments
W mm W mm
XSCS 44
87
–
–
–
–
–
XLCS 44
–
107
–
–
–
–
XLCS 64 P
45
–
–
–
–
Polyamide
Bracket type XS
XL
X85
W mm W mm W mm
XH
XK
Comments
W mm W mm
XLCU 73
–
235
235
235
–
–
XLCU 103
–
–
–
–
295
–
Beam support brackets for drip trays
Type CT for crossing support beam 64/88 mm
Type CS for vertical support beam 88 mm
h2
w
Bracket type
w
h1
Height to top of chain h2 mm
Comments
XL
X85
XH XK
XLCT 21×135 B
172
179
179 192
h1=135 mm
XLCT 21×158 R
195
202
202 215
h1=158 mm
Bracket type
XL
X85
W mm W mm
XH
XK
Comments
W mm W mm
XLCS 88
107
–
–
–
–
XMCS 88 B
–
127
–
–
–
147 147
XHCS 88 B
–
–
147
147
–
147 147
XKCS 88 R
–
–
–
147
–
Width W:
XLCT 21×135 B
XLCT 21×158 R
284
107
107
127
127
Beam support brackets – selection guide
Support beams 44 mm
PO
Support beam 44×44
X45
Support beam 44×44, lightweight
XS
XL
22
XLP
22
5
5
44
44
X85
Support beam 44 mm × 44 mm
Length 3 m (3030 ±5 mm)
XCBM 3×44
Length to order (30- 3000 mm) XCBM L×44
Support beam 44 mm × 44 mm, light
Length 3 m (3030 ±5 mm)
XCBL 3×44
Length to order (30- 3000 mm)
XCBL L×44
X85P
End cap, polyamide
End cap, polyamide
XH
XCBE 44*
*Note. Must be ordered in multiples of 10
XCBE 44*
*Note. Must be ordered in multiples of 10
XK
XKP
Support beams 64 mm
X180
Support beam 64×64
Support beam 64×64, lightweight
X300
GR
17
30
32
CS
32
5
32
64
XT
64
Support beam 64 mm × 64 mm
Length 3 m (3030 ±5 mm)
XCBM 3×64
Length to order (30- 3000 mm) XCBM L×64
Support beam 64 mm × 64 mm, light
Length 3 m (3030 ±5 mm)
XCBL 3×64
Length to order (30- 3000 mm)
XCBL L×64
End cap, polyamide
End cap, polyamide
XCBE 64*
*Note. Must be ordered in multiples of 10
XCBE 64*
WL
XC
XF
*Note. Must be ordered in multiples of 10
XD
Support beams 88 mm
XLX
Support beam 88×88
Support beam 88×88, lightweight
X85X
X180X
X300X
44
44
GRX
22
22
5
5
22
22
44
88
CSX
44
88
Support beam 88 mm × 88 mm
Length 3 m (3030 ±5 mm)
XCBM 3×88
Length to order (30- 3000 mm) XCBM L×88
Support beam 88 mm × 88 mm, light
Length 3 m (3030 ±5 mm)
Length to order (30- 3000 mm)
XCBL 3×88
XCBL L×88
End cap, polyamide
End cap, polyamide
XCBE 88*
XCBE 88*
*Note. Must be ordered in multiples of 10
ELV
CTL
FST
*Note. Must be ordered in multiples of 10
TR
APX
IDX
Support beams 44 mm
285
Angle brackets and mounting plates
Angle bracket, die-cast, 42×42×38
Mounting plate 44×100
44
12
20
42
44
42
38
74
Angle bracket
Aluminium, die-cast
XCFA 44 B
For use with 44×44 mm and 64×64 mm beams
Mounting: M6S 8×16 (2), BRB 8,4×16 (2), XCAN 8 (2)
Angle bracket, die-cast, 80×42×38
Mounting plate
Aluminium, anodized
XCFB 44
For use with 44×44 mm beams (not XCBL 3/L×44).
Mounting: M6S 8×18 (2), BRB 8,4×16 (2), XCAN 8 (2)
+ MF6S 8×30 (1)
Mounting plate 64×120
4
22
8
100
42
38
64
22
4
44
80
30
2
32
64
94
Angle bracket
Aluminium, die-cast
8
120
XCFA 44 C
For use with 44×44 mm and 64×64 mm beams
Mounting: M6S 8×16 (3), BRB 8,4×16 (3), XCAN 8 (3)
Mounting plate
Aluminium, anodized
Angle bracket, die-cast, 80×80×82
For use with 64×64 mm XCBM type beams.
Mounting: M6S 8×18 (2), BRB 8,4×16 (2), XCAN 8 (2)
+ MF6S 8×30 (4)
44
Mounting plate 88×145
2
44
6
20
XCFB 64 A
80
88
44
44
80
82
Angle bracket
Aluminium, die-cast
120
145
XCFA 88 A
88
8
For use with 88×88 mm beams
Mounting: M6S 8×16 (8), BRB 8,4×16 (8), XCAN 8 (8)
Mounting plate
Aluminium, anodized
Angle bracket, die-cast, 42×42×82
For use with 88×88 mm XCBM type beams.
Mounting: M6S 8×18 (4), BRB 8,4×16 (4), XCAN 8 (4),
MF6S 8×30 (4). Cannot be used with XCBL beams.
44
4
22
82
Angle bracket
Aluminium, die-cast
42
42
XCFA 88 B
For use with 88×88 mm beams
Mounting: M6S 8×16 (4), BRB 8,4×16 (4), XCAN 8 (4)
286
Angle brackets and mounting plates
XCFB 88
Feet, die-cast
PO
Foot 44×130
X45
Foot 88×260
Æ9
XS
∅13,5
100
120
XL
170
12
XLP
65
130
260
220
Foot for beam XCBM/XCBL ..×44
Aluminium, die-cast
XCFF 44×130
Including fastener kit
Foot for beam XCBM/XCBL ..×88
Aluminium, die-cast
Maximum bending moment 250 Nm
Including fastener kit
130
X85
XCFF 88×260
XH
Maximum bending moment 1500 Nm
Foot 64×210
X85P
XK
Æ11
XKP
180
X180
150
X300
105
210
Foot for beam XCBM/XCBL ..×64
Aluminium, die-cast
GR
CS
XCFF 64×210
Including fastener kit
XT
Maximum bending moment 750 Nm
WL
Foot plates
XC
XF
Foot plate for beam 44×44
∅9
74
33,6
XD
74
44
XLX
X85X
8
100
Foot plate for beam XCBM/XCBL ..×44
Aluminium, anodized
XCFB 44 F
Mounting: MF6S 8×30 (1) or MF6S 6×30 (4).
Maximum bending moment 50 Nm
X180X
Foot plate for beam 88×88
CSX
X300X
GRX
88
ELV
120
77,6
44
8
CTL
∅9
FST
145
Foot plate for beam XCBM/XCBL ..×88
Aluminium, anodized
XCFB 88 F
Mounting: MF6S 8×30 (4) or MF6S 6×30 (4).
Maximum bending moment 200 Nm
TR
APX
IDX
Feet, die-cast
287
Adjustable feet
Adjustable foot M8
Adjustable foot M12
40
6
56
100
10
125
Æ47
Adjustable foot
Steel, electro-zinc-plated
M8 thread
59
68
XLFS 8
Adjustable foot
Steel, electro-zinc-plated
M12 thread
Including nut. Maximum vertical load 400 N
Mounting: XCFE 44 M8
XCFS 12×68
Including nut. Maximum vertical load 2500 N
Adjustable foot, polyamide, M8
Mounting: XCFE .. M12.
M8
Adjustable foot, polyamide, M12
M12
43
74
71
106
60
∅9
∅40
Adjustable foot
PA + steel, electro-zinc-plated
M8 thread
95
XCFS 8×40×43
Maximum vertical load 12000 N
Adjustable foot
PA + steel, electro-zinc-plated
M12 thread
XCFS 12×60×71
Including nut. Maximum vertical load 15000 N
Mounting: XCFE 44 M8
Mounting: XCFE .. M12.
End plates
End plate for beam 44×44, M8 thread
End plate for beam 44×44, M12 thread
M12
M8
18
12
6
18
288
6
44
44
End plate for beam XCBL ...×44
M8 thread
Zinc, die-cast
XCFE 44 M8
Mounting: MC6S 6×30 (4)
12
End plate for beam XCBL ...×44
M12 thread
Zinc, die-cast
XCFE 44 M12
Mounting: MC6S 6×30 (4)
Adjustable feet
End plates (continued)
PO
End plate for beam 64×64, M12 thread
X45
End plate for beam 88×88, M12 thread
XS
M12
M12
XL
15
15
8
XLP
88
64
X85
8
X85P
End plate for beam
XCBL/XCBM ...×64
M12 thread
Zinc, die-cast
XCFE 64 M12A
Mounting: MC6S 6×30 (4)
End plate for beam
XCBL/XCBM ...×88
M12 thread
Zinc, die-cast
XH
XCFE 88 M12A
XK
Mounting: MC6S 6×30 (4)
XKP
X180
Polyamide feet
Three-point foot for 64 mm beam
X300
Foot for height adjustment assembly
GR
200
140
CS
200
140
XT
60
60
WL
D
D
Three-point foot for XC.. 64 beam
D=64 mm
Polyamide, glass-fibre reinforced
XEFG 64 T
Including screws and clamps.
Maximum vertical load 800 N.
Three-point foot for XEFU 500
D=70 mm
Polyamide, glass-fibre reinforced XEFG 70 T
Including screws and clamps.
Maximum vertical load 800 N.
XC
Height adjustment assembly: see page 290.
XLX
Adjustable foot for XEFG
X85X
XF
XD
Two-point foot for 64 mm beam
X180X
54
140
60
D
13
400
X300X
103
GRX
∅7
Two-point foot for XC.. 64 beam
D= 64 mm
Polyamide, glass-fibre reinforced XEFG 64 D
Including screws and clamps.
Maximum vertical load 800 N.
Adjustable foot for XEFG 64/70 T/D
With ball joint and M20 locking nut
Polyamide, glass-fibre reinforced
CSX
ELV
XLFS 20 P
Maximum vertical load 500 N
CTL
Vibration absorber
FST
TR
APX
∅ 79
Vibration absorber for XLFS 20 P
Thermoplastic polyester
Polyamide feet
IDX
XLFJ 69
289
Height adjustment assembly
Beam support brackets Type CT
Selection guide: see page 284.
Height adjustment assembly
Beam support bracket –diecast aluminium
100
500
24
Square section tube height
adjustment assembly
Length 500 mm
Aluminium, anodized
44
62
Beam support bracket, Type CT
Aluminium, diecast
XLCT 11×100 C
For 64 mm or 88 mm crossing support beam.
Cannot be used with drip trays
Mounting: XLAT 17 (1), XLAN 8 (1), XCAN 8 (1 or 2),
M6S 8×16 (1 or 2), BRB 8,4×16 (2 or 3)
Incl. Cap 5110134 (1)
XEFU 500
To be used with foot type XEFG 70 T. Including locking
levers.
Cap, Beam support bracket
5110196
Kit contains 25 pcs
Beam support bracket – aluminium
26
21
62
44
∅9
135
11
44
48
Beam support bracket, Type CT
h=135 mm, a=48,5 mm
XLCT 21×135 B
For 64 or 88 mm crossing support beam
Mounting: XLAT 17 (2), XLAN 8 (2), XCAN 8 (2),
M6S 8×16 (2), BRB 8,4×16 (4)
Beam support bracket – aluminium
74
29
21
∅9
158
13,5
53
44
Beam support bracket, Type CT XLCT 21×158 R
For 88 mm crossing support beam
Mounting: XLAT 24 (2), XLAN 8 (2), XCAN 8 (2),
M6S 8×16 (2), BRB 8,4×16 (4)
290
Height adjustment assembly
Beam support brackets Type CS
PO
Selection guide: see page 284.
X45
Beam support bracket – aluminium, for 44 mm vertical
support beam
A
B
C
Beam support bracket – aluminium, for 64 mm vertical XS
support beam
∅9
A
B
C
D
21
21
21
44
XL
∅9
XLP
21
21
5
5
180
X85
156
5
5
6
A
B
X85P
XH
27
37
Beam support bracket, Type CS
For XS conveyor. Fig. A, C
For XL conveyor. Fig. B, C
42
27
17
XSCS 44
XLCS 44
For 44 mm vertical support beam
Mounting: XLAT 17 (1), XLAN 8 (1), XCAN 8 (2),
M6S 8×16 (2), BRB 8,4×16 (3)
Beam support bracket, diecast aluminium, for 64 mm
vertical support beam
47
XK
64
Beam support bracket, Type CS
XKP
For XS conveyor. Figure A, D
A=180 mm, B=156 mm
XSCS 64
X180
For XL conveyor. Figure B, D
A=180 mm, B=156 mm
XLCS 64
X300
For XH conveyor. Figure C, D
A=200 mm, B=176 mm
XHCS 64 B
CS
For 64 mm vertical support beam
Mounting: XLAT 17 (2), XLAN 8 (2), XCAN 8 (2),
M6S 8×16 (2), BRB 8,4×16 (4)
147
GR
XT
Beam support bracket – aluminium, for 88 mm vertical WL
support beam
A
B
21
21
C
D
E
21
21
44
XC
∅9
XF
35
60
XD
Beam support bracket for X85,
Type CS
Aluminium, diecast
XMCS 64 C
For 64 mm vertical support beam
Cannot be used with drip trays
Mounting: XLAT 17 (1), XLAN 8 (1), XCAN 8 (1),
M6S 8×16 (1), BRB 8,4×16 (2)
For support of X85 in-line transfer units, order
M6S 8×16 screw instead of the XLAT 17 T-slot screw.
Incl. Cap 5110134 (2)
Cap, Beam support bracket
Kit contains 25 pcs
5110196
B
A
5
5,7
5,7
8
XLX
X85X
X180X
15
25
35
38
74
X300X
Beam support bracket, Type CS
For XL conveyor. Fig. A, E
A=180 mm, B=151 mm
XLCS 88
For X85 conveyor. Fig. B, E
A=200 mm, B=171 mm
XMCS 88 B
GRX
CSX
ELV
For XH conveyor. Fig. C, E
A=200 mm, B=171 mm
XHCS 88 B
For XK conveyor. Fig. D, E
A=219 mm, B=190 mm
XKCS 88 R*
CTL
FST
For 88 mm vertical support beam
Mounting: XLAT 17* (2), XLAN 8 (2), XCAN 8 (2),
M6S 8×16 (2), BRB 8,4×16 (4)
* Use T-slot screw XLAT 24 (2) and M6S 8×20 (2) with
XKCS 88 R. (XLAT 17 and M6S 8×16 are too short.)
TR
APX
IDX
Beam support brackets Type CS
291
Beam support brackets Type CS, polyamide
Selection guide: see page 284.
Beam support bracket – polyamide
Nut cover plug
96
64
15
∅30
3
82
8
153
200
Nut cover plug
102
XLAE 26
For polyamide beam support brackets
50
Note. Must be ordered in multiples of 10
Beam support bracket, Type CS
XLCS 64 P
Nut cover plug for elongated hole
Mounting: XLAT 17 (2), XLAN 8 (2), XCAN 8 (2), M6S
8×16 (2), BRB 8,4×16 (4)
Beam support bracket – polyamide
8
Nut cover plug for elongated hole
XLAE 26 E
For polyamide beam support brackets
96
64
15
39
3
For XL conveyor with 64 mm vertical support beam.
Also suitable for XS conveyor with 44 mm vertical support beam
Note. Must be ordered in multiples of 10
Beam support brackets Type CU
82
153
200
Selection guide: see page 284.
50
102
Beam support bracket – aluminium
44
Beam support bracket, Type CS
XMCS 64 P
For X85 conveyor with 64 mm vertical support beam.
Also suitable for XL conveyor with 44 mm vertical support beam
Mounting: XLAT 17 (2), XLAN 8 (2), XCAN 8 (2), M6S
8×16 (2), BRB 8,4×16 (4)
96
64
44
∅9
80
Beam support bracket, Type CU
Beam support bracket – aluminium
44
153
200
102
XLCU 73
Mounting: XLAT 17 (2), XLAN 8 (2), XCAN 8 (4), M6S
8×16 (4), BRB 8,4×16 (6)
82
50
Beam support bracket, Type CS
64
XHCS 64 P
For XH conveyor with 64 mm vertical support beam.
Also suitable for X85 conveyor with 44 mm vertical support beam
Mounting: XLAT 17 (2), XLAN 8 (2), XCAN 8 (2), M6S
8×16 (2), BRB 8,4×16 (4)
292
73,5
40
For support of 180° wheel bend with 88 mm vertical
support beam. For conveyor systems XL, X85, XH
Beam support bracket – polyamide
15
64
103,5
40
∅9
Beam support bracket, Type CU
44
80
XLCU 103
For support of 180° wheel bend with 88 mm vertical
support beam. For conveyor system XK
Mounting: XLAT 24 (2), XLAN 8 (2), XCAN 8 (4), M6S
8×16 (4), BRB 8,4×16 (6)
Beam support brackets Type CS, polyamide