14th North American Waste to Energy Conference May 1-3, 2006, Tampa, Florida USA NAWTEC14-3195 Pulse Combustion Technology Gene Plavnik Heat Technologies, Inc. PO Box 88413, Atlanta, GA 30356 Tel (770) 804 9309 Abstract: Pulse combustion has been used in a variety of ways since first being discovered in 1877. This a combustion process that occurs under oscillatory conditions with changing state variables, such as pressure, temperature and velocity. This paper looks at the historic uses of pulse combustion, and it provides an overview of this unique process. Pulse combustion has been used to amplify thrust power with the German V-I rockets. Pulse combustion has been used to optimize flame efficiencies, and it is now re emerging in many new industrial applications including some for Waste to Energy. What is Pulse Combustion? Furthermore, acoustic oscillations Pulsating Combustion is a combustion generated in the combustion process are process that occurs under oscillatory coupled with heat and released into the conditions. That means, that the state process at the same time. variables, such as pressure, temperature, velocity of combustion gases, etc., that The first known example of pulse describe the condition in the combustion combustion is so called" singing flame" zone, vary periodically with time. discovered by Dr. Higgins in 1 777. Fig 1. Discovery of a Singing Flame by Dr. Higgins, 1777 143 Copyright © 2006 by ASME His studies were followed by Deluc, The first known attempts to utilize pulse Chladni, Faraday, Tybdall, Rayleigh, combustion process occurred at the tum which showed that sound of of 20th century. The most well known considerable amplitude can be generated application is German V-I rocket motor, when a gas flame is placed in a larger or a buzz bomb. Another good example diameter tube. The observations also of a pulse combustion device is a indicated that when a certain set of Helmholz burner. The principle of this conditions is satisfied, an interaction burner is utilized by several boiler between the burner-flame and generated companies in their commercial products. acoustic oscillations can take place. Fig. 2 An unmanned airplane with a pulse rocket engine: the V-I "buzz bomb." Helmholtz and Schmidt combustors of How Does Pulse Combustion Work? flapper valves on air and fuel lines. In All pulse burners can be divided in three contrast, the other type of pulse burners sections: the inlet, the combustion (including our version), have no flapper chamber, and the exhaust section. The valves but consists of aerdynamic air inlet section can consist, in case of the inlet on the air side. Copyright © 2006 by ASME 144 - -:R ��M£N�: i;IlJ�C0MeU5 IlEACTAHR�l�;?9 � � J� - � ::;\:.#i4�§ •• . .. .. ... "*'! . . ...�..... � . ............ .... PI!f._ . •••• .. .....c.. •• _ _ .... . _ .:..,,.....- . OlE CYCLE OF _-!/_/ '_/_" THEOSCIUATION � ..... -_ .... ...- Fig 3. Schematic Diagram and Operation of a Pulse Burner To start the operation, the combustion and fuel into the combustion chamber reactants are delivered into the where it is re-ignited by the hot combustion chamber via air and fuel environment. The negative pressure lines or flapper valves, where a spark created in the burner volume also creates plug or a pilot ignites the mixture. The reversal motion of the part of the exhaust initiation of the combustion process gases back into the combustion chamber creates a sudden pressure rise that closes which facilitate ignition of fresh charge flapper valves and combustion gases of the combustion reactants and next move downstream towards the end of the pressure rise in the combustion system. exhaust tube. This movement, in turn, The combustion process now repeats produces a negative pressure in the itself indefinitely without spark plug and burner itself and allows flapper valves to the operation is controlled by acoustic open and allow next portion of the air 145 Copyright © 2006 by ASME laws and takes place at a created single frequency. the three Ts. Pulse Combustion and Heat Transfer The three Ts are Time, Turbulence and Temperature. High reversible velocities of combustion gases in pulse combustion have potential Let us try to look at three Ts, and for improvement of heat transfer. emissions in conjunction with each other. This could be accomplished by introducing pulse combustion process in As it is known from the classical theory the area where the combined heat of Zeldovich, there are three different transfer process is present, for example type of NO x: a) convective radiant and conductive type. Thermal NOx formed during combustion process Reversible motion of combustion gases allows diminish boundary layer formed b) Fuel NOx on the heat transfer surfaces, and, in c) Prompt NOx tum, allow better heat transfer from combustion gases to the surfaces itself, Time. Term time really means residence resulting in increase of conductive heat time of combustion reactants to transfer as well. Some works show complete the combustion and"become" improvements in heat transfer by the combustion gases. Typically residence factor of 2.5 depending on application. time of a high velocity steady state burner is about 20 milliseconds. The same residence time in a pulse burner is Pulse Combustion and Emissions. 2-8 milliseconds. The short residence In general, any combustion technology is time, in tum, leaves less time for thermal characterized by its NOx and CO NOx to be formed. emissions, and burner equivalence ratio or coefficient of excess of air. Also any Turbulence: This is rather relates to combustion technology is dependent on advanced mixing formed by reversible flows of combustion gases. Pulse Copyright © 2006 by ASME 146 combustion takes oxygen that is As it was mentioned above, part of the available for combustion and converts it exhaust gases is invited back into the into "usable" oxygen, thus allowing combustion process. In addition to the combustion process with very low reducing of the flame temperature, this coefficient of excess of air. In addition, part of the combustion gases creates the same high reversible velocities of the natural automatic flue gas re-circulation, combustion gases are responsible for the where NOx oxides are already formed, high heat and mass transfer rates within thus, reduces further formation of the the process. NOx. Temperature. This term relates to the All of the factors above create very temperature of the flame. Usually the specific conditions of the combustion thermal NOx are formed around that naturally creates lower level of NOx stoichiometric temperature when the ellllSSlOns. excess of air is low and the combustion is close to its complete conditions. Pulse Current Applications combustion process creates reversible flow where fresh portion of the Today pulse combustion technology is combustion reactant is continuously and successfully applied in boilers of oscillatory is brought into the commercial scale, spray, and conveyer combustion zone, which decreases the drying. There were efforts to utilize this average flame temperature, as the technology in cement pyro-processing, research show, by four hundred degrees waste incineration and there are efforts and creates less favorable conditions for to apply this technology to the waste-to the thermal NOx formation. energy systems. Add ional factor that is present in pulse Potential Benefits of Utilization of the combustion and is attributive to its low Pulse Combustion Technology in the emissions is Automatic Natural Flue field of Waste-To-Energy Systems Gas Re-circulation. 147 Copyright © 2006 by ASME The pulse combustion systems can be The pulse combustion systems can serve successfully applied as an alternative to a powerful heat transfer booster of"in soot blowers. It generates a lot more situ" type where it appears necessary. powerful level of sound (about 300 The pulse combustion systems can serve times) and can be tailor-designed to the as fast and very powerful ignitor of the specifics of the area to be cleaned main combustion process. References: 1. Tyndall, J. Sound. D. Appleton & Company, New York 2. Keller, J. O. Pulse Combustion: The Mechanism of NO x Production. Combustion and Flame 80, 219-237, 1990. 3. P. A. Eibeck, et al. Pulse Combustion: Impinging Heat Transfer Enhancement. Combustion Science and Technology Volume 94, 1-6, 1993 4. Pulse Combustion Boiler, Fulton Thermal Products Co, Product Brochure 5. C. Pope et al. Control of NO x Emissions in Confined Flames by Oscillations. Combustion and Flame 113 : 13-26, 1998 6. Plavnik, Z. et al. Pulse Combustion System and Method, US Patent 6,210,149 Bl, 2001 Copyright © 2006 by ASME 148
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