TIMBER-CONCRETE COMPOSITE SYSTEMS WITH CROSSLAMINATED TIMBER Luís Jorge1, Johannes Habenbacher2, Bruno Dujic3 ABSTRACT: Cross-laminated timber (Xlam) bending elements are known to have design governed by serviceability issues. Therefore, the addition of concrete layer on the top could be one solution to consider and which has already known features for glulam or sawn timber elements. The work presented here shows results from few finite element modelling simulations and allows understanding the relevance of different kind of timber-concrete connection systems. Despite the demonstrated advantages in using the concrete topping as structural component – increase load capacity, bending stiffness and natural frequency, the choice for connections with higher slip modulus will lose relevance for longer spans. KEYWORDS: Xlam, composite structures, bending, deflection 1 INTRODUCTION 123 The development of cross-laminated timber (Xlam) technology has opened up new perspectives for numerous applications in architecture and structural engineering, which used to be restricted to other construction materials. Multi-storey buildings for residential or office purposes can be nowadays erected using timber as the main structural component. Several characteristics of the system, namely, the thermal performance, seismic behaviour and speed of erection, have increased its interest among designers. Meanwhile, some problems persist and request improved solutions to overcome. In this framework, serviceability performance on big spans, related to deflection and vibration, are addressed in the present text. Serviceability problems in timber floors are well known since they generally control design on medium to longspans. To overcome those problems, the increase of mass and stiffness are the most evident possibilities and consequently the use of a composite system adding a concrete layer above the timber floor is already a well known possibility [5]. The composite section with concrete, increases also the thermal mass, has better acoustic separation and is less susceptible to vibration, taking the composite solution with concrete something to consider. The additional mass of the structural concrete layer will reduce the natural frequency of the original timber floor. Meanwhile, the connection stiffness has to be studied, particularly if it is not stiff, which may lead to unsatisfactorily dynamic performance. 2 MODELLING 2.1 THE STATIC MODEL AND CROSSSECTIONS The analysed timber-concrete composite panels, intended to perform in bending on floors and roofs, are simply supported in two opposite sides and have been used in simulations with spans from 4.0 to 12.0 meters (at 1.0m step). Applied loads are vertical and uniform, acting in the analysed width of 1.0m. Timber-concrete composite cross-sections are presented below in further chapters with detail. Three different cross-laminated timber panels are used, combined with also three distinct timber-concrete connections (totalizing 9 configurations). In all configurations was used the same 7.0cm concrete layer thickness. The elastic properties assigned for components were 12.0GPa for Xlam panels and 33.0GPa for concrete. 1 Luís Jorge, School of Technology, Polytechnic Institute of Castelo Branco, Avenida do Empresário, 6000-767 Castelo Branco, Portugal. Email: [email protected] 2 Johannes Habenbacher, KLH Massivholz GmbH, 8842 Katsch / Mur 202, Austria. Email: [email protected] 3 Bruno Dujic, CBD d.o.o. - Contemporary Building Design, Lopata 19 g, SI-3000 Celje, Slovenia. E-mail: [email protected] 2.2 THE COMPOSITE BEHAVIOUR The composite theory will be used to model the behaviour of the cross-laminated timber elements, based on the shear deformation of transversal timber layers [6][7][10]. Adding the concrete layer, slip between timber and concrete has also to be considered, with directly dependence on the connection used. A linear elastic finite element model implemented in the SAP 2000® software package [3] enables the appropriate analysis to parameterize the influence of the cross section components. If the acoustic impact sound insulation is needed, it can be also considered a gap between concrete and timber. These insulation materials have no structural strength or even stiffness, but have to be accounted in modelling through the gap between timber and concrete layers. This kind of connection has not been used in the work presented here. For long time it is known the feasibility of the simplified model proposed on the Annex B from the Eurocode 5 – Part 1.1, meanwhile the FEM presented here will enable to further developments, which are not in the scope of the simplified model (e.g. point loads, continuous beams, non constant spacing and non-linear behaviour for the timber-concrete connection). As it is well known, Xlam panels exhibit composite behaviour due to rolling shear from intermediate layers (those with transverse boards) . The cross-laminated timber panels used in simulations are presented in Figures 1 to 3. same concrete thickness in independence of the Xlam panel thickness. By the same reason, using different concrete strength class or thickness will establish different quantitative results. The same care should be taken regarding Xlam panels. The panels’ characteristics used here were taken from technical specification of the Austrian producer KLH® Massivholz GmbH [8]. Other producers will have different values for geometrical characteristics and mechanical properties, leading to small differences in result values. Nevertheless, qualitative trends and conclusions given here from simulations keep their accuracy. 2.3 TIMBER-CONCRETE CONNECTIONS For simulations, three connections systems were chosen, based on their different characteristics – screws, notches and grooves. All connections are drawn in Figures 4 to 6. The main features of the screws (e.g. SFS Intec selfdrilling screw VB-48-7,5x100) are related to their ductile behaviour, simple application and the capacity of coexistence with sound insulation between the timber plate and concrete layer. Figure 4 presents the pairs of screws placed at ±45º, which means that, according to the model presented in Eurocode 5 – Part 2, one is carrying tension and the other compression forces. Other layouts are possible (vertical position or both in same direction at 45º), but differences in load-slip diagrams should be expected (load capacity, slip modulus and ductility). Figure 1: Cross-section of the 146mm Xlam plate [8] Figure 2: Cross-section of the 230mm Xlam plate [8] Figure 3: Cross-section of the 320mm Xlam plate [8] Comparison analysis between different timber-concrete panels can not be done since simulations are using the Figure 4: Screw type timber-concrete connection (type I) On the other hand, the notch and groove connections configurations are stiffer but generally don’t exhibit much ductile behaviour. Their fabrication could be done with advantage in production line and delivering at construction site ready for use. The notch connection (Figure 5) should be fabricated with dense sawn wood or wood based product (above 900kg/m3) in order to avoid, as much as possible, deformation in contact area with concrete due to shear. Square pieces of 10.0x10.0x1.5cm3 are enough to achieve the value of slip modulus presented in Table 1. The use of continuous notch will disregard composite behaviour in two directions, unlike the square piece which could perform identically (especially, if it has equal properties in both directions, e.g. densified veener wood). Special attention must be given to the gluing process if it is done at construction site. Table 1: Slip modulus for timber-concrete connection Connection Screw [12] Notch [4] Groove [9] ks (kN/mm) 29,2 304,8 500,0 ks (kN/mm/m) 146,0 1524,0 500,0 2.4 FINITE ELEMENT MODEL Figure 5: Notch type timber-concrete connection (type II) For the groove connection (Figure 6), indentation could be done all along the panel width. Discrete grooves will perform distinctly in each direction, related to the direction to the grain (perpendicular to the grain vs. parallel to the grain). Even in the direction parallel to the grain, mechanical properties of groove connection would be worse than notch connection due to lower wood density of the boards used in Xlam panels. For both notch and groove configurations, a few mechanical fasteners should be placed in order to carry uplift force components. Eurocode 5 – Part 2, establish for this tension strength a minimum of 10% of the shear force [1]. Figure 6: Groove type timber-concrete connection (type III) Timber-concrete connections used in these simulations have their slip modulus presented in Table 1. The values for the screw and notch connections are regarding to each pair of screws or one notch. For simulations, were considered 5 in each row, as presented in the right column of Table 1. The numerical model is intended to analyse the system in bending, thereby, special care should be attended to slipping between layers (one timber layer per each longitudinal board or group of consecutive boards and one layer representing the concrete layer). The concrete is the upper element, which is mainly conducting compression stresses. Timber panel is placed downward concrete in order to carry tension stresses and its linked to concrete across special intend connections accounting for shear. Due to the connection effectiveness, in practice, these composite structures in bending cannot avoid slip between components. This means that the real behaviour of timber-concrete composite structures are characterized by partial interaction. The timber and concrete components were modelled as simple beam-type finite elements and placed parallel to each other’, equals to the distance between its centroids. The beam element is modelled as a straight line connecting two points (nodes), with 3 degrees of freedom available by node in order to guarantee stability in solution (one out-of-plane rotation and two in-plane translations) and is only able to carry linear-elastic behaviour. The vertical connection between layers is modelled with ‘link’ elements [3], connecting two existing nodes and allowing just one deformation between them, while the others were restrained (imposing the same curvature in both layers and avoiding vertical discontinuity). The available deformational degree of freedom enables the uniaxial elastic pattern of load-slip behaviour, representing the timber-concrete connection or the rolling shear deformation in transversal boards. 3 RESULTS OF DEFLECTION Results from simulations are presented in Figures 7 to 9. Labels “TC type I”, “TC type II”, “TC type III” means the use of, respectively, screws, notch and groove connection. On the vertical axis of the diagrams it is presented the relation between effective bending stiffness of the cross-laminated panel, EIXlam, and the effective bending stiffness of the timber-concrete composite panel, EITC. This relation means the gain of stiffness obtained by adding the concrete layer over the Xlam panel. Both diagrams tend asymptotically to a value that represents the perfect interaction behaviour (no slip between layers), achieved by those heights of Xlam panel (boards thickness and their arrangements) and concrete. 3.0 2.5 EITC / EIXLAM Few conclusions arise from the diagrams: i) As expected, the structural timber-concrete connection strongly increases the stiffness of the cross-section, with values between around 1.75 and 4.7 times; ii) The bending stiffness of the panel enhance with increasing the span as well as the slip modulus of the connection used; iii) The advantage in bending stiffness by using each connection system decreases with the increasing of the span. 2.0 1.5 1.0 5.0 4 6 8 4.5 EITC / EIXLAM 10 12 Span [m] TC type I 4.0 TC type II TC type III Figure 9: Deflection analysis results for 320mm Xlam panel 3.5 3.0 4 RESULTS FOR VIBRATION 2.5 4 6 8 10 12 Span [m] TC type I TC type II TC type III Figure 7: Deflection analysis results with 146mm Xlam panel 3.5 EITC / EIXLAM 3.0 The natural frequency, damping ratio and mode shapes characterise the dynamic performance of the floor and should be evaluated regarding to their use. Induced resonant vibrations caused by human walking, machine or traffic should be designed and assessed by different methods, which has also to consider the perception of vibrations by persons and their feeling of annoyance [2][5][11]. However, the evaluation reported here is only based on the natural frequency assessment for each configuration presented above. The natural frequency was determined according to the Expression 1 [1][2]. 2.5 f = 2.0 1.5 4 6 8 10 12 Span [m] TC type I TC type II TC type III Figure 8: Deflection analysis results for 230mm Xlam panel π 1 2 L2 EI m (1) where L=span, EI= bending stiffness and m=mass. The type of support is also known to affect mostly the dynamic performance of the composite section but it is not in evaluation, since only the simply supported static model is considered here. The mass was calculated from frequent combination through permanent loading actualized in each configuration – panel and concrete self weight. On the vertical axis of the diagrams it is presented the relation between natural frequency of the crosslaminated panel, fXLAM, and the natural frequency of the timber-concrete composite panel, fTC. This relation represents the increase of natural frequency obtained by adding the concrete layer over the Xlam panel. 1.75 f TC/fXlam 1.50 1.25 1.00 4 6 8 10 12 Span [m] TC type I TC type II TC type III Figure 10: Modal analysis results for 146mm Xlam panel 1.75 f TC/fXlam 1.50 As for the vibrations, the composite system enables to increase natural frequency for spans over 6 meters, between 20 and 70%. Further, special attention should be paid to damping evaluation, which has relevant influence on perception of vibrations made by persons and their feeling of annoyance [5]. The work presented here has simulated unidirectional behaviour of the timber-concrete composite plates. Nevertheless, bidirectional behaviour could also be performed by the system, having in mind different characteristics for the connection, namely, due to direction of load to the grain or the load to the screw axis. The use of lightweight aggregate concrete could be the opportunity to optimize the system performance, having in mind the reducing of density in concrete as well as better creep and shrinkage behaviour. Future developments should evaluate the compatibility and influence of the timber-concrete connection system with the acoustic insulation needs. REFERENCES 1.25 1.00 4 6 8 10 12 Span [m] TC type I TC type II TC type III Figure 11: Modal analysis results for 230mm Xlam panel 1.75 f TC/fXlam 1.50 1.25 1.00 4 6 8 10 12 Span [m] TC type I TC type II TC type III Figure 12: Modal analysis for results 320mm Xlam panel Besides the obvious mass increasing (between 45% to 60%), the presence of concrete with structural connection enables to move natural frequencies up to 70%. Comparing the performance of the system using each connection scheme, it could be concluded a maximum growth around 10% above the 6.0m spans. 5 CONCLUSIONS The conclusions of this study indicate the reliability of this system reducing the traditional serviceability problems in design when increasing the spans. [1] CEN: Eurocode 5: Design of timber structures. Part 2: Bridges. 2004. [2] Clough, R., Penzien, J.: Dynamics of Structures (3rd Ed.). Computers & Structures, Inc. 2003. [3] CSI: SAP2000 – Integrated Software for Structural Analysis &Design, Technical Reference Manual. Computer & Structures, Inc., 2007. [4] Dias, A., Kuilen, J., Cruz, H., Lopes, S.: Densified Veneer Wood for Notched Joints in Timber Concrete Composite Structures. Proceedings of the 9th World Conference in Timber Engineering. Portland, USA. 2006. [5] European Commission: Generalisation of criteria for floor vibrations for industrial, office, residential and public building and gymnastic halls. RFCS Report EUR 21972 EN. ISBN 92-79-01705-5. 2006. [6] Gsell, D., Feltrin, G., Schubert, S., Steiger, R.: Cross-Laminated Timber Plates: Evaluation and Verification of Homogenized Elastic Properties. Journal of Structural Engineering, Vol. 133, No. 1, January 2007, pp. 132-138. [7] Guggenberger, W., Moosbrugger, T.: Mechanics of Cross-Laminated Timber Plates under Uniaxial Bending. Proceedings of the 9th World Conference in Timber Engineering. Portland, USA. 2006 [8] KLH: Engineering. KLH® Massivholz GmbH. Austria. 2008. [9] Kuhlmann, U., Michelfelder, B.: Grooves as shearconnectors in timber-concrete composite structures. 8th World Conference in Timber Engineering. Lahti, Finland. 2004. [10] Mestek, P., Kreuzinger, H., Winter, S.: Design of Cross Laminated Timber (CLT). Proceedings of the 10th World Conference in Timber Engineering. Miyazaki, Japan. 2008. [11] Toratti, T., Talja, A.: Classification of human induced floor vibrations. Proceedings of the 9th World Conference in Timber Engineering. Portland, USA. 2006 [12] Van der Linden, M.: Timber-concrete composite structures. Ph.D. Thesis. Delft University of Technology, Delft, 1999.
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