Threaded Splicing Systems Threaded Splicing Systems Dowel Bar Splicer System D-101-A Straight Dowel Bar Splicer DB-SAE, D-102-A 90˚ Hooked Dowel Bar Splicer, D-103-A 180˚ Hooked Dowel Bar Splicer, D-104-A Double-Ended Dowel Bar Splicer The Dayton Superior Dowel Bar Splicer is a one-piece unit, integrally forged from ASTM A615 grade 60 deformed rebar material. The splicers are available in #4 through #11 rebar sizes to be used in conjunction with the corresponding size dowelin to accomplish a mechanical splice designed to achieve 160% of specified yield (full mechanical ultimate). The splicer can be furnished straight (D-101-A) cut to length, 90˚ and 180˚ hooked (D-102-A and D-103-A) and doubleended (D-104-A) in plain or epoxy coated finish. The splicer can also be special-ordered with a reduced diameter washer flange or with the washer flange clipped (in more than one direction, if required) to provide adequate concrete cover, or to avoid interference. The D-104-A Double-Ended Dowel Bar Splicer is used to establish a direct load path through a concrete section, thus avoiding multiple hooked rebar and eliminating rebar congestion. The double-ended unit can be configured in a “U” shape for special applications. Bar Size Thread Size A B C D E Flange Diameter Minimum Pult Range = 95% Fu Actual or 160% Fy Specified* #4 [#13] 5/8"–11 UNC 1-1/8" 1/8" 11/16" 55/64" 1" 1-7/8" 19,200 lbs. #5 [#16] 3/4"–10 UNC 1-9/16" 1/8" 13/16" 1-3/64" 1-1/8" 2-1/16" 29,760 lbs. #6 [#19] 7/8"–9 UNC 1-11/16" 1/8" 15/16" 1-15/64" 1-1/4" 2-1/4" 42,400 lbs. #7 [#22] 1"–8 UNC 1-27/32" 1/8" 1-1/16" 1-27/64" 1-3/8" 2-7/16" 57,600 lbs. #8 [#25] 1-1/8"–8 UN 2-1/16" 1/8" 1-3/16" 1-19/32" 1-1/2" 2-5/8" 75,840 lbs. #9 [#29] 1-1/4"–8 UN 2-3/16" 1/8" 1-5/16" 1-25/32" 1-5/8" 2-13/16" 96,000 lbs. #10 [#32] 1-7/16"–8 UN 2-7/16" 1/8" 1-1/2" 2" 1-13/16" 3" 121,920 lbs. #11 [#36] 1-9/16–8 UN 2-9/16" 1/8" 1-5/8" 2-7/32" 1-15/16" 3-1/4" 149,760 lbs. *Loads shown based on 160% fy specified Length As Specified Smooth Transition (Approx. 1/2" Fillet Radius) +0.125 E -0.000 .250 Typ. Rebar Size C Dia. D-101-A Dowel Bar Splicer A B±.063 NOTE: To be manufactured as Single End Note: No. 4, 5 and 6 splicers, 18", 24" and 36" long will usually have a stamped metal plug to protect threads; all other sizes will have a plastic cap plug. Nail Holes 1/2" Less Than Flange O.D. Flange Diameter ±1/8" 14 D Dia.Min D-101-A Minimum MFG. Length DB-SAE #4 (#13) 12" #5 (#16) 14" #6 (#19) 16" #7 (#22) 16" #8 (#25) 16" #9 (#29) 16" #10 (#32) 16" #11 (#36) 16" Optional Clipped Flange Clipped Flange 3/08 Threaded Splicing Systems Dowel Bar Splicer System Recommended Dowel Bar Splicer and Dowel-In Grade 60 Rebar Loads (lbs.) Bar Size System Thread Size* DB-SAE Bar Size Dowel-In Bar Size System Stress Area (min.) Completed Splice (lbs.) Minimum Pult Range = 95% Py 1.25 Py Fu Actual or 160% Fy Specified** Py 1.25 Py Pult #4 [#13] 12,000 15,000 18,000 5/8"-11 #4 #4 .20 12,000 15,000 19,200 #5 [#16] 18,600 23,250 27,900 3/4"-10 #5 #5 .31 18,600 23,250 29,760 #6 [#19] 26,400 33,000 39,600 7/8"-9 #6 #6 .44 26,400 33,000 42,400 #7 [#22] 36,000 45,000 54,000 1"-8 #7 #7 .60 36,000 45,000 57,600 #8 [#25] 47,400 59,250 71,100 1-1/8"-8 #8 #8 .79 47,400 59,250 75,840 #9 [#29] 60,000 75,000 90,000 1-1/4"-8 #9 #9 1.00 60,000 75,000 96,000 #10 [#32] 76,200 95,250 114,000 1-7/16"-8 #10 #10 1.27 76,200 95,250 121,920 #11 [#36] 93,600 117,000 140,400 1-9/16"-8 #11 #11 1.56 93,600 117,000 149,760 Threaded Splicing Systems Specified or Required Dowel Bar Py=Minimum Yield Strength of bar. *5/8", 3/4", 7/8" and 1" sizes have UNC Threads. 1-1/8" and larger sizes are equipped with UN Threads. **Loads shown based on 160% fy specified. A A R D R B D-102-A 90˚ Hooked Dowel Bar Splicer D-103-A 180˚ Hooked Dowel Bar Splicer Bending DB or DI 90o only Minimum "A" Dimension #4 (#13) 4" * #5 (#16) 5" * #6 (#19) 6" * #7 (#22) 7" * #8 (#25) 8" * #9 (#29) 9" * #10 (#32) 10" * #11 (#36) 11" * Overall Length (See chart below) Overall Length D-104-A Double-Ended Dowel Bar Splicer * Tolerance on Bending Plus 0 / Minus 1" on "A" Dimension D-104-A Double-Ended Min. Lengths 3/08 C D-101-A Dowel Bar Splicer Tolerance Overall Length See D-108 Headed Dowel Bar Splicer on page 17. #4 [#13] 12" O.A. +0 - 3/8" #5 [#16] 12" O.A. +0 - 3/8" #6 [#19] 14" O.A. +0 - 1/2" #7 [#22] 16" O.A. +0 - 5/8" #8 [#25] 16" O.A. +0 - 3/4" #9 [#29] 16" O.A. +0 - 1" Specify: (1) quantity, (2) name, (3) bar size (should be equivalent to the rebar being substituted for on the structural drawings), (4) dimensions required. #10 [#32] 16" O.A. +0 - 1" Example: #11 [#36] 16" O.A. +0 - 1" 600, D-101-A Dowel Bar Splicers, #5 rebar, 36" long. ** Based on barrels forged on each end. For lengths less than minimum - please check with Tremont - we may supply forged DB one end, DI with Coupler & nailer washer other end. To Order: 15 Threaded Splicing Systems Threaded Splicing Systems Typical Dowel Bar Splicer System Installation Formwork Formwork Keyway Keyway Tied to Adjacent Reinforcing Splicer 1. Set forms, and nail or screw Splicer to 2. Place required reinforcing steel. form key. 3. After first pour has properly set, remove the formwork and screw Dowel-Ins into the exposed splicers. Dowel-In 1st Pour Main Reinforcing Bar Floor Slab Second Pour 4. Place second pour formwork and reinforcing steel. Lap Splice Length 1st Pour Formwork 16 3/08
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