TUNGSTEN HEAVY ALLOYS Solutions for Aerospace WOLFMET – EXCELLENCE IN TUNGSTEN With approvals to supply Wolfmet tungsten heavy alloys to a number of principal aircraft manufacturers, M&I Materials is recognised as one of the World’s leading aerospace tungsten providers. Choosing Wolfmet gives you tungsten components to very tight able to provide you with guidance on a single source solution for all your tolerances from a material manufacturability and innovative tungsten heavy alloy requirements. that is notoriously difficult design requirements. From the processing of raw materials to machine. to the precision machining of finished parts, we handle it all. We also supply sintered tungsten blocks to customers who prefer to finish machine themselves. We have more than 40 years’ We have more than 40 years’ experience in the end-to-end production of tungsten heavy alloys. experience in the end-to-end production of tungsten heavy alloys. As well as product and service We excel at turning powder into parts excellence, our experienced and precision machining tungsten. As engineers and professionally qualified a result, we can produce high quality metallurgists are AEROSPACE APPLICATIONS Wolfmet tungsten heavy alloy is most commonly used to balance static and dynamic components and reduce vibrations on aircraft. In particular, a high concentration of weight can easily be added to a confined space to gain the optimum control and stability of moving parts. In some cases less weight can actually be used because Wolfmet tungsten is a denser material and so provides a better balancing moment. ROTOR BLADES BUCKING BARS Helicopter rotor blades demand Wolfmet bucking bars are ideal for perfect balance. Wolfmet can be vibration damping in the riveting utilised to compensate for any process during the assembly and imbalances found in individual blades repair of an aircraft. during the manufacturing process or installation. Spoilers FLIGHT CONTROL SYSTEMS Wolfmet counter balances are used TRIM WEIGHTS to optimise the performance During the last stages of assembly, of flight control surfaces, weights may be required to adjust the such as rudders, final balance of the aircraft. Wolfmet elevators and ailerons. Ailerons is the natural choice when working in a restricted space. It can also offer PROPELLERS the advantage of reducing the total Wolfmet counterweights are trim weight mass because higher incorporated into the pitch density materials can be located control system of many propeller further from the pivot point whilst designs as a fail-safe device achieving the same moment. to prevent overspeeding. WHY USE WOLFMET? EXCELLENCE AND QUALITY FINISHED PARTS • High density; more weight in a • AS9100C, ISO 9001, and ISO • High volume long serial production smaller space 14001 certification • One off and low volume • Short lead-times for flight • Can be supplied in accordance with • Wide range of surface treatments test ballast Aerospace standards ASTM and finishes available • Machinable to close tolerances B777-15 or AMS 7725E • Non-toxic; non-radioactive • Co-ordinate measurement • Able to recycle at end-of-life • Manufactured in the UK • A team with over 40 years’ experience machines providing 3D inspection of close tolerances on complex geometries • Integration into customer supply chains e.g. vendor managed inventory • Penetrant Flaw Detection and Ultrasonic Non Destructive Testing Winglets Elevators Rudder • Full traceability and certification SINTERED BARS AND BILLETS • Round bars - standard and custom sizes from stock or made to order • Flat bars and billets - made to order with short lead times • Low minimum order quantities on all made to order bars and billets • First Article Inspection Report in ASSEMBLIES accordance with AS9102 • Integration of Wolfmet tungsten into larger, more complex assemblies wolfmet.com PROPERTIES AND STANDARDS OF WOLFMET GRADES Grade HA 190 HA 193 HA 195 HE 390 HE 3925 HE 395 HE 397 Non-magnetic Class 1 Non-magnetic Nominal Class 2 Non-magnetic Class 3 Magnetic Class 1 Magnetic Class 2 Magnetic Class 3 Magnetic Class 4 Type 1 Class 1 Type 1 Nominal Class 2 Type 1 Class 3 Type 2 Class 1 Type 2 Class 2 Type 2 Class 3 Type 2 Class 4 90 93 95 90 92.5 95 97 Ni/Cu Ni/Cu Ni/Cu Ni/Fe Ni/Fe Ni/Fe Ni/Fe 17.10 0.62 17.60 0.64 17.90 0.65 17.10 0.62 17.50 0.63 18.10 0.65 18.50 0.67 MPa ksi 675 100 650 95 680 100 645 95 645 95 660 95 660 95 MPa ksi 805 116 830 120 805 116 875 126 900 130 910 131 915 132 % Elongation on 25mm (1”) 7 9 4 25 27 22 12 Hardness, HRC 24 24 24 27 24 24 25 Aerospace Industry Standards ASTM B777-15 AMS 7725E Typical Properties* Nominal % Tungsten Binder Nominal Density g/cm3 lb/in3 0.2% Proof Stress Tensile Strength *Properties may vary according to size and shape of part and production conditions. Figures shown are rounded and are typical for coupons (to fig.19 of ASTM E8) measured in accordance with ASTM B777-15; they are o ered without warranty or guarantee. Values may be altered without notice and do not constitute a specification and should not be used for design purposes without reference to M&I Materials Ltd. It is for the customer to satisfy itself of the suitability of the products for its own particular purposes and environmental conditions. Any recommendation or suggestion relating to the use, storage, handling or properties of the products supplied by M&I Materials Ltd either in sales and technical literature or in response to a specific enquiry or otherwise, is given in good faith. It is for the customer to satisfy itself of the suitability of the product for its own particular purposes © M&I Materials Ltd January 2017 FURTHER INFORMATION IS AVAILABLE WOLFMET TUNGSTEN HEAVY ALLOY COMPARED TO OTHER MATERIALS Typical Density g/cm3 Typical Density lb/in3 ON REQUEST OR FROM OUR WEBSITE: wolfmet.com CONTACT OUR TEAM TODAY TO Aluminium 2.7 0.10 DISCUSS YOUR PROJECT Steel 7.8 0.28 REQUIREMENTS: Brass 8.4 0.30 Lead 11.3 0.41 Wolfmet HE 395 18.1 0.65 Depleted Uranium 19.0 0.69 M&I Materials Ltd, Hibernia Way, Tra ord Park, Manchester, M32 0ZD, United Kingdom T: +44 (0) 161 864 5454 F: +44 (0) 161 864 5444 E: [email protected] W: wolfmet.com Tel: +44 (0)161 864 5454 E-mail: [email protected]
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