CHP as a carbon reduction tool - what to consider Justin Wimbush, Senior Mechanical Engineer, Arup Neil Adcock, Associate Director, Rolton Group © 2degrees Ltd. 1 CHP and CO2 Reduction Technical and Commercial Implications CHP and CO2 Reduction • Current position: Senior Engineer at Arup • Experience: • 8 years of working on fossil fuelled and renewable fuelled CHP schemes. • Project designs. • Technical feasibility assessments. • Commercial assessments. • Planning applications. CHP and CO2 Reduction – technical and commercial considerations Presentation Contents: • Introduction to CHP • What is CHP and why is it useful? • Is CHP the most appropriate way to reduce CO2 emissions? • Some technical considerations • CHP and buildings • CHP and CO2 reductions • Some commercial considerations • Cost and payback • Technology risk • Electricity market • Conclusions Conventional Heat and Power Supply • Typical UK fossil fuel power stations generate electricity with an efficiency of about 35%. • 65% of the energy is wasted to the atmosphere. • Distribution from out of town power stations to the consumer results in distribution losses of the order of 5-10%. What is CHP? • Simultaneous production of heat and electricity (power) What makes up a CHP system? • CHP • Boilers • Fuel supply • Thermal Storage • Electricity distribution • Hot water distribution • Pumps • Sub-stations • Heat Exchangers (HIUs) Gas CHP (Combined Heat and Power) • Provides heat and electricity • Low CO2 technology but not renewable • Stirling engines, fuels cells, gas engines and gas turbines • Available from <3kWe to >3MWe • Capacity limited by available heat demand and economics • Can serve individual buildings or multiple buildings Biomass CHP Four (4) technologies • wood chip fuel • steam turbine CHP • organic rankine cycle turbine CHP • gasification CHP • indirect turbine CHP Different capacities, heat to power ratios & commercial maturity Liquid biofuel CHP • sustainable? • commercially viable? Limited by RTFO Biomass Air Turbine and Gasification CHP • Air turbine • • • • 90kWe modules Moderate elec efficiency (19%) Suitable for 100 homes + Single supplier, demo stage • Gasification CHP • • • • 250kWe modules Moderate elec efficiency (21%) Suitable for 200 homes + Multiple suppliers, entering commercialisation Biomass ORC and Steam Turbine CHP • ORC turbine • • • • 400 - 2000kWe Low elec efficiency (13%) Suitable for 2000 homes +. Mature technology • Steam turbine • 2,000kWe + • Low to moderate elec efficiency (14 - 20%) • Suitable for 15,000 homes + • Mature technology So what sort of CHP is most suitable for your project? • Complex range of factors to consider: • Why do you want it? • To provide lower cost heat and electricity? • To reduce CO2 emissions? • Because the Planning Department look favourably on it? So what sort of CHP is most suitable for your project? • The capacity of CHP unit depends on your daily and annual heating profile 50,000 45,000 Jan Heating demand (kW) 40,000 Feb 35,000 Mar 30,000 Apr 25,000 May Jun 20,000 Jul 15,000 Aug 10,000 Sep Oct 5,000 Nov 0 Dec 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Daily project heating profiles • Producing excess heat should be avoided to maintain Good Quality CHP status and to minimise costs. So what sort of CHP is most suitable for your project? • CO2 emissions reduction potential? • Gas CHP will reduce overall CO2 emissions by between around 8% - 20%. • Biomass CHP will mitigate 20% to 100% of your CO2 depending on the technology selected. CHP feasibility and CO2 reductions • How dispersed are your heat loads? • Heat distribution pipe is expensive and costs around £300/m F&R for plastic and £600+/m for steel. • Heat losses even for the most highly insulated pipes can be > 20%. • Need to check that CHP will save CO2! So what sort of CHP is most suitable for your project? • How much will it cost? • For an asset that generates both heat and electricity the project whole life costs should be considered. • For many projects the whole life costs, including an allowance for plant replacement, will be lower than the up front capital investment. Gas & Biomass CHP ESCo NPV Curve £3.0M • Whether a CHP scheme will pay for itself depends primarily on: £2.5M £2.0M £1.5M • Whether a retail electricity tariff can be negotiated or the electricity can be used on your site. £1.0M NPV • The heat density of the site £0.5M £0.0M -£0.5M 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 -£1.0M -£1.5M -£2.0M Years So what sort of CHP is most suitable for your project? • How much does CHP cost? • There are a number of procurement and operation possibilities: • Capital purchase – owner operated • Capital purchase – operated and maintained by FM company • ESCo operation • For new developments cost of heat distribution is subsidised by not installing gas network Summary of Costs / Revenues to be Considered • Project capital cost • • • • • • CHP District heating pipework Thermal storage Heat exchangers Energy Centre Procurement of an ESCo • Operational costs • • • • • Gas Biofuels Maintenance Management Billing • Revenues • Sale of heat • Sale of electricity • Sale of renewable obligation certificates (ROCs) • CRC savings Selling electricity – retail or wholesale? • Pre 2008 unlicensed “private wire” operation allowed for sale of electricity to residential networks < 1MVA. • June 2008 Citiworks ruling by European Court of Justice questioned legitimacy of private wire. • Now - private wire still permitted, for new schemes access must be given to other suppliers, for existing schemes access must be given where practicable i.e. a private wire market is in most cases no longer captive. • Business models usually now assume all electricity exported is sold at wholesale rates. CRC and CHP • Organisations operating CHPs are responsible for the CO2 emissions associated with the fuel consumed – electricity generation credits can be claimed. • Organisations purchasing CHP generated electricity should rate it at the grid CO2 rate. • Heat supplied from CHP is zero rated for CO2. • ROCs or FiTs cannot be claimed if CRC benefit is claimed. Cost of Reducing CO2 Indicative Costs of Reducing CO2 Emissions £200 £150 Cost (£/t CO2) £100 £50 £0 CRC -£50 3MW wind turbine 100kW wind turbine Biomass Biomass 3MWe gas boiler boiler CHP (no dh) (compared to (compared to oil) gas) -£100 * no allowance made for ROCs, FiTs or RHI revenue 3MWe gas 400kW CHP (13km biomass ORC dh) CHP (13km dh) Feed-in Tariffs and Renewable Heat Incentive • No FiTs for CHP. • Renewable CHP can still claim ROC certificates. • RHI proposes to fund useful heat (including process heat) supplied. • RHI may provide a district heating tariff - tbc. Gas CHP Rules of Thumb • Minimum recommended housing density > 50 dwellings per hectare. • Installed cost for CHP is £450 – 1500 /kWe (not including the network). • Installed cost of CHP + heating network is approx £3000 to £8000 per dwelling served. • Minimum economically viable operating hours 3,500 – 4,000/year. Proportion of primary fuel turned into useful energy Source: CHPA Conclusions • CHP can reduce CO2 emissions and costs • The extent depends on the energy load density and the technology selected. • The denser the load, the greater the benefit. • Real economies of scale can be realised. • Cash flows are complex. • Network economics and regulation are critical. • A number of procurement options exist but the ESCo market is immature and risk averse. The End Any Questions? Justin Wimbush Arup Telephone: 020 7755 4196 Email: [email protected] Engineering the Future CHP - A Carbon Reduction Tool – Case Study Introduction • Neil Adcock • 42 year old Chartered Engineer • BREEAM Assessor • Over 20 years experience in both contracting and consulting • Experience of delivery of projects in the Industrial, Education, Health and Social Housing market CHP – A Carbon Reduction Tool – Case Study Contents • Project Background • Planning Considerations • Strategic Approach • Integrating Renewables • Constructing an Energy Usage Profile • Selection of CHP • Commercial Considerations • Predicted Performance • Conclusions and Summary CHP - A Carbon Reduction Tool – Case Study Project Background • Client is a Housing Association • Redevelopment of existing estate within Kensington & Chelsea • Providing up to 1100 dwellings, small amount of commercial offices and retail • A mixture of social housing & private maximum height is 12 storey • Over a site of 42518m2, a density of 1 person per 19m2 CHP – A Carbon Reduction Tool – Case Study Planning Considerations • All dwellings in initial phases to meet Code 4 Sustainable homes - in excess of the London Plan • Future proofing to Code 6 • Requirements of the London plan • Decentralised Energy generation • 20% renewables • RBKC Urban Development Plan and Supplementary Planning Documents • Location of plant exhausts and noise sources CHP – A Carbon Reduction Tool – Case Study Strategic Approach BE LEAN- Increase u values and adopt passive measure to reduce carbon usage BE CLEAN- Maximise the efficiency of engineering systems such as energy efficient lighting and combined heat and power to reduce carbon usage further BE GREEN- Install 20% of appropriate renewables, i.e. ones that meet the planning constraints and compliment proposed engineering systems CHP – A Carbon Reduction Tool – Case Study Integrating Renewables Wind - local wind speeds not favourable, negative planning impact Biomass/Biofuel Space not available for site storage, transport of fuel to site an issue GSHP - insufficient space available on site ASHP - insufficient space on site negative planning impact on elevations Solar Thermal - insufficient roof space available and this technology is at odds with CHP Solar PVC - preferred option as the required area can be found at roof level & the FIT assists in the meeting of commercial concerns CHP – A Carbon Reduction Tool – Case Study Constructing a energy Usage Profile To optimise the size of the CHP we need to construct an energy profile this was achieved by: • Using the clients likely occupancy patterns based on existing housing data • Utilising the BRE`s Domestic Energy Model • Modelling the performance of the buildings with an IES thermal model • Exploring the opportunities for local heat network via the GLA`s heat mapping models CHP – A Carbon Reduction Tool – Case Study Selection of CHP The selection of the optimum size of CHP was based around the following considerations: • The summertime base energy load – domestic hot water demand • The opportunities for exporting heat to local surroundings does not exist at this time • The provision of a thermal store is used to flatten the daily profile and thus increase viable CHP size • No Summertime heat dumping is to be implemented • The CHP is to have a Quality Index in excess of 100 as defined by CHPQA CHP – A Carbon Reduction Tool – Case Study Commercial Considerations Given the considerations previously stated the solution we have arrived at is as follows: • A 400 kWe /465kWT gas fired CHP • 150 000 litre Thermal Store split across the site between central and local storage • With a district heating system to meet the heating and hot water needs of the development • Phased to match the project procurement programme and give future possibilities of heat networking • Integrating with roof mounted PVC`s to meet the renewables requirement • The site generated electricity shall be utilised for landlord services with any excess being exported to the grid, thus maximising the benefit of the FIT CHP – A Carbon Reduction Tool – Case Study Green Clean Lean Predicted Performance • Carbon reduction against Building Regs 2006 • Lean = 7% reduction • Clean = 38% reduction • Green= 50% reduction CHP - A Carbon Reduction Tool – Case Study Summary • Project Background • Planning Considerations • Strategic Approach • Integrating Renewables • Constructing an Energy Usage Profile • Selection of CHP • Commercial Considerations • Predicted Performance • Conclusions and Summary CHP - A Carbon Reduction Tool – Case Study Engineering the Future Thank you for your time Any Questions?
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