1 rev 1 7/2016 Table of Contents Overview 3 Firmware 4 Flight Controller 5 Radio Control 6 Failsafe 7 Motors, Props, ESCs 8 Side Plates 11 Battery 18 FPV System 19 Accessories 22 Specifications 23 2 rev 1 7/2016 overview …the next evolution of high performance racing drones Impact resistant composite frame core 4mm carbon fiber booms Fully integrated power and signal PCBs 24k gold plated connectors and bus bar Seriously Dodo rev. 3a F3 flight controller Runcam Swift FPV 600TL CCD camera 200mW RaceBand video transmitter w/ display Integrated MinimOSD Micro Race-spec 2205 2300kv hollow shaft motors Flycolor 30A SiLabs F330 ESCs Internal battery bay 14 programable RGB LEDs 12 high intensity solid red rear LEDs Integrated Frsky XSR micro receiver connector 3 rev 1 7/2016 Firmware External Resources Cleanflight Firmware & Configurator Software http://cleanflight.com/ Betaflight Flight Control Firmware (installed in the AR25) https://github.com/betaflight/betaflight Betaflight Configurator https://github.com/betaflight/betaflight-configurator MW OSD Firmware & Configuration Software http://www.mwosd.com/ BL Heli ESC Firmware & Configuration Software https://blhelisuite.wordpress.com/ SiLabs Drivers for Flight Controller & ESCs http://www.silabs.com/products/mcu/pages/usbtouartbridgevcpdrivers.aspx While drone racing is fast and exciting, this new sport is not without its challenges. The only thing faster than a racing drone are the advancements and improvements to the software and firmware! That being said, the AR25 comes fully configured and tuned out of the box and should fly just fine for most users. But for those looking to try to get the most out of their hardware, these following resources are worth exploring and studying in depth. So to stay on top of the latest developments, keep an eye on these sites listed here as well as allieddrones.com for tutorials, support, and more. 4 rev 1 7/2016 flight Controller Seriously Dodo Rev 3a 8 input channels 8 output channels 3 UARTs (GPS, Telemetry, S.bus) 2-6s input power 30v MAX INPUT 5v output - 0.5A Max STM32 F303 256k 2 megabyte blackbox storage Barometer Spektrum satellite port MPU6050 accelerometer/gyro 5.4g MicroUSB socket WS2811-style LEDs pinout Preconfigured with Betaflight firmware We have fully integrated the best flight controller currently on the market, the Seriously Dodo rev. 3a. This is a new F3 generation of flight controllers enables fast loop times and multiple UART ports. The Dodo board interfaces with an AR25 flight controller adapter board on the right side plate. This adapter board allows for several additional configurable solder pads to enable additional advanced flight controller/RC features such as FC OSD, Spektrum Rx, Frsky S.port, S.bus, and more. The flight controller is pre-configured with Betaflight and S.bus for the optional Frsky XSR receiver, as well as the full set of 14 RGB LEDs. The FC adapter board allows for future additional flight controller integration. 5 rev 1 7/2016 RADIO CONTROL RC Transmitter & Mode Controls The AR25 has been setup to work nativley with the FrSky Taranis X9D Plus and XSR s.bus receiver. If you purchased an ARF package from Allied Drones, then your receiver has been setup as indicated: SF - Disarm / Arm SH - Off / Momentary Buzzer SG - Mode (Angle - Horizon - Rate) SD - Airmode Off / AirMode On Failsafe - no pulse Mode 2 stick configuration “Home” position for all switches are forward/away from the perspective of the pilot. Therefore, home position would be; motors disarmed, buzzer off, angle mode, airmode off. 6 rev 1 7/2016 FAILSAFE Failsafe Mode In the event of a loss of radio control signal, both the radio transmitter (if included) and the flight controller have been set with basic failsafe mode functionality. In the event of a lost link between the transmitter and the RC receiver onboard the RC system is configured to send “no pulses”. In turn, the flight controller is configured for both Stage 1 and Stage 2 failsafes if it receives no pulses from the RC receiver. 7 rev 1 7/2016 Motors / Props M4 (CW) M3 (CCW) M2 (CCW) M1 (CW) The motor and propeller direction and numbering is critical for the flight of the AR25. Each set of ESC/ Motor solder tabs are labeled on the side plates. Because each ESC is fully configurable through the flight controller via USB, we recommend not worrying about the order in which the ESC output and motor leads are wired into the plates because we can change it in firmware faster than soldering. NOTE: However, DO pay attention to ESC input wire +/- wiring! When replacing motors, props, and ESCs, please make note of the proper direction and motor number position. 8 rev 1 7/2016 ESC / Motors Motor direction can be changed either by exchanging the position of any 2 motor or ESC leads, or can be done in firmware via a simple software configuration. After replacing motors or ESCs, remove the props, power on, and arm the motors. Note the direction they spin and make adjustments to the wiring or firmware to reverse direction. ESC Power (check polarity!) ESC Motor Leads Motor Leads 9 rev 1 7/2016 ESC The ESCs supplied with the AR25 are Flycolor Raptor 30a model number W-FW020004. Specifications: Constant Current Rating: 30A Burst Current Rating (10s): 40A BEC: No Cells: 2-4S Weight: 9.6g Processor: SiLabs F330 Firmware: BLHeli 14.4 BLheli Options Set: Dampened Light: On Oneshot125: On 10 rev 1 7/2016 side plates The AR25 side plates feature integrated RGB and rear facing red LED lights, power and signal distribution, integrated 5v regulated power supply, an audible buzzer, XT60 power connector, an auxiliary 5v power pinout, gold plated contacts, solder-less/tool-less internal component connectors, OSD mounting and external FTDI programming pinouts, easily accessible motor/ESC solder pads, and internal LC video filter. The concept behind the design of the PCB design was to reduce the tangled mess of wires commonly found in FPV racers and offer a cleaner, more reliable, and better performing setup. 11 rev 1 7/2016 side plates Right Plate (flight controller side) Motor 1 ESC Signal Pins Motor 2 ESC Signal Pins 5v Auxiliary Power Pins from BEC Filtered Auxiliary BEC (internal) Buzzer (internal) XT60 Main Battery Connector Gold Plated Bus Bar Screws Flight Controller Screws, black plastic OSD Advanced Solder Tabs and FTDI Video Transmitter Access Ports Video Camera Tilt Screws 12 rev 1 7/2016 side plates Left Plate Motor 3 ESC Signal Pins Motor 4 ESC Signal Pins Gold Plated Bus Bar Screws Video Camera Tilt Screws 13 rev 1 7/2016 side plates LEDs There are 7 programmable WS2812 RGB LEDs on each of the AR25 side plates. These LEDs are able to be programmed and controlled via the flight controller and Betaflight firmware. (0) (1) (2) (3) (4) (5) (6) In addition to the 14 programmable LEDs, there are also 12 non-programmable red LEDs facing the rear of the AR25. The address for each WS2812 programmable LED is shown in the following diagrams. Non-programmable solid red LEDs Programmable WS2012 LEDs 14 rev 1 7/2016 side plates LEDs The address for each WS2812 programmable LED is shown in the following diagrams. (7) (8) Non-programmable solid red LEDs (9) Programmable WS2012 LEDs (10) (11) (12) (13) 15 rev 1 7/2016 side plates Bus Bar The two side plates of the AR25 have a pair of 24k gold plated aluminum power bus bars connecting them that supply power from the battery, through the right side plate and then into the left side plate. When the battery is connected no not short metal tools across the gold plated bus bar screws. Disconnect power first! **check screw torque regularly** 16 rev 1 7/2016 Auxiliary pins Ground +5v 3A An auxiliary 3-pin servo header has been provided on the left side plate with a 5v center hot pin. This auxiliary pin receives regulated 5v power from the integrated AR25 3A power supply and is intended to allow for the easy addition of an optional LED race transponder. Signal (unused) Compatible transponders are available from vendors such as Trackmate and iLap, for instance. But please check with your local racing venue to see which system they use. 17 rev 1 7/2016 battery Specifications Internal Battery Bay Dimensions: 111mm x 30mm x 35mm Standard AR25 battery: 4S 1P, 14.8v, 1800mAh, 60C, XT60, 210g Standard battery dimensions: 105mm x 27mm x 35mm Standard battery lead length: 150mm Charge Rate: 1-2C (max 5C) The AR25 battery has been specifically designed for the internal battery bay and features extended battery discharge leads and a genuine XT60 connector to reach the power input on the left side plate. To insert the battery the battery leads must face to the rear and bottom of the frame. First pass the XT60 connector through the slot to exit the rear of the composite frame, then tuck the balance connector into the slot. Tilt the rear of the battery into the bay and then rotate the front of the battery into position. Secure the battery by lightly separating the plates while inserting and rotating the battery plate tabs into the slots in the plates until it “snaps” into place. 18 rev 1 7/2016 fpv system Video Camera Specifications Model Image Sensor Horizontal Resolution Lens Signal System OSD Set S/N Ratio Electronic Shutter Speed Auto Gain Control (AGC) Back Light Compensation Minimum Illumination WDR DNR Day / Night Power Net Weight Dimensions RunCam Swift 1/3 Sony Super HAD II CCD 600TVL 2.8mm 90 fov PAL / NTSC Yes >60db (AGC off) NTSC: 1/60 ~100,000 Yes Yes 0.01 Lux/1.2F D-WDR 2DNR Auto/Color/B&W DC 5 to 17V 12g 26mm x 26mm x 28mm The video camera installed in the AR25 is the best available on the market. Battery voltage (4S, 12.8-16.8VDC) is supplied directly to the camera via the side plate and 3-pin Molex connector. The video signal passes through the MinimOSD and an integrated LC Filter before reaching the Video Transmitter. 2mm screws allow for easy camera angle adjustments between 24° to 70°. 19 rev 1 7/2016 fpv system Video Transmitter Specifications The video transmitter channel display and change button is accessible through two ports on the left side plate. A short press will change channels while a long press will change bands. Button (short press - channel change, long press - band change) Alternating Channel / Band Display 200mW 5.8GHz 40 Channels Race Band SMA Connector CH1 CH2 CH3 CH4 A CH5 CH6 CH7 CH8 5865 5845 5825 5805 5785 5765 5745 5725 CH1 CH2 CH3 CH4 B CH5 CH6 CH7 CH8 5733 5752 5771 5790 5809 5828 5847 5866 CH1 CH2 CH3 CH4 E CH5 CH6 CH7 CH8 5705 5685 5665 5645 5885 5905 5925 5945 CH1 CH2 CH3 CH4 F CH5 CH6 CH7 CH8 5740 5760 5780 5800 5820 5840 5860 5880 CH1 CH2 CH3 CH4 R CH5 CH6 CH7 CH8 5658 5695 5732 5769 5806 5843 5880 5917 20 rev 1 7/2016 fpv system On Screen Display (OSD) DTR TX RX +5V GND GND GND Vid In GND GND +5V Vid Out GND CURR RSSI Bat2 Bat1 GND AR25 factory connections Available pinouts via solder tabs (advanced users) The onboard video system of the AR25 features an integrated OSD. The MinimOSD Micro with KV Team Mod was selected due to its small size and full feature set. As delivered, the OSD has been flashed with MW OSD R1.6 and is programmed to display battery voltage. Power is supplied by the independent onboard 5v power supply. Additional advanced OSD features can be enabled by expert users. OSD video and voltage signal wires are integrated into the 7-pin Molex connector on the side plate. Additional pinouts for advanced users, including FTDI, users are available via solder tabs on the side plate. 21 rev 1 7/2016 Accessories Runcam HD Camera Mount Carbon fiber bolt on isolated camera mount GoPro HD Camera Mount Carbon fiber bolt on isolated camera mount FPV Camera Up Armor Kit Carbon fiber armor kit for increased crash protection Custom 6” Prop Booms Carbon Fiber, 4mm, suitable for 6” Props 22 rev 1 7/2016 Specifications Weight RTF w/o battery: 556g Length, Width, Height: 223.5mm x 218.6mm x 96.9mm Motor Diameter / MultiGP Class: 239mm / 3S, 4S, Open Propellers: 2- or 3-blade DALProp 5045 bull nose Motors: Allied Drones 2205 Special Edition 2300kv hollow-shaft race motors Battery: 4S 1800mah 75C ESC: Flycolor Raptor 30A FPV Camera - Runcam Swift Flight Controller: RMRC Dodo rev. 3a, Betaflight OSD: Micro MinimOSD w/ KV team mod, MWOSD firmware FPV Tx: 5.8G 200mw 40CH Super Mini, Race Band, SMA antenna connector Antenna: SMA Circular Polarized Omni Directional LEDs: 14 integrated WS2012 programmable RGB + 12 solid red rear facing LEDs RC Rx - integrated connector Frsky XSR micro sbus receiver Race Transponder: External auxiliary 3-pin 5V connector compatible with any optional LED transponder Airframe: ABS/Polycarbonate composite core with FR4 power/signal distribution plates Side Plates: Integrated 3A 5V filtered power regulator, 26 LEDs, 4mm carbon fiber booms, internal battery bay, XT60 surface mount power connector, 24k gold plated contacts edge plating and logos, white solder mask, individually accessible ESCs and motor wires, 24k gold plated side plate power bus bar and screws, integrated LC video filter, integrated ESC filters Buzzer: Integrated lost model buzzer 23 rev 1 7/2016 Specifications 24 rev 1 7/2016
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