B I O P R O C E S S TECHNICAL Lipids in Bioprocess Fluids William G. Whitford L ipids are becoming a factor in a growing number of processes and products in biotechnology. Their functions include excipient or indirect activity (e.g., binding- or presentation-dependent activation of immunological adjuvants or membrane proteins), stabilization, delivery, and pharmacokinetic control of poorly soluble active ingredients (such as in parenteral liposome-stabilized amphotericin B). Lipids can also serve in biochemical or immunologic (e.g., diagnostic assays), pharmaceutic (e.g., PUFAs treat some mental illness), and nutritional (e.g., ⍀-3 fatty acids) capacities. Here I’m specifically addressing lipids as factors in bioreactor- and fermentor-based operations — from culture media formulation to secondary purification. Once, all naturally occurring compounds soluble in nonpolar solvents (such as benzene) were termed lipids. Later they were described as water-insoluble biomolecules biosynthetically or functionally related to fatty acids and PRODUCT FOCUS: BIOLOGICS PROCESS FOCUS: PRODUCTION AND DOWNSTREAM PROCESSING WHO SHOULD READ: ANALYTICAL LABORATORIES, MANUFACTURING, PROCESS DEVELOPMENT KEYWORDS: LIPIDS, DISPERSION, EMULSIONS, LIPOSOMES, MEDIA SUPPLEMENTATION LEVEL: ADVANCED 46 BioProcess International JANUARY 2005 ABBREVIATIONS USED ACP: Acyl carrier proteins ADCF: Animal-derived component free BSA: Bovine serum albumin CD: Chemically defined DMSO: Dimethyl sulfoxide EtOH: Ethanol FDA: Food and Drug Administration This computer simulation of a hydrated (blue) phosphatidylcholine bilayer (orange and pink) containing 25 mol% cholesterol (white) is from MAURICIO C. TRIPP AND SCOTT FELLER AT THE WABASH COLLEGE DEPARTMENT OF CHEMISTRY (WWW.LIPID.WABASH.EDU). their derivatives. The word lipid, though derived from ancient Greek, was coined surprisingly recently (1925), and its definition is not entirely clear. Some people stress the solubility aspect, under which even some proteins would be included. Other definitions stress structure or biochemical derivation, thus excluding steroids and many oils. So there’s some confusion when designing means for addition or removal of lipids in aqueous solutions. Less-polar materials to be dispersed may be commonly referred to as lipids (or not), and many nonlipid amphiphiles (such as fat-soluble vitamins and even some proteins) can participate in their recovery or delivery. No matter the definition, bioprocess engineers are universally concerned about the use of lipids: Their limited solubility in aqueous media and the propensity of some to form various and changeable structures in dispersion makes their use a challenge. HMW: High–molecular-weight IgG: Immunoglobulin G LMW: Low–molecular-weight PEG: Polyethylene glycol PF: Protein free PIT: Phase inversion temperature PUFA: Polyunsaturated fatty acids SFM: Serum-free medium STF: Surfactant-free UIC: Urea-inclusion compound UPSTREAM PROCESSES Dispersions: Lipids can be dispersed in aqueous media by a number of techniques. Requirements of various fluids used in production can be met in three ways: by adsorbing lipids to soluble carrier molecules, devising a formula that drives lipid self-assembly to a required particle size, or dispersing (and stabilize) a lipid mixture to particles of sufficient transient size and stability (1, 2). Each approach is a science in its own right and has been used in developing upstream bioprocess fluids (Table 1). Lipids in an organism can be carried by bile salts, albumin, lipoproteins, and ACPs. Animal serum, the original supplement providing lipids to cells in culture, contains various carrier proteins bearing high levels of all lipids required by animal cell systems. For example, FBS contains about 300 µg/mL cholesterol and 30 µg/mL oleic acid. Such high concentrations and diversity are sometimes detrimental. Cells cultured in serum are constantly exposed to a number of steroids, making it difficult to specify the effects of any particular one. And the bioactivity of some lipids can impair the performance of cells in culture. Serum extracts and lipid-rich fractions are popular means of providing high serum-lipid concentrations. Commercially available fractions of animal serum contain performance-relevant lipids. BSA is a commonly used vehicle for lipids. You can make or purchase a reduced-lipid BSA that adsorbs desired lipids added to it (3). Organic polar solvents such as EtOH and DMSO are other common carriers. Use of such “solvents” to act as carriers is limited mostly by their inherent activity on cells. Toxicity comes primarily from two actions: cytosolic catalysis and phospholipid extraction from cell membranes. Cyclodextrins (naturally occurring circular polymers of glucopyranose) can increase lipid solubility (Figure 1). Their function is similar to other adsorptive systems in that they encase or chelate lipids with more watersoluble molecules. They are well tolerated by biological systems and considered a pharmaceutical excipient by the FDA. Many products, even parenteral drugs, have cyclodextrins in their formulations (e.g., Pfizer markets ziprasidone stabilized with a cyclodextrin). Some medium supplements use cyclodextrin to solubilize cholesterol and fatty acids (Figure 2) and deliver high concentrations to mammalian cells in culture. Emulsions and microemulsions are forms of lipid dispersions used in bioprocess fluid supplementation. Microemulsions, the more common, take advantage of the propensity of some amphiphiles and lipids to predictably self-assemble and form multimeric or aggregate structures Table 1: Various lipid dispersion technologies; their potential and limitations Features of Lipid Supplementation Approaches Physical Stability ADCF Potential PF Potential Serum High No No Serum Extracts High No Solvents High Yes Albumins High rAlbumin Emulsions Low Yes Micelles Liposomes Cyclodextrin CD Active Lipid Formulation Potential Capacity Adjustable No High Minimally No No High No Yes Yes Low Yes No Nearly Medium Somewhat Yes Yes High Significant High Yes Yes Yes Medium Somewhat Medium Yes Yes Yes Medium Somewhat High Yes Yes Yes High Yes based on certain physical properties that each unit molecule presents in an aqueous environment (4). Soap bubbles are a common example of such phenomena. Emulsions are kinetically stable (nonequilibrium) dispersions. In simple emulsions, the lipid particle size is reduced by introducing hydrodynamic force (e.g., mixing). Particles are then stabilized through the surface activity/charge of such added amphiphiles as polar lipids, peptides, or synthetic polymers that present their hydrophobic regions to each particle’s lipid core and their hydrophilic regions to the aqueous media. Concentrated supplements are sometimes further stabilized through such means as increasing the viscosity of the continuous polar phase. A more complex emulsion involves spheres of lipids in a lamellar phase with aqueous particle cores. These are termed lipid bilayer vesicles or liposomes. Regardless of the number of concentric parallel bilayers within a liposome, all resident nutrient lipids must be components of the lamellae (bilayers, as pictured on the first page of this article). Sometimes lamella-forming polar lipids can be combined with nutrient lipids such that the mixture generates liposomes of suitable size and stability. For example, cholesterol or fatty acids can intercalate between the acyl chains of phosphatidyl choline. Although functional mixtures of polar and nutrient lipids so formulated have been Figure 1: Molecular model of a ß-cyclodextrin inclusion complex. Guest molecule is 1,4-butanediol, a vitamin B6 precursor with both hydrophilic (blue) and hydrophobic (yellow) regions. REPRINTED WITH PERMISSION OF STEFAN IMMEL AT THE TECHNICAL UNIVERSITY DARMSTADT, HTTP://CARAMEL.OC.CHEMIE.TU-DARMSTADT.DE/ IMMEL demonstrated, attempts at using such technology commercially have failed due to unacceptable shelf life or lipid delivery kinetics. Microemulsions of lipids in the micellular lyotropic phase may be formed using detergents or surfactants to generate disperse particles containing the active lipid at their core. Further considerations are important beyond primary development of these microscale and thermodynamically stable dispersions. Animal cell culture requires a type and concentration of surfactant neither too toxic nor too disruptive to cell membranes. That makes a practical limit about 0.3 mg/L of lipid dispersed by such means. Aside from understanding the basics of lyotrophic phase behavior in pure surfactant–cargo–water mixtures (as is often depicted in ternary-phase diagrams), implementation of such pure chemistries to real applications can be a study in itself. Often other JANUARY 2005 BioProcess International 47 Figure 2: Cholesterol-dependent cells cultured in basal SFM with no lipids (black squares); SFM supplemented with HyQ® LS250 lipid supplement (red triangles); and SFM supplemented with HyQ® LS250 and fed (arrow) with HyQ® LS1000 lipid supplement (blue circles) constituents of the continuous phase (e.g., culture media) in which a dispersion is built can strongly influence the phase-forming ingredients. Such constituents range from HMW amphipathic molecules to LMW hydrotropes and kosmotropes (5). Fermentation: Generally, lipids exist (if at all) only incidentally and in trace amounts in the media used for the fermentation of plant, fungi, bacteria, or yeast cells because such cells synthesize what lipids they require from simple precursors. But a growing number of applications call for the addition of fats, oils, or fatty acids to media formulations (6). Oils are sometimes added as antifoam agents because they are innocuous and can directly interfere with bubble film formation. Many cells used in fermentor-based production possess no lipases capable of hydrolyzing complex lipids, so the oils are insignificant as a nutritional substrate. Some natural and recombinant strains, however, do express cellular membrane-bound or soluble lipases that allow them to use fats and oils as either carbon sources or substrates for desired secondarymetabolite products. For example, in the production of polyketides and PUFAs it has become practical to develop strains selected for desired elongase or desaturase activity — or to insert genes for exogenous lipases or desaturases. Thus fermentation can produce a desired product using 48 BioProcess International relatively high levels (up to 3% w/v) of added lipid as a precursor. For example, lipase-deficient Pseudomonas can be transformed with exogenous lipase genes to allow its use of lard or coconut oil in production of polyhydroxyalkanoates (7). A number of lipids — from individual fatty acids to vegetable or animal oils and fats — have been shown to significantly increase product yield depending on the strain used, its lipid metabolic capability, and the desired end product. Because cells used for such applications are generally more resistant to hydrodynamic and nonpolar phase stress than are higher animal cells, those fats and oils can be added to fermentors and allowed to form crude emulsions simply through the shear forces created by an impeller and spargation apparatus (8). However, as use of higherperformance, fermentation-based lipid production grows, methods such as PIT are being developed to facilitate dispersion of nutrient oils in large amounts (9). Animal Cell Culture: Requirements for better performance and avoidance of serum, along with improved understanding of culture systems, are inspiring fresh interest in supplementing cell-culture media with certain lipids. Despite the multiple roles lipids play for whole organisms (e.g., energy stores and cell signaling), in culture they function primarily as structural components of cell and organelle membranes. In any living organism an essential nutrient is a compound required for growth and reproduction that it cannot synthesize itself. Many organisms, such as most prokaryotes, can produce most of the dozens of lipids they require from simple precursors. In mammals, though, at least two fatty acids (linoleic and ␣-linolenic acid) have proven essential. With the more widespread use of serum-free and CD media, researchers are looking closely at the requirements of mammalian cells maintained with minimal complements of identified lipids. Early work performed with cells JANUARY 2005 adapted to media with serumdetermined high lipid levels seems to have provided an inaccurate picture of their actual requirements. Many SFM formulations now lack linoleic and/or ␣-linolenic acid but sustain indefinite cell growth and full function. So it appears that those “essential” fatty acids are, in fact, not essential for most animal cell culture (10). Providing cells with appropriate preformed lipids (e.g., certain fatty acids, sterols, and phospholipids), even though not essential, reduces the need for their biosynthesis by cells. The resulting more efficient metabolism is especially evident when the rate of cell division is important or where cells produce high levels of a transgenic product (11). Some derived clones are truly auxotrophs for particular lipids, meaning that those lipids are essential to them. For example, the NS0 myeloma cell line requires large amounts of exogenous cholesterol. That unusual phenotype is caused by the silencing of an enzyme involved in cholesterol synthesis. All the basic dispersion approaches described above apply to the design of full-complement animal cell culture media, with the constraints that dispersed lipids must be physically and chemically stable for over six months at 4–8° C, at high dilution in a complex solution of up to 40 disparate components, and at a fixed pH and tonicity. The latter may be a disadvantage in the application of some dispersion technologies, but it can favor others. Media Supplements and Feeds: Whatever dispersion technology is used, the goal in designing a lipid supplement for animal cell culture is to produce a concentrated dispersion of select lipids that upon dilution are nontoxic, disperse to a biocompatible form, are taken up by cells in a controlled fashion, can be microfiltered, and remain stable in storage for up to a year. Adjustable pH, tonicity, and minor component levels are advantages of using concentrated supplements instead of buying complete media. A concentrate’s formulation is not constrained by the stability requirements or dispersion chemistry effects of the many other components in fullcomplement media. For practical reasons in application, supplement feeds must be concentrated in the range of 50–5000⫻. Several media supplements are commercially available, each possessing a unique set of features (Table 2). Materials and Applications: Although thousands of distinct lipids populate natural systems, relatively few are used in serum-free media formulations. There has been an evolution of thought regarding which lipids are beneficial, but because most successful formulations are proprietary, exact recipes cannot be obtained. Lipids currently mentioned in the literature include cholesterol; cod-liver oil; soybean oil; and oleic, linoleic, and palmitic acids. Applications include clone-specific essential and performance-enhancing lipids in SFM formulations, special requirements such as the need for high levels of cholesterol in NS0based transgenic producers, and fedbatch procedures in bioreactors (12). Beyond the vendors’ concerns for chemical and physical stability, users must exercise care to maintain product integrity. Each supplement is subject to its own set of destabilization conditions. Factors such as pH, temperature, hydrodynamic force, and interaction with introduced amphiphiles (e.g., antifoam agents) can destabilize even the most carefully designed product. Furthermore, many plastics — for example, those used in flexible tubing — can adsorb lipids from most formulations in a matter of minutes. Lipids for cell culture are available from a number of sources and vendors. Commercially available enriched fractions are extracted from such diverse starting materials as animal serum, sheep’s wool, fish oil, and soybeans. Individual lipids are also purified or derived from those naturally rich sources. Chemical synthesis or derivatization is used to make those that are found rarely in nature or are abundant only in unacceptable sources. The most popular materials for dispersing nonpolar lipids in SFM include the Tween 80 nonionic detergent, pluronic acids (block copolymer surfactants), phosphatidyl choline (lecithin), albumin (both natural and recombinant), and cyclodextrin. Lipid particle surface and interfacial energies must be overcome both in generating metastable emulsions and accelerating the equilibrium of microemulsions. Equipment for such purposes (e.g., the EmulsiFlexC50 high-pressure homogenizer from Avestin) generates extreme hydrodynamic force while minimizing heat production. Addition of chemical antioxidants (e.g., ␣-lipoic acid and ␣-tocopherol) can reduce the peroxidation of polyunsaturates, and procedures that limit the introduction of free oxygen can also help in this regard. Interestingly, many lipids seem to be exquisitely protected from oxidation when complexed with cyclodextrin (13). New Directions: Only 10 years ago the principles determining the structures formed by amphiphilic lipids were mostly a mystery to application specialists. Increased understanding of the chemistry and physics involved — and greater dissemination of this knowledge — are providing theoretical bases for new technological applications (14). Most people now responsible for formulation/manipulation of bioprocess fluids have been exposed to some principles involved in lipid–water systems. But translation of particular chemistries or knowledge of physical structure to a technology that is robust in handling a particular lipid or amphiphile application can be an inefficient and frustrating experience. New approaches are becoming available for the dispersion of lipids in aqueous solutions, which determines a gap between even the Table 2: Ready-to-use lipid supplements for animal cell culture, in alphabetical order by supplier; publicly available composition status abbreviations are PF = protein free; CD = chemically defined; ADCF = animal derived component free; STF = surfactant free, NA = not available Supplier Trade Name Active Ingredients Published Status Dispersion Techology HyClone LS 1000 Cholesterol PF, CD, ADCF, STF Adsorption to cyclodextrin HyClone LS 250 Cholesterol and fatty acids PF, CD, ADCF, STF Adsorption to cyclodextrin HyClone LipiMate Serum Lipids NA Protein stabilized emulsion Invitrogen 1000⫻ Cholesterol Lipid Conc. Cholesterol and fatty acids PF, CD, ADCF, STF Adsorption to cyclodextrin Invitrogen 250⫻ Cholesterol Lipid Conc. Cholesterol and fatty acids PF, CD, ADCF, STF Adsorption to cyclodextrin JRH Lipid Conc. (500x) Cholesterol PF, CD, ADCF, STF Proprietary, unavailable Prolient LiPro Serum lipids NA Protein stabilized emulsion Serologicals ExCyte Serum lipids NA Protein stabilized emulsion Sigma SyntheChol NS0 Supplement Cholesterol ADCF Proprietary, unavailable Sigma Lipid Mixture 1 CD Cholesterol and fatty acids CD Pluronic stabilized emulsion Thermo Xten DLS Steroid, fatty acids, vitamin E PF, STF Soluble steroid, patent pending JANUARY 2005 BioProcess International 49 chemistries currently available and those technologies now in practice. When lipid dispersion formula development is addressed, a distinction should be made between established practice, existing but recent developments, and interesting future directions. Basic research is producing a variety of technologies that will undoubtedly provide exciting improvements to those approaches currently in use. Most of us are familiar with lipids in the micellar or lamellar phase. However, polar lipids can form other lyotropic phases that are being exploited in production of stable dispersions with new and useful properties. For example, some lipids mixed in excess water will spontaneously form structures in a number of hexagonal, cubic, or gel phases. New technologies allow them (and some more familiar phases) to be dispersed as small, stable, submicron particles such as hexosomes, cubosomes, bicelles, and cochleates (Photo 1). As with liposomes, such dispersed particles can be composed entirely of the structural lipid or used as a vehicle for either polar or nonpolar cargo (15). Furthermore, they can be polymerized to provide very stable and filterable particles (16). Pullulan (a linear polymer of maltotriose) can be derivatized with cholesterol or acetate residues to form a more amphipathic molecule capable of forming dispersible nanoparticles containing the cargo lipid (17). Polymeric micro- or nanospheres can be composed of natural or synthetic compounds having quite varied and dynamic properties (18). “Intelligent” (environmentally responsive) targetspecific and biodegradable nanoparticles are now becoming practical. For example, hydrogel nanospheres could provide sterile, stable, targeted, and controlled delivery of cargo lipids (19). Nonpolar molecules can be covalently linked to polar ones either to make them water-soluble or facilitate the formation of dispersible particles. A familiar example is ethoxylation (PEGylation) of poorly 50 BioProcess International JANUARY 2005 Photo 1: A cryotransmission electron micrograph of a dispersion of lipids in the cubic phase (displaying ordered internal lattices) amid ordinary lamellar vesicles. REPRINTED WITH PERMISSION FROM SPICER PT, ET AL. NOVEL PROCESS FOR PRODUCING CUBIC LIQUID CRYSTALLINE NANOPARTICLES (CUBOSOMES). LANGMUIR 17(19) 2001: 5748–5756. soluble drugs; and lipids can be similarly derivatized. PEG can be bound either to the desired lipid itself or to a vehicle lipid derivatized to alter its mesomorphic characteristics and therefore its cargo-bearing ability (20). DOWNSTREAM PROCESSES Biotechnology products display a range of properties from highlypolar soluble substances (such as DNA and most proteins) to nonpolar solubles such as lipids and some polypeptides. Most of these high-value products are relatively fragile and require special mild processing conditions. Such products are often relatively dilute and need to be separated from complex mixtures including closely related molecules and/or crude cell debris. These factors make economical separation difficult. Until recently, most lipid separation schemes were ad hoc, representing scaled-up laboratory procedures. More selective, biocompatible, and scalable extraction and precipitation schemes — along with new resins and separation media/sorbants — have recently become available. Combinations of new and conventional methods are being explored to increase scalability, efficiency, economy, and specificity. The scale-down approach enables large-scale systems to be efficiently estimated in small-scale models, helpful in commercializing bioprocesses where speed and economy are critical to success. Downstream bioprocessors concerned about handling lipids fall into two camps: those who want the lipids (as a product) and those who don’t (considering lipids an interfering contaminant). As a Product: Lipids of various types can be produced through in vitro culture of bacteria, yeast, fungi, and plant or animal cells. Lipid-based products (and those having significant nonpolar regions or being otherwise related) range from fatty acids to polyketides to complex lipids such as fatty acid glycosides or lipopolysaccharides. Whether recovering them from fermentors or bioreactors, producers need to economically separate lipids from culture supernatant and isolate or purify desired products from the total lipid fraction. That must be accomplished while both maintaining product integrity and preventing introduction of contaminants. Steps can in some cases be efficiently combined, at least in small-scale methods. An extensive body of reports describing innovative small-scale extraction and purification has appeared since Floch (21) described the first significant development (outline and review at www.cyberlipid.org). Large-scale techniques have also been developed in the food and cosmetics industries, often beginning with plant and fish biomass. Methods include distillation, solvent extraction/ partitioning, pressurized fluid extraction, supercritical fluid extraction, multistage or continuous centrifugation, column chromatography, and particularly, a number of solid-phase or dry downstream extraction approaches. Large-scale bioprocessing applications have, surprisingly, not yet been comprehensively researched and optimized — or at least not as I have found in published literature. Nevertheless, some large-scale lipid extraction techniques developed for other commercial applications are beginning to be applied — with various levels of success — to fermentation and bioreactor product purification. For example, very largescale and continuous or multistep centrifugation techniques (as in the dairy industry) can be used to collect emulsions of lipids and gently, efficiently remove dispersed particles of any basic form. However, such collected product commonly contains many undesired components based on coincident sedimentation, and supernatant can retain lipid particles larger than ~5 µm. So up to 25% of the product can be lost. Small lipid particles — such as those remaining after most advanced large-scale centrifugation approaches (e.g., tubular-bowls) or are dispersed by adsorption to carriers or as mixed micelles — have been recovered at large scale by partitioning onto such immobilized substrates as hydroxypropyl dextrin mediated by zinc salts and organic solvents (22). Another established technique becoming popular involves formation of UICs (23). That approach is based on the propensity of inclusion compounds to selectively isolate longer chainlength fatty acids that have multiple (preferably trans) double bonds. UIC is inexpensive, biocompatible, scalable, and currently applied to the large-scale purification of PUFAs from fish and plant oils. As a Contaminant: Many of the above methods cannot be used in conjunction with the large-scale harvest of proteins because they damage or remove the product — or they require incompatible chemicals. However, because here the lipid need not be recovered, other techniques become available. Most commercial media formulations are screened to some degree for compatibility with the most fundamental purification processes. However, some lipid vehicles can be stable throughout culture but, when depleted of their original cargo, harbor new (often cell-line dependent) hydrophobic materials. Scale-up processes, culture or primary harvest material additives, and application of less common approaches can cause coalescence, precipitation, and phase changes in dispersed lipids. Such FOR FURTHER READING Books Vance DE, Vance JE. Biochemistry of Lipids, Lipoproteins and Membranes. Elsevier Science: 2002. www.cem.msu.edu/~reusch/ VirtualText/lipids.htm Morrison ID, Ross S. Colloidal Dispersions: Suspensions, Emulsions, and Foams. Wiley-Interscience: 2002. Solutions, Surfaces, and Colloids: Tutorial in Medicine (A. Kabanov, Nebraska Medical Center) www.unmc.edu/pharmacy/ wwwcourse/graduate/g_syllabus.html Caffrey M. LipiDat: A Database of Thermodynamic Data and Associated Information on Lipid Mesomorphic and Polymorphic Transitions. CRC Press, Inc.: Boca Raton, FL, 1993. Lipid Phase Tutorial (Nanoscale Chemistry Research Group, University of Birmingham) www.nanochem.bham.ac.uk/ liquid_crystals/lc_index.htm Journal Articles Patravale VB, Date AA, Kulkarni RM Nanosuspensions: A Promising Drug Delivery Strategy. J. Pharm Pharmacol. 56(7) July 2004: 827–40. Membrane Biophysics Tutorial www-biology.ucsd.edu/classes/ bibc110.SU99/part1/reader.html Strickley RG. Solubilizing Excipients in Oral and Injectable Formulations Pharm Res. 21(2) February 2004: 201–30. Lipid/Water Systems (D. Weitz, Harvard University) www.deas.harvard.edu/projects/ weitzlab Websites and Online Tutorials American Oil Chemists Society Educational Offerings www.aocs.org/meetings/education Lipid/Water Systems (Soft Condensed Matter Group, University of Edinburgh) www.ph.ed.ac.uk/cmatter/soft.html Interfacial and Colloid Science Group, (John Berg, University of Washington) http://faculty.washington.edu/spc Lipid Metabolism (M. King and S. Marchesini, University of Brescia) www.med.unibs.it/~marchesi/ lipsynth.html Lipids Tutorial (W. Reusch, Michagen State University) activity brings up new process issues due to consequent alterations in rheology, filterability, and/or lipid deposition characteristics of the inprocess harvest. Primary clarification is often accomplished by a disk-stack type centrifuge that removes whole cells and particulates down to ~1.0 µm. But some harvests and downstream steps require more work. Passing supernatant through pad or depth filters (such as Millipore’s Millistak+ A1HC, or Pall’s SUPRAdisc) made of such materials as cellulose fibers and diatomaceous earth can provide a second level of clarification (down to ~0.2 µm). Although they remove some lipids (mostly through nonspecific particle entrapment), their behavior in specific and qualitative lipid removal has not been Lipid/Water Systems (P. Spicer) www.nonequilibrium.com Surfactants and Microemulsions tutorial www.fisica.unam.mx/liquids/tutorials/ microemulsions.htm What Is Liquid Crystal Fluid? tutorial www.lxdinc.com/AppNotes/fluid.htm General Lipid Resource: Cyberlipid Center (C. Leray) www.cyberlipid.org Lipid Types Tutorial www.cyberlipid.org/cyberlip/ desc0004.htm systematically addressed. Products purporting to specifically adsorb lipids include Cuno’s Zeta Plus filters. LIPID SCIENCE People have been devising simple and practical formulas for working with oil dispersions for millennia. Churning butter and adding egg yolks to béchamel sauce are examples of applying simple techniques without necessarily understanding the chemistry behind them. At the other extreme, the modern pharmaceutical, food processing, agrochemical, and cosmetics industries approach oil-and-water dispersion issues with sophisticated technologies. Interfacial and colloidal chemistry, including such disciplines as hydrocarbon chain packing and JANUARY 2005 BioProcess International 51 lipid mesophase behavior, have been brought to bear against lipid dispersion issues (24, 25). Currently, much of the lipidhandling technology applied in bioprocessing is relatively crude. But as biotechnologists apply even existing chemistries and large-scale commercial techniques from other industries to scaled-down approaches, much more specific, efficient, and economical procedures are sure to be developed. REFERENCES 1 Soft and Fragile Matter: Nonequilibrium Dynamics, Metastability, and Flow. Cates ME, and Evans MR, eds. Institute of Physics: Philadelphia, PA, 2000. 2 Jönsson B, et al. Surfactants and Polymers in Aqueous Solution. John Wiley and Sons: New York, NY, 1998. 3 Budnick MO, Fitzgerald RS. New Life for a Diagnostic Reagent Mainstay. IVD Technol. June 2003: 45–52. 4 Koynova R, Caffrey M. An Index of Phase Diagrams. Chem. Physics and Lipids 115, 2002: 107–219. 5 Koynova R, Brankov J, Tenchov B. Modulation of Lipid Phase Behavior by Kosmotropic and Chaotropic Solutes: Experiment and Thermodynamic Theory. Eur. BioPhys. J. 25(4) 1997: 261–274. 6 Jones AM, Porter MA. Vegetable Oils in Fermentation: Beneficial Effects of LowLevel Supplementation. J. Ind. Microbiol. Biotechnol. 21, 1998: 203–207. 7 Solaiman DK, Ashby RD, Foglia TA. Production of Polyhydroxyalkanoates from Intact Triacylglycerols by Genetically Engineered Pseudomonas. Appl. Microbio. Biotechnol. 56(5–6), 2001: 664–669. 8 Pulido-Mayoral N, Enrique G. Phase Dispersion and Oxygen Transfer in a Simulated Fermentation Broth Containing Castor Oil and Proteins. Biotechnol. Prog. 20, 2004: 1608–1613. 9 Erler ST, Nienow AW, Pacel AW. Oil/Water and Pre-emulsified Oil/Water (PIT) Dispersions in a Stirred Vessel: Implication for Fermentations. Biotechnol. Bioeng. 82(5) 2003: 5543–5551. 10 Grammatikos SI, et al. Diverse Effects of Essential (n-6 and n-3) Fatty Acids on Cultured Cells. Cytotechnology 15, 1994: 31–50. 11 Whitford WG. NS0 Serum-Free Culture and Applications. BioProcess International 1(12) 2003: 36–47. 12 Mahadevan MD. Bioreactor Process Selection for Large-Scale Manufacturing of Monoclonal Antibodies — Tradeoffs and Recommendations. Bioprocessing J. 2(3) 2003: 25–31. 52 BioProcess International JANUARY 2005 13 Kim SJ, et al. Improvement of Oxidative Stability of Conjugated Linoleic Acid (CLA) by Microencapsulation in Cyclodextrins. J. Agric. Food Chem. 48, 2000: 3922–3929. 14 Sloans C, Kunieda H, Solans C. Industrial Applications of Microemulsions (Surfactant Science Series). Marcel Dekker, Inc.: New York, NY, 1996. 15 Myers D. Interfaces and Colloids: The Twilight Zone. Cheresources.com; www.cheresources.com/interfaces1.pdf (accessed 23 November 2004). 16 Landh T, Whitford WG. Beyond Lipisomes: Cubisomes as Colloidal Dispersions of Nonlamellar Forming Lipids. Inform 38C, 1995: 500–502. 17 Jung SW, Jeong YI, Kim SH. Characterization of Hydrophobized Pullulan with Various Hydrophobicities. Int. J. Pharm. 254, 2003: 109–121. 18 Yang D, O’Brien D, Marder S. Polymerized Bicontinuous Cubic Nanoparticles (Cubosomes) from a Reactive Monoacylglycerol. JACS Communications 124(45) 2002: 13388–13389. 19 Moghimi SM, Hunter CA, Murray CJ. Long-Circulating and Target-Specific Nano-Particles: Theory to Practice. Pharmacol. Rev. 53, 2001: 283–318. 20 Johnson M, Edwards K. Liposomes, Disks, and Spherical Micelles: Aggregate Structures in Mixtures of Gel Phase Phosphatidylcholines and Poly(Ethylene Glycol) Phospholipids. Biophys. J. 85, 2003: 3839–3847. 21 Folch J, Lees M, Stanley GHS. A Simple Method for the Isolation and Purification of Total Lipides from Animal Tissues. J. Biol. Chem. 226, 1957: 497–509. 22 Gardiner TC. Delipidation Treatments for Large-Scale Protein Purification Processing (thesis). Virginia Polytechnic Institute and State University: Blacksburg, VA, 11 August 1996. http://scholar.lib.vt.edu/theses/ available/etd1454132679612381/ unrestricted/etd.pdf. 23 Hayes DG. Fatty Acid Fractionation via Urea Inclusion Compounds. Inform 13, 2002: 832–834. 24 Larsson K. Lipids: Molecular Organization, Physical Functions and Technical Applications. The Oily Press Ltd.: Dundee, Scotland, 1994. 25 Holmberg K. Handbook of Applied Surface and Colloid Chemistry. John Wiley and Sons: Chichester, UK, 2002. William G. Whitford is senior manager of research and product development, HyClone, 925 West 1800 South, Logan, UT 84321; fax 1-435-792-8018; [email protected].
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