Maverick Rocket PDR Presentation 4 NOV 16 1 Team and Mission Selection 2 Team Members • • • • • • • • • • Nicholas Ramzi: Team Lead (Aerospace Engineering, Class of 2017) Tate Turner: Team Co-Lead, Sub-Scale Lead (Aerospace Engineering, Class of 2017) August Uecker: Avionics and ATDLS Lead (Electrical Engineering, Class of 2017) Jeremiah Robbins: Structures Officer (Mechanical Engineering, Class of 2017) Brian Kennedy: Safety Officer (Aerospace Engineering, Class of 2017) Austin Jomp: Propulsion Officer (Aerospace Engineering, Class of 2017) Jon Pullum: Recovery Officer (Aerospace Engineering, Class of 2017) Lorenzo Armstrong: Avionics and Design Testing Officer (General Engineering, Class of 2017) Mentor: CAPT Trip Barber, USN (ret) NAR Level 3 Faculty Rep: Major Kristen Castonguay, USAF 3 Mission and Charter • • • • The vision of Navy Rockets is to: • Supplement academic material in both the aerospace and engineering fields • Expand each midshipmen’s knowledge and experience to become more proficient and well- rounded members of the engineering community • Provide leadership opportunities in a technical environment to better serve midshipmen as future leaders in today’s Navy As a team we strive to: • Seek out projects that can benefit the aerospace community and reinforce our own educational objectives • Deliver quality research and products on time, based on sound engineering and business practices, and operate to a level above client expectation As representatives of the armed services we will: • Conduct ourselves in a professional manner and bring credit to both the United States Naval Academy and the United States Naval service. We are committed to excellence in practice, delivery, and conduct. 4 Chosen Mission 3.2. Target detection and upright landing 3.2.1. Teams shall design an onboard camera system capable of identifying and differentiating between 3 randomly placed targets. 3.2.1.1. Each target shall be represented by a different colored ground tarp located on the field. 3.2.1.2. Target samples shall be provided to teams upon acceptance and prior to PDR. 3.2.1.3. All targets shall be approximately 40’X40’ in size. 3.2.1.4. The three targets will be adjacent to each other, and that group shall be within 300 ft. of the launch pads. 3.2.2. After identifying and differentiating between the three targets, the launch vehicle section housing the cameras shall land upright, and provide proof of a successful controlled landing. 3.2.3. Data from the camera system shall be analyzed in real time by a custom designed onboard software package that shall identify and differentiate between the three targets. 5 Flight Plan • • • • • • • • • • CP 1, Maverick Launch CP 2, at apogee, lower motor section separates CP 3, the lower section of Maverick will fall under drogue parachute until an altitude of 1000 ft. AGL. CP 4, the lower section main chute will deploy and will control the descent to 0 ft. AGL. CP 5, 3 seconds after apogee, the middle and upper sections will separate. CP 6, the upper section of Maverick will fall under drogue parachute until an altitude of 1000 ft. AGL. CP 7, the upper section main chute will deploy and will control the descent to 0 ft. AGL. CP 8, the Drone section of Maverick will fall under drogue parachute until an altitude of 1000 ft. AGL. CP 9, at 1000ft AGL, the Drone Section main chute will deploy. This will carry the drone down to 500ft AGL while the drone arms are deployed and initial power is applied. With confirmation of deployment and the RSO’s approval we will separate the Drone Section main chute, and the Drone Section will have a controlled descent by Drone Power to 0ft AGL. The Drone Section Parachutes will fall by itself to 0ft AGL after separation from the Drone Section. CP 10, the detached parachute will descend and land 6 Maverick Design 7 • Carbon fiber Body - 6” inner diameter - 6.15” outer diameter SEP 1 • 3 distinct body sections • Stability Margin: 2.08 CG SEP 2 CP 8 Fin Sleeve • 3D Printed Ultem • Fins will be 90⁰ apart • Secured using 8 1.5” galvanized steel bolts • Allows for quick replacement and lowest weight margin 9 Propulsion • Cessaroni K1440 (Primary) • Cessaroni K660 (Secondary) • Alternatives: Aerotech K700 10 RockSim Simulations 11 Recovery • Drogue parachutes: 30” Fruity Chute • Main parachutes: 72” Fruity Chute • Descent rate for a 10 lb section of the rocket: Approximately 12 ft /sec • NOMEX parachute liners 12 Recovery -Material: -3D Printed Ultem -Mechanics: - Will house all parachutes, drogues, and tubular nylon for deployment -Pushed flush with drone to prevent collision forces -Testing: - Ground ejection testing will be used to mitigate potential tangling during separation 13 Control Avionics - Flight separation Chute deployment Altimeters GPS 14 Avionics Bay • Must be able to be inserted and removed quickly • Must be able to be turned on from an external switch • Must be able to be quickly replaced for re-build requirement 15 Automatic Target Detection and Landing System ATDLS Design 16 Launch Configuration ATDLS 17 Apogee Configuration - At apogee the rocket will split into 3 sections - Each section will have a drogue that will deploy immediately after separation - At 1000 ft AGL the main will deploy 18 Descent and Landing Configuration - Middle section of Maverick Rocket will perform landing - Bottom (motor) section will land under a main parachute with GPS tracking - Top (nose cone) section will land under a main parachute with GPS tracking - After target detection, the ATDLS will descend to the ground for an upright landing - Will not be separated from section’s main parachute unless given explicit permission from the RSO 19 Arms -Material: -machine cut aluminum to ensure maximum strength with lowest weight fraction -Mechanics: -Arms rotate 90⁰ from vertical to a position of 90 degrees off Z-axis -Arms will stop through use of a pawl -Testing: -drop tested to ensure pawl is secure in the forces of flight. -Ground separation testing will be done to ensure consistent deployment free of tangling 20 Legs Materials: - Legs will be made out of machine cut aluminum Deployment: - Legs will rotate 30 degrees off the vertical to stop 150 degrees of the z-axis - Legs will rotate 30 degrees off the vertical to stop 150 degrees of the z-axis - Legs will stop via the use of a McMaster Carr spring piston with a ½” stroke - Legs will be made with a 30 degree cut on bottom to ensure upright landing Testing: - Legs will be drop tested to ensure the spring piston can withstand the forces of flight and landing maneuvers 21 UAV Design Components -Spider SP2212 Motors -ZTW Flash 30a ESC -Turnigy 3300mAh Battery Pack -Multirotor Carbon Fiber Props 22 UAV Control Hardware • Lumenier Lux Quad Mixer • Raspberry Pi 3B Main Processor • Mobius Wide Angle Action Camera 23 ATDLS PROGRAM LOGIC 24 Material and Experimental Tests 25 Wind Tunnel Testing • Testing will be conducted on a subscale design • The scale model testing will take place inside the Open Circuit Wind Tunnel in Rickover Hall. • Rocket will be mounted to the sting balance, with pressure ports longitudinally along the rocket’s nose cone to measure pressure distribution . • The objective of this experiment is to analyze the aerodynamic stability of the rocket used and measure coefficient of drag 26 Avionics Testing • Communication system will be tested by doing signal test at 3 miles with rocket in launch pad and recovery configurations • Testing different ground station antennas for best orientation • Drone Flight characteristics will be tested using Drone section controlled by radio controller • • Test to determine max climb rate, controllability of drone Results used for control laws 27 Ground Ejection Testing • In order to ensure the proper separation at apogee the separation charges will be deployed on a ground test stand • Success Standards: 1. Proper and consistent deployment 2. Tangle free deployment with ATDLS protruding components 3. Ability to reset the test within 1 hour to simulate competition timing 28 Sub-Scale Launch • • Purpose: To test leading design in an actual launch to test feasibility at the full scale level Completion and Success thresholds: 1. Separate at apogee into three sections mimicking the separation in the full scale design 2. Deploy the landing legs into landing configuration in accordance with the full scale flight plan determined altitude 3. Deploy all drogue parachutes at apogee 4. Successfully use the tender descender to initiate deployment of the main parachute at 1000 ft. AGL 5. Successfully deploy main parachute and land all three sections under main parachute 29 Safety 30 Operational Risk Management Matrix 31 Major Risks • Stage Separation Failure – Risk Assessment: 1E • Redundant separation charges • Technological Failure in Raspberry Pi – Risk Assessment: 1E • • Redundancies in programming Power supply checks • Quadcopter Spin-up Failure – Risk Assessment: 3C • • Parachute de-coupler will not detach until quadcopter achieves full power Worst Case: all components will descend under parachute • Parachute Deployment Failure – Risk Assessment: 1D • Multiple tests in code and subscale launches will be carried out to ensure it is properly functioning 32 Major Dates and Milestones • • • • • • • • 18 NOV- Sub Scale Due 18 NOV- Sub Scale Review with Mentor 19 NOV- Sub Scale Launch* 16 DEC- CDR Draft 13 JAN- CDR Final 13 FEB- Full Scale Due 17 FEB- Full Scale Review with Mentor 18 FEB- Full Scale Launch* *Tentative on feedback from Mentor review 33 Questions? 34
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