June 14*» 1938. M. L. SCHULTE 2,120,577 MACHINE SCREW ANCHOR Filed March 5 , \ 1937 \ 0 \\ \ \\\\\ \\ \ \ \\ \\\\ \\ \\ \ INVENTOR 23/ ' "5? “ BY - _ dl??foé?ff ATTORNEY ‘2,120,517 Patented June 14, 1938 UNITED STATES I ‘ ‘PATENT OFFICE 2.120.517 MACHINE sonnw ANCHOR Max L. Schulte, Ridgewood, N. J., assignor to The Rawlplug Company, Inc., New York, .N. Y. Application March 5, 1937, Serial No. 129,198 9 Claims. (Cl. 72-105) This invention relates to an expansible an chor, particularly adapted for machine screws or studs having‘machine screw threads thereon, and the like. Such anchors are used in attach— ing various devices or ?ttings to materials like stone, brick, concrete or other hard materials which have to be drilled to receive the screw or stud anchor, which devices are expanded or 10 caulked into place. In drilling suchhard materials, the drills have to be frequently sharpened and they wear down rather rapidly in diameter, so that in the use of the same drill, the hole gradually becomes smaller. For each size of screw or bolt anchor there 15 is. a “best” size of-drill, the diameter of the anchor and that of the drill being chosen to give the best holding power by the anchor in the kind of material in which the anchor is used. ' In the smaller sizes of anchors, the ?ts are usu 20 ally closer; that is to say, the diameter of the drill and diameter of the anchor are very near each other, so --that after the hole has been drilled, the anchor can be readily pushed into position for the ?nal caulking operation. How 25 ever, as has been stated, as the drill wears, the hole becomes smaller, so that the anchor used _ cannot be put into the hole without using con siderable force, which cannot be. used without distorting the mouldable metal of the anchor, 30 thereby rendering insertion into the hole im practical. Considerable force should be ‘applied only after the anchor is inserted into the hole, and then applied by means of the caulking tool. It is therefore the object of my invention to 35 provide an anchor which will compensate ‘for the wear on the drill. Other ancillary objects will appear from a read 40 ing'of the speci?cation, taken in connection with the annexed drawing, wherein: Figure 1 is a perspective, elevational view of my improved form of anchor. Figure 2 is a vertical, sectional view through the anchor on the plane 2——2 of Figure 1. 45 Figure 3’is an end view of the anchor in a hole drilled with a new drill of standard size, and _ Figure 7 shows a further modi?ed form 01' the same member. . Figure 8 shows a modi?ed form of expanding member and which, in many cases, is the pre- , ferred form. 0 Figures 9 and 10 show further modi?ed forms of an expansible member in which the outer sur face projections may take different shapes. Figure 11 shows a still further modi?ed form‘ of expansible member in which the outer surface 0 is broken up into a series of cones of increas ing diameter toward the caulking end of the anchor. I ' In the various views, wherein like numbers refer to corresponding‘ parts, I is an expansible 15 member having a plurality of ?utes 2 around the peripheral surface of said member. The member 1 fits telescopically over the expand ing member 3, one end of which has a tapered surface 4 extending at least part-way of the length of the member 3. Preferably the tapered 9"’ surface ‘4 is provided with knurls 5 that extend generally longitudinally of the member 3, and as shown in Figures 1 and 2. the member I has - one end normally ?tting onto the tapered sur face 4 into engagement with the knurls 5. For shipping and handling purposes, the two mem» hers I and 3 are forced together su?iciently to hold them in gripping relationship, so that the anchor may be handled as a unit. 30 The hole-entering end of the expanding mem ber 3 is provided with a ?ange 6v which, as shown in Figure 8, is preferably extended at 1 radially beyond the beginning of the tapered surface 4, for the purpose of presenting more resistance to 5 the withdrawal of the anchor by the pull applied‘ thereto through the screws holding the load or device held in place by the screws. The ?ange 6 also has a tendency to retard the ?ow of the softer expansible metal over the inner end of the 40 expanding member during the'caulklng opera tion. . ' ~ In either construction of Figure 2 or 8, the ?ange 6 is of smaller diameter than the outer boundary surface of the ~?utes 2, and preferably 45 of smaller diameter than that of a drill suitable before the anchor has been expanded or caulked ‘for a given anchor at the end of the life of the ' _Figure 4 is a view similar to Figure 3, but drill. By way of illustration but not of limita 50 showing a condition where the hole has been tion, this diameter may be from V54" to 31;" smaller, depending on the size’ of the anchor to drilled with a worm drill. into ?nal position. Figure 5 is a view, of the anchor shown in Figure 4 as it is being inserted into ‘a hole. Figure 6 shows a modi?ed form of the ex 55 pansible member comprising part of the anchor. and the use to which it is to be put. The object of this will be directly explained. In Figure 3, a hole 8 is shown in the material 9, and the-anchor shown in Figure 1 is shown in position therein. In this case, the diameter ‘ 2,120,577 2 . across the edges of the ?utes 2 is no greater than the diameter of the hole 8, so that the the anchor .while it is being inserted in the hole. What I claim is: anchor may be very readily passed into position. 1. A machine screw anchor comprising an in ternally threaded expanding member having an exterior surface at one end tapering toward the other end, and an expansible member telescop ically ?tting over the expanding member, with‘ one end engaging said tapered surface, and hav ing a plurality of surfaceprojections whose outer and greatest peripheral boundary normally cor After the anchor is put in place, a tool, having a pilot thereon to enter the tapped hole l0 in the expanding member 3, is applied to the outer end of the expansible member I, usually of lead,’ and by hammer blows on the end of the tool, which has an annular shank to ?t substantially‘ 10 the entire end of the member I, the member I is driven onto the tapered surface 4 and is caused to expand into gripping engagement with the wall of the hole. ' The longitudinally arranged knurls 5 are to 15 prevent the hard metal cone or expanding mem ber 6 from turning in the soft expansible metal, such as lead, when the fastening screw is turned up tight in the anchor. The knurls may also assist in spreading the expansible member I. 20 As shown in the various ?gures, the ?utes 2 have been exaggerated in size to better illustrate the idea. In practice, these ?utes are very much smaller and greater in number than those shown in the different views. In Figure 5, the hole 8 has been made with a drill that is worn down in diameter, but there still is a clearance for the ?ange 6 on the expand ing member. However, it will be seen that the edges of the flutes 2 strike the peripheral edge 30 of the hole 8, but a slight pressure or tapping on the outer end of the member I will cause the edges of the ?utes 2 to either be sheared off or rolled over as indicated at H in Figure 4. After responds to a standard drill size, the said mem bers being positioned so that at least one end of the expanding member must go into the an chor hole in advance of the expansible member, the expanding member having its hole-entering 15 end, adjacent said tapered surface, smaller in diameter than the maximum diameter of the ex pansible member, as and for the purpose de?ned herein. 2. A machine screw anchor as set forth in claim 20 1, further characterized in that the said tapered surface has knurls thereon for the purposes de scribed. 3. A machine screw anchor as set forth in claim 1, further characterized in that the hole-entering end of the expanding member has an annular ?ange adjacent the tapered surface. 4. A screw anchor comprising an internally threaded expanding member having an external taper adjacent one end, and an expansible mem 30 ber normally telescopically ?tting over the ex panding member onto the taper, the' said mem bers being positioned so that at least one end the insertion of the anchor, it is then caulked - of the expanding member must go into the an 35 into place as previously described. The hole-entering end of the expanding mem ber 3 has a relatively large counter-bore or recess l2 therein with a tapered opening l3 leading into the recess I 2. The purpose of this recess and 40 the opening I3 is to provide a receptacle or ' chamber for thedust and chips which may be in the hole when the anchor is caulked into place. If it were not for this large recess, some of the dust and chips might be forced into the threaded 45 hole 10, which would cause trouble in applying the screw or stud used to hold the device or attachment to the surface in which the anchor has been located. \ The ?utes may be-- arranged in a number of 50 ways; for example, in Figure 6 the ?utes or cor - rugations are shown arranged in a helical man ner on member I, the-pitch of the helix being varied as desired. In Figure 7 the ?utes or corrugations are 55 transversely arranged.- \ In Figure 9 the ?utes take the form of pointed projections l4. In Figure 10 the vprojections may be polygonal in shape, small pyramidal squares I5 being 60- shown, but in any case, these ?utes or project ing portions permit forcing the anchor into a hole in masonry or the like of closer dimensions than the anchor, without distorting the same. In Figure 11, the,projecting portions are -in the form of substantially transversely spaced ?utes i6 which increase in diameter toward the drive end of ‘the anchor, so that only the last few or outer ?utes will engage the wall of the 70 hole and be turned over or collapsed in the spaces behind them. With this arrangement, exceed ingly little force need be applied to the anchor while inserting it in the hole, and then only at the very end of the inserting operation, so that 75. there can be absolutely no chance of distorting chor hole in advance of the expansible member, said expansible member having on its outer sur~ face a plurality of projecting collapsible portions, the outer boundary of at least the projecting portions of greatest diameter being larger in di ameter than the hole-entering end of the expand- .-, ing member as and for the purposes described. 5. A screw anchor as set forth in claim 4, fur ther characterized in that at least a part of the taper has longitudinally extending knurls there on,v with a ?ange between the knurls and the 45 adjacent extremity of the expanding member. 6. A screw anchor as set forth in claim 4, fur ther characterized in that the projecting portions are in the form of substantially transversely spaced ?utes of increasing diameter toward the drive end of the anchor. ‘ '7. A screw anchor as set forth in claim 4, fur ther characterized in that the projecting portions are such that the screw anchor will not be dis torted on being inserted into a hole made with a worn drill which in its normal size would make a hole that would allow the anchor to be easily inserted therein. , 8. In a screw anchor for the purposes de scribed, including an internally threaded expand 60 ing member carrying an expansible member in telescopic relationship, the said members being positioned so that ‘at least one end of the ex panding member must go into the anchor hole in advance of the expansible member, means for compensating for wear of the drill used in making a hole for the anchor, said means com prising collapsible projecting portions on the outer peripheral surface of the expansible mem ber, while the hole-entering end of the expanding 70 member is normally smaller in diameter than that of a standard drill of a suitable size for the chosen anchor, at the end of its life of service. 9. A screw anchor for the purpose described including an internally threaded expanding mem 2,120,577 v . ' 3 her and a cooperative expansible member, the said members being positioned so that at least ing collapsible projecting portions on its outer one end of the expanding member must go into surface whereby greater variations may be per- ' the anchor hole in advance of the expansible member, the hole-entering end of the expanding member being of smaller diameterthan the hole’, and smaller than the largest diameter of the expansible member, the expansible member ha??? mitted in the diameter of the hole made in masonry or the like for a given size anchor. MAX L. SCHUL'I'E.
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