Installation Instructions

CORNER ENTRY
SHOWER DOOR
Series-1900A
INSTALLATION INSTRUCTIONS
Please read these instructions carefully to
familiarize yourself with the required tools,
materials, and installation sequences. The
Exploded Diagram of the door on page 3 will
also provide a helpful reference when
relating the location of the various parts.
IMPORTANT: Yo u s h o u l d c h e c k
with your local plumbing or building
code agency about this product for
compliance before it is installed.
IMPORTANT:
One Corner
Entry Shower
Door requires
two cartons.
basic tools and materials needed
MATERIALS
TOOLS
6 FOOT FOLDING RULE OR MEASURING TAPE
INSTALLED WALL COVERING AND
SHOWER BASE (RECEPTOR)
HAMMER
ELECTRIC DRILL
CAULK
DRILL BIT----3/16"
MASONRY BIT FOR CERAMIC TILE----3/16"
SCREWDRIVER----PHILLIPS AND FLAT
LEVEL
FINE FILE
PENCIL
SAFETY GLASSES
CAULKING GUN
CENTER PUNCH
how to care for your door
NEVER USE SCOURING POWDER PADS OR SHARP
INSTRUMENTS ON METAL WORK OR GLASS
PANELS.
The use of a squeegee following each
shower is recommended to eliminate water
spots on the inside of the glass panels.
An occasional wiping down with a mild detergent diluted in water is all that is needed to
keep the panels and anodized aluminum parts looking new.
CAUTION: Tempered glass can not be cut.
CAUTION: C a u l k s h o w e r b a s e a n d w a l l c o v e r i n g a n d
allow to set 24 hours before installing shower door.
Failure to caulk shower base and wall covering and
allowing to set 24 hours before installing shower door
will result in leakage and damage.
2
Bottom Corner
Bumper
Adjustment
Screw
# 8-18x3"
Adjustment
Block
Side Frame
Seal
Fixed Panel
Plastic
Clip
Roller
Interlocking
Handle
Corner
Bracket
Moving Panel
Handle And Side Frame Seal Screw----# 8-18x3/8"
Bottom Corner Bumper Screw----# 8-18x3/4"
Wall Jamb
Screw
# 8-18x1-1/4"
Wall
Jamb
Wall
Frame
Rubber
Bumper
Plastic
Clip
Roller
Wall
Frame
Top/Bottom Track Insert
Wall
Jamb
Plastic
Anchor
Wall Jamb
Screw
# 8-18x1-1/4"
Top /Bottom Track
Rubber
Bumper
Adjustment
Screw
# 8-18x3"
Side Frame
Seal
Fixed Panel
Handle And
Side Frame
Seal Screw
# 8-18x3/8"
Top Corner Bumper
Adjustment
Block
IMPORTANT: One Corner Entry Shower
Door requires two cartons.
Corner
Bracket
Roller Screw----# 8-32x3/8"
Top/Bottom Track Insert
Top Corner Bumper Screw----# 8-18x1-1/8"
Top /Bottom Track
PART NAMES FOR INSTALLATION
Plastic
Anchor
3
1
M ARKING AND DRILLING WALL JAM B M OUNTING HOLES
Shower Head
Can Be On
Either Side
Measure and mark on the receptor ledge
near the wall, dimension"A" out from the
back wall.
Align outside edge of wall jamb with the
mark made on the receptor ledge. Using a
level, plumb the wall jamb and mark the
five wall mounting holes with a pencil.
Pencil
Wall Jamb
Level
With a center punch, lightly punch the five
h o l e l o c at i o n s f o r t h e w al l j a m b . ( O n
ceramic tile, use a center punch to nick
the surface glaze.) Tap the punch lightly
with hammer so as not to crack tile. Use a
3/16" drill bit (a masonry bit for ceramic
tile.) After drilling, thoroughly clean the
recep t or led g e and wall. Insert p lastic
anchors in all five holes.
Repeat procedure for the other wall jamb.
A
NOTE: Wear Safety Glasses
Wall Jamb
Shower
Receptor
2
Dimension A for a 36"x36" receptor = 34-1/2"
Dimension A for a 32"x32" receptor = 31"
INSTALLING ADJUSTM ENT BLOCKS
Lay wall jamb on a flat surface.
Screwdriver
Adjustment
Block
Screwdriver
Ad justm ent
Block
Wall Jam b
Lip
Using a phillips screwdriver, turn
the adjustment blocks until they
are all the way into the wall jamb.
Do no t sc rew t he b lo c ks p ast
flush as shown.
Location
Groove
Wall Jamb
4
Slide an adjustment block into
each end of the channel of the
wall j am b as sho wn. Po sit io n
eac h b lo c k o ver t he ho les
lo c at ed b et ween 2 lo c at io n
grooves. To secure block, hold in
p lac e and c rimp wall j amb
channel lip on both sides of the
bloc k. (4 Plac es). Press d own
firmly with screwdriver blade to
crimp wall jamb lip, as shown.
Tap screwdriver with hammer if
necessary.
Repeat procedure for the other
wall jamb.
3
Wall
Mounting
Screw
INSTALLING WALL JAM BS
Install each wall jamb by aligning the holes in the
wall jambs with the holes in the wall. Secure the
wall jambs with 6 # 8x1-1/4" screws provided.
# 8-18x1-1/4"
Screw
Wall
Jamb
Shower
Recptor
4
INSTALLING FIXED PANELS
Wall Frame
Track
Adjustment
Hole
Shower
Side
Wall
Jamb
Wall Frame
Fixed
Panel
Wall
Mounting
Screw
Adjustment
Hole
Track
Shower
Receptor
Fixed Panel
Front
Side
Sli d e t he w al l fr am e o f f ix ed p anel o ver t he wal l
jamb. Rest the fixed panel on the shower ledge.
# 8-18x3"
Screw
From inside the shower insert a Phillips screwdriver
t i p t h ro ug h t h e ad j u st ment h o l es ( 2) and t urn t h e
ad j u st m e n t b l o c k s c o u n t e r c l o c k w i s e ( o u t ) u n t i l
blocks are firmly against wall frames.
Install 2 # 8x3" flat head screws into the adjustment
holes of the wall frame and secure door in place.
Repeat procedure for the other fixed panel.
5
5
INSTALLING ROLLERS TO M OVING PANELS
As s e m b l e t w o r o l l e r s o n e a c h m o v i n g
panel with # 8x3/8" screws as shown.
Steel side of roller
against frame
# 8-32x3/8"
Screw
Correct installation
of rollers
6
INSTALLING PLASTIC CLIPS
Plastic
Clip
Insert a p last ic c lip int o eac h slot in the
b o t t o m fram e o f eac h mo ving p an el. Be
sure to completely push the plastic clip all
the way down into each slot.
Panel
Guide
Slot
7
INSTALLING M OVING PANELS
Top
Track
Roller
Groove
Install a moving panel by inserting
the rollers into the top track roller
groove and the leg of bottom guide
into the bottom track slot. Slide the
m o ving p anel b ac k t o t he o p en
position.
Re p e a t p r o c e d u r e f o r t h e o t h e r
moving panel.
Bottom
Track
Moving
Panel
6
BottomTrack Slot
Shower
Receptor
8
INSTALLING BUM PERS
3
4"
Bumper
(Top)
4"
Wall
Frame
Re m o v e p a p e r b a c k i n g f r o m t h e r u b b e r
bumpers and affix two on each wall frame of
fixed panel at top and bottom as shown.
Wall
Frame
Bumper
(Bottom)
3
4"
4"
9
INSTALLING TOP AND BOTTOM TRACK INSERTS
Insert Installed
Insert
Bottom Track
Slide 4 inserts into the top and bottom tracks as shown.
Bottom Track
7
10
INSTALLING CORNER BRACKETS AND CORNER BUM PERS
Corner
Bracket
Top
Track
NOTE: Corner brackets for top tracks
and bottom tracks are identical.
Sl i d e o n e c o r n er b r ac k et i n to th e
cavities of the top tracks.
F r o m i n s i d e t h e s h o w e r, p l a c e t h e
corner bumpers marked "T" into the top
tracks as shown and align with holes in
to p tr ac ks and attac h the c o rner
b rac k et s an d c o rn er b um p ers wit h 2
# 8x 1-1/ 8" sc r ews. N O T E: D o n o t
overtighten screws.
Sl i d e o n e c o r n er b r ac k et i n to th e
cavities of the bottom tracks.
F r o m i n s i d e t h e s h o w e r, p l a c e t h e
c o rner b ump ers marked "B " i n t o t h e
bottom tracks as shown and align with
holes in bottom tracks and attach the
c o rner b r ac ket s and c o rner b ump ers
with 2 # 8x3/4" screws. NOTE: Do not
overtighten screws.
11
Top
Corner
Bumper
# 8-18x1-1/8"Screw
NOTE: Co r n er b u m p ers
are not identical.
To p c orner b umpers are
m a r k e d "T". B o t t o m
c o rner b ump ers are
marked "B".
# 8-18x1-1/8"Screw
# 8-18x3/4"Screw
Bottom
Corner
Bumper
# 8-18x3/4"
Screw
Bottom
Track
Corner
Bracket
INSTALLING INTERLOCKING HANDLES AND SIDE FRAM E SEALS
Side
Frame
Seal
# 8-18x3/8"
Screw
Interlocking
Handle
Fr o m i n s i d e t h e s h o w e r, a t t a c h a n
interlocking handle to side frame (side
frame toward corner bracket) of each
moving panel with 4 # 8x3/8" screws.
Attach a side frame seal to the opposite
side frame of each moving panel with 4
# 8x3/8" screws.
8
12
TESTING AND ADJUSTM ENT OF M OVING PANELS
Top Track
Slid e o ne o f t he mo ving p anels int o t he c losed p o sit ion.
Sl o w l y s l i d e t h e o t h e r m o v i n g p a n e l u n t i l t h e p a n e l s
i n t er l o c k at t h e c o rn er. I f p an el s d o n o t c l o se t o g et h er
smoothly, adjust one of the moving panels by loosening the
screw(s) and tilting the panel to get a smooth fit. Retighten
screws.
Should the panel bind or not glide smoothly, loosen both
roller screws and lower the panel an equal amount on both
sides.
Roller
Screw
Moving
Panel
Note: Small adjustment of the interlocking handles can be
made by loosening the small adjustment screws that attach
the handles to the moving panel and slightly repositioning
the handles in or out to make fit smooth.
Interlocking
Handle
Small
Adjustment
Screw
13
CAULKING DOOR
CAUTION: Apply caulk around the outside of
the door "only". Caulk applied to the inside of
the door will cause leakage and damage.
Thoroughly clean and dry all dust, dirt, or grease
from bottom track and receptor ledge surfaces to
b e seal ed . Car efu l l y ap p l y a b ead o f c au l k in g
around the outside of the door where:
1.
2.
3.
4.
Bottom track meets the receptor.
Corner brackets meets the receptor.
Wall jamb meets the receptor.
Wall jamb meets wall.
NOTE: Allow caulking to set 24 hours before
using shower.
Caulk Here
Caulk Here
Caulk Here
Caulk Here
9
12
6
12
12
10
16
8
16
8
16
17
11
17
11
1
9
10
REPAIR PARTS
4
4
18
19
19
20
5
19
14
13
19
15
2
7
19
19
3
19
19
7
2
15
13
14
19
5
20
4
18
19
19
19
9
10
4
1
11
17
11
17
8
8
16
16
16
6
12
12
12
2
4
Interlocking Handle
Top/Bottom Track Insert
Side Frame Seal
Wall Jamb
Corner Bracket
Adjustment Block
Top Corner Bumper
Bottom Corner Bumper
Rubber Bumper
Plastic Anchor
Plastic Clip
Roller
Roller Screw----# 8-32x3/8"
Wall Jamb Screw----# 8-18x1-1/4"
Adjustment Screw----# 8-18x3"
Bottom Corner Bumper Screw----# 8-18x3/4"
Handle And Side Frame Seal Screw----# 8-18x3/8"
Top Corner Bumper Screw----# 8-18x1-1/8"
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2
2
2
4
2
2
4
10
4
4
4
6
4
2
16
2
2
2
Moving Panel
Qty.
711701
712201
711301
558400
714900
715000
612400
162217
604900
555900
456404
456301
310108
456307
456311
456338
566301
718001
718101
718201
1900A-36S
711701
712201
711301
558400
714900
715000
612400
162217
604900
555900
456404
456301
310108
456307
456311
456338
566301
718001
718105
718205
1902A-36S
1962A-36S
1962A-32S
7182 1 5
7182 2 0
7181 1 5
7181 2 0
5663 0 1
7180 0 1
7180 1 5
7117 0 1
7122 0 1
7113 0 1
5584 0 0
7149 0 0
7150 0 0
6124 0 0
1622 1 7
6049 0 0
5559 0 0
4564 0 4
4563 0 1
3101 0 8
4563 0 7
4563 1 1
4563 3 8
1962A-36G
1962A-32G
718223
718224
718123
718124
566310
718017
718018
711709
712209
711302
558400
714900
715000
612400
162217
604900
555900
456410
456301
310109
456308
456312
456330
Part Nos. For Models
711709
712209
711302
558400
714900
715000
612400
162217
604900
555900
456410
456301
310109
456308
456312
456330
566310
718017
718122
718222
1902A-36G
When ordering parts, specify model number, part number, quantity and color.
2
Description
PARTS LIST
Fixed Panel
1
Key
No.
11
711705
712205
711305
558400
714900
715000
612400
162217
604900
555900
456404
456301
310108
456307
456311
456338
566306
718011
718119
718219
1962A-36W
ADDENDUM TO STEP 7, 1900A INSTALLATION INSTRUCTIONS
INSTALLING TOP AND BOTTOM TRACK INSERTS
Track Groove
Insert
Bottom Track
Insert Installed
Bottom Track
NOTE: Because the track groove dimensions vary, 2 extra
inserts have been provided for track groove dimension
variances.
Slide an insert into the top and bottom tracks as shown.