DENTAL AIR SYSTEM with Membrane Dryer P R E - I N S TA L L AT I O N G U I D E Doctor:__________________________________________________ Address:__________________________________________________ Phone#:__________________________________________________ Dealer:__________________________________________________ Dealer Address: __________________________________________________ All Installations must conform to local codes! T hi s A i r S t ar Model is bein g in st alled: (AS CHECKED) AS10 AS12 AS21 AS22 AS30 AS40 AS50 AS70 AS100 E q u i p m e n t Ro o m L a y o u t Building Power Buck/Boost Supply Panel Transformer (optional) Notes: OUTSIDE AIR PIPE 2-Inch Pipe for Air Intake. Must be protected from rain and animals 1. Remote Air Intake Kit Manifold - Refer to the table below listing the kit part number corresponding to the AirStar model. Shroud & Screen 2. Remote Air Intake Drip Leg & Valve - A drip leg with drain valve must be installed at lower end of the remote air intake pipe to collect condensation during operation. Attach a drain tube to the drip leg valve to allow drainage into floor drain/sink. Screen Remote Air Intake Kit Manifold - Kit includes 2 inch PVC Pipe and flexible hose with 70 inches of clear tubing for connection to the air intake of each compressor. See Note 1. Style Type AS10 5-20R AS21 NEMA * Green Dot 3. Membrane Dryer Drain Valve - Install the Drain Tube found in either accessory kit P/N 87133 or P/N 87134 used to drain moisture collected in the Membrane Dryer. AS12 AS22 AS30 6-20R Green Dot NEMA* AS40 AS50 AS70 AS100 * Hard Wired** Remote 24 Volt Switch with Pilot Light (sold separately) 13” max Drip Leg with Drain Valve See Note 2 See Hard Wire Power Connection Diagrams for Details. 36 Inch Maximum Height L1 L2 GND Use Hospital Grade Receptacle Only **Disconnect Needed when Servicing Control Cable 18 Gauge 4 Conductor Connect to Pressure Switch. See 24 Volt Circuit Connections. Side Cleara nce 12 in ches Rear C hes m learance inimum from w all 12 inc Memb rane D rye See N r Drain Valv ote 3 e Maxim u from m 24 inch main e air lin s e 3/8” FNPT End fitting 1/2” Copper Main Air Line Remote Air Intake Kits: Model AS10 AS12 AS21 AS22 AS30 AS40 AS50 AS70 AS100 Part No. 85491 85491 85492 85492 85492 87361 85493 85494 85511 Air System Plumbing Connection - 3/8" FNPT Shut-off valve and a 6 ft. pressure hose (supplied) - Air distribution piping for all models - 1/2", type "L" or type "K" copper - If pipe volume is too great, more than 235 in3 or more than 100 ft. of 1/2" diameter pipe, a pressure regulator should be installed between the main tank and the distribution piping and set to 80 psi. Service Clearance - Allow 12" on all sides for all units Ambient Temperature - Must not exceed 105°F - Must be above 41° F ED CL A S S IF I MEDICAL ELECTRICAL EQUIPMENT WITH RESPECT TO ELECTRICAL SHOCK, FIRE, MECHANICAL AND OTHER SPECIFIED HAZARDS ONLY IN ACCORDANCE WITH UL-60601-1, CAN/CSA C22.2 NO.601.1 66CA Air Techniques, Inc. 1295 Walt Whitman Road Melville, New York, USA 11747- 3062 El ectr ic a l C on n ec tion s Notes: 1. Use 18 Gauge, 4 conductor, interconnect cable between the AirStar unit and Remote Switch Panel. When any 24V circuit exceeds 150 feet, use #16 AWG. 2. As shown, 3 conductors of the 24V circuit cable from each compressor connect via the user-supplied interconnect cable. 3. The fourth conductor of interconnect cable to be used for future equipment options/enhancements. 4. Leave with factory connection, without a 24 V Switch, or connect the associated interconnect cable directly to remote switch. Please note that one switch is used for each compressor. Pressure Switch To Remote Panel From Electrical Box BLK YEL YEL BLK BRN Brown 4 2 ORN ORN YEL YEL 4 BRN Orange 3 3 BRN White White Yellow 2 BLU ORN ORN BLU Remote Panel Interconnect Cable Yellow 2 Brown 4 See Note 4 Orange 3 Future Use Connection without 24 V Switch 2 YEL See Note 3 3 ORG 4 BRN 24 Volt Circuit Connections BLACK WHITE GREEN BLACK WHITE GREEN L1 L2 RED GND BLUE HARD WIRED CONNECTED AIRSTAR MODELS AS50 & AS70 BLACK L1 BLUE L2 BLACK L3 GREEN GND HARD WIRED CONNECTED AIRSTAR MODEL AS100 GREEN AS50 and AS70 Power Connections RED AS100 Power Connections Hard Wire Power Connection Diagrams S i t e Re q u i r e m e n t s AS10 Note: AS12 AS21 AS22 AS30 AS40 AS50 AS70 AS100 Install a buck or boost transformer if actual facility service is above or below the supply voltage fluctuation of ±10% of nominal voltage ratings listed, install a buck/boost transformer with the corresponding part number as shown below. Nominal Supply Voltage (VAC, see note) 120 220 120 220 220 220 220 220 220 Full Load Amps in. Circuit 8 4 15 8 8 12 16 24 20 Panel Breaker Rating (Amps) 20 10 30 20 20 20 30 40 30 Minimum Wire Size (AWG) 12 16 10 12 12 12 10 8 10 Watts per Hour 330 330 640 640 660 970 1280 1920 2050 BTU per Hour 1,126 1,126 2,184 2,184 2,252 3,310 4,368 6,552 6,995 67000-1 7.8 KVa 4.6 KVa N/A Note: The 120 volt, 2.0 KVa and 220 volt 3-phase, 4.6 KVa transformers are not available from Air Techniques. Buck/Boost Transformer Air Techniques Part No. and Size 2.0 KVa N/A 67002 3.9 KVa 2.0 KVa N/A 67002 3.9 KVa 67002 3.9 KVa 67002 3.9 KVa 67002 3.9 KVa All AirStar compressors comply with NFPA 99C level 3 requirements www.air tec hniques.c om Corporate Headquarters 1295 Walt Whitman Road Melville, New York 11747- 3062 Phone: 800-247-8324 Fax: 888-247-8481 Western Facility 291 Bonnie Lane, Suite 101 Corona, CA 92880 - 2804 Phone: 800-247-8324 | Fax: 951-898-7646 Airstar is a trademark of Air Techniques, Inc. 2009 Air Techniques, Inc. • PN 87104 Rev. K • 11/2016 2.5 CFM (Cubic Ft./Min) @ 80 psi With Sound Cover No Sound Cover 28.50 25.00 19.75 30.00 25.00 22.50 H W D H W D 170 215 Shipping Weight (Approximate lbs) No Sound Cover With Sound Cover Dimensions (inches) 0.8 6 48 Tank Size (cu. ft.) (US Gal.) Recovery Time 85-115 PSI (seconds) 2 min, 55 secs 2 60 Frequency (Hz) Maximum Number of Simultaneous Air Users 120 Pump-up Time 0-115 PSI AS12 30.00 25.00 22.50 28.50 25.00 19.75 170 215 0.8 6 48 2 min, 55 secs 2.5 2 60 220 0.75/0.56 0.75/0.56 AS10 Voltage Rating Horsepower/Kilowatts Requirement AirStar Model 32.00 31.00 22.25 30.50 29.00 20.00 200 240 1.6 12 47 3 min, 10 secs 5.0 3 60 120 1.5/1.1 AS21 32.00 31.00 22.25 30.50 29.00 20.00 200 240 1.6 12 47 3 min, 10 secs 5.0 3 60 220 1.5/1.1 AS22 32.00 31.00 22.25 30.50 29.00 20.00 240 285 1.6 12 47 3 min, 10 secs 5.0 4 60 220 1.5/1.1 AS30 32.25 33.25 22.50 30.50 32.50 20.00 255 300 1.6 12 34 1 min, 40 secs 7.5 5 60 220 2.25/1.68 AS40 33.50 36.50 22.75 33.50 35.50 20.50 290 335 2.7 20 42 2 min, 50 secs 10.0 7 60 220 3.0/2.2 AS50 Product Specifications - Dimensions 36.00 51.00 29.50 35.00 47.75 21.75 430 N/A 4.0 30 40 2 min, 40 secs 15.0 10 60 220 4.5/3.4 AS70 N/A N/A N/A 34.50 46.00 24.50 450 N/A 4.0 30 30 2 min, 30 secs 20.0 14 60 220 4.8/3.6 AS100
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