pre-installation guide

DENTAL AIR SYSTEM
with Membrane Dryer
P R E - I N S TA L L AT I O N G U I D E
Doctor:__________________________________________________
Address:__________________________________________________
Phone#:__________________________________________________
Dealer:__________________________________________________
Dealer Address: __________________________________________________
All Installations must conform to local codes!
T hi s A i r S t ar Model is bein g in st alled:
(AS CHECKED)
 AS10
 AS12
 AS21
 AS22
 AS30
 AS40
 AS50
 AS70
 AS100
E q u i p m e n t Ro o m L a y o u t
Building Power Buck/Boost
Supply Panel Transformer
(optional)
Notes:
OUTSIDE AIR PIPE
2-Inch Pipe for Air Intake.
Must be protected from rain and animals
1. Remote Air Intake Kit Manifold - Refer to the table
below listing the kit part number corresponding to the
AirStar model.
Shroud &
Screen
2. Remote Air Intake Drip Leg & Valve - A drip leg
with drain valve must be installed at lower end of the
remote air intake pipe to collect condensation during
operation. Attach a drain tube to the drip leg valve to allow
drainage into floor drain/sink.
Screen
Remote Air Intake Kit Manifold - Kit
includes 2 inch PVC Pipe and flexible
hose with 70 inches of clear tubing for
connection to the air intake of each
compressor. See Note 1.
Style
Type
AS10
5-20R
AS21
NEMA
*
Green
Dot
3. Membrane Dryer Drain Valve - Install the Drain
Tube found in either accessory kit P/N 87133 or P/N 87134
used to drain moisture collected in the Membrane Dryer.
AS12
AS22
AS30
6-20R Green
Dot
NEMA*
AS40
AS50
AS70
AS100
*
Hard
Wired**
Remote 24 Volt Switch with
Pilot Light (sold separately)
13” max
Drip Leg with Drain Valve
See Note 2
See Hard
Wire Power
Connection
Diagrams for
Details.
36 Inch
Maximum
Height
L1
L2
GND
Use Hospital Grade
Receptacle Only
**Disconnect Needed
when Servicing
Control Cable 18 Gauge 4 Conductor
Connect to Pressure Switch.
See 24 Volt Circuit Connections.
Side
Cleara
nce
12 in
ches
Rear
C
hes m learance
inimum
from w
all
12 inc
Memb
rane D
rye
See N r Drain Valv
ote 3
e
Maxim
u
from m 24 inch
main
e
air lin s
e
3/8” FNPT End fitting
1/2” Copper Main Air Line
Remote Air Intake Kits:
Model
AS10
AS12
AS21
AS22
AS30
AS40
AS50
AS70
AS100
Part No.
85491
85491
85492
85492
85492
87361
85493
85494
85511
Air System Plumbing Connection
- 3/8" FNPT Shut-off valve and a 6 ft. pressure hose (supplied)
- Air distribution piping for all models - 1/2", type "L" or type "K" copper
- If pipe volume is too great, more than 235 in3 or more than 100 ft. of 1/2"
diameter pipe, a pressure regulator should be installed between the main
tank and the distribution piping and set to 80 psi.
Service Clearance
- Allow 12" on all sides for all units
Ambient Temperature
- Must not exceed 105°F
- Must be above 41° F
ED
CL
A S S IF I
MEDICAL ELECTRICAL EQUIPMENT
WITH RESPECT TO ELECTRICAL SHOCK, FIRE, MECHANICAL
AND OTHER SPECIFIED HAZARDS ONLY
IN ACCORDANCE WITH UL-60601-1, CAN/CSA C22.2 NO.601.1 66CA
Air Techniques, Inc.
1295 Walt Whitman Road
Melville, New York, USA 11747- 3062
El ectr ic a l C on n ec tion s
Notes:
1. Use 18 Gauge, 4 conductor, interconnect cable between the
AirStar unit and Remote Switch Panel.
When any 24V circuit exceeds 150 feet, use #16 AWG.
2. As shown, 3 conductors of the 24V circuit cable from each compressor
connect via the user-supplied interconnect cable.
3. The fourth conductor of interconnect cable to be used for future
equipment options/enhancements.
4. Leave with factory connection, without a 24 V Switch, or connect
the associated interconnect cable directly to remote switch.
Please note that one switch is used for each compressor.
Pressure Switch
To Remote
Panel
From
Electrical Box
BLK
YEL
YEL
BLK
BRN
Brown 4
2
ORN
ORN
YEL
YEL
4
BRN
Orange 3
3
BRN
White
White
Yellow 2
BLU
ORN
ORN
BLU
Remote Panel
Interconnect
Cable
Yellow 2
Brown 4
See
Note 4
Orange 3
Future Use
Connection
without
24 V Switch
2 YEL
See Note 3
3 ORG
4 BRN
24 Volt Circuit Connections
BLACK
WHITE
GREEN
BLACK
WHITE
GREEN
L1
L2
RED
GND
BLUE
HARD WIRED
CONNECTED
AIRSTAR MODELS
AS50 & AS70
BLACK
L1
BLUE
L2
BLACK
L3
GREEN
GND
HARD WIRED
CONNECTED
AIRSTAR MODEL
AS100
GREEN
AS50 and AS70 Power Connections
RED
AS100 Power Connections
Hard Wire Power Connection Diagrams
S i t e Re q u i r e m e n t s
AS10
Note:
AS12
AS21
AS22
AS30
AS40
AS50
AS70
AS100
Install a buck or boost transformer if actual facility service is above or below the supply voltage fluctuation of ±10% of nominal voltage
ratings listed, install a buck/boost transformer with the corresponding part number as shown below.
Nominal Supply Voltage
(VAC, see note)
120
220
120
220
220
220
220
220
220
Full Load Amps in. Circuit
8
4
15
8
8
12
16
24
20
Panel Breaker Rating (Amps)
20
10
30
20
20
20
30
40
30
Minimum Wire Size (AWG)
12
16
10
12
12
12
10
8
10
Watts per Hour
330
330
640
640
660
970
1280
1920
2050
BTU per Hour
1,126
1,126
2,184
2,184
2,252
3,310
4,368
6,552
6,995
67000-1
7.8 KVa
4.6 KVa
N/A
Note:
The 120 volt, 2.0 KVa and 220 volt 3-phase, 4.6 KVa transformers are not available from Air Techniques.
Buck/Boost Transformer Air
Techniques Part No. and Size
2.0 KVa
N/A
67002
3.9 KVa
2.0 KVa
N/A
67002
3.9 KVa
67002
3.9 KVa
67002
3.9 KVa
67002
3.9 KVa
All AirStar compressors comply with NFPA 99C level 3 requirements
www.air tec hniques.c om
Corporate Headquarters
1295 Walt Whitman Road Melville, New York 11747- 3062
Phone: 800-247-8324 Fax: 888-247-8481
Western Facility
291 Bonnie Lane, Suite 101 Corona, CA 92880 - 2804
Phone: 800-247-8324 | Fax: 951-898-7646
Airstar is a trademark of Air Techniques, Inc. 
2009 Air Techniques, Inc. • PN 87104 Rev. K • 11/2016
2.5
CFM
(Cubic Ft./Min) @ 80 psi
With Sound Cover
No Sound Cover
28.50
25.00
19.75
30.00
25.00
22.50
H
W
D
H
W
D
170
215
Shipping Weight
(Approximate lbs)
No Sound Cover
With Sound Cover
Dimensions (inches)
0.8
6
48
Tank Size
(cu. ft.)
(US Gal.)
Recovery Time
85-115 PSI (seconds)
2 min,
55 secs
2
60
Frequency (Hz)
Maximum Number of
Simultaneous Air Users
120
Pump-up Time
0-115 PSI
AS12
30.00
25.00
22.50
28.50
25.00
19.75
170
215
0.8
6
48
2 min,
55 secs
2.5
2
60
220
0.75/0.56 0.75/0.56
AS10
Voltage Rating
Horsepower/Kilowatts
Requirement
AirStar Model
32.00
31.00
22.25
30.50
29.00
20.00
200
240
1.6
12
47
3 min,
10 secs
5.0
3
60
120
1.5/1.1
AS21
32.00
31.00
22.25
30.50
29.00
20.00
200
240
1.6
12
47
3 min,
10 secs
5.0
3
60
220
1.5/1.1
AS22
32.00
31.00
22.25
30.50
29.00
20.00
240
285
1.6
12
47
3 min,
10 secs
5.0
4
60
220
1.5/1.1
AS30
32.25
33.25
22.50
30.50
32.50
20.00
255
300
1.6
12
34
1 min,
40 secs
7.5
5
60
220
2.25/1.68
AS40
33.50
36.50
22.75
33.50
35.50
20.50
290
335
2.7
20
42
2 min,
50 secs
10.0
7
60
220
3.0/2.2
AS50
Product Specifications - Dimensions
36.00
51.00
29.50
35.00
47.75
21.75
430
N/A
4.0
30
40
2 min,
40 secs
15.0
10
60
220
4.5/3.4
AS70
N/A
N/A
N/A
34.50
46.00
24.50
450
N/A
4.0
30
30
2 min,
30 secs
20.0
14
60
220
4.8/3.6
AS100