M E TA M O R P H O S I S INSTALLATIO N GU ID E THANK YOU FOR YOUR PURCHASE OF DUCHÂTEAU WALL COVERINGS. We recommend you hire an experienced finish carpenter or wood flooring installer to achieve quality results with all DuChâteau Wall Coverings. The right tools are key for a successful installation. I M P O R TA N T: WA R N I N G : B E S U R E TO F U L LY I N S P EC T S H I P M E N T FO R A N Y DA M AG E I M P R O P E R LY I N S TA L L I N G D U C H ÂT E AU WA L L C OV E R I N G S I M M E D I AT E LY U P O N A R R I VA L P R I O R TO I N S TA L L AT I O N . M AY R E S U LT I N VO I D I N G YO U R WA R R A N T Y. P R OT EC T A N Y DA M AG E M U S T B E R E P O R T E D I M M E D I AT E LY TO YO U R WA R R A N T Y A N D YO U R I N V E S T M E N T, A LWAYS C U S TO M E R S E RV I C E@ D U C H AT E AU.C O M . FA S T E N A N D G LU E D U C H ÂT E AU WA L L C OV E R I N G S . CONTENTS RECOMMENDED TOOLS 4 HORIZONTAL INSTALLATION 5 VERTICAL INSTALLATION 21 RECOMMENDED TOOLS FLAT BLACK PAINT, TRAY AND PROTECTIVE FLOOR COVER FINISH MITER SAW* WITH A HORIZONTAL CAPACITY OF 16” DRILL BRUSH AND ROLLER BLACK TAPE FINISH TABLE SAW* JIGSAW AIR COMPRESSOR *NOTE: CONSTRUCTION ADHESIVE LASER LEVEL OR LEVEL CHALK LINE 23 GAUGE NAIL GUN 18 GAUGE NAIL GUN FLATHEAD SCREWS WITH NAILS WITH NAILS - OPTIONAL COUNTERSINK BIT STEP LADDER OR SCAFFOLD - IF USING FLATHEAD SCREWS - IF NECESSARY RUBBER MALLET MAKE SURE YOUR BLADES ARE IN PRIME CONDITION TO WORK WITH PRE-FINISHED LUMBER. AND APPLICATOR MEASURING TAPE, RULER AND SCORING KNIFE H O R I Z O N TA L M E TA M O R P H O S I S / H O R I Z O N TA L PREPARATION STEP 1 First, check the wall(s) is level from floor to ceiling and edge-to-edge. If not, be sure to note the differences in height and/or width, and adjust layout accordingly. Fix any irregularities on the surface of your installation area that would affect how the tiles lay. TOOLS: LASER LEVEL OR LEVEL 6 M E TA M O R P H O S I S / H O R I Z O N TA L PREPARATION STEP 2 Paint the desired installation area matte black to hide any potential gaps between or within tiles due to expansion and contraction of wood over time; 1/16” gap is normal between tiles. For edges, use black tape to further conceal paint imperfection, if needed. FL AT BL ACK PAINT PAINT TR AY TOOLS: PROTECTIVE FLOOR COVER PAINT BRUSH AND ROLLER BL ACK TAPE 7 M E TA M O R P H O S I S / H O R I Z O N TA L PREPARATION STEP 3 1/4” Leave a 1⁄4” gap around the perimeter of your installation area, including trim, to allow for product expansion and contraction. 1/4” 1/4” Use shims for an even separation, if necessary. 1/4” TOOLS: ME A SURING TAPE RULER 8 M E TA M O R P H O S I S / H O R I Z O N TA L PREPARATION STEP 4 FIG. A Assess the direction of the tiles you wish MARK INITIAL CUTS to have them installed – horizontal, vertical, and/or even diagonal at any angle. F I G A . Lay two rows on the floor before installing to plan your wall. Define and mark initial cuts FIG . B (CENTERED INSTALL) F I G B . IMP ORTA NT: If centered install is desired, mark center piece and measure out ends of wall to ensure both ends of wall coverings are equal before cutting excess. MARK CENTER PIECES *The visible hardboard back panel should always be facing the direction of installation. 9 M E TA M O R P H O S I S / H O R I Z O N TA L PREPARATION STEP 5 Measure and mark your horizontal and vertical guidelines using a laser level and chalk line in accordance with the tile dimensions. MARK INITIAL CUTS TOOLS: LASER LEVEL CHALK LINE 10 M E TA M O R P H O S I S / H O R I Z O N TA L PREPARATION STEP 6 In prep for outlets, light switches, etc., TRIM arrange any other rows of tiles on the floor that will require additional cuts, taking care to mark any outlets and define initial cuts once level; please see special instructions for installing mouldings. Anticipate final row might need to be trimmed to fit as well. RULER TOOLS: JIGSAW AND DRILL MITER SAW OR TABLE SAW 11 M E TA M O R P H O S I S / H O R I Z O N TA L FASTENING STEP 7 To install HORIZONTALLY, begin in either FIG. B TOP RIGHT corner or BOTTOM LEFT corner, as long as the hardboard back panel is facing the direction of the install. Define and mark initial cuts. F I G A . Starting from Left to Right from FIG. A the Bottom, place the visible hardboard back panel to the Right and Up. F I G B . Starting from Right to Left from the Top, the visible hardboard back panel to the Left and Top. FIG. A FIG. B CUT (NOTE: Initial cuts will vary depending on your desired installation area.) CUT 12 M E TA M O R P H O S I S / H O R I Z O N TA L FASTENING STEP 8 Cut excess tab off the wall tile in order to be flush and ensure proper coverage. F I G A . The excess tile will need to be cut on the left and below to be flush with the wall/floor. F I G B . The excess tile will need to be cut FIG. A FIG. B on the right and top to be flush with the wall/ceiling. Please note that when cutting any pattern, pieces may fall off due to the vibration of the saw. Simply, glue back on and nail from back to secure it firmly. 13 M E TA M O R P H O S I S / H O R I Z O N TA L FASTENING STEP 9 Add adhesive on the back panel, and place the initial tile at the starting point of the installation. TOOLS: CONSTRUCTION ADHESIVE APPLIC ATOR 14 M E TA M O R P H O S I S / H O R I Z O N TA L FASTENING STEP 10 Once level and aligned, fasten the exposed back panel with at least 4 #18 Gauge Nails. (OPTIONAL: If using flathead screws, be sure to use a Counter Sink bit first to drill screws below the surface.) 18 TOOLS: 18 GAUGE NAIL GUN WITH NAILS 15 M E TA M O R P H O S I S / H O R I Z O N TA L FASTENING 23 STEP 11 Apply pressure on the individual piece 23 23 23 23 23 18 when nailing. F I G . A : A B O V E E Y E L E V E L , U S E # 2 3 G A U G E N A I L S AT A D O W N WA R D A N G L E . Using #23 Gauge Nails, nail in between individual wood pieces, taking care to 23 hide the nails within the 3D volume of each design. When possible, do not nail on the face 23 23 18 23 23 F I G . B : AT E Y E L E V E L , U S E # 2 3 G A U G E N A I L S , N A I L I N G I N T O T H E E D G E S O F E A C H PA N E L . of each insert to maintain the finished aesthetic of the wall covering. 23 18 TOOLS: 23 GAUGE NAIL GUN WITH NAILS 23 23 23 23 23 F I G . C : B E L O W E Y E L E V E L , U S E # 2 3 G A U G E N A I L S , N A I L I N G AT A N U P W A R D A N G L E T O AV O I D V I S I B L E N A I L S . 16 M E TA M O R P H O S I S / H O R I Z O N TA L FASTENING STEP 12 Now, apply a very small amount of adhesive on the exposed hardwood panel in preparation for the next tile. TOOLS: CONSTRUCTION ADHESIVE APPLIC ATOR 17 M E TA M O R P H O S I S / H O R I Z O N TA L FASTENING STEP 13 Tightly fit the next adjacent tile; if necessary, use a rubber mallet and a scrap piece of wood to assist. Remember, a 1/16” separation is normal, as each handmade piece must be allowed to expand and contract. TOOLS: RUBBER MALLET 18 M E TA M O R P H O S I S / H O R I Z O N TA L FASTENING STEP 14 Make sure each tile and row is level. TOOLS: LASER LEVEL OR LEVEL 19 M E TA M O R P H O S I S / H O R I Z O N TA L FASTENING STEP 15 Repeat this fastening process across the wall, making sure to cut any tiles to fit as you approach the end of the wall. R E M E M B E R : T H E PA N E L S M U S T B E G LU E D A N D N A I L E D FO R T H E WA R R A N T Y TO A P P LY; T H I S M E T H O D W I L L A L S O P R E V E N T T H E PA N E L S FR O M WA R P I N G I N T H E F U T U R E . 20 VERTICAL M E TA M O R P H O S I S / V E R T I C A L PREPARATION STEP 1 First, check the wall(s) is level from floor to ceiling and edge-to-edge. If not, be sure to note the differences in height and/or width, and adjust layout accordingly. Fix any irregularities on the surface of your installation area that would affect how the tiles lay. TOOLS: LASER LEVEL OR LEVEL 22 M E TA M O R P H O S I S / V E R T I C A L PREPARATION STEP 2 Paint the desired installation area matte black to hide any potential gaps between or within tiles due to expansion and contraction of wood over time; 1/16” gap is normal between tiles. For edges, use black tape to further conceal paint imperfection, if needed. FL AT BL ACK PAINT PAINT TR AY TOOLS: PROTECTIVE FLOOR COVER PAINT BRUSH AND ROLLER BL ACK TAPE 23 M E TA M O R P H O S I S / V E R T I C A L PREPARATION STEP 3 1/4” Leave a 1⁄4” gap around the perimeter of your installation area, including trim, to allow for product expansion and contraction. Use shims for an even separation, 1/4” 1/4” if necessary. 1/4” TOOLS: ME A SURING TAPE RULER 24 M E TA M O R P H O S I S / V E R T I C A L PREPARATION STEP 4 FIG. A FIG . B (CENTERED INSTALL) Assess the direction of the tiles you wish to have them installed – horizontal, vertical, and/or even diagonal at any angle. F I G A . Lay two rows on the floor before installing to plan your wall. Define and mark initial cuts MARK INITIAL CUTS MARK CENTER PIECES F I G B . IMP ORTA NT: If centered install is desired, mark center piece and measure out ends of wall to ensure both ends of wall coverings are equal before cutting excess. *The visible hardboard back panel should always be facing the direction of installation. 25 M E TA M O R P H O S I S / V E R T I C A L PREPARATION STEP 5 Measure and mark your horizontal and vertical guidelines using a laser level and chalk line in accordance with the tile dimensions. TOOLS: LASER LEVEL CHALK LINE 26 M E TA M O R P H O S I S / V E R T I C A L PREPARATION STEP 6 In prep for outlets, light switches, etc., arrange any other rows of tiles on the floor that will require additional cuts, taking care to mark any outlets and define initial cuts once level; please see special instructions for installing mouldings. Anticipate final row might need to be trimmed to fit as well. TRIM RULER TOOLS: JIGSAW AND DRILL MITER SAW OR TABLE SAW 27 M E TA M O R P H O S I S / V E R T I C A L FASTENING STEP 7 To install VERTICALLY, begin in either TOP CUT FIG. A FIG. A LEFT corner or BOTTOM RIGHT corner, as long as the hardboard back panel is facing the direction of the install. Define and mark initial cuts. F I G A . Starting from Left to Right from the Top, place the visible hardboard back panel to the Right and Down. F I G B . Starting from Right to Left from the Bottom, the visible hardboard back FIG. B FIG. B panel to the Left and Up. (NOTE: Initial cuts will vary depending on your desired installation area.) CUT 28 M E TA M O R P H O S I S / V E R T I C A L FASTENING STEP 8 FIG. A Cut excess tab off the wall tile in order to be flush and ensure proper coverage. F I G A . The excess tile will need to be cut on the left and top to be flush with the wall/ceiling. F I G B . The excess tile will need to be cut on the right and below to be flush with the wall/floor. Please note that when cutting any pattern, pieces may fall off due to the vibration of the saw. Simply, glue back on and nail from FIG. B back to secure it firmly. 29 M E TA M O R P H O S I S / V E R T I C A L FASTENING STEP 9 Add adhesive on the back panel, and place the initial tile at the starting point of the installation. TOOLS: CONSTRUCTION ADHESIVE APPLIC ATOR 30 M E TA M O R P H O S I S / V E R T I C A L FASTENING STEP 10 Once level and aligned, fasten the exposed back panel with at least 4 #18 Gauge Nails. (OPTIONAL: If using flathead screws, be sure to use a Counter Sink bit first to drill screws below the surface.) 18 TOOLS: 18 GAUGE NAIL GUN WITH NAILS 31 M E TA M O R P H O S I S / V E R T I C A L FASTENING STEP 11 FIG. A FIG. B FIG. C ABOVE EYE LEVEL , USE AT E Y E L E V E L , U S E # 2 3 G A U G E BELOW EYE LEVEL , USE #23 GAUGE # 2 3 G A U G E N A I L S AT A NAILS, NAILING INTO THE N A I L S , N A I L I N G AT A N U P WA R D DOWNWARD ANG LE . E D G E S O F E AC H PA N E L . A N G L E TO AVO I D V I S I B L E N A I L S . Apply pressure on the individual piece when nailing. 23 23 23 Using #23 Gauge Nails, nail in between individual wood pieces, taking care to 23 23 23 23 23 hide the nails within the 3D volume of each design. 23 23 23 23 23 23 23 23 23 When possible, do not nail on the face 18 of each insert to maintain the finished aesthetic of the wall covering. TOOLS: 23 GAUGE NAIL GUN WITH NAILS 32 23 23 M E TA M O R P H O S I S / V E R T I C A L FASTENING STEP 12 Now, apply a very small amount of adhesive on the exposed hardwood panel in preparation for the next tile. TOOLS: CONSTRUCTION ADHESIVE APPLIC ATOR 33 M E TA M O R P H O S I S / V E R T I C A L FASTENING STEP 13 Tightly fit the next adjacent tile; if necessary, use a rubber mallet and a scrap piece of wood to assist. Remember, a 1/16” separation is normal, as each handmade piece must be allowed to expand and contract. TOOLS: RUBBER MALLET 34 M E TA M O R P H O S I S / V E R T I C A L FASTENING STEP 14 Make sure each tile and row is level. TOOLS: LASER LEVEL OR LEVEL 35 M E TA M O R P H O S I S / V E R T I C A L FASTENING STEP 15 Repeat this fastening process across the wall, making sure to cut any tiles to fit as you approach the end of the wall. R E M E M B E R : T H E PA N E L S M U S T B E G LU E D A N D N A I L E D FO R T H E WA R R A N T Y TO A P P LY; T H I S M E T H O D W I L L A L S O P R E V E N T T H E PA N E L S FR O M WA R P I N G I N T H E F U T U R E . 36 S P E C I A L A P P L I C AT I O N S M E TA M O R P H O S I S / S P E C I A L A P P L I C AT I O N S FOR OUTLETS, LIGHT SWITCHES, BUTTONS, ETC... STEP 1 STEP 2 STEP 3 Mark your outlet distance and Mark your tile and drill 4 holes for Using a Jigsaw to cut a line from elevation on your test pattern and each corner of the outlet. corner to corner. on the wall. STEP 4 STEP 5 Turn the piece around, trim Test on wall before applying and detail. glue/nails. 38 M E TA M O R P H O S I S / S P E C I A L A P P L I C AT I O N S FIREPLACES & HEATERS We do not recommend the use of DuChâteau Wall Coverings around a fireplace or a heater. Being made from wood, DuChâteau Wall Coverings are inherently flammable. Check your local codes. In most areas, this is prohibited by code. Optional “A” Rating fire retardant is available for an additional fee. 39 M E TA M O R P H O S I S / S P E C I A L A P P L I C AT I O N S BATHROOMS DuChâteau Wall Coverings may be used in bathrooms as long as they are NOT installed at or near splash areas. 40 M E TA M O R P H O S I S / S P E C I A L A P P L I C AT I O N S CEILING APPLICATIONS In general, we do not recommend using these products for ceiling applications; this specifically includes Arc Chevron, Crest, Curva Chevron, Curva, Krescent, Kuadra, Metamorphosis, Parallels, Scale Reckt, Tresses, Vertex, and Wave styles. However, if Edge, Infuse and Kubik styles are used in a ceiling application, use three #18 Gauge Nails over each solid part of the tile as an extra precaution and must be installed by a Licensed Flooring Contractor or Licensed Finish Carpenter with ceiling installation experience. Special glues and nail size must be specified by the Project Engineer and/or signing Architect for the project and also combined with the use of #18 Gauge Nails along the edges of each tile. 41 M E TA M O R P H O S I S / S P E C I A L A P P L I C AT I O N S CONCRETE WALLS For installation over concrete walls, wood separators and OSB boards are recommended. Direct installation over concrete is NOT covered by the warranty. 42 M E TA M O R P H O S I S / R E L AT I V E H U M I D I T Y RELATIVE HUMIDITY W H AT I S R E L AT I V E H U M I D I T Y ? A N D H OW R E L AT I V E H U M I D I T Y A FFEC T YO U R D U C H ÂT E AU WA L L C OV E R I N G S R E L AT I V E H U M I D I T Y ( R H ) I S T H E A M O U N T O F WAT E R VA P O R P R E S E N T I N A I R E X P R E S S E S A S A P E R C E N TAG E O F T H E A M O U N T N E E D E D FO R S AT U R AT I O N AT T H E S A M E T E M P E R AT U R E . RH 75% - 65% CAUTION ZONE: May experience greater than normal movement 60% - 40% SAFE ZONE: Well experience normal seasonal movement (gapping) 35% - 30% CAUTION ZONE: May experience greater than normal movement 20% - 5% G UA R E N T E E D FA I LU R E ZO N E : Will experience excessive gapping, cupping, checking, cracking and/or splitting 43
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