Technical Information TI/EVD 1159 e January 2006 Page 1 of 8 Supersedes edition dated March 1993 ® = R egistered trademark of BASF Aktiengesellschaft Luwax® AH 6 Granules Luwax® AH 6 Powder ery hard, high-density polyethylene waxes. V For use in printing inks, wax coatings, solvent-based polishes and in PVC processing Luwax® AH 6 Granules Luwax® AH 6 Powder TI/EVD 1159 e January 2006 Page of 8 Chemical nature High-density polyethylene wax Properties Test methods DIN ASTM Melting point (DSC) 51007 D-3418 108 – 116 °C Dropping point (Ubbelohde) 51801 D-3954 110 – 120 °C Melt viscosity (DSC) 51562 D-2162 950 – 1550 mm2/s Density 23 °C 53479 D-792 0.930 – 0.950 g/cm3 Molar Mass he above information is correct at the time of going to press. It does not T necessarily form part of the product specification. detailed product specification is available from your local BASF A representative. Storage uwax® AH 6 Granules and Luwax® AH 6 Powder has an unlimited shelf life L in its original packaging, provided it is stored correctly in a dry place. The packaging needs to be inspected occasionally to ensure that it is still intact. Solubility uwax® AH 6 Granules and Luwax® AH 6 Powder are insoluble or, at most, L very sparingly soluble in organic solvents at room temperature. They are soluble at elevated temperatures in aliphatic and aromatic hydrocarbons and most other solvents that are not too polar. he following table shows the temperatures at which Luwax® AH 6 Granules T and Luwax® AH 6 Powder form a clear 10 % solution in selected solvents. There is also a “cloud point” at which the wax just begins to crystallize out of solution on cooling. Solvent (all figures are approximation) Boiling point of solvent, [°C] Mineral spirits 140 – 200 Petroleum oil Flash point (Spindle oil) 140 Paraffin wax Fusion point 50 – 52 162 – 180 Shellsol® A (Shell) Toluene 111 Turpentine oil 140 – 180 Xylene 137.5 – 141 Xylene/n-butanol 60 :40 approx. 7000 g/mol Clear point, [°C] Cloud point, [°C] 90 104 82 90 108 99 87 83 94 84 93 78 74 78 75 89 Luwax® AH 6 Granules and Luwax® AH 6 Powder are less than 0.5 % soluble in polar solvents such as methyl ethyl ketone (b. p. 80 °C), n-butanol (b. p. 118 °C), ethylene glycol (b. p. 198 °C) and ethylene glycol monoethyl ester (b. p. 135 °C) at the solvent’s boiling point. Luwax® AH 6 Granules Luwax® AH 6 Powder TI/EVD 1159 e January 2006 Page of 8 Compatibility and miscibility uwax® AH 6 Granules and Luwax® AH 6 Powder can be blended with L many different waxes, resins and polymers, simply by melting them and stirring them together. Their miscibility with the substances listed below was determined by melting them and mixing them together in the ratios 9 : 1 and 1 : 9. ith only one exception, a homogeneous W liquid form in all cases. Block paraffin wax Candelilla wax Carnauba wax Crude montan wax Ethylene-vinyl acetate copolymers Fischer-Tropsch wax Hydrocarbon resins Laropal® K 80 (Ketone resin) Luwax® E Powder/Flakes Luwax® LG Flakes Luwax® OP Powder/Flakes Luwax® V Flakes Microcrystalline wax Oxidized microcrystalline wax Oxidized polyethylene wax (e. g. Luwax® OA Pastilles) Polyethylene (Lupolen®) Polyisobutylene (Oppanol® B types) Rosin and its derivatives mixture was formed in solid and 9 : 1 1 : 9 + + + + + + + + + + + + + + + + + + + + + + + + + – + + + + + + + + + + + = Forms homogeneous mixture – = Does not form homogeneous mixture Applications General properties and possible uses Properties Applications/possible uses Hardness, toughness – Gives very high rub resistance to printing inks – Can be used to upgrade lower-quality waxes in wax coatings Good buffability – Can be used for floor polishes, shoe polishes, car polishes and similar products that are required to form highgloss films Pronounced lubricant effect – External lubricant for PVC processing – Useful in non-blocking printing inks for packaging Compatible with PVC – Can be used as external lubricant for transparent and crystal-clear PVC, especially unplasticized PVC High solvent retention – Can be made into high-quality pastes with solvents for use in polishes High mechanical strength – Important in candles and wax coatings Good electrical insulator – Insulating compounds for switchgear and electrical components TI/EVD 1159 e January 2006 Page of 8 Luwax® AH 6 Granules Luwax® AH 6 Powder Printing inks uwax® AH 6 Granules can be added to lithographic and gravure inks to L improve their performance in the printing process and to upgrade the quality of the printed image. Luwax® AH 6 Granules are very hard, with the result that the rub resistance and scratch resistance of printed matter can be improved to a very great extent. The wax also reduces sliding friction by increasing the blocking point of the ink, which is very important in highspeed offset printing presses. Luwax® AH 6 Granules are added to lithographic inks by stirring 20 – 30 % wax into mineral oil or bodied linseed oil heated to 110 – 130 °C. A finely divided crystalline paste is formed on cooling, which can then be added to the ink. Luwax® AH 6 Granules can be added to gravure inks by dispersing them in toluene. It is usually advisable to add wax dispersions before the pigments are dispersed, but they can be added to the made-up ink if it is subsequently homogenized with a high-speed mixer. he amount of wax required to obtain high rub resistance depends on the T substrate and the type of pigments that the ink contains. The required wax concentration is usually between 1 % and 2.5 %, expressed as a proportion of the made-up ink. Paper and packaging he hardness, rub resistance, toughness and gloss of paraffin wax and T microcrystalline wax can be improved by adding small amounts of Luwax® AH 6 Granules or Luwax® AH 6 Powder. This also causes an increase in their melting point, blocking point and dropping point. They are less permeable to oils, fats and water vapour. uwax® AH 6 Granules and Luwax® AH 6 Powder can be added to wax L coatings for all types of paper products, including deep-freeze packaging. They can also be added to hot-melt adhesives in order to adjust their viscosity. Wax coatings consist of paraffin wax, microcrystalline wax and ethylene vinyl acetate copolymers. Hydrocarbon resins can also be added to make them heat-sealable. Hot-melt adhesives are similar in composition, but they have a higher resin content than wax coatings. Luwax® AH 6 Granules and Luwax® AH 6 Powder are compatible with all these substances, and they are easily miscible in their molten state. Adding Luwax® AH 6 Granules or Luwax® AH 6 Powder to wax coatings of this type also has the advantage of increasing their melt viscosity. This prevents them from penetrating too far into the paper, which makes them more economical. It also enables them to be used on simple coating equipment, in spite of fact that their melt viscosity is still relatively low. Luwax® AH 6 Granules Luwax® AH 6 Powder TI/EVD 1159 e January 2006 Page of 8 he following bar charts show the effects of adding Luwax® AH 6 Granules T or Luwax® AH 6 Powder to paraffin wax. 120 Congealing point °C Dropping point 100 80 60 40 20 0 0 1 2 3 4 5 10 20 30 100 Proportion of Luwax® AH 6 Granules/Powder in blend (%) Upgrading paraffin wax with Luwax® AH 6 Powder/Granules 200 200 Hardness bar mm2/s Melt viscosity 150 150 100 100 50 50 0 0 1 2 3 4 5 10 20 30 100 0 Proportion of Luwax AH 6 Granules/Powder in blend (%) ® Upgrading paraffin wax with Luwax® AH 6 Powder/Granules Luwax® AH 6 Granules Luwax® AH 6 Powder TI/EVD 1159 e January 2006 Page of 8 PVC uwax® AH 6 Powder is a very effective external lubricant for rigid PVC. It L has a highly crystalline, linear structure, which means that it is much easier to dissolve or disperse in rigid PVC than polyethylene waxes with a lower density, such as Luwax® A Powder. Luwax® AH 6 Powder has less of a tendency to cause PVC compounds to become turbid than other waxes, and so it can be used for transparent and crystal-clear PVC mouldings. One of the most important applications for Luwax® AH 6 Powder is as an external lubricant in compounds for blow-moulded containers and bottles. It prevents the melt from adhering to the hot metal surfaces of processing machinery and decomposing. Luwax® AH 6 Powder’s compatibility with stabilizers, plasticizers and other lubricants is good. It is a free-flowing powder, it is easy to handle, and its low melt viscosity means that it can be mixed easily and homogeneously with the other ingredients. It is usually added at rates of between 0.1 phr and 0.5 phr. Blow-moulded containers and bottles (All figures are quoted in phr) 100 10 1 – 1.5 0.2 – 0.4 0.1 – 0.3 Polishes uwax® AH 6 Granules have a very high solvent-retention capacity. In solL vents such as mineral spirits, they crystallize out of solution to form fairly coarse, very firm pastes with a gel-like structure. Other solvents and waxes can be added as required. After buffing, pastes of this type form very hard, flexible films with high abrasion resistance and high water repellancy. Luwax® AH 6 Granules are used in combination with other waxes in solventbased products such as floor polishes, shoe polishes, automotive polishes and furniture polishes. Polishes formulated with Luwax® AH 6 Granules can be prepared by melting the various solid ingredients together at 115 – 130 °C. The hot solvent is then added, after which a clear solution should form. The solution is then stirred and allowed to cool until it begins to become cloudy, at which point it is cast into tins or plastic tubes. ore solvent is retained by the wax if the hot solvent is added in such a way M that a cloudy dispersion is formed initially. The dispersion is then heated until it is virtually clear, and cooled to its casting temperature. e would not recommend Luwax® AH 6 Granules for liquid polishes, W because the crystals they form on cooling are too coarse. Electrical industry uwax® AH 6 Granules and Luwax® AH 6 Powder can be used, alone or L in combination with paraffin wax, as insulating compounds for electrical switchgear and components. Typical figures for their dielectric properties are given below. Vinoflex® 5715 Vinuran® KR 3813 Organic tin stabilizer Luwax® OP Powder Luwax® AH 6 Powder Dielectric properties of Luwax® AH 6 Granules ielectric constant D DIN 53483 23 °C, 103 – 106 Hertz = 2.4 issipation factor D DIN 53483 23 °C, 103 – 106 Hertz tan = 0.0002 – 0.0003 Specific resistance DIN 53482 23 °C 1 x 1016 cm TI/EVD 1159 e January 2006 Page of 8 Food-contact legislation Safety Luwax® AH 6 Granules Luwax® AH 6 Powder Luwax® AH 6 Powder/Granules meets the requirements of FDA regulation 21 CFR 177.1520 “Olefin polymers”. The composition meets the requirements of FDA regulation 21 CFR 176.170 (b) “Components of paper and papaerboard in contact with aquepous and fatty foods”. The composition meets the requirements of FDA regualtion 21 CFR 175.300 “Resinous and polymeric coatings”. We know of no ill effects that could have resulted from using Luwax® AH 6. ranules or Luwax® AH 6 Powder for the purposes for which they are G intended and from processing them in accordance with current practice. ccording to the experience we have gained over many years and the other A information at our disposal, Luwax® AH 6 Granules and Luwax® AH 6 Powder do not exert any harmful effects on health, provided they are used properly, due attention is given to the precautions necessary for handling chemicals, and the information and advice given in our Safety Data Sheet is observed. Handling oggles and a respirator should be worn when handling large quantities of G these products if no air extractor is available. Earth against static electricity. The wax is very slippery, and spills must be swept up immediately. Note The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our product, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the product for a specific purpose. Any descriptions, drawings, photographs, data, pro- portions, weights etc. given herein may change without prior information and do not constitute the agreed contractual quality of the product. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. January 2006 BASF Aktiengesellschaft Performance Chemicals for Detergents and Formulators 67056 Ludwigshafen, Germany www.basf.com/detergents-formulators Luwax® AH 6 Granules Luwax® AH 6 Powder Printed in Germany TI/EVD 1159 e January 2006 Page of 8
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