EQUIPMENT QUALIFICATION PLAN (EQP) Agilent Enterprise Edition Compliance Services Qualification of Analytical Scale HPLC Systems Agilent 1200, 1220, 1260, & 1290 Infinity Series (HPLC & RRLC); Agilent 1120/1100/1090 Series HPLC and Select Non-Agilent HPLC Models, with operating pressure range below 400 bar REVIEW DOCUMENT NAME: Agilent_Recommended_EQP: HPLC Page 1 of 17 Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services How to Use This Document This document is an Equipment Qualification Plan (EQP). It covers Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), scheduled repeat OQ, and Re-Qualification after Repair (RQ). It contains information on how Enterprise Edition Compliance Services work, and also provides a full list of the tests and checks performed as part of Agilent’s standard Enterprise Edition IQ and OQ services. The hardware IQ and OQ procedures listed in this document include fixed tests and checks at Agilent recommended criteria and limits, both for Agilent and non-Agilent systems (see attachment). All tests in this document exist in all Agilent delivery tools. The tests descriptions for Capillary Scale and Preparative Scale HPLC are also detailed in dedicated attachments to this document. However, customer-selectable variance to the standard hardware OQ setpoints is possible to enable testing of chromatography system(s) over their intended range of use. All setpoint menu selections in the Variance Section are with the validated range of Enterprise Edition. The inventory of systems covered by the EQP will be maintained as a separate record. To facilitate the EQP review and approval process, this document is best viewed on-screen using Adobe ®. Also, there are several pdf file attachments included with this document: (i) Non-Agilent test specifications; (ii) Question and Answer document; (iii) 21 CFR Part11 Conformance Checklist for the Agilent Compliance Engine (ACE) - the Enterprise Edition delivery tool; (iv) EE 1.76 EQR comparison with previous revisions. To approve this EQP simply print to paper and sign. To add variances see instructions below. Keep copies for your own records. Verbal confirmation of approval is sufficient for Agilent service to proceed with scheduling and delivery. To make variances to the standard hardware OQ setpoints: [1] Use the pull-down button to select the alternative approval statement “shall follow...the standard specifications with VARIANCES to OQ setpoints...”; [2] Complete the “EQP Record of Variances to Setpoints from Standard OQ Specifications” later in this document; [3] Print EQP to paper and [4] ENSURE THE VARIANCE REQUEST IS COMMUNICATED to Agilent service engineer BEFORE first OQ delivery starts. Do not e-mail/FAX/post copies of your approved EQP to Agilent. BUT CUSTOMER MUST PROVIDE A COPY OF ANY EQP WITH VARIANCES TO AGILENT OPERATOR ON-SITE TO ENSURE THE VARIANCES ARE ENTERED INTO DELIVERY TOOL. NO EXTRA FEE TO DELIVER SETPOINT VARIANCES. For a full process description, click here to go to the EQP Record of Variances section. Approval of EQP The undersigned person(s) approve the following: [1] the use of Enterprise Edition Compliance Services and delivery of the IQ and/or OQ and/or RQ checks and tests appropriate to the actual configuration, make, and model of those systems covered by the service; [2] the specifications described in this Standard EQP Review Document where the tests, setpoints, and limits shall follow... the FIXEDAgilent Agilent recommended specifications. the STANDARD STANDARD FIXED recommended specifications. Name and Role Signature and Date [You cannot save form entries with Adobe Reader. Typed entries and menu selections are printed on your official paper copy when you print.] DO NOT SEND AGILENT A COPY OF YOUR APPROVED EQP. THIS DOCUMENT IS YOUR OWN RECORD OF APPROVAL. © Agilent Technologies, Inc. 2014 Page 2 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Contents To go to a section, click on one of the section titles below. Sections Page How Enterprise Edition Compliance Services Work.................................................................................................. 4 Design Qualification (DQ)............................................................................................................................................... 5 Installation Qualification (IQ) Hardware...................................................................................................................... 6 Operational Qualification (OQ) Hardware.................................................................................................................... 7 Standard OQ Test Specifications for Analytical Scale HPLC Systems (*)................................................................. 7 OQ Test Design and Rationale for Analytical Scale HPLC Systems.......................................................................... 9 EQP Record of Variances to Setpoints from Standard OQ Specifications............................................................... 13 Re-Qualification after Repair (RQ) Hardware............................................................................................................ 14 Legal and Endorsement................................................................................................................................................ 15 Revision History............................................................................................................................................................. 15 PDF file attachments to this electronic EQP (open the attachments folder for this document in Adobe): Why Has Agilent Introduced the New Compliance Service, Called Enterprise Edition? Introduction Table of contents: [click on title for fast navigation] What Are The High Level Changes In Enterprise Edition And What Were The Drivers For These Changes? Any Other Practical Or Process Changes In Enterprise Edition? Let’s Dive Into The Details – How Do The Protocols And Tests In Enterprise Edition Compare To Classic Edition? List Of Enterprise Edition OQ Tests Versus Classic OQPV Tests For LC: What About The Reports, How Are These Different To OQPV Reports? What Would I Have To Do If I Wanted To Move My Annual OQ Service From Classic To Enterprise Edition? What Are The Main Risks To Migrating To Enterprise Edition And How To Avoid Them? Finally, Can You Summarize The High Level Comparison Of Enterprise Edition Versus Classic Edition Compliance Services? Agilent (then we were HP Analytical) introduced OQPV for our own LC and GC instruments in the early 1990’s and since then we have delivered well over 100,000 OQPV reports to customers around the world. Despite the undoubted success and acceptance of our old OQPV (now called Classic Edition to distinguish from the new Enterprise Edition service) times have changed. Expectations and requirements of an OQ have slightly shifted. The number and type of instruments and software used by our customers has increased. And of course we are truly in the new world of computers and electronic media. So Agilent set out with a team of international experts 3 years ago to create an upgraded compliance service that would meet the new demands but crucially maintain the fundamental requirements: • Always pass FDA and national agency audits without over-testing or under-testing; • Challenge the LC or GC system with a scientifically sound methodology that provides valuable performance data. • Meet the quality needs of customers and the spirit & intention of the GLP & GMP laws. • Offer this service at a cost-effective price that makes it more than just worthwhile – we hope it is the simplest & best qualification choice that a customer can make. What Are The High Level Changes In Enterprise Edition And What Were The Drivers For These Changes? The first big driver was the software environment. A greatly increased number of chromatography data system (CDS) products are available to control LC and GC systems. Agilent has ChemStation, Cerity, EZChrom, OpenLab and some specialist LCMS/GCMS software. Our customers also use Empower, Chromeleon, Atlas, Turbochrom and many others. Classic OQPV was built into ChemStation software. The Classic OQPV is a miracle of validated and almost fully automated OQ testing. But these benefits are therefore limited to Agilent instruments running on ChemStation. To provide all our customers, and customers of non-Agilent instruments, a single OQ solution as good as (or better than) OQPV – it was clear we had to develop an automation tool independent of ChemStation and any other CDS. The Agilent Compliance Engine (ACE) is our new software tool that manages the workflow and protocols, calculates results and produces the reports. Naturally it is fully validated and tested. Our service engineers carry “ACE laptops” in the same way as they carry “ChemStation laptops”. Alternatively our contract customers can have the ACE software on their own laptops or installed with Agilent OpenLab networked CDS. Tests definitions for Non-Agilent Systems Q & A: Why Change? Capillary Scale Tests Descriptions Preparative Scale Tests Descriptions © Agilent Technologies, Inc. 2014 Part 11 Checklist (ACE) Page 3 of 17 EE 1.76 Comparison Document No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services How Enterprise Edition Compliance Services Work Enterprise Edition is designed to fit the traditional quality systems used by firms and recognized by regulatory agencies worldwide. How Enterprise Edition aligns with a traditional, paper-based methodology is described below: [i] Policy documents dictate the need for validation & qualification of GMP/GLP systems and usually mention the DQ/IQ/OQ/ PQ model. The precise procedures for IQ & OQ for each type of equipment are prescribed in an approved SOP, perhaps called SOP #123: Qualification of HPLC Systems. In Enterprise Edition, the EQP has the same role as the traditional Qualification SOP. [ii] The traditional SOP provides lists of tests & limits for the range of system configurations found in the lab or department. The EQP follows this concept. The inventory of systems covered by an SOP or EQP changes over time - so this is kept as a separate record. [iii] The traditional Qualification SOP typically has blank results forms as attachments to be photocopied for each IQ or OQ event - the results recorded in ink with manual calculations. In Enterprise Edition this execution process is streamlined and automated by use of Adobe forms and the Agilent Compliance Engine (ACE) delivery tool. It provides reports with no hand-writing errors; validated calculations; automated pass/fail report; traceability to raw data and a count of number of times a test was run. This automation provides efficiency and enforces compliance to procedure. [iv] The traditional Qualification SOP is approved and released only once - replacing need to author individual protocols for each chromatography system. This is the same concept for the EQP. The appropriate tests for each individual configuration are automatically selected by ACE from the list in the approved EQP - at time of delivery. The final reports are unique for each system and each qualification event - but the single approved EQP can cover a lab, department or as wide a scope as desired. (v) In the traditional qualification methodology there is no convenient provision to record the actual workflow of the tests execution and results. In the event that a test is repeated during the Enterprise Edition delivery, ACE maintains a counter per test which is automatically incremented for GxP compliant work, and the engineer should generate a deviation note within the ACE report. Figure 1: This EQP Review Document is the record of IQ checks and OQ / RQ tests, setpoints, and limits for HPLC systems. The tests already exist in the automation tool called ACE and are ready to run after the EQP is approved. ACE holds the test forms applicable to the full range of HPLC configurations plus a validated calculation and report generator engine. At time of delivery, a record of individual system configuration is made by the operator and entered into ACE. The correct test forms are automatically selected by ACE from its internal catalog of test designs. Each test in the catalog has a blank results template form. The appropriate setpoints and limits for the individual HPLC system are added by ACE to the forms according to the approved EQP. When each test is run, the results are calculated and forms completed and then collated to make a single final report called an Equipment Qualification Report (EQR), which is provided in secure PDF format or optional CD disk – printable to paper and stored in a binder and/or customers’ network storage system. © Agilent Technologies, Inc. 2014 Page 4 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Design Qualification (DQ) Design Qualification (DQ) for commercial lab instruments is recommended by some, but not all, guidances and procedures. Defintions of DQ found in guidances and firm-specific validation procedures vary widely around the world. Some firms require nothing more than a record (such as certificate) from the instrument manufacturer demonstrating that the lab system has been designed for purpose and manufactured to a quality standard. Others treat DQ as the development of a user requirement specification document (URS) which can be matched to the IQ and OQ specifications for a manufacturer. Other firms consider DQ as including the vendor selection activities. USP Chapter <1058> pre-published in USP 31/Supplement defines DQ: Design qualification (DQ) is the documented collection of activities that define the functional and operational specifications of the instrument and criteria for selection of the vendor, based on the intended purpose of the instrument. Design qualification (DQ) may be performed not only by the instrument developer or manufacturer but also may be performed by the user. The manufacturer is generally responsible for robust design and maintaining information describing how the analytical instrument is manufactured (design specifications, functional requirements, etc.) and tested before shipment to users. Nonetheless, the user should ensure that commercial off-the-shelf (COTS) instruments are suitable for their intended application and that the manufacturer has adopted a quality system that provides for reliable equipment. Users should also determine capability of the manufacturer for support installation, services, and training. For your reference, Agilent provides the following statements for DQ purposes: 1. All Agilent LC, LCMS, GC, GCMS, UV-Vis and Dissolution hardware and software laboratory products including the ACE software used to deliver qualification services, are designed, manufactured, and tested according to Agilent internal Quality Life-Cycle Development Procedures. 2. Certificates of Agilent testing, validation, and conformance to standards are provided with new Agilent instruments and similar certification is provided for ACE software. These documents are checked and recorded in Enterprise Edition Compliance Services IQ. 3. Agilent maintains information describing how products are manufactured and maintains a problem and bug reporting program as required by international software quality guidelines. 4. The OQ specifications in this EQP can be used, as appropriate, by the user to prepare URS. The OQ specifications in this EQP represent the levels of performance acceptable to regulatory agencies for the technique; conform to typical specifications found in Validation literature; are equally suitable for OQ at installation and on-going OQ throughout operational lifetime; are equivalent to the OQ specifications published in the legacy Agilent Classic OQPV protocols; and are suitable for most user requirements. 5. Agilent Technologies is capable of installation, support, preventive maintenance, on-going qualification and re-qualification after repair and user training worldwide. © Agilent Technologies, Inc. 2014 Page 5 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Installation Qualification (IQ) Hardware Hardware IQ checks and tests for Agilent software products include the following: 1. Purchase Order Documents: Allows the customer to verify that the instrument being qualified matches their design requirements (if available) and purchase order. 2. Preparation and Installation Documents: Gathers and records information about preparation and installation documents. 3. System and Installation Documentation: Gathers and records information about reference and user manuals for initial installations. 4. Product Quality Assurance Documents: Collects and records certificates and other forms that verify that the vendor has developed and built the product according to internal standards. 5. Start Up Test: Verifies that all modules start up properly. 6. Instrument Check: Demonstrates that all modules of the instrument are correctly installed and connected. It does not test instrument performance as fully as OQ. This test is not necessary and therefore skipped if an OQ is to be performed by Agilent operator at installation after IQ. © Agilent Technologies, Inc. 2014 Page 6 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Operational Qualification (OQ) Hardware Standard OQ Test Specifications for Analytical Scale HPLC Systems Test Name Setpoints and Parameters Limits Pump Flow Accuracy and Precision Flow Rate 1 = 0.500 ml/minute Flow Rate 2 = 5.000 ml/minute* Accuracy ≤ 5.00 % from setpoint Precision ≤ 0.50 % RSD Column Temperature Accuracy and Stability Temperature 1 = 80.0 °C Temperature 2 = 40.0 °C** Stability measured at Temperature 2 Diff. from setpoint ≤ 3.0 °C (≥ 60 °C) Diff. from setpoint ≤ 2.0 °C (< 60 °C) Stability ≤ 1.0° C Wavelength Accuracy (UV-Vis) Wavelength 1 = 205 nm [Maximum] Wavelength 2 = 245 nm [Minimum] Wavelength 3 = 273 nm [Maximum] Accuracy ≤ 2 nm Wavelength Accuracy (FLD) Wavelength 1 = 350 nm [Maximum] Wavelength 2 = 397 nm [Maximum] Accuracy ≤ 3 nm Signal Noise and Drift (VWD) ASTM baseline noise Slope of regression fit for drift Noise: ≤ 0.040 mAU Drift ≤ 0.500 mAU/hr Signal Noise and Drift (DAD, MWD) ASTM baseline noise Slope of regression fit for drift Noise: ≤ 0.050 mAU Drift ≤ 5.000 mAU/hr Signal Noise and Drift (RID) ASTM baseline noise Slope of regression fit for drift Noise: ≤ 10.000 nRIU Drift ≤ 400.000 nRIU/hr Signal Noise and Drift (ELSD) ASTM baseline noise Slope of regression fit for drift Noise: ≤ 2.000 mV Drift ≤ 5.000 mV/hr Signal Noise and Drift (CD) ASTM baseline noise Slope of regression fit for drift Noise: ≤ 0.100 uS Drift ≤ 10.000 uS/hour Signal to Noise (UV-Vis) Signal height is divided by ASTM baseline noise for known concentration and known conditions. Signal to noise ≥ 3,000 Signal to Noise (RID) Signal height is divided by ASTM baseline noise for known concentration and known conditions. Signal to noise ≥ 2,000 Signal to Noise (FLD) Signal height of Raman peak is divided by noise at different wavelength in flat region of emmision spectrum. Signal to noise ≥ 400 Key: Variance allowed for setpoint(s) Fixed setpoints/limits * 2.000 ml/min for G4220B 1290 pump ** T2 = 60.0°C for 1120 and 1220 systems See attachments for recommended test definitions for Non-Agilent Systems © Agilent Technologies, Inc. 2014 Page 7 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Operational Qualification (OQ) Hardware (continued) Standard OQ Test Specifications for Analytical-Scale HPLC Systems (continued) Test Name Setpoints and Parameters Limits Injection Precision (UV-Vis, RID) Injection volume on column = 20 ul Height RSD ≤ 2.00 % Area RSD ≤ 1.00 % Injection Precision (ELSD) Injection volume on column = 20 ul Height RSD ≤ 3.00 % Area RSD ≤ 3.00 % Injection Precision (FLD) Injection volume on column = 5 ul (2 ul for 1290 w/ CTC samplers) Height RSD ≤ 2.00 % Area RSD ≤ 2.00 %* Injection Precision (CD) Injection volume on column = 25 ul Height RSD ≤ 2.00 % Area RSD ≤ 1.00 % Injection Carry Over (UV-Vis, RID) Injection volume on column = 20 ul (2 ul for 1290 w/ CTC samplers)” Height carry over ≤ 0.40 % Area carry over ≤ 0.20 % Injection Carry Over (FLD) Injection volume on column = 5 ul (2 ul for 1290 w/ CTC samplers) Height carry over ≤ 0.40 % Area carry over ≤ 0.20 % Injection Carry Over (CD) Injection volume on column = 25 ul Height carry over ≤ 1.00 % Area carry over ≤ 1.00 % Response Linearity (UV-Vis) 5 concentrations of certified reference standard Coefficient of determination (r2) ≥ 0.99900 R/F precision ≤ 5.00 % RSD Response Linearity (RID, CD) 5 concentrations of certified reference standard Coefficient of determination (r2) ≥ 0.99500 R/F precision ≤ 10.00 % RSD Gradient Composition Accuracy (UV-Vis) 20.00 %, 40.00 %, 60.00 %, 80.00 % steps Accuracy ≤ 2.00 % Gradient Composition Noise and Drift (UV-Vis) 20.00 %, 40.00 %, 60.00 %, 80.00 % steps Composition noise ≤ 2.00 % Composition drift ≤ 2.00 % Gradient Composition Noise and Drift (CD) 20.00 %, 40.00 %, 60.00 %, 80.00 % steps Composition noise ≤ 3.50 % Composition drift ≤ 3.50 % Gradient Composition Linearity (UV-Vis, CD) Linear gradient from 100 % to 0 % Coefficient of determination (r2) ≥ 0.99900** (at start, 50:50 zone, end) Sample Temperature Accuracy Temperature = 4.0 °C Samples four vials of water in different tray positions Diff. from setpoint ≥ –2.0 °C, ≤ 5.0 °C (setpoints < 10 °C) Fraction Collection Select Fraction Collector 1, 2, or 3 Select Peak or Time-based collection mode Peak Presence (Qualitative) * Area RSD ≤ 1.00 % with CTC samplers ** r2 ≥ 0.99000 for CD Key: Fixed setpoints/limits Variance allowed for setpoint(s) For multiple-detector systems, only one execution of the Injection Precision & Carry-Over tests will be performed in the standard test program – by default using the UV detector if present. Repeat execution of the test can be added as optional tests for a nominal fee. End of Section – Standard OQ Test Specifications for Agilent Analytical-Scale HPLC Systems © Agilent Technologies, Inc. 2014 Page 8 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Operational Qualification (OQ) Hardware (continued) OQ Test Design and Rationale for Analytical Scale HPLC Systems Many GMP/GLP enforcement agency inspectors now ask firms to provide a risk assessment of their equipment and computer systems plus a science-based rationale for subsequent validation and qualification testing. GENERAL RISK STATEMENT: Any HPLC, LCMS, UHPLC, UHPLC_MS, GC, or GCMS system used for raw material testing or final drug product / medical device testing in GMP or used in formal GLP studies will likely fall into a HIGH RISK category. This risk assessment will imply the need for IQ & OQ & on-going qualification. ANY USER SPECIFIC RISK ANALYSIS SUPERCEDES THIS GENERAL RISK STATEMENT. The rest of this section outlines the science-based rationale for each test in the Agilent hardware OQ plus a brief test design and procedure description. The recommended set of hardware OQ tests described in this EQP derives from Agilent’s intepretation of FDA, USP, and GAMP4 guidelines and other authoritative expert literature. OQ test design incorporates both modular and holistic testing, which is a proven and regulatory acceptable approach. Direct metrology is used to test pump flow rates and thermal-controlled column compartment and autosampler modules. Holistic chemical testing is used for the evaluation of the following critical instrument characteristics: linearity, precision, signal to noise, and carry over. Certified reference standards and calibrated traceable thermometers and digital flowmeters are used. Considering the number of setpoints, parameters, and conditions of each recommended OQ test, the proven concepts of worst case, range, and representative have been applied. If a property or characteristic is known to have its worst performance at one end of a range of use, this is the setpoint that should be tested and other setpoints are not required. If a property or characteristic has no known worst case, testing at the high and low points of the range of use is required. If there are too many possible use cases and conditions to realistically test (and none is a worst case), a representative sample for test is the best approach. The test design for HPLC systems covers UV absorbance, fluorescence, evaporative light scattering, refractive index, and conductivity detectors; isocratic, binary, tertiary, and quaternary pumps; most autosampler models; and fraction collectors. Tests for HPLC Systems (Non-MSD) 1. Pump Flow Accuracy and Precision Rationale: Accuracy of flow is important for comparability between systems and transferring methods. Flow precision is critical for repeatability of peak height and area. Procedure: A calibrated digital flowmeter is attached to the waste line of the system flowing pure water at representative back pressure provided by a small guard column. Six readings are taken at each setpoint to determine the flow accuracy and precision. Flow accuracy is calculated as the absolute % difference of the mean of the six flow readings against the setpoint. The precision is calculated as the %RSD of the six flow readings. The two default setpoints (0.5 ml/min and 5.0 ml/min) are evaluated in the core test. Extra setpoints and flexible test range are only available in customer-configured EQPs for flow, temperature, and some other tests. The repeat measurements of flow in the flow precision test eliminate the need for measurement of retention time precision (which is an indirect approach to determining flow precision). 2. Column Temperature Accuracy and Stability Rationale: The thermostat accuracy is important for comparability between systems and transferring methods. Column temperature stability is critical for repeatability of peak height and area. Procedure: A calibrated digital temperature meter and a proprietary probe are used to measure the temperature of the flowing eluent. With the use of a T-piece, the temperature probe is positioned to be in contact with the heated eluent. A typical column compartment temperature range of use is tested. At the high end of the range, after stabilization, the temperature accuracy is calculated as the absolute difference between what was measured and the setpoint. (continues on next page) © Agilent Technologies, Inc. 2014 Page 9 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Operational Qualification (OQ) Hardware (continued) OQ Test Design and Rationale for Analytical Scale HPLC Systems (continued) After completing this measurement at the low end of the range, six readings are taken every four minutes and temperature stability is calculated as the absolute difference between the highest and lowest measured temperatures. The temperature accuracy is calculated as the average of the six readings compared to the setpoint. All readings are reported in Celsius. Both sides of the Agilent column compartment are tested at the same time. 3. Wavelength Accuracy Rationale: Wavelength accuracy is critical for accuracy of quantitative and qualitative analysis. Wavelength accuracy is also important for comparability between systems and transferring methods. Procedure for UV absorbance detector (UV, VWD, DAD, PDA, etc.): A traceable caffeine standard is used to determine the wavelength accuracy. In one procedure, for certain models, the caffeine is trapped in the flow cell and a programmable timetable is used to determine the wavelength maxima (205 and 273 nm) and minimum (245 nm). For other models (for example, DAD and PDA), a caffeine injection is made and a spectrum is acquired. The spectral maxima and minimum are determined directly from the scan or the table of scan results. The wavelength accuracy is determined as the absolute difference between the measured and certified wavelength values. Procedure for fluorescence detector: The detector cell is filled with pure water. Using a programmable timetable, the excitation (350 nm) and Raman band emission (397 nm) wavelengths are determined. The wavelength accuracy is determined as the absolute difference between the measured and theoretical peaks of Raman scattering (in nm). 4. Signal Noise and Drift Rationale: This test gives an indication of detector sensitivity and stability. Procedure for UV absorbance detectors: Pumping water at 1 ml/min, the signal is monitored at a specified wavelength over a twenty minute period. The signal noise is calculated based on ASTM E685-93 as the average peak-to-peak noise in a number of signal segments. The drift is calculated as the slope of the linear regression for the signal. Procedure for evaporative light scattering detectors: With no flow and the inlet to the detector capped, the signal is monitored over a twenty minute period. The signal noise is calculated based on ASTM E685-93 as the average peak-to-peak noise in a number of signal segments. The drift is calculated as the slope of the linear regression for the signal. Procedure for refractive index detectors: Pumping water at 1 ml/min, the signal is monitored over a twenty minute period. The signal noise is calculated based on ASTM E685-93 as the average peak-to-peak noise in a number of signal segments. The drift is calculated as the slope of the linear regression for the signal. 5. Injection Precision Rationale: System precision is critical for accuracy of quantitation. Autosampler performance contributes to system precision. Procedure: A short column is used to separate the evaluation standard from the void volume. Using a traceable standard, six injections from the same standard are made and the height, area, average height, average area, %RSD of height and %RSD of area are determined and calculated. 6. Injection Carry Over Rationale: Low carry over from a previous injection is critical for accuracy of quantitative and reliability of qualitative analysis. This test challenges the injector system in the HPLC system. Procedure: Following the six-injection precision test, a blank injection is made. The carry over result is calculated as a ratio of the area of any residual peak found in the blank injection to the area of the previous injection (expressed as a percentage). © Agilent Technologies, Inc. 2014 Page 10 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Operational Qualification (OQ) Hardware (continued) OQ Test Design and Rationale for Analytical Scale HPLC Systems (continued) 7. Signal to Noise Rationale: Sensitivity is a critical performance feature in quantitative and qualitative analysis. A signal-to-noise value of a representative compound at known concentration provides sensitivity statistics. This measurement is especially critical to establish level of detection. Procedure for UV absorbance detector and refractive index detector: An evaluation standard is injected and the calculated height, divided by the ASTM noise monitored over a specified range, provides the signal-to- noise result. Procedure for fluorescence detector: Using pure water in the flow cell, the signal is monitored at the emission maximum wavelength of the Raman band of water and then, using a timetable, switched to a no emission wavelength where the noise is monitored. Signal to noise is calculated as the height of the Raman band peak divided by the monitored noise in a spectral region where no scattering is expected. 8. Response Linearity Rationale: The linearity of a detector is a critical parameter to establish for reliable and accurate quantitative results and is important for comparability between systems and transferring methods. Procedure: A series of five traceable standards which represent typical concentrations range are injected and evaluated. The response linearity is calculated by determining the coefficient of determination (r2) of the peak areas versus concentration. It is now recognized that regression statistics alone are insufficient and non-sensitive indicators of linearity. Therefore, the % RSD of the response factors for all five peaks is also calculated. In addtion, as an optional extra linearity statistic, ratios of peak areas in the set of five injections can be reported. For example, up to two ratios such as Peak 2 to Peak 1 and Peak 5 to Peak 2 can be selected in the EQP Record of Variances section. 9. Gradient Composition Rationale: Accuracy and stability of solvent mixing online is critical for consistent and accurate quantitative analysis. Gradient composition is also important for comparability between systems and transferring methods. Procedure: [Pre-requisite: UV detector is installed.] An acetone tracer is used to determine the solvent gradient composition accuracy, stability, and linearity. The test challenges the system by making compositional changes from 0 % to 100 % in 20 % increments. In addition, a linear ramp down from 100 % to 0 % is performed where the composition linearity is determined between ranges 95, 75, and 25 %. All composition accuracies are calculated as the absolute difference between the mean composition at each setpoint and the theoretical composition. Stability is determined by the noise and drift at each composition step. Linearity is calculated from 95 % to 5 % in the linear portion of the gradient. 10.Sample Temperature Accuracy Rationale: The thermostat accuracy is important for comparing systems and transfer methods. Procedure: Four vials are filled with water and allowed to equilibrate to the temperature setpoint. Similar to the column compartment, the temperature of the water is measured using a traceable digital temperature meter and proprietary probe. Accuracy is determined as the difference between the measured temperature and the setpoint. 11.Fraction Collection (only applicable if collector is installed) Rationale: It is important to demonstrate that a fraction collector can collect fractions based on peak detection or time. Procedure: Two injections of a traceable standard are made and fractions are collected in peak-based or time-based mode. This is a qualitative test in which collected fractions are re-injected to prove that they are fractions of the traceable standard. © Agilent Technologies, Inc. 2014 Page 11 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Operational Qualification (OQ) Hardware (continued) OQ Test Design and Rationale for Analytical Scale HPLC Systems (continued) The following tests are NOT INCLUDED in the standard OQ for HPLC but can be ordered as EXTRA COST TESTS. Test Name Setpoints and Parameters Limits Include Injection Linearity (UV-Vis) Any choice of 5 injection volumes. Constant concentration standard is 5 ug/ml caffeine. Coefficient of determination (r2) ≥ 0.99900 R/F precision ≤ 5.00 % RSD Injection Response (UV-Vis) Same setpoint as Injection Precision test. Average area ≥ 1,200,000 and ≤ 1,800,000 counts (For standard cell with 20 ul injection. Result is corrected for path length and attenuation.) Wavelength Accuracy (Extended Test, UV-Vis) Wavelength 1 = 361 nm [Maximum] Wavelength 2 = 416 nm [Maximum] Wavelength 3 = 451 nm [Maximum] Wavelength 4 = 537 nm [Maximum] Accuracy ≤ 2 nm Fixed setpoints/limits Variance allowed for setpoint(s) Additional Test 1. Injection Linearity (optional extra test available in custom-configured EQP) Rationale: Injection linearity of variable volume HPLC injector systems is normally not critical to quantitative or qualitative analysis. Most HPLC analytical methods use fixed and only nominal injection volumes and do not use variable volume injections within a single analysis. However, some users may wish to use variable volume injection if the linearity is demonstrated. Procedure: Five injections of increasing volumes of the same traceable caffeine standard are made. Injection linearity is calculated from the coefficient of determination (r2) of the peak areas versus injection volume. Also, %RSD of the response factor for all five peaks is calculated. Additional Test 2. Injection Response (optional extra test available in custom-configured EQP) Rationale: The accuracy of the injected volume is normally not critical to quantitative or qualitative analysis. Most HPLC analytical methods use fixed and only nominal injection volumes and results are not affected by even moderate inaccuracy in actual injected volume. However, it may be important for comparability between systems and transferring methods, and it is useful as a diagnostic for establishing that the correct injection syringe/loop/device is installed. Procedure: A known traceable caffeine standard is injected six times (in the precision tests) and the average response is calculated. The injection response is the mean of the average areas corrected for sample concentration, cell path length, and attenuation, and the response within an acceptance window indicates correct volume injected. Additional Test 3. Wavelength Accuracy, Extended Test: (optional extra test available in custom-configured EQP) Rationale: Wavelength accuracy is critical for accuracy of quantitative and qualitative analysis. Wavelength accuracy is also important for comparability between systems and transferring methods. Procedure for UV absorbance detector (UV, VWD, DAD, PDA, etc.): A traceable holmium oxide standard is used to determine the wavelength accuracy. In one procedure, for certain models, the holmium oxide is trapped in the flow cell and a programmable timetable is used to determine the wavelength maxima (241, 278, 287, 361, 416, 451, 537 and/or 641 nm). For other models (for example, DAD and PDA), a holmium oxide injection is made and a spectrum is acquired. The spectral maxima are determined directly from the scan or the table of scan results. The wavelength accuracy is determined as the absolute difference between the measured and certified wavelength values. © Agilent Technologies, Inc. 2014 Page 12 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Operational Qualification (OQ) Hardware (continued) EQP Record of Variances to Setpoints from Standard OQ Specifications IGNORE THIS SECTION IF YOU ACCEPT AND APPROVE THE FIXED STANDARD QUALIFICATION TESTS AND SETPOINTS RECORDED IN THE PRECEDING PAGES OF THIS STANDARD EQP. EQP with Variance Approval Process: Customer Actions: 1. View in Adobe®; select required setpoint variances below; select the alternative approval statement on page 2. 2. Print to paper to save the selections; sign page 2 of this EQP. 3. Ensure the approved EQP with Variances is provided to Agilent operator on the day of the first delivery before start of OQ. Counter-sign and date the Agilent operator signature on this page. [End of EQP with Variance approval process. Next step: wait for your qualification reports.]. Agilent Operator Actions: 1. Enter and save the customer change requests on this page into the ACE tool. 2. Sign and date this page on the customer copy to verify that you made the changes in ACE; return signed copy to customer for counter-signature. 3. Deliver the qualification by following this EQP and any setpoint variances. (Note: Once the EQP Variances are entered into ACE these are saved for all future OQ/RQ events where applicable.) Test Name Pump Flow Accuracy and Precision Setpoint Standard Variance Units Flow Rate 1 0.500 No variance ml/minute Flow Rate 2 5.000 No variance ml/minute Temperature 1 80.0 No variance °C Temperature 2 40.0 No variance °C Injection Precision, Carry Over (UV-Vis, RID) Injection Vol. on Column 20 No variance ul Injection Precision, Carry Over (CD) Injection Vol. on Column 25 No variance ul Injection Precision (ELSD) Injection Vol. on Column 20 No variance ul Sample Temperature Accuracy Temperature 4.0 No variance °C Response Linearity (UV-Vis, RID optional extra statistic) 1st Peak Area Ratio Not applicable No variance 2nd Peak Area Ratio Not applicable No variance Wavelength Accuracy (Extended Test, UV-Vis) Wavelength 1 361 No variance nm Wavelength 2 416 No variance nm Wavelength 3 451 No variance nm Wavelength 4 537 No variance nm Injection Volume 1 Not applicable ul Injection Volume 2 Not applicable ul Injection Volume 3 Not applicable ul Injection Volume 4 Not applicable ul Injection Volume 5 Not applicable ul Injection Volume Not applicable ul Column Temperature Accuracy and Stability Injection Linearity Injection Response Customer: Agilent Operator (verifies variances are entered into ACE): Name: Name: Signature, Date: Signature, Date: For a fully tailored operational qualification program using all the flexibility of Enterprise Edition, contact your local Agilent representative and/or e-mail [email protected] with your OQ test specification requirements. Fees may apply. © Agilent Technologies, Inc. 2014 Page 13 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Re-Qualification after Repair (RQ) Hardware In the event of a hardware breakdown followed by an engineering repair of a qualified instrument, it is necessary to re-qualify the system to an appropriate level before release back into operational use. Agilent offers a service contract to repair and re-qualify an instrument during the period between scheduled annual OQs. The level of re-testing is prescribed in the RQ section of ACE: a form is displayed for the operator showing all types of repair possible and the re-testing required. Part of an example form is shown below. Re-Qualification After Repair Pump Strategies Repair/Replace Strategy Modules OQ/PV Testing Internal pump head parts, active inlet valve (or AIV cartridge), (parts of) check valves, reference valves, inlet manifold or pump drive, or taking pump head apart to clean (versus repair) Any pump Flow Accuracy & Precision Pulse damper, pressure transducer Any pump Flow Accuracy & Precision Multi-channel gradient valve Quaternary Flow Accuracy & Precision Gradient Composition The full list of repair and re-test guidance is available for review by customers of the RQ service. The RQ form in ACE prescribes which tests the operator must perform for each repair circumstance. The test procedure, setpoints, and limits will be an exact repeat of the previous OQ test (a so called regression testing strategy). Dual-Acceptance Limits Within the Equipment Qualification Plan (EQP) of the Agilent Enterprise Edition, each of the tests final result can be compared against two different limits if required. This allows customer-configured OQ to report against a User Limit (limit1) and the Agilent Recommended Limit (limit2) simultaneously. The Standard_EQP documents have both Limit1 & Limit2 values set the same – effectively de-activating this feature. Custom_ EQP’s can also be prepared on request, making effective use of the Two-Limit feature of the Agilent Compliance Engine (ACE). In those cases, “Limit2” will always be the Agilent Recommended limit, and “Limit1” will be the limit requested by the user. Agilent will not be under any obligation regarding the OQ testing results against User-requested limits that are more stringent than the Agilent Recommended ones. © Agilent Technologies, Inc. 2014 Page 14 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Legal and Endorsement Enterprise Edition and its primary components (ACE software tool, procedures, test design, metrology tools, chemical reference standards, operator training materials) has been designed, developed, tested, validated, and released for commercial use following Agilent’s Life-Cycle Development Quality Assurance methodology. Date: April 2014 Services R&D Manager: Michael F. Pope. Santa Clara, California USA Services Quality Manager: Julio Hector. Santa Clara, California USA Enterprise Edition is endorsed by Dr. Ludwig Huber on behalf of labcompliance.com. ACE software is patented. Copyright is claimed by this statement for all original work comprising Enterprise Edition. Any unauthorized use, reproduction, or translation will be prosecuted to the maximum extent possible by law. All customer copies of EQP approval, final qualification reports, and raw data provided to customer at delivery of the service become the property of the customer. Revision History Revision History of HPLC Enterprise Edition Protocols A.01.84 April 2014 Added support for (1) Agilent G1312C FLD; Ultra-low dispersion kit for G1290 pumps. Removed support for (1) HP/Agilent 1050 and 1090 Systems; (2) Agilent SFC System. A.01.83 September 2013 Changed injection volume in the Carry-Over test to 25ul and to 5ul for CD and FLD systems respectively. A.01.82 April 2013 Added support for (1) G4260A/B and G4621 A/B ELSD Detectors (former Varian 380, 385); (2) G4309A SFC System; (3) High-Dynamic Range LC Configurations and G4234 column switching valve. Changed the test scheduling for IP & CO in multi-detector configuration - to run only once in the standard program. Others can be added as optional tests. Only one instance of the Injection Precision & CarryOver tests will be performed standard for multi-detector systems. A.01.81 January 2013 Added support for: (1) Agilent 1220 DAD, (2) additional Waters, Dionex and GE ATKA modules and systems (see Compatibility Matrix for details); (3) Other/Unspecified Modules (General-Purpose Systems). Updated step 1–4 accuracy label text in Gradient Composition test (analytical and capillary scales). Calculations remain unchanged. Updated accuracy check calculation in Pump Flow Precision for Preparative Scale sytems. No regulatory impact. Corrected typo on FLD carry-over test limits. A.01.80. July 2012 Added support for G42204A 1290 Quaternary pump. Re-instated Injection Precision test for FLD systems. Updated acquisition method to measure noise on the Raman current in the Signal-to-Noise test for FLD systems. Improved calculation to separate the artifact from the standard and carry over peaks. Updated ASTM algorithm for Signal-to-Noise and Noise & Drift tests. Updated test limits for 1220 system and Flow Accuracy & Precision test. A.01.79. April 2012 Added support for (1) vial verification testing in IP test, (2) Thermo and Waters additional equipment. Updated section in Pump flow precision to reflect 10 readings used in calculations for prep pumps. A.01.78. February 2012 (1) Added support for Waters H-Class pump, injector, column compartment, valve, and detector; Acquity ELSD. (2) Removed IP/CO tests for FLD detectors — Use Custom EQP as required A.01.77. December 2011 No changes to LC impacting regulatory approval A.01.76. August 2011 No changes to LC. Protocol revision made independent from ACE revisions. No regulatory impact. A.01.75. March 2011 (1) Added support for Agilent 1260 Bio LC. No regulatory impact for previously-approved Standard_EQP documents. © Agilent Technologies, Inc. 2014 Page 15 of 17 No reproduction, translation, or use without permission Agilent_Recommended_EQP Document Released: April 2014 Enterprise Edition Compliance Services Revision History (continued) Revision History of HPLC Enterprise Edition Protocols A.01.74. September 2010 (1) Added support for Agilent 1220 & 1260 Infinity Systems. (2) Added FLD tests for Injection Precision & Carry Over. (3) Added Tests definitions for non-Agilent Systems. No regulatory impact for previouslyapproved Standard_EQP documents. A.01.73. June 2010 (1) Added Additional Tests Selection Boxes. (2) Added Additional Tests Variances tables. No regulatory impact. A.01.72. January 2010 (1) Added support for additional Shimadzu and Dionex modules (see Compatibiliti matrix for details); (2) added support for an extended Wavelength Accuracy test for UV/UV-Vis detectors (NO REGULATORY IMPACT). A.01.71. October 2009 (1) Added E-signature fields; (2) changed nomenclature used to list limits (NO REGULATORY IMPACT). A.01.70. May 2009 (1) Added capillary scale support; (2) added internal/external valve support; (3) reprocess plots for Injection Precision, Injection Carry Over, Response Linearity, Gradient Composition; (4) updated noise and drift calculation (NO REGULATORY IMPACT). A.01.60. SR2, November 2008 (1) Added Agilent Jet Stream Technology support; (2) improved noise calculations for low-noise detectors. A.01.60. May 2008 (1) Reset DAD/MWD/VWD noise and drift Test Specification limits to match Classic OQ/PV limits (NO REGULATORY IMPACT); (2) added second UV detector, second injector, and second and third column compartment and degasser; (3) added support for ELSD and Dionex conductivity detectors; (4) added forms: Certificate of System Qualification at end of EQR, Chromatography Report after each applicable test, Errors and Corrections for operator and customer to record any corrections to EQR, Data Transfer Audit Log for complete traceability. A.01.54. January 2008 No changes for HPLC. A.01.53. August 2007 Added kPa units for pressure tests. A.01.50. March 2007 Added fraction collector support. A.01.40. December 2006 No changes for HPLC. A.01.30. July 2006 (1) Added FLD and RID support; (2) added Signal to Noise test. A.01.20. March 2006 Added rapid resolution support. A.01.10. November 2005 Initial HPLC - Analytical Scale - Operational Qualification. End of EQP Review Document © Agilent Technologies, Inc. 2014 Page 16 of 17 No reproduction, translation, or use without permission www.agilent.com/chem/enterprise Information, descriptions and specifications in this publication are subject to change without notice. © Agilent Technologies, Inc. 2014 Published in USA, April 22, 2014 Page 17 of 17
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