4th International Conference on Ocean Energy, 17 October, Dublin Introduction of Wavestar Wave Energy Converters at the Danish offshore wind power plant Horns Rev 2 L. Marquis1, M.M. Kramer1,2, J. Kringelum3, J.F. Chozas2 and N.E. Helstrup4 1 2 Wave Star A/S, Park Allé 350A, 2605 Brøndby, Denmark, E-mail: [email protected] Dept. of Civil Eng., Aalborg University, Sohngaardsholmsvej 57, 9000 Aalborg, Denmark., E-mail: [email protected] 3 4 DONG Energy, Nesa Alle 1, 2820 Gentofte, Denmark, E-mail: [email protected] Energinet.dk, Tonne Kjærsvej 65, 7000 Fredericia, Denmark, E-mail: [email protected] Abstract 1. Wavestar, DONG Energy, Aalborg University and Energinet.dk are working together to evaluate in practice the idea of combining the energy production from wind and wave technologies. For that purpose, Wavestar is planning the installation of a 600kW Wavestar Wave Energy Converter (WEC) which is to be connected to a wind turbine at the DONG Energy owned wind power plant Horns Rev 2 placed off the western coast of Denmark. The plant delivers its energy production to a transformer station owned by Energinet.dk. Energinet.dk has the obligation to ensure that power is transmitted to the Danish consumers. If Executed the project will be the first one in the world where wind and wave power are combined at full scale. The goal of the project is to evaluate the opportunities of combining wind and wave energy production on a commercial scale and to demonstrate the reduction of energy fluctuations with this combination. This can increase the value of the produced power from future wind/wave plants. Further potential synergies of combining wind and wave energy in the same area include increased energy production from the available area and sharing of infrastructure costs as well as O&M facilities. In a future phase, the possibility of installing additional Wavestar WECs on the site will be investigated. Up to five Wavestar WECs can potentially be installed between each turbine. Introduction Wavestar has developed Wave Energy Converters (WECs) of increasing size since 2003. The latest prototype, installed at Hanstholm, Denmark, in 2009, is a section of the 600kW WEC and has been in continuous operation since the installation date, delivering electricity to the Danish grid [1-2]. Wavestar has decided to install a 600kW WEC based on the promising results achieved after two years of intensive tests and development on the latest prototype. Since the vision of Wavestar is to combine wind and wave energy production at the same sites, a natural step in the process towards the realisation of Wavestar’s vision is the installation of a 600kW WEC at Horns Rev 2 (HR2); an existing wind turbine farm in Denmark. An R&D partnership agreement was signed in December 2011 between Wavestar and DONG Energy with the purpose of investigating the potential installation of a 600kW WEC near a wind turbine at HR2 (Fig. 1). Keywords: Combined wind and wave, wave energy, Wavestar, WEC, wind energy Figure 1: Simulated image of Wavestar by a wind turbine. 1 4th International Conference on Ocean Energy, 17 October, Dublin As shown in Fig. 3, the Wavestar 600kW WEC is planned to be situated 300m north-east of turbine H7. Permission from the authorities is in process, but not granted yet. The location was chosen mainly based on an accessible connection point. H7 was already from the start equipped with an extra J-tube for the potential connection of a wave device. Internal investigations from DONG Energy have shown that the array cabling of the wind farm will be able to transmit the extra capacity. In some extreme conditions, which are estimated to occur only a few hours a year, it will, however, be necessary to shut down the WEC. In addition, results from geotechnical investigations are available at the wind turbine position H7 closest to the planned installation of the WEC. The analysis work will focus on establishing how wind and wave energy harvesting of a site can complement each other. Real data collected from the wind turbine close to the WEC and from the WEC itself will be used for said analysis. The focus areas selected throughout the project are as follows: • Production data from the wind turbines • Production data from the WEC • Production data combining wind and wave energy • Wind and wave profile • Operation and maintenance (O&M) cost • Cost of energy (COE). 1.1 Project status A pre-study of the project has been conducted by an intensive collaboration between Wavestar and Dong Energy. Wind and wave data recorded from HR2 were analysed and the subjects listed below were discussed: • Structural design basis for the WEC • Geological data analysis for foundation and location of the WEC on the HR2 site • Request for authorisation to implement a WEC on the Horns Rev 2 site has been sent to the Danish Energy Agency. As of August 2012, the financing of the WEC is not yet decided, but under negotiation. 2. 3. Wavestar 600kW The Wavestar C6-600kW WEC is designed to deliver maximum 600kW in electrical power to the grid. This power level is reached at approximately 2.3m significant wave height. The WEC is planned for unmanned operation with remote data monitoring. The WEC is considered to be installed at a maximum water depth of 20m including storm surge and is designed to be in operation for a minimum of 20 years. The WEC is equipped with 20 floats, each float having a diameter of 6m. The individual float is mounted on a 12m long steel arm which is hinged on the main tube. 10 arms are placed on each side of the tube. When the waves move a float up and down, power is transferred by a hydraulic cylinder to the Power Take Off (PTO) which produces the power to the electrical grid. The main tube contains all technological equipment, such as PTO, and the control systems in a dry air environment. This makes it possible to use standard components, which are less expensive than offshore equipment, and still ensure a long life time and minimum maintenance. The main tube is connected to two jacking sections, one at each end. These jacking sections contain the jacking mechanisms, which can keep the main tube at production level above the sea, and lift the main structure and floats up to a storm protection level, when necessary. The WEC is designed to produce energy in waves with a maximum wave height Hmax = 8m which corresponds to a site-specific, significant wave height which is normally close to 4m (i.e. Hmax/2). At higher wave conditions, the floats are automatically lifted out of the water, and the WEC is jacked up to storm protection level, see Fig. 4. Storm protection involves un-ballasting the floats and retracting the hydraulic cylinders thereby pulling the floats out of the water. Horns Rev 2 site The Horns Rev 2 wind power plant is owned by DONG Energy who is one of the world leaders in terms of development, construction and operation of offshore wind farms. With a total capacity of 209MW in operation since 2009, the 91 wind turbines rated at 2.3MW deliver their energy production to a transformer station owned by Energinet.dk. A high voltage cable exports the energy produced to shore where it is transferred to the national grid. All communication data is transmitted through fibre optic cables. The site is placed approximately 30km from the Danish west coast near Esbjerg, on a reef at a water depth of 9-17m. Here, there is an average wind speed of 10m/s and an average significant wave height of 1.5m. Fig. 2 show a photo of the farm [3]. Figure 2: Aerial photo of the Horns Rev 2 wind farm. 2 4th International Conference on Ocean Energy, 17 October, Dublin Figure 3: Map of Horns Rev 2 showing the wind turbine locations and the possible location of the Wavestar WEC. Figure 4: Simulated image of a Wavestar C6-600kW in operation (left) and in storm protection mode (right). PTO efficiency [%] 70 100% operation, array interaction, power limit and storm protection limit Machine: Electrical power [kW] Wave period T0,2 [s]. Range and center value on second row. Hm0 [m] 0-1 1-2 2-3 3-4 4-5 5-6 6-7 7-8 8-9 9-10 10-11 11-12 12-13 Range Center Arm length [m] 12 0.0 - 0.5 0.25 0.5 - 1.0 0.75 Float diameter [m] 6 1.0 - 1.5 1.25 1.5 - 2.0 1.75 Number of floats 20 2.0 - 2.5 2.25 2.5 - 3.0 2.75 Storm protection [m] 4.00 3.0 - 3.5 3.25 3.5 - 4.0 3.75 Nominal power [kW] 600 4.0 - 4.5 4.25 4.5 - 4.75 13-14 14-15 0.5 1.5 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 0 0 0 0 0 0 0 46 0 71 0 85 0 89 0 88 0 84 0 79 0 74 0 69 0 66 0 62 0 59 0 0 0 0 50 95 121 231 182 339 212 381 215 374 206 350 192 322 178 296 166 274 155 254 145 237 136 222 128 208 0 0 0 0 154 228 375 552 535 600 579 600 554 600 511 600 466 600 426 563 391 516 361 475 336 441 314 412 295 386 0 0 40 53 319 425 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 593 600 550 600 513 600 480 577 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Table 1: Power matrix of generated electrical power for Wavestar C6-600kW. Values marked with grey colour are in kW. 3 4th International Conference on Ocean Energy, 17 October, Dublin The power production depends on the wave climate. Here, the wave climate is described by the significant wave height, which has a huge impact on production, and the mean wave period, which also affects the power production to some extent. If the significant wave height is below 0.5m, the WEC is stopped due to the calm waves, and if the significant wave height exceeds 4.0m, the WEC shuts down and initiates storm protection mode. The power production matrix is shown in Table 1. The electricity production by a single Wavestar C6-600kW placed at Horns Rev 2 is expected to be 1.4 GWh/year. • • 4. Benefits from combining production of wind and wave energy Several studies evaluate the benefits of combining marine renewables. The correlations between winds and waves are assessed and the advantages of harnessing them together to improve the reliability and decrease the variability of the power production. The studies are based on Ireland [4], California [5], Denmark [6] and three potential sites in Europe [7]. A recent study also examines the advantages of combining the power productions from full-scale wave converters and full-scale wind turbines [8]. The work is based on simultaneous, real power production data from Wavestar and from an operational wind turbine located at the same site near Hanstholm, on the west coast of Denmark. Results from this project are in line with the findings of the previous studies and conclude that the potential benefits of combining wave and wind technologies, during typical and storm operating conditions, are that: • a more continuous power output than the individual production of the technologies is provided by reducing the zero-production • a smoother power production than the individual production of the technologies is achieved. • found when comparing the pattern of the production from the wave converter and the wind turbine. The combination of wave and wind power reduces the percentage of time that the combined production drops to zero. In Fig. 5, the wind turbine has zero production in several time-intervals. However, the combined production does not drop to zero at any time. The comparison of wind and wave power production shows that abrupt changes in wind power (ie increasing from a minimum to a maximum value and vice versa) are faster than the same changes in wave power. The evolution of the three power curves from 01/11 to 01/12 illustrates that the wind turbine power increases from 30% to maximum power production in 8 hours, whereas for Wavestar and the combined production it takes 11 hours. Hence, when wave power is included in the system, the fast changes of wind power reduce. In Fig. 5, it can also be seen that waves are more constant than winds; and hence, the power output from the wave converter is smoother than the power output from the wind turbine. The combination of both outputs results in an overall less-fluctuating power, which indeed has a potential benefit for cable losses. 5. Synergies from sharing infrastructure and O&M Beyond the technical benefits depicted in Section 4, there are in general additional potential advantages when co-locating wind and wave technologies: • They share common synergies in relation to marine policies, marine stakeholders, spatial constraints and environmental impact assessments. • They can share the costs of cable laying, installation and maintenance activities. In hybrid solutions, the structure costs may also be shared. This potential depends highly on the actual structural design. • By combining the two technologies, the predictability of the power production is improved. This is useful in the planning of operational and maintenance activities, storm periods, testing of control strategies and bids in the electricity markets. Day-ahead electricity markets are related to the balancing costs. Studies shows that wave power can be beneficial in reducing the regulating costs of wind power, since waves are 10% more predictable than winds [9]. Fig. 5 illustrates these benefits. The upper part of the figure presents the evolution of the significant wave height and the wind speeds at Horns Rev 2 during a 13day period. The lower part of the figure shows the simulated power production of Wavestar, an offshore Siemens wind turbine and a 50/50 combination of both technologies. The simulated power production time series are based on the power curves shown in Fig 6. The following comments result from the curves presented in Fig. 5: • The evolution of the significant wave height and the wind speed shows a certain correlation between the two resources. In Fig. 5, this is demonstrated in that the blue and the red curves on the upper graph follow the same pattern. However, whenever the wind stops blowing, waves continue rolling for some time afterwards thereby causing a delay between waves and winds. Fig. 5 shows a time delay of up to 9 hours for the significant wave height and the wind speeds. The same delay is For the present study at HR2, a potential, positive synergy to be investigated is reduced infrastructure costs for the whole energy farm. Most obviously, array and export cabling can be shared between the two types of renewable energy generators. At HR2, this cabling already exists. To some extent, operational synergies are expected regarding the common maintenance work for the two technologies, which are using comparable equipment (hydraulic, generators, transformers). 4 4th International Conference on Ocean Energy, 17 October, Dublin Figure 5: Time series for a 13-day period. Upper graph: Environmental conditions for waves (blue) and wind (red). Lower graph: Power production simulations of Wavestar (blue), wind turbine (red) and a combination of both (green). Figure 6: Power curves for the wind turbine and Wavestar used for the Horns Rev 2 power simulations. The wind turbine power curve is approximated to a free Siemens turbine with clean rotor blades and horizontal, undisturbed air flow [10]. At HR2, crew-vessels etc are already on-site, and it is planned to log O&M routines in detail to be able to analyse which procedures can be done by the same technicians as those working on the wind turbines and which ones require specialists. Further synergies are: • The wake effect from the WECs may potentially reduce the general wave climate in the area with the turbines. This can lead to reduced wave loads on the turbine foundations and increase access possibilities. Naturally, one WEC will not contribute to this effect, but the possibility of installing equipment to measure wave height behind the WEC will be investigated. For installation of future common wind and wave farms, sharing of base harbours and planning facilities/tools may be realisable. Whether or not vessels can be shared depends highly on the current setup for installing both wind turbines and wave energy converters. This project is expected to provide valuable experience to further investigate this subject. 5 4th International Conference on Ocean Energy, 17 October, Dublin 6. Visions for future Wavestar development If the project is a success, it may be possible for Wavestar to develop the concept further for future projects. As the WEC is founded on the sea bed, using the same monopile technology as wind turbine, the Wavestar WEC can be placed inside the farm. Theoretically, up to five WECs can be placed between each wind turbine on every other row as illustrated in Fig. 7. Hereby the farm capacity can be increased by 50%. In practice the number will be lower due to constraints in the operation and layout of the wind farm. Figure 8: Simulated image of a hybrid Wind & Wave platform with a 2.4MW Wavestar WEC and a 5MW wind turbine. References [1] M.M. Kramer, L. Marquis and P. Frigaard (2011): Performance Evaluation of the Wavestar Prototype. EWTEC 2011 Proceedings, Southampton, UK. [2] E. Vidal, R.H. Hansen and M.M. Kramer (2012): Early Performance Assessment of the Electrical Output of Wavestar’s Prototype. ICOE 2012 Proceedings, Dublin, Ireland. [3] The Horns Rev 2 site, home page: http://www.dongenergy.com/Hornsrev2/EN/Pages/index. aspx Figure 7: Simulated image of Wavestar between turbines. Free capacity in existing infrastructure is normally limited only providing the opportunity to add a few devices without significant extra costs for additional export cable and substation. In the future, it will be possible to consider offshore farms as “energy parks”, combining two energy sources (wind and wave) and possibly other sources, where these sources are integrated already in the design of the farm. [4] F. Fusco, G. Nolan and J.V. Ringwood (2010): Variability Reduction through optimal Combination of Wind/Wave Resources - An Irish Case Study. Energy 35. [5] E.D. Stoutenburg, N. Jenkins and M.Z. Jacobson (2010): Power Output Variability of Co-located Offshore Wind Turbines and Wave Energy Converters in California. Renewable Energy. Furthermore, for new projects and in the long term, a hydride solution is proposed by Wavestar where the combination of wind and wave is completely fulfilled on one device (Fig. 8). A 5MW wind turbine can be implemented on the wave device structure comprising three WECs placed on a star combination and with of a capacity of 2.4MW. The complete device will have a total capacity of 7.4MW. [6] H.C. Sørensen et al. (2005): Bølgekraftanlæg ved Horns Rev – Screening. Technical report, Rambøll. [7] L. Cradden et al. (2011): Joint Exploitation of Wave and Offshore Wind Power. EWTEC 2011 Proceedings, Southampton, UK. [8] J.F. Chozas, M.M. Kramer, H.C. Sørensen and J.P. Kofoed (2012): Combined Production of a full-scale Wave Converter and a full-scale Wind Turbine – a Real Case Study. ICOE 2012 Proceedings, Dublin, Ireland. The common structure may allow a decrease in the production costs for the main structural parts, such as the foundations. The specific synergy will however depend highly on the actual structural design and loads, which are still to be evaluated. [9] J.F. Chozas, H.C. Sørensen and N.E. Helstrup (2012): Economic Benefit of Combined Wave and Wind Power Productions in the Regulating Electricity Market. ICOE 2012 Proceedings, Dublin, Ireland. Acknowledgements [10] Technical specification for Siemens Wind Turbine SWT2.3-93, http://www.energy.siemens.com/mx/pool/hq/powergeneration/wind-power/E50001-W310-A102-V64A00_WS_SWT-2.3-93_US.pdf The authors wish to acknowledge the financial support from the FP6 EU project no 038590 and the Danish ForskVE programme project no 2009-1-10305. 6
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