The Free* Energy Water Pump A water pump inspired by nature. Product of the Design Engineering Collaborative. *We acknowledge there is no such thing as free energy… just energy efficiently captured from natural phenomenon. Design Engineering Collaborative at UC Berkeley Here is the problem: • The use of diesel pumps is widespread in rural India. A clean and affordable alternative needs to be made available. Design Engineering Collaborative at UC Berkeley An assessment of our resources: • Solar power is clean, but expensive and hard to maintain… In addition, the sun doesn’t always shine. • Wind power is effective for windy regions, but our target location of Bihar has very little of this powerful resource. • Human power is feasible, but tradeoffs would have to be made with convenience and personal pride. • Nuclear power is… probably out of the question, for many reasons. Design Engineering Collaborative at UC Berkeley So what are we left with??? We were unsatisfied with classical water pump designs that use classical sources of energy. We decided to design something completely different using new and innovative solutions. Design Engineering Collaborative at UC Berkeley Let’s think about trees… They’re green, they grow, and they need a MASSIVE amount of water to survive. Each of these sequoia trees pumps around 500 gallons of water up its 300 foot trunk (source: pbs.org) every day… But how? And more importantly, how can we? Design Engineering Collaborative at UC Berkeley Trees rely on capillary action. This naturally-occurring phenomenon exerts a small force on the column of water. The small adhesive force is observable in between the water molecules and the miniscule xylem (tubes) that run up and down a tree trunk. In trees, the water-saturated xylem run all the way to the leaves, where the water evaporates. The evaporation causes a small pressure differential that draws up more water. Design Engineering Collaborative at UC Berkeley But how could we use this? • We would need: • A medium that could transport water by capillary action as well as a tree’s xylem • A way to cause evaporation at ground level while still somehow capturing the evaporated water. • Is this possible? YES! Design Engineering Collaborative at UC Berkeley What would mimic a tree’s capillaries? • Micro-porous (AKA wicking) materials exhibit all of the same adhesive forces as the tiny tubes found in trees. • Examples of these kinds of materials include paper towels and various potting mixes (sphagnum peat and coir - see coir discussion on slide 19). Design Engineering Collaborative at UC Berkeley What would mimic the evaporation of water at the tree’s leaves, but still allow us to capture the water? In the AP1000 reactor design, water is evaporated at the core due to high temperatures, then condensed on the walls of a containment chamber and recirculated. The condensation is a result of natural convection. Design Engineering Collaborative at UC Berkeley What do you get when you combine these ideas? Our “free” energy water pump. It uses capillary action through micro porous material in conjunction with an evaporation/ condensation chamber to pump water from underground aquifers. Design Engineering Collaborative at UC Berkeley The top piece of the pump serves as the top of the evaporation/ condensation chamber. The collar piece of the pump will be the bottom of the evaporation/ condensation chamber and will rest at ground level. The main column of the pump is full of micro porous material such as coir and sphagnum peat, that will start fully saturated, as to allow for a continuous column of water. The very bottom of the pump is completely submerged in the aquifer. Design Engineering Collaborative at UC Berkeley There are two goals of the top chamber: to trap heat which will cause evaporation, and to use natural convection to keep the wall temperature lower than that of the internal air temperature. The top piece can be made of heat conducting metal, black plastic, clear plastic, or other inexpensive materials to balance heat conductivity, weight, and cost. 1) The trapped heat inside the chamber causes the water to evaporate from the wicking material. 1) 2) 3) 2) The water then condenses on the chamber walls and accumulates in the reservoir. 3) The water is dispersed by gravity through the water distribution system consisting of a simple series of tubes (Not pictured), in order to eliminate evaporation. Design Engineering Collaborative at UC Berkeley Why does this work? A fully saturated column of micro-porous material exhibits cohesive forces between water molecules as well as adhesive forces between water molecules and micro-porous material. Water evaporating from the top of the column leaves other water molecules under adhesive force directed upwards and cohesive force downwards. The adhesive force is greater than the cohesive force. In Micro-porous materials, this differential is enough to actually pump water. It could not be more important that the entire column start completely saturated with water. Only then will evaporation at the top cause enough suction to actually pump water. A dry column would never exert the same behavior. Design Engineering Collaborative at UC Berkeley Path of Water Flow Design Engineering Collaborative at UC Berkeley Sounds too good to be true? There are several pieces of evidence pointing towards the very real possibility of a pump such as this. Design Engineering Collaborative at UC Berkeley Global Buckets has already done this… In an effort headed by the project integrator of this team, a design using the same concepts was shown to work wonders. Using two buckets, a body of micro porous material, and a submerged wicking region, plants were able to draw up as much water as they needed. In some cases, the design worked so well that the plants drew up more water than the gardeners had the time to supply. Design Engineering Collaborative at UC Berkeley Our prototype. We prototyped our pump design using lo-fidelity materials. Our prototype was made completely out of two liter bottles, duct tape and paper towels. The types of materials show the simplicity in design of the pump. The prototype was placed underneath a lamp for a week and the water level in the bottom chamber was observed. On the positive side, the pump did pump up enough water to lower the reservoir by about an inch. On the negative side, the lamp was too efficient and did not heat up the top chamber at all. Added heat is cruicial to this design so this test was not a completely accurate representation, and unfortunately, we did not have enough time for a second trial. Design Engineering Collaborative at UC Berkeley While there is no conclusive evidence to prove the volumetric pumping capacity of this design on the required scale, the design certainly has massive potential and is worth further research and development. You want more reasons why this pump would be revolutionary? Read on… Design Engineering Collaborative at UC Berkeley Bonus features? Besides the fact it uses virtually free energy? This pump can be made almost entirely from recycled materials. Coir, or coir pith, is a byproduct of the coconut industry. Until recently, coir was viewed as waste. It was burned or shoveled into massive piles which sat for decades. Recently, it was discovered that coir pith is an excellent substitute for Sphagnum Peat, another micro porous material used in potting mixes. Why do we care? It takes 10,000 years for Sphagnum Peat to be created in wetlands and it's rapidly being depleted. Also, coir pith is widely available in many developing countries and regions, like India and central America...areas in which this water pump could be utilized. The pump’s main body can also be made out of recycled material. There is no specific requirement for the material type used in the body because its only purpose is to contain water-saturated material. This means that any rigid recycled plastic could be used. Design Engineering Collaborative at UC Berkeley Another bonus feature… Because the design of this pump is so simple, locals in underdeveloped countries would have the technology to fix and even produce these pumps themselves. This is a huge benefit over solar pumps, which take electrical and mechanical engineering knowledge to fix or create. Taking this a step further, if a local industry was created around this simple design, it could provide local entrepreneurs with profitable ventures, farmers with cheap easy water pumps, while simultaneously recycling wasted materials. Design Engineering Collaborative at UC Berkeley Cost analysis: Part of Pump Material Amount Price Per Unit Total Pump Body Rigid Plastic* ~13 lbs $0.89 per lb $11.57 Wicking Material Coir 152 ft3 $3.9 per ft3** $592.8 Water Delivery System Polyethylene Tubing 250 ft $0.226 per ft $56.5 TOTAL $660.87 *Rigid Plastic is a generalization and can be any stiff plastic, recycled or not. Prices taken from PVC plastic costs. **This is American retail pricing found online and is certainly not the cheapest coir can be bought. Because it is a waste product in many third world countries, coir could be found at dramatically cheaper prices, possibly even free. If we were able to find free coir, the pump would cost under $100 making it easy for a farmer to buy multiple to increase pumping capacity. Design Engineering Collaborative at UC Berkeley Portability discussion: The portability of this pump is the greatest challenge. Due to the massive amount of wicking material required, a fully saturated pump is almost far too heavy to move. To make the pump portable enough to sell at a market, we designed the body to be composed of many telescoping tubes that could collapse (see video on next slide). The result is a highly portable pump prior to installation. Once loaded, the only feasible solution for portability is to extract all of the wicking material, and retract the telescopic body. Design Engineering Collaborative at UC Berkeley Pump Telescopic Capabilities http://youtu.be/0Nzi5JTzgHA Design Engineering Collaborative at UC Berkeley Technical Specifications Efficiency: When comparing the energy efficiency to that of any other water pump, the Free Energy Pump outperforms. Energy is drawn from the environment's heat, and no input is required to fuel evaporation at the top of the pump. The rate at which water can be drawn up is less, but can be modified with a solar dish to focus more sunlight onto the heated portion of the pump. The relatively low cost also allows for more to be purchased and be used together. Viability: Because of its simple design and passive pumping mechanism, the Free Energy Pump requires little service and repair, allowing farmers to easily maintain it. The simplistic design also means that no education or training is needed to use it. Although it is not as mobile when filled with the absorbent material, a flap on the bottom of the tubes could be made to release the absorbent material so that the pump shell could be retracted if necessary. Affordability: The Free Energy Pump requires only a one-time cost for the recycled plastic material that makes up the pump. This will be approximately $12.00 for the recycled plastic. A highly conservative pricing places the pump at around $660, while an optimistic pricing with cheap or free wicking material places the pump under $100. Design Engineering Collaborative at UC Berkeley Summary Overview: The Free Energy Pump is inspired by the capillary action that trees and plants use to absorb water into their root system and deliver it to leaves and branches, against the force of gravity. By having a section in the well and another section exposed to the surface water flows upwards as evaporation occurs at the top portion of the pump. This water that evaporates is collected in a chamber that encloses the top of the pump. Mechanism: The design of the Free Energy Pump consists of several large modular tubes made of recycled plastic, which are collapsible for delivery, and then fit together to form a long tube. At the top is an enclosure that gets heated and traps water. Once installed into the well, the long tube is filled with micro porous absorbent materials, which must be fully saturated upon filling. Feasibility: No new technology is needed for the Free Energy Pump. Results from various experiments show that this design is feasible and worth further research and development Design Engineering Collaborative at UC Berkeley The Team: Project Integrator: • Grant Buster Innovation Engineers: • Alice Ma • Francisco Peralta • Heather Hughes • Johan Lyon • Kristal Celik • Mason McGhee • Matthew Chong • Nicole Parker • Parsa Mahmoudieh • Rohan Punamia With special thanks to Matthew for rendering our design, and Mason for suggesting bio-mimicry. For more information on the Design Engineering Collaborative please visit dec.berkeley.edu. Design Engineering Collaborative at UC Berkeley Thank you for your consideration! Design Engineering Collaborative at UC Berkeley
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