S. No.
(क्रमाॊक)
1.0
१
2.0 / २
OIL AND NATURAL GAS CORPORATION LIMITED
SG (ISO : 9001 : 2008)-EQUIPMENT MANAGEMENT
TECHNICAL SERVICES, DEHRADUN
(ऑयऱ एण्ड नैचुरऱ गैस कॉरऩोरे शन लऱमीटे ड)
मानकीकरण समह
ू )आई :ओ.एस.९००१–२००८)
उऩस्करप्रबॊधन,तकनीकीसेवाएॉ, दे हरादन
ू
CONTENTS
(ववषयसच
ू ी)
SCOPE & APPLICATION(कार्यक्षेत्रएवमउऩर्ोग)
PAGE NO.
(ऩष्ृ ठसॊख्या)
1
GENERAL FEATURES( सामान्र्वैशिष्ट्र्)
1
TECHNICAL FEATURES( तकनीकीवैशिष्ट्र्)
1
3.1 Codes & Standards( संकेतएवममानक)
1
3.2 Technical Features( तकनीकीवैशिष्ट्र्)
1
3.3 Constructional Features (ननमायणवैशिष्ट्र्)
2
3.5 Data Sheet(ननर्दय ष्टटऩत्रक)
4
4.0 / ४
NAME PLATE/MARKING DETAILS(नाम-ऩर्िका)
5
5.0 / ५
MISCELLENEOUS(अनेकप्रकारके)
6
ANNEXURE – I (अनच्
ु छे दक - I)
7
3.0 / ३
Standard Specification of (मानकववशिष्टट) 75 kg DCP Fire Extinguisher (Trolley Mounted)
Specification No. (ववशिष्टटसंक्र्ा): ONGC/TS-SG/FIRE/015 RII ( c )
Prepared By (द्रारातैयार): Fire Committee
P.B. Ganvir, Manager (FS), NSB Mumbai; Shri G.S. Shergill, CE (M), TS, Delhi; Shri A.K. Singh, Chief Manager
(FS), Corp. Fire Services, Delhi; Shri Ratendra Kumar CE (M), QAD, Dehradun; Shri HS Sahu, CM (FS), Mehsana
Asset, Ms Annu Abraham, SR FO, IPSHEM Goa
REVIEWED BY(द्रारासमीक्षक्षत )
SUBMITTED FOR REVIEW/APPROVAL
ON(प्रस्तत
ु ऩन
ु रीक्षणकेशिए/अनम
ु ोदन):
07.10.2016
ISSUED ON : 22.11.2016 (जारी ककर्ा गर्ा)
REVISION DUE ON : 21.11.2021
(संिोधनऩरननर्त)
Designation(ऩदनाम): GM (FS) – Head FS
Name(नामवरव्र्क्क्त): Shri Neeraj Sharma
Date)ददनाॊक):
10.10.2016
Designation(ऩदनाम): GM (Mech) - Head EM
Name(नामवरव्र्क्क्त): Shri S.K. Tiwari
Date)ददनाॊक):
09.11.2016
APPROVED BY (द्राराअनम
ु ोर्दत)
Designation(ऩदनाम): ED Chief Security
Name(नामवरव्र्क्क्त): Shri D. C Srivastva
Date)ददनाॊक):
10.10.2016
Designation)ऩदनाम):ED- Chief TS
Name(नामवर व्र्क्क्त): Shri H.M Gupta
Date)ददनाॊक):
15.11.2016
Standard Specification of 75 kg DCP Fire Extinguisher (Trolley Mounted)
(Spec No. ONGC/TS-SG/FIRE/015RII (c))
0
Standard Specification of 75 kg DCP Fire Extinguisher (Trolley Mounted)
(Spec No. ONGC/TS-SG/FIRE/015RII (c))
1.0 SCOPE & APPLICATION: This specification covers the general description, material,
construction workmanship, quality standard & quality assurance and performance of 75 kg Dry
Chemical Powder (DCP) Fire Extinguisher (Trolley Mounted) for use in onshore areas. This fire
extinguisher is used for firefighting and is suitable for extinguishing class B & C type and
electrical fire.
2.0
2.1
2.2
2.3
2.4
2.5
GENERAL FEATURES:
The Fire Extinguisher shall be new i.e. not more than 1 year old as on the date of
inspection.
Fire Extinguisher shall be of proven design for operation under adverse / extreme
tropical environment / condition.
All the dimensions shall be in metric system.
The operation and maintenance of the Fire Extinguisher shall be user friendly.
Any other accessories not covered in the specification, but necessary for smooth
operation of the Fire Extinguisher for the intended purpose shall also be provided along
with each Fire Extinguisher.
3.0 TECHNICAL FEATURES:
3.1 Codes & Standards: The Fire Extinguisher shall be designed, constructed & tested in
accordance with the latest applicable codes/standards but not limited to the following:
S. No
Standards Description
1
IS: 5
Colour for ready mixed paints and enamels
2
IS: 291
Naval Brass rods and sections for machining purpose
3
IS:307
Carbon dioxide
4
IS: 318
Specification for leaded tin bronze ingots & castings
5
IS: 319
Free cuttings brass bars, rods and castings
6
IS: 1079
Hot rolled carbon steel sheets and strips
7
IS: 2041
Steel plates for pressure vessels used at moderate and low
temperature
8
IS: 2062
Steel for general structural purposes
9
IS: 2190
Selection, Installation and maintenance of first aid fire
extinguishers – Code of Practice
10
IS: 2643 Dimensions for pipe threads for fastening purposes: Part 1 Basic
(part-1)
profile and dimensions
IS- 2825
11
Unfired Pressure Vessels
12
IS: 2932
Enamel, synthetic, exterior (a) undercoating, (b) finishing
13
IS: 3203
Methods of testing local thickness of electroplated coatings
Standard Specification of 75 kg DCP Fire Extinguisher (Trolley Mounted)
(Spec No. ONGC/TS-SG/FIRE/015RII (c))
1
S. No
14
15
Standards
IS: 3224
IS: 3601
16
17
18
IS: 5903
IS: 6912
IS: 7285
19
20
IS: 10658
IS 14933
Description
Discharge Valve
Steel tubes for mechanical gas cylinders excluding liquefied
petroleum gas cylinders
Recommendation for Safety Devices for gas cylinders
Copper and copper alloy forging stocks and forgings
Seamless steel Cylinders for permanent and high pressure
liquefied gases
Higher Capacity Dry Powder Fire Extinguisher(Trolley Mounted)
Wire Braided High Pressure Hose
4.0 PERFORMANCE PARAMETERS
4.1MinimumPerformance requirements of Fire Extinguisher shall be as under,
Sl. No
1
2
3
4
5
6
7
Parameter
Discharge by mass of the rated capacity of dry Powder when
the extinguisher is operated at a temperature of 27 ± 5°C.
Discharge Duration
Range of Throw
Hydraulic testing of fire extinguisher
Bursting Pressure of Extinguisher Body
Bursting Pressure of Discharge Hose
Hydraulic Testing of wire braided high pressure hose as per IS
14933
Requirement
85 %
50 to 60 Seconds
10 Meters
30 Kg/Cm2
45 Kg/Cm2
50 Kg/Cm2
275 Kg /Cm2
4.2 Fire Extinguishers shall confirm to IS: 10658 and ISI marked.
4.3 The Fire Extinguisher shall be MMD/IRS approved.
5.0 CONSTRUCTIONAL FEATURES:
5.1 Fire Extinguisher:
5.1.1 Minimum Requirement of fire extinguisher shall be as under
Sl. No
Description
Requirement
1.
Shape
Cylindrical
2.
Capacity
75 Kg (Tolerance + 5 %)
3.
Outside Dia. of body
Maximum 750 mm
4.
Cylinder shell thickness
4.0 mm
5.
Empty Weight
75 Kg
6.
Gross Weight
150 Kg
5.2 CYLINDER CAP:The cap shall be threaded for not less than 22 mm effective length with parallel threads
conforming to class A of IS 2643 (Part 1). At least four holes of not less than 3 mm
diameter each shall be drilled through threads of the cap to form vents. The centre of
the vent holes shall be 6.5 mm maximum from the face of the cap joint washer. The
thickness of cap shall not be less than 6mm.
Standard Specification of 75 kg DCP Fire Extinguisher (Trolley Mounted)
(Spec No. ONGC/TS-SG/FIRE/015RII (c))
2
5.3 Neck Ring:The neck ring shall provide a clear opening of not less than 75 mm diameter. It shall have
parallel screw threads conforming to class A of IS 2643 (Part 1): 1975 for an effective
length of not less than 22 mm. The neck ring shall be firmly fixed to the body by welding.
5.4 Discharge Hose: - A discharge hose shall be fitted of braided PVC of nominal bore 19 mm
diameter with minimum 5 meter length.
5.5 CO2 Discharge Hose: Wire Braided High Pressure Hose as per IS 14933 shall be provided
for injection of CO2gas into the cylinder.
5.6 Nozzle: The nozzle shall be capable for discharging Dry Chemical Powder as per
requirement of clause no. 4.0.
5.7 Actuation Mechanism: The CO2 cylinder should have hand wheel with safety pin to
operate and discharge gas.
5.8 Drain Plug: Drain plug of not less than 25 mm diameter shall be provided on the body of
fire extinguisher and the neoprene rubber washer shall be provided to make the joint
water tight.
5.9 Syphon Tube: The bore of siphon tube shall be minimum 19 mm.
5.10 Filling tolerance: The mass of Dry Chemical Powder, filled up to specified level in the
container shall have tolerance of + 5%.
5.11Wheel Carriage(Trolley):
5.11.1 The Fire extinguisher shall be provided with wheel carriage with handle for easy
movement, CO2 cylinder holding bracket with strap, discharge hose & Nozzle
holding brackets and support leg etc.
5.11.2 Minimum Requirement of wheel carriage (Trolley) shall be as under:
Sl. No
Description
Requirement
1.
No. of Wheels (Ball Bearing type)
02 Nos
2.
Dia. of Wheels
200 mm
3.
Cross Section of Wheels
50 mm
4.
Hardness of Wheels Rubber
100 shore
5.11.3 Wheels fitting shall be such that the lowest part of the body shall be minimum 100 mm
above the ground for the fire extinguisher when it is in vertical position.
5.12 Carbon dioxide Cylinder
5.12.1 Minimum requirement for CO2 Cylinder shall be as under.
Sl. No.
Description
Requirement
1.
Cylinder
CO2 Gas Cylinder conforming to IS 7285 (ISI Marked)
2.
Charge
Carbon dioxide Gas
3.
Capacity
2.0 kg
4.
Filling Ratio
Max 0.667
5.
Valve
Conforming to IS 3224 (ISI Marked)
6.
Approval
PESO Approved
5.12.2 CO2 cylinder shall be fixed on the bracket on the fire extinguisher body and shall
be supported by the clamps.
5.12.3 01 (One) Spare, charged CO2 cylinder of same specification shall be provided.
Standard Specification of 75 kg DCP Fire Extinguisher (Trolley Mounted)
(Spec No. ONGC/TS-SG/FIRE/015RII (c))
3
5.13 Dry Chemical Powder (DCP):
5.13.1 Dry chemical powder Potassium bicarbonate base urea reaction product (UL Listed)
shall be manufactured by ISO certified/approved manufacturer and shall be separately
packed in the containers in the HDPE moisture proof bags having manufacturing date,
batch no and name of manufacturer(The specification of dry chemical powder shall be
as per the latest version of ONGC approved specification).
5.13.2 Dry chemical powder shall be manufactured within six months at the date of inspection
of fire extinguisher.
6.0 MATERIAL OF CONSTRUCTION (MOC):
The material of construction shall be suitable for use in marine environment and shall be
as under
SL .No. Description
MOC
A. Fire Extinguisher
1.
Body
Mild Steel IS 2041 orIS 2062
2.
Safety Valve with Cap
Leaded tin bronze Grade LTB2 of
IS 318
3.
Neck ring
Leaded tin bronze Grade LTB2 of
IS 318
4.
Extinguisher Cap
Leaded tin bronze Grade LTB2 of IS
318
5.
Cap washer
Neoprene Rubber
6.
Syphon tube
Mild Steel IS 2041 orIS 2062
7.
Nozzle
Mild Steel IS 2041 orIS 2062
8.
Hose
Thermoplastic
9.
Drain Plug
Leaded tin bronze Grade LTB2 of
IS 318
B. Wheel Carriage (Trolley)
1.
Body frame
Mild Steel IS 2041 or IS 2062
2.
Handle & Brackets
Mild Steel IS 2041 or IS 2062
3.
Supporting Leg
Mild Steel IS 2041 or IS 2062
4.
Wheel (Bearing Type)
Solid Nylon Rubber
5.
Drum, Rim & Axle
Mild Steel IS 2041 or IS 2062
C. CO2 Cylinder
1.
Cylinder
Seamless Steel
2.
Discharge Valve and Hand Wheel
SS -304
3.
Connection tube/hose
Wire Braided High Pressure Hose
7.0 DATA SHEET: All information in the data sheet shall be furnished completely by the Vendor along
with the BID – As per Annexure I
Standard Specification of 75 kg DCP Fire Extinguisher (Trolley Mounted)
(Spec No. ONGC/TS-SG/FIRE/015RII (c))
4
8.0 WORKMANSHIP,FINISH AND PAINTING:
8.1 The standard of workmanship & finish of all mechanical & other parts shall be such
that the parts normally required to be replaced can be supplied and will fit in
correctly.
8.2 All forging and casting shall be sound and free from pits, blowholes. Scales, cracks
and other imperfection and shall not be repaired or filled so as to hide casting
defects. All burrs and sharp edges shall be removed and / or rounded and made
smooth.
8.3 The powder paint process shall be used for painting. The special polyester powder
paint is Electro-statically applied and oven cured to help ensuring complete coverage
and uniform paint thickness.
8.4 Surface preparation, phosphating and epoxy polyester powder coating. Final powder
coating as per IS standard shall be at least 50 microns. The shade of the powder
coating painting shall be compatible to Fire Red shade No. 536 of IS-5. The thickness
of powder coating shall not be less than 79 micron.
8.5 Before finish painting, surface tolerant epoxy primer is to be applied. Final coat shall
be of polyurethane paint.
8.6 The TFT of film thickness should be at least 140 micron after applying two coats of
primer & two coats of paint. The paint used for this purpose should be of make
Burger/Asian/Nerolac/Nippon
8.7 A picture showing a man operating the extinguisher in the correct manner shall be
shown on the body of the extinguisher.
8.8 Each extinguisher shall be marked with letters A and B, indicating their suitability for
respective classes of fires as laid down in IS 2190. The letters A and B shall be of 2.5
± 0.5 cm size printed in black colour, centrally contained in a square of 4 ± 0.5 cm
size. The square shall be coloured cream (lemon yellow) conforming to shade No.
355 of IS 5.
8.9 The paint shall confirm to IS: 2932.
9.0
1.
2.
3.
4.
5.
6.
7.
8.
9.
NAME PLATE / MARKING DETAILS:
The following details shall be securely embossed on a metallic plate fixed on the fire
extinguisher:
Fire Extinguisher
Name of fire extinguishers
Manufacturers Name
Model / Type
Serial Number
Year of Manufacture
Capacity in Kg
Operating pressure
Standard Operating Procedure
Approval
CO2 Cylinder
1. Manufacturers Name
2. Model / Type
3. Serial Number
4. Year of Manufacture
5. Capacity in Kg
6. Operating pressure
7. Approval
Dry Chemical Powder
1. Manufacturers Name
2. Make
3. Capacity in Kg
4. Date of Manufacture
5. Approval
Standard Specification of 75 kg DCP Fire Extinguisher (Trolley Mounted)
(Spec No. ONGC/TS-SG/FIRE/015RII (c))
5
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
11.0
11.1
11.2
11.3
12.0
DOCUMENTATION:
Certificate that the Fire Extinguisher has been designed, manufactured and tested to
meet the specified requirement.
Test certificates of OEM / Manufacturer
Performance test certificates from OEM / Manufacturer
PESO Approval Certificate for C02 Cylinder
BIS certificate and its validity for complete fire Extinguisher
MMD/IRS certificate
Welder Qualification Certificate
Warrantee Guarantee Certificate
TECHNICAL LITERATURE:
Vendor shall submit the 2 sets of following documents / literature for the Fire
Extinguisher,
Identification part list (IPL) / Spare Parts with price of each item, giving detail such as
material, dimensions, exploded illustration.
User Hand Book (UHB) covering operation and maintenance of Fire Extinguisher
including refilling procedure.
Detailed as built drawings.
TESTING FACILITIES:
Vendor shall arrange all the necessary testing facilities including consumables/stores
for checking the performance of Fire Extinguisher free of cost and test reports will be
duly signed, dated & stamped by the ONGC Inspection Team and representative of the
vendor.
13.0
TECHNICAL DETAILS/DRAWING:
After issue of NOA, Vendor / Manufacturer shall submit the detailed dimensional
drawings, QAP and Technical details shall be submitted for the approval.
14.0 INSPECTION
14.1 Inspection/testing shall be carried out in conformance to the various parameters of the
specification by ONGC authorized inspection agency.
14.2 Performance parameters to be verified as per clause 4.0
14.3 Material Test certificates of the components shall be provided.
14.4 Hydro pressure test as recommended.
14.5 Spot radiography of weld on all cylinders shall be carried out using X-ray / Gamma ray.
10% of weld joint shall be subjected to radiograph of which shall include at least 50% of
T- joint. Interpretation of radiography shall be as per IS- 2825.
14.6 Approved welding procedure shall be followed for construction of the body of fire
extinguisher. The welder carrying out the welding job of fire extinguisher must be
qualified from ABS/ DNV/ LLOYD /Government Agency.
15.0 WARRANTEE & GUARANTEE:
Vendor shall provide warranty & guarantees for Fire Extinguisher as per ONGC laid
down procedure.
Standard Specification of 75 kg DCP Fire Extinguisher (Trolley Mounted)
(Spec No. ONGC/TS-SG/FIRE/015RII (c))
6
Annexure - I
(TO BE FILLED IN BY THE VENDOR/MANUFACTURER)
A. DCP Fire Extinguisher
1. Name of Fire Extinguisher
2. Manufacturers Name
3. Model / Type
4. Serial Number
5. Year of Manufacture
6. Capacity in Kg
7. Operating pressure
8. Standard Operating Procedure
9. Approval
B. CO2 Cylinder
1. Manufacturers Name
2. Model / Type
3. Serial Number
4. Year of Manufacture
5. Capacity in Kg
6. Operating pressure
7. Approval
C. Dry Chemical Powder
1. Manufacturers Name
2. Make
3. Capacity in Kg
4. Date of Manufacture
5. Approval
Standard Specification of 75 kg DCP Fire Extinguisher (Trolley Mounted)
(Spec No. ONGC/TS-SG/FIRE/015RII (c))
7