crystals Article A New Hemihydrate of Valacyclovir Hydrochloride Shuai Zhang 1 , Meiqi Zheng 1 , Mengqing Zhou 1 , Tian Chen 2 , Naixing Wang 2 , Zhaoxia Zhang 1 and Guoqing Zhang 1, * 1 2 * Engineering Research Center for Eco-Dyeing and Finishing of Textiles, Ministry of Education, Zhejiang Sci-Tech University, Hangzhou 310018, China; [email protected] (S.Z.); [email protected] (Mei.Z.); [email protected] (Men.Z.); [email protected] (Z.Z.) Zhejiang Charioteer Pharmaceutical Co., Ltd., Taizhou 317321, China; [email protected] (T.C.); [email protected] (N.W.) Correspondence: [email protected]; Tel.: +86-571-8684-3588 Academic Editors: Helmut Cölfen and Mei Pan Received: 28 March 2017; Accepted: 11 May 2017; Published: 16 May 2017 Abstract: Several crystal forms of valacyclovir hydrochloride, including two anhydrous and three hydrates, were investigated in this study. At the same time, a new hemihydrate of valacyclovir hydrochloride was first discovered and its properties were characterized by PXRD, TGA, DSC, and Raman in this study. The hemihydrate shows a distinctive PXRD pattern and a melting point of 209 ◦ C with a water weight loss of 2.42% from the thermal analysis. The Raman spectra show a few distinctive peaks in the region of 1250–1400 cm−1 due to different crystal forms. The thermostability testing suggests it is a stable crystal form and remain the same for several months under high temperature and humidity. All these crystal forms show good dissolubility in the water at room temperature with excess 100 mg/mL. Keywords: valacyclovir hydrochloride; polymorphs; hemihydrate; stability 1. Introduction Polymorphism of a drug compound usually results from the possibility of at least two different spatial arrangements of the molecules in the crystal lattice, or in some cases, from variations in molecular conformation, including crystalline and amorphous forms as well as solvate and hydrate forms [1–4]. Due to difference in the solid–state structure, polymorphs can be imparted with different chemical and physical properties, including melting point, chemical reactivity, apparent solubility, dissolution rate, and optical and mechanical properties of solid dosage forms [5–7], which may affect subsequent process and/or manufacture of drug products. Valacyclovir hydrochloride (VCV), [L-Valine, 2-[(2-amino-1, 6-dihydro-6-oxo-9H-purin-9-yl) methoxy] ethyl ester, monohydrochloride], as shown in Figure 1, is the L-valyl ester prodrug of acyclovir and has demonstrated antiviral activity against herpes simplex virus types, 1 (HSV-1) and 2 (HSV-2) and varicella-zoster virus (VZV) both in vitro and in vivo [8–13]. Although VCV has been used as one of the most important antiviral drugs, study on its polymorphism and pseudopolymorphism is still in negligible quantity. So far, two anhydrous and several hydrates crystalline forms of valacyclovir hydrochloride were reported in the US patent 6107302, US 6849736 B2 and US 0021444 as well as their preparation processes [14–16]. Based on the complexity and influence on the subsequent drug dosage, it is necessary to further investigate the polymorphism of VCV. Crystals 2017, 7, 140; doi:10.3390/cryst7050140 www.mdpi.com/journal/crystals Crystals 2017, 7, 140 2 of 9 Crystals 2017, 7, 140 2 of 9 NH2 O H N HN · O H2N CH3 N N HCl CH3 O O Figure1.1.Molecular Molecular structure structure scheme Figure schemeof ofVCV. VCV. In this work, a new crystal form—hemihydrate—was obtained by recrystallization technology, In thiswith work, new crystal form—hemihydrate—was obtainedusing by recrystallization technology, together thea other four crystal forms of VCV were investigated powder X-ray diffraction together with the other four crystal forms of VCV were investigated using powder X-ray diffraction (PXRD), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). In addition, (PXRD), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). In addition, the testing for apparent solubility and thermostability was also carried out for deep understanding thetheir testing for apparent solubility and thermostability was also carried out for deep understanding pharmaceutical potential. their pharmaceutical potential. 2. Results and Discussion 2. Results and Discussion According to above experiments, the five solid forms of VCV were successfully prepared and According to aboveproperties experiments, solid forms VCVDSC, wereand successfully prepared and their physicochemical were the alsofive characterized byof PXRD, TGA. their physicochemical properties were also characterized by PXRD, DSC, and TGA. 2.1. X-ray Diffraction 2.1. X-ray Diffraction Although crystal structure determination from an analysis of single-crystal diffraction can Although crystal structure determination from an of single-crystal diffraction can provide provide the fundamental structural understanding of analysis polymorphic solids, the difficulty of preparing theafundamental structural understanding of polymorphic solids, the difficulty of preparing a suitable suitable single-crystal precludes this technique from being used on a routine basis for characterization of most crystalfrom forms. Since most substances were obtained as microsingle-crystal precludes thisdrug technique being used on drug a routine basis for characterization of most crystalline powders, technologywere becomes theaspredominant tool powders, for the the routine drug crystal forms. Sincethe mostPXRD drug substances obtained micro-crystalline PXRD characterization of polymorphs [4]. In this study, no any suitable single-crystal of the five VCV crystal technology becomes the predominant tool for the routine characterization of polymorphs [4]. In this forms prepared under experiment conditions. The X-ray diffraction study, nowas anysuccessfully suitable single-crystal of thecurrent five VCV crystal forms was successfully prepared data under relevant to the five powder crystalline are summarized in Table current experiment conditions. The X-rayforms diffraction data relevant to the1.five powder crystalline forms are summarized in Table 1. Table 1. Reflections of the five crystal forms of VCV. Form I 2θ(°) Intensity (%) 3.66Form 100 I 8.58 2.6 ◦ 2θ(9.48 ) Intensity 6.0 (%) 3.66 9.8 100 10.60 8.58 24.4 2.6 10.86 9.48 7.8 6.0 13.36 10.60 3.9 9.8 16.44 10.86 2.0 24.4 20.20 13.36 2.9 7.8 21.42 16.44 3.9 21.80 7.2 20.20 2.0 24.00 3.2 21.42 2.9 26.76 2.1 21.80 7.2 27.28 5.2 24.00 26.76 27.28 3.2 2.1 5.2 Table 1.IIReflections of the of VCV. Form Formfive III crystal formsForm IV 2θ(°) Intensity (%) 3.56 Form100 II 8.58 5.2 ◦ 2θ( 9.38 ) Intensity 5.2 (%) 3.56 100 10.52 8.6 8.58 15.8 5.2 10.78 9.38 5.2 12.08 0.9 10.52 6.1 8.6 13.26 10.78 15.8 14.42 2.5 12.08 5.3 0.9 16.36 13.26 6.1 20.04 2.5 14.42 2.5 21.34 2.2 16.36 5.3 23.92 9.3 20.04 2.5 25.94 1.8 21.34 2.2 26.82 2.4 23.92 9.3 27.22 4.1 25.94 1.8 26.82 2.4 27.22 4.1 2θ(°) Intensity (%) 3.46 100 Form III 6.94 93.1 ◦ 2θ( 7.88 ) Intensity 13.2(%) 3.46 100 8.46 10.9 6.94 93.1 9.30 13.3 7.88 10.46 13.2 9.5 8.46 11.64 10.9 8.4 9.30 13.3 13.02 11.5 10.46 9.5 14.44 12.9 11.64 8.4 15.34 9.2 13.02 11.5 16.25 11 14.44 12.9 20.78 11.4 15.34 9.2 23.47 6.6 16.25 11 23.90 9.9 20.78 11.4 24.54 19.5 23.47 6.6 26.18 11.0 23.90 9.9 27.16 19.6 24.54 19.5 27.80 11.6 26.18 27.16 27.80 11.0 19.6 11.6 2θ(°) Intensity (%) 3.66 63.1 Form IV 8.66 41.1 ◦ 2θ( )10.62 Intensity 13.8(%) 3.66 10.92 63.1 48.5 8.66 12.18 41.1 18.3 10.62 13.32 13.8 12.1 10.92 14.56 48.5 51.1 12.18 15.20 18.3 14.3 13.32 12.1 16.48 52.2 14.56 51.1 16.96 22.5 15.20 14.3 18.16 33.8 16.48 52.2 20.10 34.1 16.96 22.5 20.62 7.1 18.16 33.8 21.28 15.3 20.10 34.1 21.88 25.7 20.62 7.1 22.72 8.8 21.28 15.3 24.02 100 21.88 25.7 24.46 15.9 22.72 8.8 25.13 6.8 24.02 100 25.94 21.1 24.46 15.9 26.26 60.8 25.13 6.8 26.92 10.6 25.94 21.1 27.26 60.8 8.4 26.26 28.10 10.6 7.9 26.92 28.38 8.4 6.5 27.26 29.00 7.9 16.2 28.10 29.70 6.5 8.8 28.38 30.64 16.2 18.1 29.00 29.70 8.8 30.64 18.1 Form V 2θ(°) Intensity (%) 3.50 V33.6 Form 6.58 58.7 ◦ 2θ( ) Intensity (%) 9.18 100 3.50 11.3233.6 18.8 6.58 15.3458.7 13.3 9.18 15.62 10016.9 11.32 16.16 18.8 10.4 15.34 17.02 13.3 16.1 15.62 16.9 19.14 18.8 16.16 10.4 19.66 9.0 17.02 16.1 21.26 19.6 19.14 18.8 22.86 15.0 19.66 9.0 24.16 10.8 21.26 19.6 26.30 8.4 22.86 15.0 27.34 17.8 24.16 10.8 27.86 15.3 26.30 8.4 28.76 3.4 27.34 17.8 27.86 15.3 28.76 3.4 Crystals 2017, 7, 140 3 of 9 From the diffraction patterns, one can see that Form I, II, IV and V are consistent as previously Crystals 2017, 7, 140 3 of 9 reported crystal forms. However, the PXRD pattern of the Form III—with characteristic diffraction ◦ , 7.9◦ , 8.5◦ , 9.3◦ , 13◦ , 14.4◦ , 16.3◦ , 20.8◦ , 24.5◦ , and 27.2◦ —is completely distinctive peaks at 2θ 3.5◦the , 6.9diffraction From patterns, one can see that Form I, II, IV and V are consistent as previously from reported those ofcrystal the other forms.theIn particular, Form III exhibited verydiffraction characteristic forms.four However, PXRD pattern of the Form III—with several characteristic ◦ , 13◦ , 20.8◦ and 23.5◦ , where no any peak can be detected in the patterns of other peakspeaks at 6.9at◦ ,2θ 7.9 3.5°, 6.9°, 7.9°, 8.5°, 9.3°, 13°, 14.4°, 16.3°, 20.8°, 24.5°, and 27.2°—is completely distinctive from those of the other fourIII forms. In particular, III exhibited several veryIn characteristic peaks this forms. It indicates that Form should be a new Form polymorphic form of VCV. order to confirm 6.9°, 7.9°,analysis 13°, 20.8°including and 23.5°, where no any peak can be detected the patterns of other forms. It new point,atthermal DSC and TGA technology wereinused to further analyze the indicates that Form III should be a new polymorphic form of VCV. In order to confirm this point, polymorphic form. thermal analysis including DSC and TGA technology were used to further analyze the new polymorphic form. Calorimetry 2.2. Differential Scanning The DSC thermograms of the five crystal forms of VCV are presented in Figure 2. For Form I, II, 2.2. Differential Scanning Calorimetry and III—different crystal forms—as hydrates containing a certain of crystal water, there are significant The DSC thermograms of the five crystal forms of VCV are presented in Figure 2. For Form I, II, ◦C endothermic peaks on crystal their DSC scans because water lossa in the temperature rangethere of 60–140 and III—different forms—as hydratesofcontaining certain of crystal water, are (Figure 2a). DSC curves ofpeaks FormonI and showed two partially endothermic peaks at significant endothermic their II DSC scans because of wateroverlapping loss in the temperature range of ◦ 70 and 130 °C C respectively, which means there areIItwo different types ofoverlapping crystal water in the crystal 60–140 (Figure 2a). DSC curves of Form I and showed two partially endothermic ◦ Cdifferent peakswhereas at 70 andonly 130 °C respectively, which means there are types of crystal in thethere structure, one endothermic event at about 141two is seen for Form III. Inwater addition, ◦ crystal structure, whereas only one endothermic event at about 141 °C is seen for Form III. In addition, are not any endothermic peaks in 60–140 C on the runs of Form IV and Form V, which indicates that are not endothermic peaks in 60–140 °C on the runs of Form IV and Form V, which indicates both there of them are any anhydrous compounds. that both of them are anhydrous compounds. The melt/decomposition events of the five forms were shown in Figure 2b. For Form I, the melting The melt/decomposition events of the five forms were◦ shown in Figure 2b. For Form I, the melting and decomposition simultaneously occurs at about 205 C because there is only a single exothermic and decomposition simultaneously occurs at about 205 °C because there is only a single exothermic peak peak on onthe theDSC DSCcurve, curve, while Forms II, IV, and V have two significant melting and decomposition while Forms II, IV, and V have two significant melting and decomposition stages, stages, respectively. Melting is an important parameter for a polymorphic drug, to some respectively. Melting point point is an important parameter for a polymorphic drug, which to somewhich extent can extentbecan betoused to identify different crystal form. temperatures The meltingoftemperatures theestimated four forms used identify different crystal form. The melting the four forms of were and were estimated listed in Table 2. Form III has transformation a solid-solid transformation about 197 ◦itC, means listed and in Table 2. Form III has a solid-solid at about 197 °C, at which means is which probably already turned into another crystalline form after the dehydration process. it is probably already turned into another crystalline form after the dehydration process. Heat Flow Endo Up(mW) (a) (b) ( Ⅰ) ( Ⅱ) (Ⅲ) (Ⅳ) (Ⅴ) 60 80 100 120 140 160 180 200 220 240 Temperature(℃) Figure 2. DSC thermograms of all the polymorphic forms of VCV, (a) water lease stage and (b) Figure 2. DSC thermograms of all the polymorphic forms of VCV, (a) water lease stage and melting/decomposition stage. (b) melting/decomposition stage. Table 2. Differential scanning calorimetry data for all the forms of VCV. Table 2. Differential scanning calorimetry data for all the forms of VCV. Items Form I Melting point (°C) 205 Items Form I Transition 1 (°C) 53–139 Melting Transition point (◦ C)2 (°C) 205 / Transition 1 (◦ C) Transition 2 (◦ C) 53–139 / Form II 206 Form II 60–140 183–196 206 Form III 209 Form III 124–141 186–206 209 60–140 183–196 124–141 186–206 Form IV 227 Form IV / / 227 / / Form V 223 Form V / / 223 / / Crystals Crystals 2017, 2017, 7, 7, 140 140 44 of of 99 2.3. Thermogravimetric Analysis 2.3. Thermogravimetric Analysis The water contents of all the forms were determined by TGA and the curves are illustrated in The water contents of all the forms were determined by TGA and the curves are illustrated in Figure 3. The three hydrates showed significant water release steps from Figure 3a, and Form I and Figure 3. The three hydrates showed significant water release steps from Figure 3a, and Form I and II were respectively calculated to be 6.93 wt% and 4.78 wt% in the temperature range of 50–140 °C, II were respectively calculated to be 6.93 wt% and 4.78 wt% in the temperature range of 50–140 ◦ C, but it is 2.42 wt% for Form III in a higher temperature range of 123–145 °C. The above results are but it is 2.42 wt% for Form III in a higher temperature range of 123–145 ◦ C. The above results are respectively consistent with water content theoretically calculated from sesquihydrate, monohydrate, respectively consistent with water content theoretically calculated from sesquihydrate, monohydrate, and hemihydrate. Whereas it is clear that Form IV and V had no any weight loss in the same and hemihydrate. Whereas it is clear that Form IV and V had no any weight loss in the same temperature zone from Figure 3b, this suggest they are anhydrous crystal forms. temperature zone from Figure 3b, this suggest they are anhydrous crystal forms. 105 100 Form Ⅰ FormⅡ (a) 95 Weight(%) 70 80 50 100 150 75 Ⅱ 70 65 60 FormⅣ 85 Ⅰ 80 FormⅤ 90 FormⅢ 85 (b) 100 95 90 75 105 80 65 120 Ⅲ 60 55 50 130 55 140 100 200 300 100 200 300 Temperature(℃) Figure VCV polymorphs: polymorphs: (a) (a) Form Form I, I, Form Form II II and and Form Form III; III; (b) (b) Form Form IV IV and and Form Form V, V, Figure 3. 3. TGA TGA curves curves of of VCV the the insert insert is is the the profiles profiles of of the the derivative derivative curves. curves. In addition, addition,the theprofiles profilesofofthe thederivative derivative curves insert in Figure 3a show there are two weight In curves insert in Figure 3a show there are two weight loss loss stages for Forma II Form while III Form has only one.results Theseare results arecorresponding totally corresponding stages for Forma I and IIIand while has III only one. These totally with the with profiles the DSCshown profiles shown2.inInFigure 2. Inwater fact, each lease stage usually stands for a specific DSC in Figure fact, each lease water stage usually stands for a specific combination combination mode between water and VCV molecules. suggests that bonding there aremodes two bonding mode between water and VCV molecules. This suggests This that there are two among modes among water with VCV molecular in VCV hydrates for Form I and II but only one for water with VCV molecular in VCV hydrates for Form I and II but only one for Form III. FormForm DSC III. Form and Formwater III, theloss single water loss process actually confirms it is a and TGA DSC results ofTGA Formresults III, theofsingle process actually confirms that it is a purethat hydrate pure hydrate crystalline with half crystal water. crystalline form with halfform crystal water. 2.4. Raman Spectroscopy As well well known, known,Raman Ramanspectroscopy spectroscopy a reliable technology to differentiate crystal is aisreliable technology to differentiate crystal forms.forms. From From the Raman spectra theVCV five VCV crystal in Figure the most distinctive region can be the Raman spectra of theof five crystal formsforms in Figure 4, the4,most distinctive region can be seen − 1 −1 seen between and 1400 . Inregion, this region, V show peaks, and IV have between 12501250 and 1400 cm cm . In this FormForm I and IVand show threethree peaks, FormForm II andII IV have four four peaks, but Form IIIonly has only two peaks. peaks, but Form III has two peaks. From Table 3, Form I has two peaks at 1308.5 and 1351.3 cm−1 with a small peak at 1392.3 cm−1 , whereas Form II has three peaks in the region at 1299.4, 1331.7, and 1352.3 cm−1 with a small peak at 1387.3 cm−1 . The new crystal Form III shows two peaks at 1307.1 and 1353.3 cm−1 . The anhydrate Form IV has four peaks at 1298.4, 1331.7, 1352.8, and 1386.8 cm−1 , whereas another anhydrate form V shows three peaks at 1306.1, 1348.8, and 1393.36 cm−1 . It is clear that different crystal forms exhibit distinctive Raman spectra. Crystals 2017, 7, 140 Crystals 2017, 7, 140 5 of 9 5 of 9 Form I Form II Form III Form IV Form V 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 Wavenumber (cm-1) Figure 4. The TheRaman Ramanspectra spectra forms of valacyclovir (all spectra collected at Figure 4. of of thethe fivefive forms of valacyclovir (all spectra were were collected at room room temperature). temperature). −1 withofaValacyclovir. Table 3. Summary of Raman Positions the Five From Table 3, Form I has two peaksPeak at 1308.5 andfor 1351.3 cmForms small peak at 1392.3 cm−1, whereas Form II has three peaks in the region at 1299.4, 1331.7, and 1352.3 cm−1 with a small peak at Form I Form II Form III Form IV Form V Raman Shift (cm−1 ) −1 1387.3 cm−1. The new crystal IIIpeaks shows two peaks at 1307.1 1353.3 anhydrate Form Three peaks at 409.4,FormFour at 409.9, Three peaks at 471.5, and Four peaks atcm 409.4, . TheFive peaks at 409.4, 438.1, 400–600 472.6 and 501.8 470.4, 493.1 and 536.4 504.0 and 527.7 439.9, 490.3 and 538.1 470.9, 503.5 and 578.6 −1 IV has four peaks at 1298.4, 1331.7, 1352.8, and 1386.8 cm , whereas another anhydrate form V shows Five peaks at 630.2, 642.1, Five peaks at 629.6, 642.6, Five peaks at 634.5, 643.2, Five peaks at 626.9, 940.9, Four peaks at 630.7, 600–800 −1. It is clear that different crystal forms exhibit distinctive three peaks at 1306.1, 1348.8, cm785.2 687.9, 751.2 and 691.1, 752.7 and 782.5 685.7, 754.8 and 783.1 692.2, 751.7 and 780.4 644.8, 754.3 and 777.3and 1393.36 Five peaks at 1023.0, Three peaks at 1019.4, Four peaks at 1021.9, Four peaks at 1010.1, Four peaks at 1019.9, Raman spectra. 1000–1200 1067.8, 1097.1 and 1171.3 Three peaks at 1308.5, 1351.3 3. andSummary 1392.3 Table 1200–1400 Five peaks at 1416.7, 1450.0, 1479.7, 1571.0 andForm 1629.3 I 1400–1700 Raman Shift (cm−1) 1065.3 and 1177.8 1067.8, 1096.6 and 1176.3 Four peaks at 1299.4, Two peaks at 1307.1 and 1352.3Peak and 1387.3 1353.3 for the Five of1331.7, Raman Positions Six peaks at 1411.3, 1454.5, 1473.8, 1569.5, 1606.6 and II 1666.5 Form Five peaks at 1420.7, 1452.5, 1480.7, 1570.6 and Form 1629.3 III 1064.2, 1089.4 and 1176.3 1067.3, 1091.5 and 1172.3 Four peaks at 1298.4, Three peaks at 1306.1, 1331.7, 1352.8 and 1386.8 1348.8 and 1393.3 Forms of Valacyclovir. Six peaks at 1457.4, 1473.8, 1565.1, 1607.0, 1633.6Form and 1667.0 IV Five peaks at 1416.2, 1451.0, 1477.7, 1568.5 and 1625.9 Form V Three peaks at Four peaks at Three peaks at Four peaks at Five peaks at 409.9, 470.4, 493.1 471.5, 504.0 and 409.4, 439.9, 490.3 409.4, 438.1, 470.9, 501.8 and 536.4 527.7 and 538.1 503.5 and 578.6 As well known, theat solid-state structure has significant influence solubility Four peaks Five peaks at Fivea peaks at Five peakson at the apparent Five peaks at of600–800 the drug substance. In this study, the apparent solubility of polymorphic solids of VCV were 630.7, 644.8, 630.2, 642.1, 687.9, 629.6, 642.6, 691.1, 634.5, 643.2, 685.7, 626.9, 940.9, 692.2, 754.3 and 777.3 751.2 and 785.2 752.7 and 782.5 754.8 and 783.1 751.7 and 780.4 measured and listed in Table 4. It is obvious that all the crystal forms have excellent dissolubility with Five peaks at excess 100 mg/mL in the ultrapure water. theattwo anhydrous V—show Three peaks at However, Four peaks Four peaksForms—IV at Fourand peaks at 1023.0, 1067.8, 1000–1200 1019.4, 1065.3 and 1021.9, 1067.8, 1010.1, 1064.2, 1019.9, 1067.3, best apparent solubility 1097.1 and with about 100 mg/mL compared with the other hydrates. The results of the 1177.8 1096.6 and 1176.3 1089.4 and 1176.3 1091.5 and 1172.3 present study are consistent with the commonly observed trend that the aqueous solubility of hydrate 1171.3 Three peaks at Four Four peaks at Three peaks at compounds can be significantly lesspeaks thanat their anhydrous forms [17]. Two peaks at 1200–1400 1308.5, 1351.3 1299.4, 1331.7, 1298.4, 1331.7, 1306.1, 1348.8 and 1307.1 and 1353.3 and 1392.3 1352.3 and 1387.3 1352.8 and 1386.8 ◦ Table 4. Apparent Solubility of all the Forms of VCV in Water (25 C). 1393.3 Five peaks at Six peaks at Five peaks at Six peaks at Five peaks at 1416.7, 1450.0, 1411.3, 1454.5, 1420.7, 1452.5, 1457.4, 1473.8, 1416.2, 1451.0, 1400–1700 Crystals Apparent Solubility Crystal after 1607.0, Solubility Determination 1479.7, 1571.0 1473.8, 1569.5, (mg/mL) 1480.7, 1570.6 andform 1565.1, 1477.7, 1568.5 and 1606.6 145 and 1666.5 1629.3 1633.6 and 1667.0 1625.9 Form Iand 1629.3 Form I 2.5. Apparent Solubility 400–600 409.4, 472.6 and Form II 143 Form II 118 Form III Form IV 147 Form I As well the solid-state 161 structure has a significant influence Form on theVapparent solubility of Formknown, V Form Solubility III 2.5. Apparent the drug substance. In this study, the apparent solubility of polymorphic solids of VCV were measured listed in Table 4. It is obvious allcompleted, the crystal forms have excellent dissolubility with Once and the solubility measurements hadthat been the remaining crystals were collected excess 100 mg/mL in the ultrapure water. suggest However, the two anhydrous and V—show and subjected to PXRD testing. The results that Forms I, II, III, andForms—IV V did not transform into best apparent solubility with about 100 mg/mL compared with the other hydrates. The of the other crystals forms, but Form IV spontaneously converted to Form I during the time results of solubility present studyItare consistent with the commonly observed trend the aqueous equilibrium. is easily to understand why solubility of Form IVthat is close to thosesolubility hydrates.of hydrate compounds can be significantly less than their anhydrous forms [17]. Form V 161 Form V Once the solubility measurements had been completed, the remaining crystals were collected and subjected to PXRD testing. The results suggest that Forms I, II, III, and V did not transform into other crystals forms, but Form IV spontaneously converted to Form I during the time of solubility Crystals 2017, 7, 140 6 of 9 equilibrium. It is easily to understand why solubility of Form IV is close to those hydrates. 2.6. Stability Stability Studies Studies 2.6. Stability of of aa drug drug compound compound is is also also an an important important property Stability property during during pharmaceutical pharmaceutical production. production. A stability study for Form III was performed by storing some sample under a condition of 40of°C, ◦ C, A stability study for Form III was performed by storing some sample under a condition 4075% RH for 16 weeks. During the testing, several batches of specimens were in turn taken out at intervals 75% RH for 16 weeks. During the testing, several batches of specimens were in turn taken out at for PXRDforand DSCand measurements to monitor their structure changes. As shown in Figure 5a, 5a, no intervals PXRD DSC measurements to monitor their structure changes. As shown in Figure impurity diffraction peaks were detected in the PXRD patterns of all the specimens, which means the no impurity diffraction peaks were detected in the PXRD patterns of all the specimens, which means crystal structure stillstill retained its original form. the crystal structure retained its original form. Intensity(counts) (a) (E) (D) (C) (B) (A) 5 10 15 20 25 30 35 40 Heat Flow Endo Up(mW) 2-Theta(°) (b) (E) (D) (C) (B) (A) 100 200 Temperature(℃) Figure 5. The The PXRD PXRD patterns (a) and and DSC Figure 5. patterns (a) DSC curves curves (b) (b) for for Form Form III III stored stored for for 16 16 weeks, weeks, several several specimens specimens were taken out and tested at (A) 0 week, (B) 4 weeks, (C) 8 weeks, (D) 12 weeks, (E) 16 weeks. were taken out and tested at (A) 0 week, (B) 4 weeks, (C) 8 weeks, (D) 12 weeks, (E) 16 weeks. ◦ C the inin the temperature range of 50–110 °C on From Figure 5b, 5b, broad broadendothermic endothermicpeaks peakscan canbebeseen seen the temperature range of 50–110 on DSCDSC curves of specimens after stored forfor four the curves of specimens after stored fourweeks, weeks,which whichmeans meansaawater water lease lease process. process. However, change the the crystal crystal considering relevant unchanged unchanged PXRD patterns, patterns, the presence of the water does not change structure of the hemihydrate, so it should be not crystal water but absorption water. In addition, it is structure of the hemihydrate, so it should be not crystal water but absorption water. In addition, it is noticed that no recognizable distinction was viewed from the melting points of all the specimens, which further suggests that their crystal form is not changed after a long storage time. Above results indicate that hemihydrate of VCV has good stability and suitable for use in solid drug dosage. 3. Materials and Methods 3.1. Materials VCV raw material was obtained from Zhejiang Charioteer Medical Technology Co., Ltd. (Zhejiang, China). Solvents—such as ethanediol, trichloromethane, acetone, ethyl alcohol, and isopropanol—were purchased from Tianjing YongDa Chemical Reagent Co., Ltd. (Tianjing, China) Crystals 2017, 7, 140 7 of 9 with a purity exceeding 99.5%. All aqueous solutions were prepared using Milli-Q deionized (DI) Water with a resistivity of 10.2 MΩ·cm and total organic content <5 ppb. 3.2. Preparation of Polymorphs and Hydrates The five crystal forms—including two anhydrous and three hydrates—were prepared and named as Forms I, II, III, IV, and V respectively (as shown in Table 5). Table 5. The Five Crystal Forms of VCV, Including Two Anhydrous and Three Hydrates. Number Form I Form II Form III Form IV Form V Crystal form Sesquihydrate Monohydrate Hemihydrate Anhydrous one Anhydrous two Form I, II, IV, and V of VCV could be obtained by recrystallizing from the mixed solvent of water and isopropanol. The VCV solution with 20 wt% raw VCV was first heated up to 80 ◦ C and refluxed for one hour then cooled down to room temperature until crystals precipitation in full. During this process, Forms I, II, IV, and V can be prepared respectively by adjusting the percentage of water in mixed solvent. In fact, Form I can be obtained from mixed solvent with 10 wt% water, Form II in a water content range of 6–8 wt%, and Form IV when the water content is lower than 5%. In particular, Form V was obtained in the mixture with 8% water content by quenching to zero. For the preparation of Form III, 1 g VCV raw material was dissolved in 10 mL ethanediol at room temperature, the solution was then heated up to 40 ◦ C under stirring. A mixture of 20 mL trichloromethane and 20 mL isopropanol was prepared and cooled to zero. The VCV solution was then dropped into the mixed solvent with a rate of 1 mL/min, the crystals would settle out soon during this process. At last, the precipitation was filtered and dried in an oven at 50 ◦ C. 3.3. Powder X-ray Diffraction Measurements Powder X-ray diffraction (PXRD) patterns of all the forms of VCV were collected on a powder X-ray diffractometer (Thermal ARL X’TRA, Thermal Technology Co., Santa Rosa, CA, USA) equipped with Cu Kα radiation (λ = 1.54178 Å), operating with a 40 mA current and 40 kV voltage. The data was recorded at a continuous scanning rate of 1.2◦ /min over a 2θ angular range of 3–40◦ with a 0.02◦ step size. 3.4. Thermal Analysis Thermal analysis was carried out using a differential scanning calorimetry (PYRIS Diamond DSC, PerkinElmer Co., Waltham, MA, USA) calibrated using the indium and zinc standards. These VCV samples were respectively weighted and encapsulated in aluminum pans and then heated from 40–250 ◦ C at a heating rate of 5◦ /min under nitrogen gas flow of 20 mL/min. Thermogravimetric analysis (TGA) was performed on a thermogravimetric analyzer (PYRIS 1 TGA, PerkinElmer Co., Waltham, MA, USA) which is calibrated using standard weight and the Curie temperature of magnetic metal. About 4 mg of samples were placed in a platinum crucible and heated from ambient temperature to 300 ◦ C at a rate of 10 ◦ C/min with a 20 mL/min dry nitrogen purge. 3.5. Raman Measurement Raman spectra were recorded on a */PI Action Tri Vista Raman microscope (Princeton Instruments, Trenton, NJ, USA) equipped with a 20× objective and utilizing a 633 nm laser. The scan range was 100 to 3600 cm−1 , using three scans of 30 s length each per spectrum. 3.6. Apparent Solubility Measurement The chromatography analysis was performed on an Agilent 1100 (Agilent Co., Santa Clara, CA, USA) HPLC equipped with an Agilent G1316B UV Detector and an octadecylsilyl silica gel C18 column Crystals 2017, 7, 140 8 of 9 with a pore size of 10 nm. The mobile phase consisted of 0.02 mol/L monopotassium phosphate and methyl alcohol (4:1, v/v) at a flow rate of 1.0 mL/min. The column eluent was monitored at 280 nm for 10 min and the injection volume was 20 µL at a column temperature of 25 (±2) ◦ C. In a typical testing, a sample was respectively weighted 40, 80, 120, 160, 200, 240, and 280 mg and added carefully into glass vials with 1.0 mL ultrapure water, then oscillated for 15 hours at 25 ◦ C until the solution reached apparent equilibrium. Afterwards, 20 µL solution was collected through 0.22 µm syringe filters and diluted into 10.0 mL mobile phase for HPLC testing. 3.7. Stability Testing In order to evaluate the stability of the new crystal form product, a long-term stability testing was carried out under certain temperature and humility. During this process, Form III sample was stored under an accelerated condition of 40 ◦ C and 75% RH for 16 weeks. The crystal transformation of the sample, including crystal structure and thermal behavior, was monitored periodically by PXRD and DSC. 4. Conclusions In this study, a few of VCV crystal forms were obtained by recrystallization in different mixed solvents. At the same time, a new polymorphic form—hemihydrate of VCV—was first discovered and its physicochemical properties were investigated by PXRD, DSC, TGA, and Raman. The PXRD pattern for the new crystal form is completely different from the other polymorphs reported previously. It has melting point measured to be 209 ◦ C from the DSC curve, and a weight loss of 2.42 wt% calculated from TGA profile in the temperature range of 123–145 ◦ C, which confirms that it is a hemihydrate of VCV. The stability testing suggested the new polymorphic form is a stable crystal form and will remain the same for several months under high temperature and humidity. The results suggest that it has potential to be an active pharmaceutical ingredient (API) using in the drug dosage. Acknowledgments: The authors would like to express the gratitude to the financial support from the Young Researchers Foundation of Zhejiang Provincial Top Key Academic Discipline of Chemical Engineering and Technology, Zhejiang Sci-Tech University (ZYG2015007), Zhejiang Provincial Natural Science Foundation under Grant No. LY16B010002. Author Contributions: Guoqing Zhang, Shuai Zhang, and Mengqing Zhou conceived and designed the experiments; Shuai Zhang, Mengqing Zhou, Meiqi Zheng, and Zhaoxia Zhang performed the experiments; Shuai Zhang and Mengqing Zhou analyzed the data; Tian Chen and Naixing Wang contributed reagents/materials/analysis tools; Shuai Zhang, Mengqing Zhou, and Guoqing Zhang wrote the paper. Conflicts of Interest: The authors report no conflicts of interest and are responsible for the content and writing of the paper. References 1. 2. 3. 4. 5. 6. Vega, D.; Petragalli, A.; Fernández, D.; Ellena, J.A. Polymorphism on Leflunomide: Stability and Crystal Structures. J. 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