Biotechnology Advances 28 (2010) 308–324 Contents lists available at ScienceDirect Biotechnology Advances j o u r n a l h o m e p a g e : w w w. e l s e v i e r. c o m / l o c a t e / b i o t e c h a d v Research Review Paper Reactor design for minimizing product inhibition during enzymatic lignocellulose hydrolysis: I. Significance and mechanism of cellobiose and glucose inhibition on cellulolytic enzymes Pavle Andrić, Anne S. Meyer ⁎, Peter A. Jensen, Kim Dam-Johansen Department of Chemical and Biochemical Engineering, Technical University of Denmark, DK-2800 Kgs. Lyngby, Denmark a r t i c l e i n f o Article history: Received 15 October 2009 Received in revised form 28 December 2009 Accepted 7 January 2010 Available online 18 Janaury 2010 Keywords: Cellulases Lignocellulose Product inhibition Enzyme kinetics Product removal Reactor design a b s t r a c t Achievement of efficient enzymatic degradation of cellulose to glucose is one of the main prerequisites and one of the main challenges in the biological conversion of lignocellulosic biomass to liquid fuels and other valuable products. The specific inhibitory interferences by cellobiose and glucose on enzyme-catalyzed cellulose hydrolysis reactions impose significant limitations on the efficiency of lignocellulose conversion — especially at high-biomass dry matter conditions. To provide the base for selecting the optimal reactor conditions, this paper reviews the reaction kinetics, mechanisms, and significance of this product inhibition, notably the cellobiose and glucose inhibition, on enzymatic cellulose hydrolysis. Particular emphasis is put on the distinct complexity of cellulose as a substrate, the multi-enzymatic nature of the cellulolytic degradation, and the particular features of cellulase inhibition mechanisms and kinetics. The data show that new strategies that place the bioreactor design at the center stage are required to alleviate the product inhibition and in turn to enhance the efficiency of enzymatic cellulose hydrolysis. Accomplishment of the enzymatic hydrolysis at medium substrate concentration in separate hydrolysis reactors that allow continuous glucose removal is proposed to be the way forward for obtaining feasible enzymatic degradation in lignocellulose processing. © 2010 Elsevier Inc. All rights reserved. Contents 1. 2. 3. 4. 5. 6. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reactor goals: Enzymatic cellulose hydrolysis . . . . . . . . . . . . . . . . . . . Enzymatic cellulose hydrolysis reactions . . . . . . . . . . . . . . . . . . . . . 3.1. The Trichoderma reesei cellulase system . . . . . . . . . . . . . . . . . . 3.2. Inhibition of cellulolytic enzymes by cellobiose and glucose . . . . . . . . . Inhibition schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1. Common inhibition kinetics . . . . . . . . . . . . . . . . . . . . . . . . 4.2. Product inhibition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3. Diminishing the (product) inhibition effect . . . . . . . . . . . . . . . . . Cellulolytic enzyme inhibition studies and results . . . . . . . . . . . . . . . . . 5.1. Glucose inhibition of cellulolytic enzymes . . . . . . . . . . . . . . . . . 5.2. Glucose inhibition of β-glucosidases . . . . . . . . . . . . . . . . . . . . 5.3. Inhibition by cellobiose . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4. Cellulase inhibition terminology controversies . . . . . . . . . . . . . . . 5.5. Mathematical curiosity of non-competitive modeling of cellulolytic inhibition Experimental problems of enzymatic cellulose hydrolysis in relation to understanding 6.1. Product inhibition study strategy . . . . . . . . . . . . . . . . . . . . . . 6.2. The cellulosic substrate . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3. The cellulolytic enzymes . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4. Enzyme-to-substrate ratio (E/S) . . . . . . . . . . . . . . . . . . . . . . ⁎ Corresponding author. Tel.: + 45 4525 2800. E-mail address: [email protected] (A.S. Meyer). 0734-9750/$ – see front matter © 2010 Elsevier Inc. All rights reserved. doi:10.1016/j.biotechadv.2010.01.003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inhibition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 309 310 310 311 311 311 311 312 312 313 315 315 316 316 316 316 317 317 318 P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 6.5. Substrate inhibition and transglycosylation . . . Unique features of cellulase action and inhibition . . . 7.1. Cellulase binding domain (CBD) and inhibition . 7.2. Cellulase catalytic domain (CD) and inhibition . 7.3. Unique parameters affecting cellulase inhibition 7.4. Consequences for reactor design . . . . . . . . 8. Minimizing cellulase inhibition: Conclusions . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. Introduction The effective generation of a fermentable hydrolysate from cellulose is one of the main requirements for cost-competitive production of biofuels and other sustainable biobased products from lignocellulosic feedstocks (Himmel et al., 2007; Lynd et al., 2008). Intense research efforts are currently directed towards improving the hydrolytic degradation of lignocellulosic biomass. These efforts include improvements of both the biomass pre-treatment technologies and the cellulolytic enzymes that catalyze the conversion of the (ligno)cellulose to glucose and pentoses (Merino and Cherry, 2007; Mosier et al., 2005). Significant progress has already been made with respect to selecting and developing better enzymes with improved stability, higher specificity, and faster action on solid lignocellulose substrates (Merino and Cherry, 2007; Zhang et al., 2006), but improvement of the enzymatic hydrolysis is still considered one of the main research challenges for achieving cost-effective lignocellulose-to-ethanol processing (Hahn-Hägerdal et al., 2006; Himmel et al., 2007). Simultaneous saccharification and fermentation (SSF), with or without separate fermentation of pentose monosaccharides, is at present considered a main current technology scenario for biomass conversion (Hahn-Hägerdal et al., 2006; Lynd et al., 2008). Although the product inhibition of the enzymes is a rationale for SSF, the efficiency of this technology is restricted by the (often overlooked) inhibition of ethanol on the cellulolytic enzymes (Bezerra and Dias, 2005; Wu and Lee, 1997). In addition, SSF inherently compromise the rate of the enzymatic hydrolysis because of the relatively low temperature requirement, i.e. 30–32 °C, for the fermentation. Hence, a certain degree of separate enzymatic hydrolysis of cellulosic biomass is likely to be the most feasible approach in future large-scale cellulose-to-ethanol or other lignocellulosic biomass upgrading processes. Unfortunately, the currently employed cellulolytic enzyme systems, that include the widely studied Trichoderma reesei enzymes, are significantly inhibited by the hydrolysis products cellobiose and glucose. This inhibition retards the overall conversion rate of lignocellulose-toglucose (Gan et al., 2002; Katz and Reese, 1968). The significance of this product inhibition is particularly prominent during processing at high substrate loadings, not only because the enzymatic reactions may occur faster at high substrate levels — given the same enzyme concentration, but notably because the glucose concentration – all other things being equal – will increase to a higher final level in the volume of liquid at high dry matter loads than at low dry matter loads (Kristensen et al., 2008a; Rosgaard et al., 2007a). This problem currently limits the extents of conversion and the glucose yields achievable in batch processing of lignocellulose (Rosgaard et al., 2007b; Tengborg et al., 2001), and provides a large incentive to optimize the reactor designs to alleviate the product inhibition and maximize the enzymatic conversion. The significance of the conversion efficiency and hence the reactor design is particularly important in large-scale processing of cellulosic biomass, where the costs of the conversion processing are a significant parameter (Lynd et al., 2008; Wyman, 2008). This paper reviews the significance of the product inhibition on cellulolytic enzyme hydrolysis notably by cellobiose and glucose on fungal cellulases. The main purpose of the treatise is to understand the significance of this inhibition in relation to designing reactors and reaction systems that minimize or alleviate it. A second purpose is to . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 318 318 319 320 321 323 323 examine the mechanistic features of inhibition in relation to the enzymatic hydrolysis reactions. Alleviation of the product inhibition may be accomplished via glucose removal to allow maximal enzymatic conversion rates, optimal use of the enzymatic catalysts, high volumetric productivity, and high glucose yields. The present review is tightly connected to another report which examines the bioreactor designs and reaction regimes – mainly membrane bioreactor strategies – that may be suitable for product removal of glucose during cellulolytic hydrolysis reactions (Andrić et al., submitted for publication). Our overall aim is to highlight the immense potential – as well as the challenges – that lie ahead in the development of reactor and process designs that reduce product inhibition of cellulases. 2. Reactor goals: Enzymatic cellulose hydrolysis A major requirement in cost-efficient lignocellulosic biomass processing is to employ reactor systems that will ensure, or even promote, maximal conversion of the cellulose with minimal enzyme dosage, as the enzymes are still one of the single most important cost terms in lignocellulose-to-ethanol processing (Hahn-Hägerdal et al., 2006; Lynd et al., 2008). In practical terms, the effective use of the catalyst, i.e. the yield of glucose obtained per amount of enzyme(s), in lab-scale experiments often referred to as gglucose/gcellulase, and the efficient bioconversion of the substrate itself, designated as gglucose/ gcellulose, are considered the principal parameters of importance for the design and operation of appropriate bioreactor systems for lignocellulose conversion. The maximization of the product concentration, i.e. the amount of glucose obtained per liquid volume, (kgglucose/m3), is also considered a crucial parameter. In addition, optimization of the volumetric productivity, in this case the rate of glucose formation per reactor volume, kgglucose/(m3reactor volume h), is of profound significance for achieving economically viable and sustainable cellulosic biomass processing, especially on the large-scale and in a continuous mode. Compared to other enzyme-catalyzed reactions the volumetric productivities of cellulose conversion reactors are limited by the inherently slow rate of the enzyme-catalyzed degradation of (ligno) cellulose to glucose (Gan et al., 2002). For non-complexed cellulase systems, which are in focus in this review, this slow rate is mainly due to the insoluble and partly crystalline nature of the cellulose substrate (Himmel et al., 2007; Zhang and Lynd, 2004). Nevertheless, within these constraints, a reasonably high volumetric productivity is still a prerequisite for ensuring reasonable equipment sizes in e.g. the largescale, continuous production of bioethanol. Hence, as we have outlined in detail in a separate report (Andrić et al., submitted for publication), the required size of the bioreactor equipment will increase for a certain production goal if the volumetric productivity is low. A too low rate of glucose formation per reactor volume may even prevent feasible processing as it can require unrealistic reactor dimensions, (Andrić et al., submitted for publication). The cellulolytic degradation accomplished by the complexed cellulase systems, i.e. the cellulosomes, that have mainly been studied from different clostridia including Clostridium thermocellum, Clostridium cellulolyticum, Clostridium cellulovorans, and Clostridium josui will not be discussed here as it has been reviewed elsewhere (Schwarz, 2001). The quest for obtaining high glucose levels in lignocellulose-tobioethanol processing is mainly a result of the requirements related to 310 P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 the ethanol distillation step (Fig. 1), which demands relatively high ethanol concentrations to be energy-efficient; in practice – as a minimum – >4–5 wt.% (kg ethanol per 100 kg solution); which is equivalent to ≈5–6% (v/v) (Alzate and Toro, 2006; Galbe et al., 2007; Hahn-Hägerdal et al., 2006). Clearly, processing of high dry matter contents, hence high cellulose levels, will also drive up the product concentration (Fig. 1). This logic has directed some research into attempting the enzymatic biomass conversion at high-solids and dry matter levels (Jørgensen et al., 2007; Tolan, 2002). At high solid loadings, the viscosity of the reaction mixture will be very high, and other factors than product inhibition, notably mixing and mass transfer limitations, and presumably increased inhibition by intermediates, also come into play. Various fed-batch strategies for supplying the substrate to avoid excessive viscosities and unproductive enzyme binding to the substrate have been attempted (Rosgaard et al., 2007a; Rudolf et al., 2005). Although high extents of lignocellulosic substrate conversion have been achieved, the volumetric productivities have been low. When basing the calculations on a product concentration of e.g. 86 g/L obtained in a batch hydrolysis process, run for 4 days (96 h) at 40% dry matter of pretreated wheat straw (Jørgensen et al., 2007), and assuming that the reaction mixture took up 2/3 of the reactor and that the reaction volume reduced to 50% of the original reaction volume at the end of the reaction, the volumetric productivity was <0.3 kgglucose/(m3reactor volume h). 3. Enzymatic cellulose hydrolysis reactions The enzymatic hydrolysis of cellulose is a multi-step reaction that takes place in a heterogeneous system, in which insoluble cellulose is initially broken down at the solid–liquid interface via the synergistic action of endoglucanases (EG) (EC 3.2.1.4) and exo-glucanases/ cellobiohydrolases (CBH) (EC 3.2.1.91) (Kubicek, 1992; Zhang and Lynd, 2004). This initial degradation is accompanied by further liquidphase hydrolysis of soluble intermediate products, i.e. short cellulooligosaccharides and cellobiose, that are catalytically cleaved to produce glucose by the action of β-glucosidase (BG) (EC 3.2.1.21) (Fig. 2, paths 1 and 2) (Kubicek, 1992; Zhang and Lynd, 2004). In practical lignocellulose processing, the cellulose being exposed to enzymatic hydrolysis has usually undergone some kind of physicochemical pre-treatment that results in the cellulose consisting of both Fig. 1. Theoretical (max. achievable) glucose concentration, g⋯L− 1 aqueous phase, after a batch hydrolysis step and ethanol concentration % (volume/volume) after the batch fermentation (SHF), as a function of pre-treated lignocellulose dry matter content (DM%). The graphs were calculated from mass balances, reactions stoichiometry, an assumption of 100% yield in the hydrolysis and fermentation steps, and 50% (w/w) cellulose fraction in the pre-treated material. The amount of water consumed by the reaction has been accounted for: Cellulose + H2O →Glucose. Fig. 2. Inhibition of cellulases: overview of the main kinetic pathways and interactions in relation to the product inhibition: (a) main reactions (1, 2), (b) glucose inhibition (3, 4), (c) cellobiose inhibition (5), (d) substrate inhibition (6, 7), (e) transglycosylation (8, 9). amorphous and crystalline parts (Lynd et al., 2008; Mosier et al., 2005). Nature has evolved certain cellulases to attack the crystalline cellulose, e.g. the cellobiohydrolases, and others to attack the more amorphous regions, notably the endoglucanases (Teeri et al., 1998). Nonetheless, this substrate heterogeneity causes variations in the rates of the enzymatic hydrolysis of the cellulose depending on the site of enzyme attack on the substrate. The catalytic rates may also vary during the course of the cellulolytic degradation since the cellulose which is hydrolysed at later stages of the reaction is usually more crystalline than the (amorphous) cellulose attacked during the initial stages of the reaction, and the degradation of the crystalline cellulose is generally slower than that of the amorphous parts (Lynd et al., 2002). As the reactions are heterogenous in nature, the simple Michaelis–Menten equations do not suffice to describe these reactions. The description of the kinetics of the actions of multiple enzymes on insoluble, heterogenous lignocellulosic materials is in fact a research subject in its own right and a number of kinetic models for enzyme-catalyzed hydrolysis of cellulose have been proposed (e.g. Gan et al., 2003; Kadam et al., 2004; Okazaki and Moo-Young, 1978; Wald et al., 1984; Zhang and Lynd, 2004). Despite the complexity of these dynamic models, the fundamental base is of course a) that the enzyme must contact the substrate for a reaction to occur and b) that an enzyme–substrate reaction intermediate must form before the final product is released. Hence, the model structures employed to describe the enzyme-catalyzed hydrolysis of (ligno)cellulose are generally based on modifications of Michaelis–Menten type kinetics. However, the models are often combined with adsorption kinetics and may in some cases involve a special “accessible substrate fraction” term (see Bansal et al., 2009; Gan et al., 2003; Kadam et al., 2004; Zhang and Lynd, 2004). In addition, inhibition terms are very frequently included to account for the inhibitory actions caused by both cellobiose and glucose on cellulolytic enzymes, and to a smaller extent the terms taking into consideration the loss of enzyme activity for other reasons, e.g. thermal inactivation and/or unproductive adsorption to lignin. 3.1. The Trichoderma reesei cellulase system Most of the current knowledge about enzymatic cellulose hydrolysis stems from studies of the cellulolytic enzymes produced by P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 T. reesei. The cellulolytic enzyme system of T. reesei has been particularly extensively studied in relation to cellulose degradation for bioethanol production as well as in relation to product inhibition (as discussed later). The T. reesei cellulases have even been proclaimed to be “the industry standard” for enzymatic lignocellulose hydrolysis (Merino and Cherry, 2007). The enzymes secreted by T. reesei include at least five different endoglucanases (EG I–V, or Cel7B, Cel5A, Cel12A, Cel61A and Cel45A), two types of cellobiohydrolase activities (CBHI (Cel7A) and CBHII (Cel6A)), as well as a number of xylanases and at least one β-xylosidase enzyme (Reese et al., 1950; Rosgaard et al., 2007b; Shoemaker et al., 1983). T. reesei also produces β-glucosidase activity, but a large part of this activity is bound to the mycelium and is therefore not efficiently recovered during industrial cellulase production from T. reesei (Rosgaard et al., 2007b). Although a β-glucosidase from Aspergillus oryzae has been successfully expressed in a T. reesei production strain (Merino and Cherry, 2007), a majority of application studies employing T. reesei cellulases have up until now included exogenous supplementation of a β-glucosidase preparation to boost the β-glucosidase activity. This exogenous supplementation has often been accomplished by addition of a β-glucosidase preparation from Aspergillus niger (Andrić et al., 2010; García-Aparicio et al., 2006; Jørgensen et al., 2007; Rosgaard et al., 2006, 2007a,b,c; Xiao et al., 2004). The main purpose of this β-glucosidase addition has obviously been to ensure the catalytic hydrolysis of cellobiose, and partly of the cellulo-oligosaccharides, to glucose. However, as it will appear from the discussion below, β-glucosidase addition may moreover alleviate the product inhibition exerted by cellobiose on cellobiohydrolases and endoglucanases. 3.2. Inhibition of cellulolytic enzymes by cellobiose and glucose Cellobiose and glucose significantly decrease the cellulolytic hydrolysis rate as well as the product yields in cellulose hydrolysis, and both cellobiose and glucose are therefore to be considered as inhibitors of cellulolytic enzymes (Gan et al., 2003; Gusakov et al., 1987). Cellobiose, the product of cellobiohydrolase and partly of endoglucananse action, directly inhibits both cellobiohydrolases and endoglucanases (Gruno et al., 2004) (Fig. 2, path 5). Glucose directly inhibits β-glucosidase (Dekker, 1986) (Fig. 2, path 3), including the widely employed β-glucosidase from A. niger (Dekker, 1986; Xiao et al., 2004). Glucose also inhibits cellobiohydrolases and endoglucanases directly (Holtzapple et al., 1990) (Fig. 2, path 4). In practice, however, the main inhibition by glucose on these enzyme activities is an indirect inhibition because the glucose inhibition of β-glucosidase may result in build-up of cellobiose. In addition, cellulose and cellobiose, even being substrates, are also known to exert some inhibition on cellobiohydrolases and endoglucanases (Gong et al., 1977; Huang and Penner, 1991; Väljamäe et al., 2001) as well as on β-glucosidase (Oh et al., 2000), respectively (Fig. 2, paths 6 and 7). Several β-glucosidases, including those from A. niger (Watanabe et al., 1992), T. reesei (Schmid and Wandrey, 1989), and Thermonospora fusca (Ferchak and Pye, 1983a) are furthermore able to catalyze a reverse reaction in which glucose molecules via transglycosylation are transferred to glucose or cellobiose to yield different di-, tri-, and oligosaccharides (Fig. 2, paths 8 and 9). 4. Inhibition schemes In classical Michaelis–Menten kinetics, encompassing simple inhibition schemes, at least eight types of reversible inhibition have been proposed: (i) competitive, (ii) uncompetitive, (iii) non-competitive, (iv) mixed, (v) partial, (vi) substrate, (vii) product, and (viii) allosteric (Fullbrook, 1996). For cellulases, an inhibition type called “hyperbolic” inhibition – a subtype of partial inhibition – has also been suggested (Bezerra and Dias, 2004) (Table 1). 311 Table 1 Overview of common and special enzyme inhibition types. S (substrate), P (product), I (inhibitor), E (enzyme). In relation to product inhibition of cellulases, all types from the table are reported (I = P). Common inhibition Special inhibition E + S ⇌ ES → E + P Main reaction Main reaction E + S ⇌ ES → E + P Type Mechanism Type Mechanism Competitivea E + I ⇌ EI Parabolicb Uncompetitive ES + I ⇌ ESI Hyperbolicb Mixedc/ Non-competitived E + I ⇌ EI ES + I ⇌ ESI EI + S ⇌ ESI Substratee E + I ⇌ EI EI + I ⇌ EII E + I ⇌ EI EI + S ⇌ ESI EIS → EI + P ES + I ⇌ EIS ES + S ⇌ SES a Pseudo-competitive and partially competitive are also encountered within the cellulase inhibition literature. b Rarely encountered. c Linear or complete inhibition is the most general case for common inhibition types. d Non-competitive inhibition is the special case of mixed inhibition in which the inhibitor has the same affinity towards the free enzyme (E) and enzyme–substrate complex (ES), and the substrate has the same affinity towards the free enzyme (E) and enzyme–inhibitor complex (EI). e It is indirectly related to product inhibition of cellulases through e.g. cellulose or cellobiose substrate inhibition. 4.1. Common inhibition kinetics A competitive inhibitor lowers the substrate binding capacity and increases the apparent KM because the enzyme–inhibitor complex forms via direct interaction between the enzyme and the inhibitor (Table 1). In uncompetitive inhibition the inhibitor interacts with the enzyme only when the enzyme is bound to its substrate (Table 1) (Palmer, 1985). In mixed inhibition (Table 1), the inhibitor most often binds to a remote site and induces a conformational change that affects the active site (chemical properties or structure), reducing the catalytic turnover and altering the substrate binding capacity (Pratt and Cornely, 2004). In non-competitive inhibition the inhibitor is visualized to form a non-productive complex with the enzyme irrespective of whether the enzyme is bound to the substrate or not (Table 1) (Palmer, 1985; Pratt and Cornely, 2004). For enzymatic cellulose hydrolysis a couple of special inhibition schemes involving reactions of the enzyme:inhibitor complex (EI) with either the inhibitor or the substrate have been reported (Bezerra and Dias, 2004) — these rare schemes are usually designated as parabolic and hyperbolic, respectively (Yoshino, 1987). Substrate inhibition has been proposed to be a result of the inhibitory interaction between the enzyme–substrate complex (ES) and the substrate (Fullbrook, 1996). Thus, in this case it appears that the substrate at high concentration inhibits its own conversion to a product (Table 1). 4.2. Product inhibition Principally, the product of nearly every enzyme-catalyzed reaction may behave as an inhibitor when present in high enough concentrations relative to the enzyme and substrate (Frieden and Walter, 1963). In the simple Michaelis–Menten kinetic expression for the inhibited reaction rate, v, (for the competitive type of inhibition), the inclusion of the term I / KI, which is considered constant, accounts for this inhibition effect: v = k E S cat 0 KM 1 + KI + S I 312 P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 (kcat is the turnover number, E0 is the initial enzyme concentration, S is the substrate concentration, KM is the Michaelis–Menten constant, I is the inhibitor concentration, and KI is the dissociation constant for the enzyme:inhibitor complex). In case of product inhibition however, the term I / KI in fact becomes P / KI (P is product and KI is the dissociation constant for the inhibitory enzyme:product complex). Since P increases with the progress of the enzyme-catalyzed reaction, the term P / KI also increases and this results in the catalyzed rate of reaction being reduced more and more due to the product concentration increment. Since high product concentrations are usually required in industrial processes (Fig. 1) product inhibition may significantly retard reaction rates and hence the efficiency of enzyme-catalyzed reactions at high extents of substrate conversion in both batch and continuous processes. Table 2 The special case of cellulose. Overview of enzyme adsorption and catalytic steps in cellulase degradation of cellulose. E‐‐‐S enzyme adsorbed on cellulose, but not yet reacted (non-complexed); ES′—non-productive enzyme–substrate complex; ES— productive enzyme–substrate complex; ES*—enzyme–substrate complex activated state; ESP*—enzyme–substrate–product complex activated state; E—free (soluble) enzyme. Water is omitted as a reactant from the kinetic equations. 4.3. Diminishing the (product) inhibition effect η= Even though competitive inhibition of regular enzymatic reactions, encompassing enzymatic attack on a soluble substrate, can be outcompeted by substrate addition (Fig. 3), the case is different for enzymatic reactions on insoluble substrates such as (ligno)cellulose. With insoluble substrates, e.g. cellulose, the addition of more substrate may not return the reaction rates to the uninhibited levels because the slow-diffusing substrate entities are not able to compete for the active site with fast-diffusing, soluble inhibitor molecules to form a productive ES complex (Fig. 3). The inherently slower reaction rate of the enzymatic action on the insoluble substrate (despite the presence of a cellulose binding domain) may also be a factor (Holtzapple et al., 1984a, 1990) (Fig. 3). The principle of this problem is the same for a non-competitive inhibitor, but for cellulases, the special case of reaction between the inhibitor and the adsorbed, but not yet reacted enzyme (the latter symbolized as [E‐‐‐S]), must be considered. Hence, the enzymatic cellulose degradation includes a unique step where the enzyme is adsorbed to the substrate, but where it has not (yet) reacted (Table 2). As discussed in more depth later, the [E‐‐‐S] may progress to become a productive ES complex, which progresses to the activated state, and finally releases the product (Table 2). For processive enzymes such as the cellobiohydrolases, the release of the product will not always result in the liberation of the free enzyme, and the classical final step, written as E + P, is rather [E‐‐‐S] + P. The [E‐‐‐S] then eventually progresses to form ES and in turn yet another product molecule, still not necessarily releasing the enzyme (Table 2). Alternatively, the [E‐‐‐S] may form a non-productive complex ES′ (Table 2). In non-competitive inhibition of cellulases, it may thus be envisaged that the inhibitor binds to the free enzyme (E), the adsorbed, but not yet reacted enzyme ([E‐‐‐S]), or the ES complex irrespective of the substrate presence (Table 1). Holtzapple et al. (1984a) used a complexing (association) constant, η, to describe the tendency of adsorbed, but not yet reacted Main reaction: adsorption and catalysis E + S ⇌ E‐‐‐S ⇌ ES( ⇌ ES * ⇌ ESP*) → E + P (productive) E + S ⇌ E‐‐‐S ⇌ ES′ (non-productive) ES → E‐‐‐S + P (for processive enzymes i.e. CBH) cellulolytic enzyme ([E‐‐‐S]) to form the real enzyme substrate complex (ES): ½E‐‐‐S ½ES Two limiting cases of high and low complexing tendency (low and high η, respectively), have been discussed elsewhere in relation to diffusional limitations of the insoluble cellulose substrate, as the value of η may determine the type of inhibition (Holtzapple et al., 1990). Since the product inhibition challenges the efficiency of industrial cellulolytic reactions it seems obvious and important to attempt to alleviate it via reactor design that assures removal of the product(s) as soon as they are formed. 5. Cellulolytic enzyme inhibition studies and results Numerous attempts have been made to coin the experimentally observed product inhibition mechanisms of cellobiose and glucose on cellulases as competitive, non-competitive or mixed in accordance with classical Michaelis–Menten schemes (Table 1). When examining the available literature data on product inhibition of enzyme-catalyzed degradation of cellulose by non-complexed, fungally derived enzyme systems (presented in Tables 3 and 4), the competitive and noncompetitive types of inhibition have most commonly been proposed to describe the inhibition exerted by glucose (Table 3) and cellobiose (Table 4). Uncompetitive or even so-called pseudo- or partially competitive inhibition mechanisms have also been suggested, however (Tables 3 and 4). The investigations of cellulase inhibition by glucose and/or cellobiose have mainly focused on: (1) Determination of the inhibition mechanism and inhibition constant(s) on both initial rate measurements and extended reaction models and/or (2) Examination of the inhibitory effect of product addition during extended reactions (Tables 3–5). Unfortunately, the available experimental studies have employed a variety of operation conditions of pH (4.5–6.5), temperature (38–60 °C), substrate dry matter content (1–10% (w/w)), initial Fig. 3. Schematic representation of the enzyme action on soluble and insoluble substrates at a high level of externally added (soluble) inhibitor. The sketch is based on theory presented by Holtzapple et al. (1984b, 1990). The second enzyme is cellulase with the characteristic binding domain, acting on insoluble cellulose, which is in turn composed of glucose units (soluble inhibitor). P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 313 Table 3 Overview of glucose inhibition constants and types for cellulase and β-glucosidase enzymes (the cellulose data are for cases with no β-glucosidase addition). Abbreviations: CMC: carboxy methyl cellulose; PNPG: p-nitrophenyl-β-D-glucopyranoside; pNPβG: p-nitrophenyl-β-D-glucoside. Enzyme source KI [g/L] Substrate Inhibition type Reference Cellulase T. reesei1 T. reesei2 T.reesei3, 4 T. reesei3, 4 T. reesei5 T. viride3, 6 T. viride7, 8 T. viride7, 9 T. longibrachiatum Trichoderma3 A. niger10 Thermomonospora11 N/A9, 12 N/A8, 12 N/A13, 14 53 319 6 – 12 >9322 0.09–0.13 0.6 13 69 – 146 – – 0.123 α-Cellulose Dyed cellulose27 Solca Floc28 Solca Floc28 α-Cellulose Cellulose29 Textile cotton/sulfate pulp Textile cotton/sulfate pulp Cellulose – CMC, wood shavings Dyed cellulose27 Cellulose Insoluble oligomers Corn stover Non-competitive Non-competitive Competitive Uncompetitive30 Non-competitive Non-competitive31 Uncompetitive Competitive Competitive Non-competitive32 Non-competitive Non-competitive Competitive Competitive Competitive Philippidis et al. (1993) Holtzapple et al. (1990) Asenjo (1983)33 Fan and Lee (1983) Oh et al. (2000) Gusakov and Sinitsyn (1992)34 Beltrame et al. (1984) Beltrame et al. (1984) Gusakov et al. (1985) Tolan and Foody (1999) Al-Zuhair et al. (2007) Holtzapple et al. (1984b) Mosier et al. (1999) Mosier et al. (1999) Kadam et al. (2004)34 0.6 0.1 0.0724 0.05–625 0.2–0.826 0.4 4–5 0.06 0.2–0.3 0.5 0.4 0.6 0.3 0.24 0.1–0.525 0.04–0.3 0.3 94 0.2–1.7 252 2.6–4 0.1–5 0.1–1.4 0.1–2.5 1.3 0.2 3.923 – – Cellobiose Cellobiose Cellobiose Cellobiose Cellobiose Cellobiose Cellobiose – PNPG PNPG PNPG Cellobiose Cellobiose – Cellobiose Cellobiose Cellobiose PNPG PNPG pNPβG Cellobiose Cellobiose – – Cellobiose Cellobiose Corn stover Cellobiose Cellobiose Competitive Competitive Mixed Competitive Mixed30 Competitive Non-competitive Competitive Competitive Partially competitive Competitive Competitive Non-competitive Competitive Competitve Mixed – – – Competitive Non-competitive Competitive Competitive – Competitive Competitive Competitive Competitive Non-competitive Philippidis et al. (1993) Asenjo (1983) Wald et al. (1984) Grous et al. (1985) Gong et al. (1977) Gusakov et al. (1992) Hong et al. (1981) Tolan and Foody (1999) Yun et al. (2001)35 Dekker (1986) Noble et al. (1990) Beltrame et al. (1984) Oh et al. (2000) Tolan and Foody (1999) Grous et al. (1985) Alfani et al. (1990) Gusakov et al. (1992) Dekker et al. (2000) Dekker et al. (2000) Saha and Bothast (1996) Noble et al. (1990) Noble et al. (1990) Saha and Bothast (1996) Yun et al. (2001) Lee and Fan (1983) Fan and Lee (1983) Kadam et al. (2004)34 Mosier et al. (1999) Mosier et al. (1999) β-Glucosidase T. reesei1 T. reesei4, 7 T. reesei7, 15 T. reesei15 T. viride16 T. viride 6, 7 T. viride10 T. longibrachiatum T. harzianum17, 18 A. niger19 A. niger19 A. niger3 A. niger19 A. niger A. niger20 A. niger10 A. foetidus A. foetidus17 5 Aspergillus strains17 Candida peltata17, 21 Various sources Microbial enzymes17 Microbial enzymes17 N/A N/A N/A13 N/A12 N/A12 1 Laminex. 2Cellulase GC 123. 3Crude. 4QM9414. 5Celluclast 1.5 L. 6PBR (USSR). 7From cellulase. 8EG. 9CBH. 10Sigma-Aldrich. 11YX. 12Theoretical. 13From CPN. 14EG/CBH. 15Rutgers C30.16Isolated from comm. mixture. 17Purified. 18Type C-4. 19Novozym 188. 20Novo 250 L. 21NRRL (Y-6888). 22High BG activity. 23g/kg. 241.3 g/L for EG complex. 252 ranges of cellobiose concentration. 262.6–2.9 g/L for EG complex. 27Azure dyed. 28SW 40. 29Modeling study. 30Called it non-competitive. 31Formally. 32Called it uncompetitive. 33From Lee YH, PhD thesis. 34From a model. 35For a very tolerant KIG =54–252 g/L. 36QM9123 filtrate. 37BW200. 38Reactive orange dyed. 39Only due to analogy with glucose. (added) glucose concentration (0.03–550 g/L), hydrolysis reaction time (0.2–170 h); and have involved different substrate types and enzymes from different sources — the latter moreover used in different concentrations and reported in a range of units (Tables 3–5). Thus, the comparison of the quantitative effects of inhibition by cellobiose and glucose on cellulases is not straight forward. With few exceptions (e.g. Andrić et al., 2010; Kadam et al., 2004) only few quantitative data are available on inhibition of cellulases acting on genuine, physico-chemically pre-treated, lignocellulosic substrates — and even fewer have used high dry matter contents and associated high glucose concentrations (Table 3). Rather, a large number of cellulase inhibition studies have been accomplished using different “pure” cellulose substrates such as Solca Floc, Avicel, CMC, and α-cellulose (Table 3). Despite the significant variations in the experimental conditions employed, and the ambiguities and shortcomings in the mathematical descriptions of the enzyme-catalyzed events and the inhibition mechanisms of cellulases (discussed later), the data nevertheless signify that product inhibition profoundly decreases the rates of enzyme-catalyzed cellulose hydrolysis (Table 5). Cellobiose exerts the strongest inhibition effect on cellulase activity with typical KI ranges between 0.01 and 6 g/L (Table 4). Glucose exerts a similar, strong inhibition on the activity of β-glucosidases with KI typically ranging from 0.04–5 g/L (Table 3). Glucose also inhibits the cellulase activity (other than the β-glucosidase activity), but to a lower extent, with KI ranges typically varying from 0.1–70 g/L (Table 3). 5.1. Glucose inhibition of cellulolytic enzymes The reported extents of the decrease in reaction rate induced by glucose inhibition vary from ∼10–100% depending on the system set-up with respect to the substrate, the enzyme:inhibitor levels, the extent of reaction at which the inhibition was assessed, and not least the enzyme system employed (Table 5). The available data confirm that the inhibition exerted by glucose varies significantly in different systems (different substrates, enzyme:substrate dosage levels, glucose levels, 314 P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 Table 4 Overview of cellobiose inhibition constants and types for cellulases enzymes (legends explanation is given in Table 3). Enzyme source KI [g/L] Substrate Inhibition type Reference T. reesei1 T. reesei2 T. reesei3 T. reesei5 T. reesei15 T. reesei4, 8, 17 T. reesei4, 9, 17 T. reesei9 T. reesei5 T. reesei9, 17 T. reesei.3, 4 T. viride3, 8 T. viride3, 9 T. viride3, 6 T. viride36 Trichoderma3 T. longibrachiatum A. niger10 Thermomonospora11 N/A13, 14 N/A9, 12 5.9 54 – 6.0 0.05 4–12 0.5 0.01 0.02 0.01 2.3 0.4 1.8 3.6 1.6 3.3 4.2 – 11 0.02 – α-Cellulose Dyed cellulose27 Solca Floc28 α-Cellulose Rice straw Amorphous cellulose Bacterial cellulose Avicel Avicel Avicel Solca Floc28 Sulfate pulp Sulfate pulp Cellolignin Solca Floc37 – Cellulose38 CMC Dyed cellulose27 Corn stover Cellulose Non-competitive Non-competitive Uncompetitive30 Non-competitive Uncompetitive30 – General mixed Competitive Non-competitive Competitive Competitive Uncompetitive Competitive39 Uncompetitive Non-competitive Non-competitive32 Competitive Non-competitive Non-competitive Competitive Competitive Philippidis et al. (1993) Holtzapple et al. (1990) Fan and Lee (1983) Oh et al. (2000) Wald et al. (1984) Gruno et al. (2004) Gruno et al. (2004) Bezerra and Dias (2004) Bezerra and Dias (2005) Bezerra and Dias (2005) Asenjo (1983)33 Beltrame et al. (1984) Beltrame et al. (1984) Gusakov et al. (1992) Howell and Stuck (1975) Tolan and Foody (1999) Gusakov et al. (1985) Al-Zuhair et al. (2007) Holtzapple et al. (1984b) Kadam et al. (2004)34 Mosier et al. (1999) 1 Laminex. 2Cellulase GC 123. 3Crude. 4QM9414. 5Celluclast 1.5 L. 6PBR (USSR). 7From cellulase. 8EG. 9CBH. 10Sigma-Aldrich. 11YX. 12Theoretical. 13From CPN. 14EG/CBH. 15Rutgers C30.16Isolated from comm. mixture. 17Purified. 18Type C-4. 19Novozym 188. 20Novo 250 L. 21NRRL (Y-6888). 22High BG activity. 23g/kg. 241.3 g/L for EG complex. 252 ranges of cellobiose concentration. 262.6–2.9 g/L for EG complex. 27Azure dyed. 28SW 40. 29Modeling study. 30Called it non-competitive. 31Formally. 32Called it uncompetitive. 33From Lee YH, PhD thesis. 34From a model. 35For a very tolerant KIG =54–252 g/L. 36QM9123 filtrate. 37BW200. 38Reactive orange dyed. 39Only due to analogy with glucose. etc.). Although definite conclusions cannot be made because of the large variation in the data material the T. viride cellulases seem to be more sensitive to glucose inhibition than the T. reesei cellulases (Table 3). The inhibition of cellulases is complicated to assess because, as shown by Gusakov and Sinitsyn (1992), the efficiency of a cellulolytic enzyme mixture in converting cellulose to glucose, and consequently Table 5 Overview of the studies investigating the effect of glucose addition on enzymatic hydrolysis of (ligno)celullose. Enzyme source Substrate S0 [% w/v] Added glucose [g/L] Time [h] Cellulase T. reeseia T. reeseie T. reeseih T. reeseim, n T. reeseim, n T. reeseit T. reeseiv T. longibrachiatumw Thermomonosporay Thermomonospora fuscay, aa Clostridium thermocellumad, ae Penicillium funiculosumai N/Aak Clostridium thermocellumaa Clostridium thermocellumaa Dyed cellulose α-Cellulose Rice strawi Solca Floco Solca Floco Avicel cellulose α-Cellulose Dyed cellulose Dyed cellulose Swollen celluloseab CMC Solca Floco Corn stoveral Swollen Avicel Microcrystalline Avicel 0.5 6 10j – 5j 2/10 9 4 0.1–1 2–4 0.5 5 10j 0.06 0.06 546 20/80 20 30 10/30 20 10/80 20 100/200 200 0.03 30 30/50am 50 60 0.25–1b, c, 0.02f, c, g 47k, l 8k, p 8q, r, s 0.5k, c, r, u −f, c 1xk, b, f, x 1b, c, zx 4f, ac 20ag, ah 8q, aj 168k, an 3ah 18ah Cellulase and β-glucosidase T. reeseiao/A. nigerap T. reeseiv/A. nigerap T. reeseit/A. nigerap Solca Flocaq Wheat strawat Sallowaw, ax 10j 2 10 50/100 20/40 25/50 β-Glucosidase T. reeseie A. nigerap A. nigerap A. nigerap A. nigerap A. nigerap Thermomonospora fuscay, ba Thermomonospora fuscay, ba Candida peltatabc 15 yeast strains Cellobiose Cellobiose Cellobiose Cellobiose PNPG Cellobiose PNPG Cellobiose Cellobiose – 1 1 1 2/10 0.15 1 – 1 10 – 3/20 120 50/100 20/100 20 10/20–45 200 150 60 300 , af Inhibition effect [%] Reference 63–66 20/60 <5–7 46 10/44 55/35 55/78 48/15/0 29/58 60 50 67 15/20 10 35 Holtzapple et al. (1990) Philippidis et al. (1993) Wald et al. (1984) Asenjo (1983) Lee and Fan (1983) Xiao et al. (2004) Oh et al. (2000) Gusakov et al. (1985) Holtzapple et al. (1984b) Ferchak and Pye (1983b) Mosolova et al. (1993) Rao et al. (1989) Kadam et al. (2004) Johnson et al. (1982) Johnson et al. (1982) 4–24q, ar, as 96k, au, av 72as, ay 23–18/60–37 46/62 16/38 Tjerneld et al. (1985) Andrić et al. (2010) Frenneson et al. (1985) 0.02k, c, g 0.5k, au 6k, au 0.5k, c, r, az 0.5k, c, r, az −k, c −ac, bb 4k, ac 144k, bd – 75/95 63 10/25 47/52 90 75/100 65 30 ≈0 <50 Philippidis et al. (1993) Dekker (1986) Dekker (1986) Xiao et al. (2004) Xiao et al. (2004) Oh et al. (2000) Ferchak and Pye (1983a) Ferchak and Pye (1983a) Saha and Bothast (1996) Saha and Bothast (1996) d a Cellulase GC 123. bDye release. cInitial rate. dpH 4.5, 49 °C. eLaminex. fgpH 5, 38 °C, 25 IU/gcellulose. hRutgers C30. iHammer-milled, acid treated. jkGlucose release. lpH 5, 45 °C, 2 FPU/ mL. mnQM9414.oSW 40. pLee YH, PhD thesis. qReducing sugar release. rpH 4.8, 50 °C.s67% based on initial rate. tu40 FPU and 80 CBU/gcellulose. vCelluclast 1.5 L. wEthanol precipitated preparation. xpH 4.5, 50 °C, 0.28 FPU/mL. yYX.z55 °C. aaCulture filtrate. abThe same on 5% Solca F. acpH 6.5, 55 °C. adIsolated. aeExpressed in Escherichia coli. afEG. agViscosity reduction. ah pH 6, 60 °C. aiNational Chemical Laboratory India. ajpH 4.8, 50 °C, 6.5 FPU/gsubstrate. akCPN.alDilute-acid pre-treated. amg/kg. anpH 4.8, 45 °C, 15 FPU/gcellulose. aoCellclast 2.0 L Type X. ap Novozym 188. aqBW 200. arpH 4.8, 50 °C, 1.4 FPU/mL. asCellulose conversion. atHydrothermally pre-treated. aupH 5, 50 °C. av8 FPU/gDM, 13 CBU/gDM. awHammer milled; NaOH bc thestandard inhibition depend heavily on the concentration and treated. axQ082. aypH 4.8, 40 °C, 1.4 FPU/mL. az80 CBU/gcellobiose/PNPG. baGeneral Electric. bbPNPG assay. pattern, Purified. bd pH 5, 50 °C, 1.5 U/mL. P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 activity of the present β-glucosidase enzymes — in addition to the other factors (Fig. 2). The main problem is, however, that the “fundamental” interpretation of multi-enzyme-catalyzed cellulose hydrolysis reactions, and hence their inhibition, rests on solving an equation with at least two unknown quantities: the heterogenous substrate and the enzyme mixture. In addition, as for other enzymes, the extent of inhibition will first and foremost depend on the relative levels of the inhibitor(s), in this case both glucose and cellobiose, in relation to the concentrations of the enzymes. Although the value of the KI may vary for different cellulases and cellulase systems, the KI for a competitive inhibition reaction should in theory not depend on substrate properties, and the KI for mixed inhibition may only indirectly depend on substrate properties (Table 1). In any case, however, KI should theoretically resemble the enzyme–product interaction, also within the ESP complex, which can be formed only if the: (a) enzyme has another site for product attachment, or (b) catalytic site has multiple binding subsites. The apparent overall KM (Michaelis–Menten constant) value for cellulolytic reactions presumably changes with the reaction progress and this change in KM indirectly contributes to the variation in the reported KI values. Hence, it is clear that the different model structures and hydrolysis schemes must result in different parameter values and make direct comparisons of different models difficult (Bansal et al., 2009; Kadam et al., 2004). The fact that the reported values of the KI for glucose inhibition of cellulases range from 0.1 to 319 g/L (Table 3) indicates that the currently employed inhibition models may in fact be quite empirical. 5.2. Glucose inhibition of β-glucosidases The product inhibition exerted by glucose on various fungal βglucosidases has mainly been reported to take place via a competitive inhibition mechanism — although other types of inhibition, notably non-competitive and mixed inhibition have also been proposed (Table 3). In contrast to the complexity of the coordinated action of endoglucanases and cellobiohydrolases on insoluble, heterogenous cellulose, which complicates the modeling and the understanding of the entire enzymatic hydrolysis reaction, the β-glucosidase catalyzed cellobiose hydrolysis and the product inhibition of β-glucosidase exerted by glucose may indeed follow Michaelis–Menten kinetics. This is because the cellobiose is soluble and because the hydrolysis of this substrate takes place via a simple “one-attack” hydrolysis reaction (Andrić et al., 2010; Grous et al., 1985). In this light, the proposed competitive product inhibition exerted by glucose on β-glucosidase may indeed be the most plausible inhibition mechanism. Except in a few cases, e.g. notably the data obtained using p-nitrophenolsubstrates (Table 3), the reported KI values for glucose inhibition of β-glucosidase activity are quite consistent and range from ∼ 0.1 to 0.8 g/L with no particular differences in the KI values between the most studied T. reesei and A. niger β-glucosidase activities. The trend in the data is that the T. reesei β-glucosidase activity is more prone to inhibition than the A. niger and the T. viride β-glucosidases, (Table 3); however, as the β-glucosidase activity present in the cellulase preparation or externally supplemented may vary widely (see below), this trend may not necessarily constitute a definite predisposition. A few significantly different KI values for glucose have been reported for other β-glucosidase enzymes. The reported KI value for a β-glucosidase from Candida peltata, as assessed on p-nitrophenyl-β-Dglucoside, was for example 252 g/L, while that of Aspergillus foetidus βglucosidase in one case was reported to be 94 g/L — again on pnitrophenyl-β-D-glucoside as substrate (both highly glucose tolerant, Table 3). In another study the KI value for an A. foetidus β-glucosidase was found to be 0.3 g/L assessed on cellobiose (Gusakov et al., 1992) (Table 3). Although the highest and seemingly most extreme KI data have been obtained on artificial p-nitrophenyl-β-D-glucoside substrates, there are no obvious kinetic or mechanistic artifacts that should result from the use of these substrates and which then would 315 offer an explanation to the high KI values reported. The p-nitrophenylβ-D-glucoside substrates have also been employed in studies where the KI values obtained were in the order of 0.2–1.7 g/L (Table 3). In applied cellulose hydrolysis, including glucose inhibition studies, β-glucosidase is often added in surplus to boost the glucose production e.g. with T. reesei cellulases (see e.g. Andrić et al., 2010; Kadam et al., 2004). In these reactions the overall reaction kinetics may be highly affected by the β-glucosidase kinetics, and the modeling of the inhibition kinetics may in turn fit classical Michaelis–Menten models surprisingly well (Andrić et al., 2010). 5.3. Inhibition by cellobiose Several of the published studies on glucose inhibition of cellulases have also evaluated the inhibition exerted by cellobiose on different (non-complexed) cellulolytic enzyme systems. The mechanism of cellobiose product inhibition has been described as non-competitive, uncompetitive, competitive, and even as “mixed” inhibition (Table 4), and the reported values for the inhibition constant, KI (g/L), vary widely: from 0.01 to 54 g/L. However, the right value, under typical reaction conditions, may rather be in the order of 3–6 g/L (Table 4). In a modeling study examining the actions of T. viride cellulases on “pure” cellulose, both non-competitive, pseudo-competitive, uncompetitive and mixed inhibition models were shown to describe the cellobiose product inhibition (Gusakov and Sinitsyn, 1992) (Table 4). In a more recent modeling study from The US National Renewable Energy Laboratory (NREL), with corn stover as the lignocellulosic substrate, the cellobiose inhibition was proposed to be competitive (Kadam et al., 2004). There is no trend in the available data that indicate whether the effect of cellobiose inhibition on cellulases differs for particular types of substrates in response to e.g. crystallinity of the substrate (Table 4). The variation in the data obtained on different substrates could also be related to the differences in the estimation of model parameters used in different reports. As discussed later, the inconsistencies in the reported types of inhibition and in the reported KI values may – at least partly – be a result of the complex kinetics of enzymatic cellulose degradation and a consequence of significant differences in experimental conditions employed in different studies. However, even for the very many studies assessing the cellobiose inhibition kinetics on the T. reesei cellulases – on various more or less “pure” cellulose substrates – there are significant inconsistencies in the types of inhibition reported for the inhibitory action of cellobiose, and in the values determined for KI (Table 4). Cellobiose is the direct product of the actions of cellobiohydrolases, but may also “accidentally” result from endoglucanase activity (Fig. 2). T. reesei produces two distinct cellobiohydrolases, CBHI and CBHII, respectively, that attack at the reducing and non-reducing ends of cellulose chains, respectively (Teeri et al., 1998). The significance of the cellobiohydrolase action for the cellulose degradation depends on the crystallinity of the substrate. Among the different cellulase activities, cellobiohydrolases have the highest apparent activities on crystalline cellulose. The substrate crystallinity changes during the enzymatic hydrolysis with mixed cellulases with the amorphous parts usually being hydrolysed first. The impact of cellobiose inhibition on cellobiohydrolases will therefore change depending on the substrate crystallinity and may in turn vary with degree of hydrolysis. In conclusion, the inhibition data and KI obtained in different studies will vary unless the degree of substrate crystallinity and the composition of the cellulase mixture have been the same. The inconsistencies in the reported KI values simply reflect that this may not have been the case. The inconsistencies in the reported KI values clearly indicate the challenges of conducting and interpreting kinetic studies, including inhibition studies, on enzyme-catalyzed cellulose hydrolysis (discussed further in Section 7, below). 316 P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 5.4. Cellulase inhibition terminology controversies Even though the kinetics and the type(s) of inhibition mechanisms exerted by cellobiose and notably by glucose on different cellulolytic enzymes have been extensively studied (Tables 3 and 4) there is a surprising lack of a definite agreement on exactly how the overall reaction and how the action of the different cellulolytic enzymes are retarded by cellobiose and glucose. One of the primary inconsistencies in the reported mechanisms for cellulase product inhibition may likely be due to the prerequisite for the cellulolytic hydrolysis reaction, namely the adsorption of cellulases (cellobiohydrolases or endoglucanases) on the available or rather the accessible sites on the insoluble cellulosic substrate. This is opposed to the catalytic rate being a direct function of the gross cellulose substrate concentration. Although the available substrate is related to the total substrate level, the accessible substrate concentration is in most cases unknown. In addition, the further challenge in understanding the exact inhibition mechanism is that the enzymatic degradation of cellulose indeed requires the concerted action of several enzymes, which may be subject to differentiated inhibitor binding and inhibition mechanisms. Finally, some confusion has also arisen due to the inconsistent use of inhibition kinetics terminology. Lee and Fan (1983) originally proposed an “uncompetitive” type of inhibition mechanism for the inhibition exerted by the products, i.e. cellobiose and glucose, on cellulases (Table 1). However, in their own subsequent publication they termed this inhibition as “non-competitive” (Fan and Lee, 1983). Wald et al. (1984) described the mechanism of inhibition of cellulases to be “uncompetitive” (according to Table 1), but termed it “non-competitive”. Later, Gusakov and Sinitsyn (1992) claimed that the model of inhibition originally proposed by Lee and Fan (1983) should be classified as “noncompetitive”. In their model Gusakov and Sinitsyn (1992) proposed that the cellobiose inhibits the cellulases via interactions taking place between cellobiose and cellulases adsorbed to the substrate — a model which kinetically resembles an “uncompetitive” inhibition mechanism according to classical terms (Table 1). Zhang and Lynd (2004) classified the mechanism originally proposed by Lee and Fan (1983) as “uncompetitive” and the one from Gusakov and Sinitsyn (1992) as “noncompetitive” even though the two mechanisms appear to be identical. In complete contrast to this, Tolan and Foody (1999) used the term “uncompetitive” to describe what is essentially a rate expression for a “non-competitive” inhibition. Other inhibition type terms have been ambiguously used as well. Gong et al. (1977) for example used the term “simple non-competitive” to designate the non-competitive inhibition, while the mixed inhibition was termed as “non-competitive”; Oh et al. (2000), on the other hand, described non-competitive inhibition of β-glucosidases but presented a rate equation for the competitive type of inhibition. Whether it is necessary to strictly distinguish between these inhibitions mechanisms in genuine processing of lignocellulose is actually not certain. Nonetheless it seems clear that significant confusion has arisen from the ambiguous use of terminology, especially the varied use of “non-competitive” and “uncompetitive” inhibition. 5.5. Mathematical curiosity of non-competitive modeling of cellulolytic inhibition For the enzyme-catalyzed degradation of straw lignocellulose with the T. reesei cellulase and the A. niger β-glucosidase system (i.e. the widely used Celluclast 1.5 L + Novozym 188 system, Novozymes A/S Bagsværd, Denmark) we recently observed that the product inhibition exerted by glucose on this multi-enzymatic reaction was surprisingly well described by simple Michaelis–Menten inhibition models (Andrić et al., 2010). Although the significance of the inhibition mechanism on the quality of the fit in extended reactions was in fact small, we observed that the non-competitive inhibition mechanism fitted the glucose inhibition data the best (Andrić et al., 2010). The question is then, also in relation to the results reported in Table 3, why this product inhibition, which in reality would most likely be a competitive product inhibition, may be best described as a noncompetitive type of inhibition? The non-competitive inhibition mechanism assumes that the inhibitor, in this case glucose, interacts with both the enzyme and the enzyme substrate complex (Table 1). In the simplified rate expression describing this non-competitive inhibition, the dissociation constant for the inhibitor, i.e. glucose, and the enzyme (KI) and that of the inhibitor and the enzyme–substrate complex (KI’) are assumed to be equal, and described as KI. In effect, this expression then results in a multiplication factor influence of the P / KI “inhibition factor” (P is glucose) on both the substrate concentration (S) and the enzyme–cellulose complex dissociation constant, KM , which affects the rate, v, negatively (Andrić et al., 2010): v = kcat E0 S ðKM + SÞ 1 + P KI (kcat is the turnover number, E0 is the initial enzyme concentration, S is the substrate concentration, KM is the Michaelis–Menten constant, P is the product inhibitor concentration, and KI is the dissociation constant for the enzyme:inhibitor complex). Hence, as the only one amongst the Michaelis–Menten inhibition models, this non-competitive model incorporates an additional inhibitory effect to be multiplied with the substrate concentration “on top of” the direct competitive product inhibition by glucose, which only affects the KM because the denominator in the Michaelis– Menten model for competitive inhibition is S + KM (1 + I / KI). It is likely that the inclusion of such an extra inhibitory effect in the Michaelis–Menten reaction rate expression may partly adjust for some of the complex influence from the substrate or perhaps from the multi-enzymatic cellulose degradation rather than defining a true non-competitive inhibition mechanism. 6. Experimental problems of enzymatic cellulose hydrolysis in relation to understanding product inhibition Although it immediately appears a relatively practicable task to accomplish fundamental studies on industrially relevant cellulose conversion reactions, a number of conceptual and experimental challenges exist. These challenges have likely affected the results obtained up until now (Tables 3–5). As outlined in the following, the main challenges are related to: a) the measurement of the product inhibition rates, b) the complexity of the enzymatic accessibility on the cellulosic substrate, and c) the kinetics of the multiple enzymes attack. Recognition of the experimental challenges of enzymatic cellulose hydrolysis in relation to assessing and understanding product inhibition will hopefully provide for improved experimental protocols in the future. 6.1. Product inhibition study strategy A general problem in the examination of product inhibited enzymatic reactions is that the rate measurements and data interpretation are complicated by the fact that the inhibitor concentration changes as the reaction progresses. During extended cellulolytic hydrolysis reactions an additional issue is the time factor because the cellulolytic hydrolysis is in fact slow. Hence, the cellulolytic enzyme protein molecules may be subject to inactivation e.g. because of shear or thermal inactivation during the time of reaction (Gunjikar et al., 2001; Rosgaard et al., 2007c). This inactivation in turn influences the cellulose hydrolysis rates and it is difficult to separate the assessment of this effect from the effects from inhibitors. In order to assess the inhibition exerted by the reaction products cellobiose and glucose, these products may be deliberately added to the reaction mixture to measure their direct effect on the reaction rate — as P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 discussed in more depth later, most of the available product inhibition studies on cellulases have in fact employed this strategy: in typical batch-reactor cellulase inhibition studies, the inhibitor, typically glucose, has been added to result in a relatively high concentration, e.g. ≥20 g/L, as compared to the substrate level (Andrić et al., 2010). These high (inhibitory) product levels result in low substrate-toproduct (S/P) and low enzyme-to-product (E/P) ratios, if assuming that E is constant. Under genuine conditions of the enzymatic hydrolysis, i.e. without glucose added, the S/P and E/P ratios will however be relatively high during the major part of the reaction, as the present glucose will originate only from the reaction and then build up to a significant concentration only during the reaction. Another complication is that the reaction rate of cellulose hydrolysis is usually measured by assessing the rate of product formation — as opposed to directly measuring the rate of substrate consumption. Hence, when glucose is added, the measurement of the products formed over time, which defines the rate, must be done on a background of the added levels of that product. Even with modern analytical methods the measurement of small changes on a high background inherently decreases the sensitivity of the measurements. This problem has been attempted avoided by use of model substrates, i.e. cellulosic materials onto which a dye or a radioactive group has been attached, e.g. azur cellulose or reactive orange cellulose or radioactive reducing-end labeled cellulose (Gusakov et al., 1985; Gruno et al., 2004; Holtzapple et al., 1984b, 1990). Although the hydrolysis of these substrates allows the discrimination between added glucose and the product(s) released as a result of the substrate hydrolysis, their drawback is that the enzymatic attack and hydrolysis rates may not be similar to those on unmodified substrates. Secondly, if the initial rates or yields of hydrolysis (conversion degree) are measured as the release of dye or radioactively labeled reducing sugars the practical conduction of experiments may become very complicated. With this in mind, an optimal solution would be to assess the rate in the presence of glucose, e.g. in a batch reactor, and then compare it to the rate recorded in a reactor in which the glucose was instantly and/or completely removed from the reactor (Alfani et al., 1990). 6.2. The cellulosic substrate Cellulose encompasses regions of relatively highly ordered polymeric, crystalline molecules protected inside micro-fibrils. In lignocellulose-to-ethanol processing, the pre-treatment step of lignocellulose is assumed to produce an increased level of amorphous regions that are interwoven with the crystalline cellulose (Mosier et al., 2005), but some cellulose micro-fibrils stay intact, i.e. apparently retaining a relatively high degree of crystallinity even after extensive pre-treatment (Kristensen et al., 2008b; Pedersen and Meyer, 2009). Although fungal cellobiohydrolases actually exhibit activity on crystalline cellulose (Teeri et al., 1998), the crystalline regions are inherently more resistant to the cellulolytic enzymes attack than the amorphous regions (Teeri et al., 1998; Zhang and Lynd, 2004). On top of this, the lignin presence can both act as a sterical hindrance and as a reversible (in practice: irreversible) enzyme inhibitor, reducing the efficiency of the cellulases (Chang and Holtzapple, 2000). As already mentioned above, the majority of the classical cellulase inhibition studies have employed model cellulosic substrates like Solca Floc, α-cellulose, Avicel, bacterial and amorphous cellulose, cotton, and more rarely soluble cellulose derivates like CMC (Tables 3 and 4). Product inhibition including determination of the kinetic mechanism and the KI has been quantified from both initial rate and extended reaction measurements. Obviously, because of the physical and chemical differences of the substrates with respect to crystallinity, degree of cellulose polymerization etc., the data obtained have varied widely (Table 3). In relation to industrial processing, it might seem more relevant to employ genuine pre-treated lignocellulosic substrates, e.g. corn stover 317 or wheat straw (Kadam et al., 2004). However, with genuine substrates, the composition and the levels of accessible substrate vary significantly, and it is actually not possible to obtain universally valid data. In order to at least obtain comparable data for inhibition of cellulolytic enzymes among different laboratories, e.g. when assessing novel enzymes, it would be optimal if an agreement was made in the global scientific community, that a universal cellulosic model substrate, with standardized physical properties was used. The substrate should be standardized with respect to chemical composition, degree of crystallinity, degree of polymerization, solubility, and included in cellulase inhibition studies at least as a “control”. If such an agreement was made, e.g. as a requirement for publication of data, it might also be relevant to develop a particular protocol for the enzymatic reaction with respect to employing a certain level of dry matter, a certain temperature, a certain reaction time, a certain enzyme protein dosage etc., as similar to the current filter paper unit (FPU) assay — in fact, it may be a part of a new ‘extended’ FPU assay! 6.3. The cellulolytic enzymes Although several studies have employed purified or cloned monocomponent cellulases, cellobiohydrolase, endoglucanase or β-glucosidases, different multicomponent cellulase preparations from Trichoderma spp. (notably T. reesei, T. viride, T. longibrachiatum and T. harzianum) have most commonly been employed in cellulase inhibition studies (Tables 3 and 5). The enzyme activities and employed dosage levels have varied significantly: enzyme addition levels have ranged from 0.28 to 2 Filter Paper Units (FPU)/mL equivalent to roughly 12–40 FPU/gcellulose (Table 5). Due to the complexity of the cellulolytic enzyme mixture having individual components that can behave rather differently (depending on origin, nature, composition and multiplicity), the current data do not permit finite conclusions to be drawn with respect to the glucose and cellobiose inhibition effects towards different enzymes from different sources (Tables 3–5). As already mentioned, the cellulase mixtures being deficient in cellobiase activity, i.e. notably the T. reesei cellulases, have been supplemented with the extra βglucosidases from A. niger or A. foetidus — typical addition levels range from 25 to 80 cellobiase units/gcellulose. The β-glucosidase activities from certain yeast strains, including those from Candida sp. (Saha and Bothast, 1996 and Table 5) have been reported to be relatively robust to glucose inhibition during cellobiose hydrolysis. In general, however, the available data do not provide any clear conclusions as to whether certain cellulolytic enzyme systems are more resistant than others to glucose inhibition (Table 5). The current data clearly signify, however, that the widely used T. reesei enzymes are significantly inhibited by glucose (Tables 3 and 5). The difficulty in the comparison of the effect of inhibiting products on cellulase enzymes, in a multi-enzyme and thus multi-step reaction with intermediate products, is found primarily in a number of combinations of enzymes, enzymes sources/forms, activities that are desired to evaluate, methods for inhibition evaluation and inhibitors (cellobiose, and glucose) on which the inhibition is tested (Table 6). The analytical tools for product determination may also be important as in very many cases reducing sugars have been reported, making it tough to understand the effect of a product inhibitor on a specific enzyme activity. Cellulases are naturally a battery composed of endoglucanase, cellobiohydrolase and β-glucosidase enzymes, but depending on the form of enzyme production, they may have quite a different level of β-glucosidase activity. The cellulase degrading effect on cellulose may be tested by observing the reaction to cellobiose as a product (in an enzyme mixture of low β-glucosidase activity) or to glucose (higher β-glucosidase activity); in both cases either cellobiose or glucose may be added as inhibitors, depending on the research goal (Table 6). Cellulases may further be investigated for product inhibition on its β-glucosidase activity in which case the inhibiting glucose is added to a mixture containing substrate cellobiose and a whole battery of 318 P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 Table 6 Summary of research strategies for performing cellulase inhibition study. RS — reducing sugars. Enzyme Enzyme form Enzyme activity to evaluate Inhibition evaluation methoda Inhibitor addition Substrate Cellulaseb Crude /purified/commercial Cellulase + β-glucosidasec Crude /purified/commercial β-glucosidase Crude /purified/commercial Cellulase β-Glucosidaseb Cellulase β-Glucosidased β-Glucosidase RS/cellobiose/glucose release Glucose release RS/cellobiose/glucose release Glucose release Glucose release Cellobiose/glucose Glucose Cellobiose/glucose Glucose Glucose Cellulose Cellobiose Cellulose Cellobiose Cellobiose a b c d Other methods are described in the text. β-Glucosidases are natural part of the cellulase mixture. Typically commercial enzymes. Not seen in practice. cellulases (Table 6). Theoretically, this may be done with cellulases that are supplemented with β-glucosidase activity. This is not seen in practice, however, rather, in this case, the glucose inhibition is studied as on a pure β-glucosidase enzyme (Table 6). In any case, the overall cellulase performance will be heavily influenced by the presence of β-glucosidase activity that additionally indirectly affects the performance of other enzymes in the mixture. In order to compare the inhibition data of cellulolytic enzymes from different preparations it would in theory be necessary to introduce designed mixtures of purified or cloned mono-component cellulase enzymes and test the product inhibitory effect for each enzyme separately. However, the main problem is of course that the outcome of the action of the individual activities may neither be easy nor relevant to measure, because the degradation of cellulose to glucose obviously requires cooperative action of several enzymes. If the purpose of the study is to quantify the inhibition involving the determination of the degree of inhibition exerted by the products in order to predict the hydrolysis extent at longer reaction times — the strategy would be to use a defined cellulase mixture. If the process requirement is the maximization of the glucose production the right strategy might be addition of sufficient β-glucosidase activity to catalyze the complete conversion of cellobiose to glucose and to minimize the negative effect of cellobiose. 6.4. Enzyme-to-substrate ratio (E/S) As shown by Gusakov and Sinitsyn (1992), the E/S ratio is also a crucial parameter to consider when investigating cellulase product inhibition and kinetics. If E/S is relatively high, the cellulose surface – i.e. the reactive sites on the substrate – may be “saturated” with adsorbed enzymes and a fraction may even remain in the solution. In turn, a competitive inhibition pattern, or rather a pseudo-competitive inhibition pattern may result, because the ability of the cellulases to be involved in the catalysis may be limited due to the lack of available cellulose surface. In addition the hydrolysis rate may be decreased because of so-called unproductive, competitive enzyme–substrate binding (Medve et al., 1998; Ryu et al., 1984). The latter phenomenon, which is also known from multi-enzymatic degradation of other plant cell wall substrates, notably pectin (Bagger-Jørgensen and Meyer, 2004; Norsker et al., 1999), occurs when enzymes adsorb non-productively to the substrate surface and thus not only become (at least temporarily) inactive, but also prevent the access of the active enzymes to the substrate. In this case the addition of substrate will result in the formation of more ES and more product formation — as seen with ordinary competitive inhibition. However, this effect would not be a result of successful competition with the inhibitor but rather due to the supply of new available surface in the freshly added substrate. At high E/S ratios or at just low substrate concentrations the cellulase adsorption should not be affected by the presence of e.g. cellobiose (Zhao et al., 2004). At low E/S ratios, however, and in turn with relatively high glucose or cellobiose levels – which may have been added in inhibition studies – inhibition of cellulase adsorption may arise because of the high glucose and cellobiose levels. This effect might be considered a genuine competitive inhibition. 6.5. Substrate inhibition and transglycosylation Transglycosylation and substrate inhibition, the latter including the unproductive adsorption of enzymes, are in fact not “true” inhibition mechanisms. However they are both very important phenomena that decrease the cellulolytic hydrolysis rate and interfere with the study of inhibition. In practice, the cellobiose substrate inhibition may be eliminated by maintaining the cellobiose at a sufficiently low concentration — e.g. by the presence or addition of βglucosidases. The cellulose substrate inhibition is more complex, however, involving both unproductive adsorption to cellulose as well as to lignin, and for which no mathematical description currently exists to our knowledge. The substrate inhibition becomes important at relatively higher levels of cellulose/cellobiose e.g. at 2–6% (w/v) for pure cellulose (Huang and Penner, 1991) and >3–10 g/L for cellobiose (Grous et al., 1985; Hong et al., 1981; Oh et al., 2000). In contrast, transglycosylation reaction dominates at low enzyme-to-inhibitor ratios, e.g. at 0.01 gram of active enzyme per g of added glucose (Andrić et al., 2010) and possibly at high product concentrations. Transglycosylation can be avoided by performing the inhibition study with immediate removal of the formed product. 7. Unique features of cellulase action and inhibition The majority of inhibition studies with cellulases have examined the events during the initial phase of the overall enzymatic hydrolysis, i.e. at low extents of conversion, and attempted to assess initial rates (Table 5). At these conditions only a relatively small number of productive insoluble cellulose–cellulase ES complex entities may have formed at the time at which the inhibition of these was assessed. In turn, relatively high EI (i.e. high EP) levels may result. Consequently, it may seem as if the cellulolytic enzymes are equally inhibited irrespective of the substrate presence and the addition of more (insoluble) cellulose substrate will not relieve the inhibition as it is seen for competitive inhibition on soluble substrates. The “recorded” inhibition pattern may therefore be interpreted as non-competitive, and may even be interpreted to signify the existence of a remote inhibitor binding site on the enzyme, even if this conclusion is most likely incorrect. This influence of the substrate nature on the inhibition pattern is supported by results obtained with soluble “cellulose” substrates, whose solubility, and thus diffusivity, has been artificially increased, e.g. carboxy-ethyl-cellulose and carboxymethyl-cellulose (Fujii and Shimizu, 1986; Holtzapple et al., 1990). In these cases, the resulting cellulase inhibition pattern was found to be competitive (Fujii and Shimizu, 1986; Holtzapple et al., 1990). 7.1. Cellulase binding domain (CBD) and inhibition All T. reesei cellulases, except EG III, but including most other known cellulases from other microorganisms, consist of a two domain structure encompassing a catalytic domain (CD) and a cellulose binding domain (CBD); the CD and CBD are bound together by a flexible linker peptide (Linder and Teeri, 1997; Palonen et al., 2004). P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 The CBD functions to improve the binding of the CD and in turn facilitate the activity of the CD on the insoluble cellulose substrate (Linder and Teeri, 1997). Separate CDs, which have been identified in culture filtrates of T. reesei (Suurnäkki et al., 2000) can still hydrolyse the cellulose substrate, however (Palonen et al., 2004). The enzyme–substrate complex, either productive (ES) or nonproductive (ES′) (Table 2), can be formed only after the adsorption of the soluble cellulase (E) onto the insoluble cellulose has taken place. The adsorbed cellulase, which has not yet reacted, is designated as [E‐‐‐S] in the discussion below. When developing their HCH-1 model of enzymatic cellulose hydrolysis and inhibition, Holtzapple et al. (1984a) used a model which included enzyme adsorption [E‐‐‐S] and enzyme–substrate complex formation (ES) as two distinct and separate steps in cellulose hydrolysis. To describe the adsorption of the free enzyme onto the substrate surface, Holtzapple et al. (1984a) used the association (adsorption) constant δ, in which Sf designates the free cellulose site: δ= ½E½Sf ½E‐‐S The model additionally included the possibility of inhibition of all enzyme species; i.e. the HCH-1 mechanism, and was outlined as: E + Sf ⇌E‐‐‐S E‐‐‐S + S⇌ES→E + P E + P⇌EP E‐‐‐S + P⇌E‐‐‐SP ES + P⇌ESP According to these authors, this inhibition thus represents a noncompetitive type. According to conventional understanding the competitive inhibitors do not bind to the ES specie. Hence, the competitive inhibition with the HCH-1 mechanism therefore includes only the four first equations in the outline of the reactions above (Holtzapple et al., 1990). Asenjo (1983) has also presented a model which distinguishes between the adsorbed, but not yet reacted enzyme, i.e. [E‐‐‐S], and the true enzyme–substrate complex, ES. In this model, both the soluble (E) and the adsorbed cellulases ([E‐‐‐S]) were envisaged to be competitively inhibited by cellobiose and glucose while the productive enzyme–substrate complex (ES) was not subjected to inhibition by any of the products: E ⇌E‐‐‐S E‐‐‐S + S⇌ES→E + P E + P ⇌EP E‐‐‐S + P ⇌E‐‐‐SP It is generally assumed that the CBD directed cellulase adsorption onto the substrate surface occurs relatively fast, i.e. in the early stages of hydrolysis (Linder and Teeri, 1997). Many authors have therefore interpreted cellulase inhibition to be uncompetitive (Tables 3 and 4). However, rather than a true reaction between the ES and the inhibitor, the reaction may in reality involve binding of the inhibitory product to the adsorbed enzyme ([E‐‐‐S]) (Table 7). Essentially, this is therefore a “competitive inhibition of the adsorbed enzyme” (Table 7) as similar to the “competitive inhibition of the free enzyme E” (Table 1). Thus, the terms “uncompetitive” and “competitive” may in this case describe the same mechanism, adding to the already existing terms ambiguity. A conceivable explanation of the enzyme adsorption and inhibition is that the adsorbed enzymes are primarily responsible for cellulose hydrolysis and in turn that the inhibition of the cellulases by cellobiose and glucose occurs only after the protein adsorption step (Lee and Fan, 1983) (Table 7). This comprehension builds on that the 319 enzyme molecules become tightly bound to the cellulose particles immediately upon their contact with cellulose: E + S⇌ES→E + P ES + P⇌ESP ES⇔E‐‐‐S This assumption implies that the extent of soluble enzyme adsorption – a measurable quantity – is proportional to the ES complex formation. The finding that the presence of glucose and/or cellobiose, e.g. if added during the inhibition study, does not influence the adsorption of soluble enzyme protein whereas the hydrolysis rates are significantly reduced by cellobiose and glucose corroborate this theory (see Table 5). Wald et al. (1984) showed that the cellulase adsorption process is rapid at the start of hydrolysis, when the product concentration is low, and essentially proposed the same adsorption and hence inhibition mechanism, i.e. that [E‐‐‐S] = [ES], as Lee and Fan (1983). Wald et al. (1984) assumed, however, that the inhibition of enzyme(s) adsorbed onto the crystalline cellulose fraction was negligible. On the contrary, Gusakov et al. (1985) argued that the cellulases display higher susceptibility to the product inhibition when acting on crystalline cellulose – a result that may indirectly be due to the lower surface substrate concentration (or specific area) available for hydrolysis – as compared to amorphous substrates. Similarly, Johnson et al. (1982) concluded that the effect of cellobiose inhibition will depend on the nature of the substrate. Bacterial cellulases from C. thermocellum were for example more inhibited when acting on microcrystalline than on swollen Avicel. Gusakov et al. (1992) acknowledged that the sites for adsorption and catalysis, and hence inhibition, of cellulases are not the same, and proposed that only the adsorbed cellulase can be inhibited by cellobiose. In their model, however, they did not distinguish between the enzyme adsorption and complex formation steps, i.e. [E‐‐‐S] = [ES] (Gusakov and Sinitsyn, 1992). The same authors did recognize that the pattern might depend on the adsorption tendency of cellulases and introduced the dissociation constant Kads, to quantify the cellulose adsorption ability of cellulases (Gusakov and Sinitsyn, 1992): Kads = ½E½S ½ES Cellulases with low Kads (good adsorption ability) can exhibit uncompetitive inhibition, while cellulases having high Kads (poor adsorption ability) may exhibit a non-competitive inhibition pattern (depending also on the E/S ratio, see below). It is important to note that hardly any of the above authors used the classical Michaelis–Menten derived methods to determine the inhibition constants, e.g. via Lineweaver–Burk or Foster–Niemann plots. Rather, the inhibition constants and the mechanistic interpretation of the events were obtained through kinetic model-fitting of experimental data over the whole course of hydrolysis, i.e. >8 h of reaction (Table 5). Apart from product inhibition the models employed included at least enzyme adsorption and deactivation, and/or substrate recalcitrance features (Gusakov et al., 1992; Lee and Fan, 1983; Wald et al., 1984). 7.2. Cellulase catalytic domain (CD) and inhibition The information about the structure of the catalytic site of cellulases unambiguously shows that the products can be accommodated and bind to inhibit the enzyme (Zhao et al., 2004). Furthermore, the tunnel shaped catalytic site of cellobiohydrolases incorporates multiple sites for substrate and product binding, that seems to allow for binding of the product, cellobiose, to the enzyme–substrate complex (productively or non-productively) or to the enzyme–product complex, even if a remote site does not exist (Linder and Teeri, 1997). 320 P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 Table 7 The special case of cellulose. Overview of possible product inhibition pathways during enzyme adsorption and catalysis in cellulase degradation of cellulose. E‐‐‐S—enzyme adsorbed on cellulose, non-complexed; ES′—non-productive enzyme–substrate complex; ES—productive enzyme–substrate complex (reaction shown in Table 2); E—free (soluble) enzyme. Except for EP (soluble enzyme–product complex), all other enzyme– substrate (ES′, ES) and enzyme–substrate-product complexes (E‐‐‐SP, ESP and ES′P), assume enzyme adsorption prior to complex formation (Table 2). Possible inhibition interactions (1) E + P ⇌ EPa (2) ES + P ⇌ ESPa (3) ES′ + P ⇌ ES′Pa (4) EP + S ⇌ ESPa,b (5) E‐‐‐S + P ⇌ E‐‐‐SPa (6) E‐‐‐SP ⇌ ESPa,b a The combination of each of the enzyme–substrate–product complexes could in theory bind another P molecule. b Theoretically possible. Gruno et al. (2004) discussed the cellulase inhibition by cellobiose in the light of the “new” structural information about cellulases gathered during the 1990s, i.e. mainly in relation to the CBDs and CDs and the differentiated protein structures, including the multiple glucosyl-binding tunnel. The structural protein data allow for the possible existence of a non-productive ES complex — termed as ES′, even if the cellulase chain is captured by the active site (Gruno et al., 2004). Assuming that the binding constants for the substrate (for the forward reaction) are not affected by the presence of the inhibitor – and vice versa – a mechanism for cellobiohydrolase action on cellulose was proposed (Gruno et al., 2004). This inhibition model assumes that the enzyme, irrespective of the enzyme species, can combine to the cellulose substrate both productively, i.e. immediately correctly positioned for cleavage, and non-productively, where the substrate or the enzyme have to move to the correct position: 0 E + S⇌ES ⇌ES→E + P It is in turn assumed that the reaction can be inhibited by cellobiose at each of these enzymatic steps (except the ES specie): E + P⇌EP EP + S⇌ESP 0 ES + P⇌ESP Fundamentally, the inhibition then resembles the mixed type of inhibition (Table 1): If the prevalent productive complex without inhibitor is productive, a competitive type of inhibition will occur; if it is non-productive then mixed inhibition or a special case of noncompetitive inhibition will be observed (Gruno et al., 2004). The dimensionless parameter KES can be used to include an account of the tendency towards formation of productive enzyme–substrate complex formation: KES = ½ES0 ½ES Low KES designates a strong tendency towards productive complex formation and vice versa. The KES may to a significant extent resemble the above described enzyme complexing tendency (η) (Holtzapple et al., 1984a). Bezerra and Dias (2004) proposed a mechanism for cellobiose inhibition of cellobiohydrolases similar to the general mixed type of inhibition kinetics. This mechanism included the existence of a nonproductive ES′ complex reflecting two distinct enzyme–substrate interactions. They also included the possible existence of an enzyme– product–product complex (EPP) based on the possibility that minimum two cellobiose molecules may be bound to the catalytic domain. This gives a parabolic type of inhibition (Table 1). When considering the possible existence of a [E‐‐‐S] stage, the product inhibition could then start via several different pathways, see reactions e.g. 4), 5), and 6) (Table 7). A detailed analysis of the proposed parabolic inhibition model has however shown that the parabolic inhibition and the formation of non-productive complexes were not the principle constraints limiting the cellulose hydrolysis. The authors that originally proposed the parabolic mechanism therefore subsequently omitted this mechanism in their subsequent work (Bezerra and Dias, 2005). Some of the ambiguity with respect to mechanism of cellulase inhibition may be avoided if it is accepted that the enzyme can be inhibited non-competitively or via a mixed type inhibition, while the catalytic domain is bound to the substrate, i.e. in the [E‐‐‐S] form (Tables 2 and 6). As already discussed above, cellulose products must competitively inhibit the enzymes that catalyze the reaction, as the product structure is in principle an analogue of the substrate — because it is a “building block” of the substrate. It is thus expected that this intimate interaction would involve a product attachment to the same (active) site from which it was desorbed (Frieden and Walter, 1963). The enzyme product inhibition should thus theoretically always be of a ‘competitive’ nature because the product is able to bind the active site of the enzyme — irrespective of whether this site is activated as in the productive ES complex. However, even though some products compete for the active site of the enzyme, they may not necessarily only appear as competitive inhibitors (Frieden and Walter, 1963). This is why, the reported types of product inhibition, i.e. non-competitive/mixed, uncompetitive, are typically related to the existence of remote (control) sites on the enzymes even though it may be questioned if they really exist. If the classical definitions can allow that e.g. non-competitive or mixed type of inhibition may account for product interactions with the active site, then there would be no conceptual limitations in understanding that the free cellulase and the cellulase–cellulose complexes can be inhibited by the product that binds to the active site. The kinetic description of inhibition will in any case not be affected by this assumption, as it is not important for the mathematical modeling whether the inhibitor binds to the active or a remote site. The noncompetitive/mixed type of inhibition could thus be justified to be used for modeling purposes as it realistically represents the occurrence of mechanistic enzyme inhibition events and additionally gives better modeling results (see Section 5.5). Hence, for cellulases, the competitive and uncompetitive product inhibition schemes should be considered as subtypes of a more generally valid non-competitive/ mixed type of inhibition. 7.3. Unique parameters affecting cellulase inhibition As shown above, the cellulase inhibition pattern resulting from the cellobiose and glucose addition studies has only in some cases been interpreted as competitive (Tables 3 and 4). Rather, it has for a very long time been proposed to be the uncompetitive and mixed/noncompetitive type that cause an exaggerated quantitative effect on enzyme reactions (Frieden and Walter, 1963). A major complication of cellulase inhibition mechanisms is obviously the diverse conclusions that have resulted from the studies discussing the inhibitory interactions in relation to the reactions between the enzymes and the substrate (Fig. 4). Perhaps, it is the limited options for experimentally distinguishing between the interaction of the inhibitor with the free enzyme, the adsorbed, but not yet reacting enzyme, or with the enzyme–substrate complex, respectively. The tendency of the cellulases to be subject to inhibition is described by different parameters. We have considered the following: (a) cellulase adsorption ability (Kads) (Gusakov and Sinitsyn, 1992) or δ (Holtzapple et al., 1984a); (b) cellulose complexing tendency (η) including cellulose substrate diffusivity (D) (Holtzapple et al., 1990), see Fig. 3), and (c) cellulose tendency towards productive complex formation (KES) (Gruno et al., 2004). Thus, it appears that the reported inhibition might turn out to be competitive if the investigated cellulose P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 321 Fig. 4. The summarized overview of conclusions recording cellulose product inhibition patterns drawn from the studies dealing with cellulase inhibition mechanisms in relation to the action of mainly cellobiohydrolases on cellulosic substrates (Gruno et al., 2004; Holtzapple et al., 1984b, 1990; Gusakov and Sinitsyn, 1992). Product inhibition at RS: remote site or AS: active site; D: cellulose diffusion coefficient; E/S: enzyme–substrate ratio; Kads: equilibrium constant for adsorption; KES: ratio of non-productive to productive complex. The part of the scheme that is based on E/S ratio is made according to: high (≈ 1 (w/w)) (Holtzapple et al., 1990), vs. low (≈ 0.01–0.05 (w/w)) value (Gruno et al., 2004). has higher diffusivity (high D or low η) or if it is forming a productive ES complex more easily than it is forming an ES′ complex (low KES) and/or if cellulases are readily adsorbed (low Kads or δ). A competitive type of inhibition will also be more likely if the E/S ratios are high, in which case a “pseudo-competitive” inhibition type may occur. Only if the E/S ratio was low and the enzymes had low Kads (Gusakov et al., 1992) the observed pattern has been interpreted as uncompetitive. As we have seen, however, this uncompetitive inhibition essentially represents “competitive inhibition of adsorbed enzymes”. Therefore – since competitive inhibition of cellulases seems to appear with a high substrate solubility or with an increased cellulase adsorption – the results of cellobiose/glucose inhibition studies could additionally be used to test e.g. the efficiency of a given pre-treatment method or the ability of newly developed enzymes to adsorb onto the substrate, apart from the main purpose of screening product inhibition of cellulases. Clearly, more experimental work is needed with this respect, as Fig. 4 is based on a few publications only, which did not discuss the (broader) extrapolation of the results of inhibition studies to assess other aspects of cellulase reaction. 7.4. Consequences for reactor design Contemplation of the available information then leads to an extended view of the possible inhibitor interactions with the cellulolytic enzymes as sketched in Fig. 5. Apart from the main reaction pathway which yields the product (Fig. 5, a1, a2 and a3), the inhibiting product can thus either bind to the soluble enzyme (E, a1) to give the EP (b1) or even inhibit/block the very adsorption of the enzyme to the substrate at high product concentrations (d). It is very likely however that under these conditions, the active site of the enzyme would also bind the product (not shown on Fig. 5d). The adsorbed cellulase (E‐‐‐S, a2) might also be inhibited by the product (E‐‐‐SP, b2) as well as ES (a3) that proceeds to ESP (b3). The EP complex can on the other hand adsorb onto the cellulose (b2) and further form a complex, while the product is still bound to the active site (ESP, b3). The latter interaction does not seem very likely, however, as the product in this case may block the productive ES complex formation. It can also be envisaged that the presence of the product might allow the formation of an ESP complex but not the release of the product (Fig. 5). On the other hand, if the product could indeed be formed from ESP the inhibition would resemble the general hyperbolic type (Table 1). The adsorbed enzyme ([E‐‐‐S]) could also give the non-productive complex (ES′, c1) which might further be inhibited by the product (ES′P, c2). Finally, all product complexes with enzyme and substrate (EP, E‐‐‐SP, ESP and ES′P) could further accommodate at least one extra molecule of the inhibiting product (not shown in Fig. 5). Both glucose and cellobiose may apparently bind to the active site of the cellulase, in almost all complexed forms (Fig. 5), and severely ‘non'competitively inhibit the catalytic action (Table 5). Consequently, the inevitable strategy to diminish the inhibition and increase the hydrolysis rates is to remove these products from the reaction environment. Various reactor and reaction set-ups have been evaluated for accomplishing product removal during enzyme-catalyzed cellulosic hydrolysis reactions - as reviewed in detail in a separate review (Andrić et al., submitted for publication). Although a number of issues beyond product inhibition, such as overcoming mass transfer limitations at high viscosities, become important for reactor design at high-solids loadings, fast and complete product removal is particularly important where a high glucose yield is essential for ethanol production (Fig. 1). The cellobiose concentration may be minimized by addition of sufficient β-glucosidase activity to convert it to glucose, but the glucose must then be removed by e.g. application of membrane reactors to maintain a high conversion rate, high yields, and high volumetric productivity of the reactor, i.e. relatively high kgglucose/(m3reactor volume h) that can be obtained with such recalcitrant substrate. Even though the cellulase inhibition might be competitive in nature, the addition of higher levels of substrate to overcome it, is thus not an appropriate approach because the higher substrate concentrations inherently result in higher product concentrations and hence Fig. 5. Schematic representation of possible scenarios for product inhibition of cellulases, when the inhibitor is initially present in the mixture. (E)—free (soluble) enzyme, (E‐‐‐S)—adsorbed enzyme, (ES)—enzyme–substrate productive complex, (ES′)—enzyme–substrate unproductive complex, (EP)—enzyme–product complex, (E‐‐‐SP)—adsorbed enzyme–product complex, (ESP, ES′P)—enzyme–substrate–product complex. 322 P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 P. Andrić et al. / Biotechnology Advances 28 (2010) 308–324 323 higher inhibition! Thus, with respect to product inhibition of any type, the removal of the product inhibitor from the reacting system is the best alternative for minimization of inhibition. systems for enzymatic lignocellulose hydrolysis, it might prove fruitful to attempt to identify or develop new cellulolytic enzymes that are more resistant to product inhibition than the ones currently used. 8. Minimizing cellulase inhibition: Conclusions References One of the main suggestions that for some time has been constantly repeated in relation to improving the enzymatic hydrolysis in lignocellulose conversion processes has been that it is crucial to conduct the enzymatic saccharification at high-solids concentrations (Hahn-Hägerdal et al., 2006; Jørgensen et al., 2007). However, the significant quantitative significance of the product inhibition inherently limits the bioreactor goals of this approach, particularly in batch processes. The present review on cellobiose and glucose product inhibition of cellulases and β-glucosidase has clearly highlighted the conceptual complexity of product inhibition in relation to enzymatic hydrolysis reactions on cellulose. The treatise has also shown that the classic inhibition types do not suffice to fully describe the phenomena underlying inhibition of cellulose hydrolysis. The complexity of the (reversible) product inhibition of cellulolytic enzyme processes are mainly due to: (1) the nature of the multi-enzyme mixture and multistep reaction; (2) the insoluble substrate; (3) the complexity of the enzyme adsorption onto the substrate; (4) existence of multiple substrate/product binding subsites in the catalytic domain of cellulases; (5) limitations imposed by classical inhibition definitions which implicate inhibition types with the nature of the site on enzyme (active vs. remote); and (6) practical problems in conducting inhibition studies e.g. high background level of product, transglycosylation and substrate inhibition. With respect to assessing and improving the understanding of the mechanisms and kinetics of the product inhibition of cellulases, two important features are: 1. To employ defined mixtures of purified (or cloned) cellulolytic enzymes. 2. To employ a standardized, cellulosic substrate under defined reaction conditions — a plea has been included that consensus in the scientific community is reached on the use and nature of this exact standardized substrate. On the other hand, in order to quantify the influence of the product inhibition effect exerted by glucose on cellulases, e.g. in lignocellulose-to-bioethanol processing, one might consider to: 1. Test the enzyme mixture on a genuine lignocellulosic substrate — i.e. the substrate used in the real process. 2. Model the reaction according to a non-competitive/mixed type of classical inhibition. 3. Minimize the cellobiose product inhibition by addition of sufficient β-glucosidase activity. Irrespective of which type of inhibition mechanism that dominates the reaction, it is in any case clear, that with respect to reactor design and selection of reaction conditions it is important to: 1. 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